Valve Adjusting

Doosan Common Rail Engine

Feb, 2009
Overseas Product Support Team
Text No. ENG0008
8. Valve adjusting & Maintenance

1
Valve gap adjusting (1) : DL06

2
Valve gap adjusting (2) : DL06

Valve
Gap

Valve Intake Exhaust

At cold condition
Valve gap (X) 0.3mm 0.4mm

3
Valve gap adjusting (3) : DL06 valve caliper

Push rod side

Intake valve caliper Exhaust valve caliper

4
Valve gap adjusting (4) : DL06

• Method 1

• Method 2

Valve-Overlapped cylinder 1 5 3 6 2 4

Adjusting cylinder
6 2 4 1 5 3
(Intake/Exhaust valve)

- Engine rotation : Counter-clockwise (view from flywheel)

5
Maintenance table : DL06

Suffix No. of Time Interval (Hours)

Compartment remarks
or Parts Q’ty 10 50 250 500 1000 2000 4000
EUTEA/C/F/G/H, 29
EUTLA/B/C/D Liter
Engine Oil ■ ※○ ○ API CI4, or better
24
EUTEB/D/J/K/L
Liter
Filter for
Cartridge 1 ※○ ○
Engine Oil

Fuel Filter Cartridge 1 ○

Do not clean & take it

Element
1 ○ out from housing.
(inner)
Air Cleaner Just replace !!
Element Replace filter after 5
1 □ ○
(outer) times filter cleaning

※ first time only ○ replacement ■ check □ cleaning

6
Valve gap adjusting (1) : DL08

No 1 Cylinder……………No 6 Cylinder

7
 Valve gap adjusting (2) : DL08

Adjusting nut
& screw

0.30mm 0.40mm

Intake valve Exhaust valve

Valve Intake Exhaust

At cold condition
Valve gap 0.3mm 0.4mm

8
Valve gap adjusting (3) : DL08

Cylinder No 1 2 3 4 5 6

EX IN EX IN EX IN EX IN EX IN EX IN
Adjust Cylinder
No 1 Cylinder T.D.C Point
(OT point 0º) ● ● ● ● ●

No 5 Cylinder T.D.C Point

(Turn flywheel 180º) ●

No 6 Cylinder T.D.C Point

(Turn flywheel 360º) ● ● ● ● ●

No 2 Cylinder T.D.C Point

(Turn flywheel 540º) ●

Engine turning : Count clock wise view from flywheel

9
Valve gap adjusting (4) : DL08

Overlap cylinder 1 5 3 6 2 4

Adjusting cylinder
6 2 4 1 5 3
(In/ Ex valve)

Valve Intake Exhaust

At cold condition
Valve gap 0.3mm 0.4mm

10
Align valve caliper : DL08

Caliper adjust screw & nut

Caliper

1) Press the valve caliper center point by hand.

2) Adjust adjustment screw.

(Turn in adjustment screw slight, when reach stop
position of adjustment screw, lock a nut)

11
 Maintenance table : DL08

TYPE OF FLUID No, OF LUBRICATING INTERVAL (hr)

COMPARTMENT REMARKS
OR LUBRICANT
C/G 10 50 250 500 1000 2000 4000

API CI4+αor ACEA E5

ENGINE OIL Engine Oil 36ℓ ■ ※○ ○
ENGINE OIL (10w40)

ENGINE OIL FILTER CARTRIDGE 1 ※○ ○

FUEL FILTER CARTRIDGE 1 ○

ELEMENT
Do not clean & take it out from housing
1 ○
(INNER) - Just replace!!
AIR CLEANER
ELEMENT
1 □ ○ Replace filter when filter cleaned 5 times
(OUTER)

※ : FIRST TIME ONLY ▲ : DRAIN WATER ■ : CHECK

△ : GREASING ○ : REPLACING □ : CLEANING

12
Valve gap adjusting (1) : DV11

Flywheel
Fan

Water pump

13
Valve gap adjusting (2) : DV11

Adjusting screw & nut

Measure valve gap here

Valve Intake Exhaust

At cold
condition
Valve gap
0.4 0.5
(mm)

14
Valve gap adjusting (3) : DV11

Cylinder No 1 2 3 4 5 6

Adjust Cylinder EX IN EX IN EX IN IN EX IN EX IN EX

No 1 Cylinder T.D.C Point

(OT point 0º) ● ● ● ● ●

Turn flywheel 90º ●

No 5 Cylinder T.D.C Point

(Turn flywheel 360º) ● ● ● ● ●

Turn flywheel 450º ●

Engine turning : clockwise when looking at the flywheel end of the engine

15
Valve gap adjusting (4) : DV11

Overlap cylinder 1 4 2 5 3 6

Adjusting cylinder
5 3 6 1 4 2
(In/ Ex valve)

Valve Intake Exhaust

At cold condition
Valve gap 0.4mm 0.5mm

16
Align valve caliper : DV11

Caliper adjust screw & nut

Caliper

1) Press the valve caliper center point by hand.

2) Adjust adjustment screw.

(Turn in adjustment screw slight, when reach stop
position of adjustment screw, lock a nut)

17
 Maintenance table : DV11

No,
TYPE OF FLUID LUBRICATING INTERVAL (hr)
COMPARTMENT OF REMARKS
OR LUBRICANT
C/G 10 50 250 500 1000 2000 4000

API CI4+αor ACEA E5

ENGINE OIL Engine Oil 44ℓ ■ ※○ ○
ENGINE OIL (10w40)

ENGINE OIL FILTER CARTRIDGE 1 ※○ ○

FUEL FILTER CARTRIDGE 1 ○

ELEMENT
Do not clean & Take it out from housing
1 ○
(INNER) - Just replace!!
AIR CLEANER
ELEMENT
1 □ ○ Replace filter when filter cleaned 5 times
(OUTER)

※ : FIRST TIME ONLY ▲ : DRAIN WATER ■ : CHECK

△ : GREASING ○ : REPLACING □ : CLEANING

18
Water separator

Check the water level of water separator (included in the pre-fuel filter) and drain water periodically.

(pre-fuel filter)

Water separator

19
Allowed fuels

• Commercially available summer-/ winter-diesel fuels in accordance with DIN EN 590 (Class A-F)
• Diesel fuels in accordance with DIN EN 590 (Class 0-4) in case of arctic climate
• Summer-diesel fuels in accordance with California and USA Federal guidelines ASTM D 975: 1D and 2D,
winter-diesel fuels only, if the quality of lubrication behaviour is in accordance with to DIN EN 590
• Diesel fuels with low sulfer content in accordance with Swedish Guidelines Class 1 or Class 2
• Mixture of diesel fuels with up to 5 Vol.% RME in accordance with proposal prEN 14214 (1)

Remark
Use of additional after-market additives, gasoline or special fuels is not allowed.

20
Maintenance of fuel line

1. Fuel system (injectors, common rail, high pressure pipe…) should be disassembled or
assembled at the very clean area.

2. Do not re-use again;

. Copper washers
. Gaskets
. High pressure connectors (for injectors)

21