Chapter 8: Friction

최해진
hjchoi@cau.ac.kr

School of Mechanical
Engineering
 Contents

Introduction Square-Threaded Screws

Laws of Dry Friction. Coefficients Sample Problem 8.5
of Friction.
Journal Bearings. Axle Friction.
Angles of Friction
Thrust Bearings. Disk Friction.
Problems Involving Dry Friction
Wheel Friction. Rolling Resistance.
Sample Problem 8.1
Sample Problem 8.6
Sample Problem 8.3
Belt Friction.
Wedges
Sample Problem 8.8

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Engineering 8-2
 Introduction
• In preceding chapters, it was assumed that surfaces in contact were
either frictionless (surfaces could move freely with respect to each
other) or rough (tangential forces prevent relative motion between
surfaces).

• Actually, no perfectly frictionless surface exists. For two surfaces

in contact, tangential forces, called friction forces, will develop if
one attempts to move one relative to the other.

• However, the friction forces are limited in magnitude and will not
prevent motion if sufficiently large forces are applied.

• The distinction between frictionless and rough is, therefore, a matter

of degree.

• There are two types of friction: dry or Coulomb friction and fluid
friction. Fluid friction applies to lubricated mechanisms. The
present discussion is limited to dry friction between nonlubricated
surfaces. School of Mechanical
Engineering 8-3
The Laws of Dry Friction. Coefficients of
Friction
• Block of weight W placed on horizontal
surface. Forces acting on block are its weight
and reaction of surface N.

• Small horizontal force P applied to block. For

block to remain stationary, in equilibrium, a
horizontal component F of the surface reaction
is required. F is a static-friction force.

• As P increases, the static-friction force F

increases as well until it reaches a maximum
value Fm.
Fm = m s N

• Further increase in P causes the block to begin

to move as F drops to a smaller kinetic-friction
force Fk.
Fk = m k N
School of Mechanical
Engineering 8-4
The Laws of Dry Friction. Coefficients of
Friction
• Maximum static-friction force:
Fm = m s N

• Kinetic-friction force:
Fk = m k N
m k @ 0.75m s

• Maximum static-friction force and kinetic-

friction force are:
- proportional to normal force
- dependent on type and condition of
contact surfaces
- independent of contact area

School of Mechanical
Engineering 8-5
 The Laws of Dry Friction. Coefficients of
Friction
• Four situations can occur when a rigid body is in contact with
a horizontal surface:

• No friction, • No motion, • Motion impending, • Motion,

(Px = 0) (Px < Fm) (Px = Fm) (Px > Fm)

School of Mechanical
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 Angles of Friction

• It is sometimes convenient to replace normal force

N and friction force F by their resultant R:

• No friction • No motion • Motion impending • Motion

Fm m s N Fk m k N
tan f s = = tan f k = =
N N N N
tan f s = m s tan f k = m k
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Engineering 8-7
 Angles of Friction
• Consider block of weight W resting on board with
variable inclination angle q.

• No friction • No motion • Motion • Motion

impending

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Engineering 8-8
 Problems Involving Dry Friction

• All applied forces known • All applied forces known • Coefficient of static
friction is known
• Coefficient of static friction • Motion is impending
is known • Motion is impending
• Determine value of coefficient
• Determine whether body of static friction. • Determine magnitude or
will remain at rest or slide direction of one of the
applied forces

School of Mechanical
Engineering 8-9
 Sample Problem 8.1
SOLUTION:
• Determine values of friction force
and normal reaction force from plane
required to maintain equilibrium.

• Calculate maximum friction force

and compare with friction force
required for equilibrium. If it is
greater, block will not slide.

• If maximum friction force is less

A 100 N force acts as shown on a 300 N than friction force required for
block placed on an inclined plane. The equilibrium, block will slide.
coefficients of friction between the block Calculate kinetic-friction force.
and plane are ms = 0.25 and mk = 0.20.
Determine whether the block is in
equilibrium and find the value of the
friction force.
School of Mechanical
Engineering 8 - 10
Sample Problem 8.1
SOLUTION:
• Determine values of friction force and normal
reaction force from plane required to maintain
equilibrium.
å Fx = 0 : 100 N - 53 (300 N ) - F = 0
F = -80 N

å Fy = 0 : N - 54 (300 N ) = 0

N = 240 N
• Calculate maximum friction force and compare
with friction force required for equilibrium. If it is
greater, block will not slide.
Fm = m s N Fm = 0.25 ( 240 N ) = 60 N

The block will slide down the plane.

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Engineering 8 - 11
Sample Problem 8.1
• If maximum friction force is less than friction
force required for equilibrium, block will slide.
Calculate kinetic-friction force.
Factual = Fk = m k N
= 0.20(240 N )
Factual = 48 N

School of Mechanical
Engineering 8 - 12
 Sample Problem 8.3
SOLUTION:
• When W is placed at minimum x, the
bracket is about to slip and friction
forces in upper and lower collars are at
maximum value.
• Apply conditions for static equilibrium
to find minimum x.

The moveable bracket shown may be

placed at any height on the 3-cm
diameter pipe. If the coefficient of
friction between the pipe and bracket is
0.25, determine the minimum distance
x at which the load can be supported.
Neglect the weight of the bracket.
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Engineering 8 - 13
Sample Problem 8.3
SOLUTION:
• When W is placed at minimum x, the bracket is about to
slip and friction forces in upper and lower collars are at
maximum value.
FA = m s N A = 0.25 N A
FB = m s N B = 0.25 N B
• Apply conditions for static equilibrium to find minimum x.
å Fx = 0 : N B - N A = 0 NB = N A
å Fy = 0 : FA + FB - W = 0
0.25 N A + 0.25 N B - W = 0
0.5 N A = W N A = N B = 2W
å M B = 0 : N A (6 cm ) - FA (3 cm ) - W ( x - 1.5 cm ) = 0
6 N A - 3(0.25 N A ) - W ( x - 1.5) = 0
6(2W ) - 0.75(2W ) - W ( x - 1.5) = 0
x = 12 cm
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Engineering 8 - 14
 Wedges

• Wedges - simple • Block as free-body • Wedge as free-body

machines used to raise å Fx = 0 : å Fx = 0 :
heavy loads.
- N1 + m s N 2 = 0 - m s N 2 - N 3 (m s cos 6° - sin 6°)
• Force required to lift å Fy = 0 : +P=0
block is significantly
less than block weight. - W - m s N1 + N 2 = 0 å Fy = 0 :
or - N 2 + N 3 (cos 6° - m s sin 6°) = 0
• Friction prevents wedge
r r v
from sliding out. R1 + R2 + W = 0 or
r r r
• Want to find minimum P - R2 + R3 = 0
force P to raise block.
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Engineering 8 - 15
 Square-Threaded Screws
• Square-threaded screws frequently used in jacks, presses, etc.
Analysis similar to block on inclined plane. Recall friction
force does not depend on area of contact.

• Thread of base has been “unwrapped” and shown as straight

line. Slope is 2pr horizontally and lead L vertically.

• Moment of force Q is equal to moment of force P. Q = Pa r

• Impending motion • fs > q , Self-locking, solve • fs > q , Non-locking, solve

upwards. Solve for for Q to lower load. for Q to hold load.
Q.
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 Sample Problem 8.5

SOLUTION
• Calculate lead angle and pitch angle.
• Using block and plane analogy with
impending motion up the plane, calculate
the clamping force with a force triangle.
A clamp is used to hold two pieces of
wood together as shown. The clamp • With impending motion down the plane,
has a double square thread of mean calculate the force and torque required to
diameter equal to 10 mm with a pitch loosen the clamp.
of 2 mm. The coefficient of friction
between threads is ms = 0.30.
If a maximum torque of 40 N*m is
applied in tightening the clamp,
determine (a) the force exerted on the
pieces of wood, and (b) the torque
required to loosen the clamp.
School of Mechanical
Engineering 8 - 17
Sample Problem 8.5
SOLUTION
• Calculate lead angle and pitch angle. For the double
threaded screw, the lead L is equal to twice the pitch.
L 2(2 mm )
tan q = = = 0.1273 q = 7.3°
2p r 10p mm
tan f s = m s = 0.30 f s = 16.7°

• Using block and plane analogy with impending

motion up the plane, calculate clamping force with
force triangle.
40 N × m
Q r = 40 N × m Q= = 8 kN
5 mm
Q 8 kN
tan (q + f s ) = W=
W tan 24°
W = 17.97 kN
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Engineering 8 - 18
Sample Problem 8.5
• With impending motion down the plane, calculate
the force and torque required to loosen the clamp.

Q
tan (f s - q ) = Q = (17.97 kN ) tan 9.4°
W
Q = 2.975 kN

Torque = Q r = (2.975 kN )(5 mm )

( )(
= 2.975 ´ 103 N 5 ´ 10 -3 m )
Torque = 14.87 N × m

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Engineering 8 - 19
Journal Bearings. Axle Friction
• Journal bearings provide lateral support to rotating
shafts. Thrust bearings provide axial support
• Frictional resistance of fully lubricated bearings
depends on clearances, speed and lubricant viscosity.
Partially lubricated axles and bearings can be
assumed to be in direct contact along a straight line.
• Forces acting on bearing are weight W of wheels and
shaft, couple M to maintain motion, and reaction R
of the bearing.
• Reaction is vertical and equal in magnitude to W.
• Reaction line of action does not pass through shaft
center O; R is located to the right of O, resulting in
a moment that is balanced by M.
• Physically, contact point is displaced as axle
“climbs” in bearing. School of Mechanical
Engineering 8 - 20
 Journal Bearings. Axle Friction

• Angle between R and • May treat bearing • For graphical solution,

normal to bearing reaction as force- R must be tangent to
surface is the angle of couple system. circle of friction.
kinetic friction jk. r f = r sin f k
M = Rr sin f k » rm k
» Rrm k
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Engineering 8 - 21
Thrust Bearings. Disk Friction
Consider rotating hollow shaft:
P
DM = rDF = rm k DN = rm k DA
A
rm k PDA
=
(
p R22 - R12 )
2p R2
mk P
M = r 2 drdq
(
p R22 - R12 ) 0ò Rò1

R23 - R13
= 23 m k P 2
R2 - R12

For full circle of radius R,

M = 23 m k PR

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Engineering 8 - 22
 Wheel Friction. Rolling Resistance

• Point of wheel in contact • Moment M due to frictional • Deformations of wheel and

with ground has no resistance of axle bearing ground cause resultant of
relative motion with requires couple produced by ground reaction to be
respect to ground. equal and opposite P and F. applied at B. P is required
to balance moment of W
Ideally, no friction. Without friction at rim, about B.
wheel would slide.
Pr = Wb
b = coef of rolling resistance
School of Mechanical
Engineering 8 - 23
 Sample Problem 8.6
A pulley of diameter 0.1m can
rotate about a fixed shaft of
diameter .05 m. The coefficient
of static friction between the
pulley and shaft is 0.20.
Determine:
• the smallest vertical force P
required to start raising a
500 N load,
• the smallest vertical force P
required to hold the load,
and
• the smallest horizontal force
P required to start raising
the same load.
SOLUTION:
• With the load on the left and force
P on the right, impending motion
is clockwise to raise load. Sum
moments about displaced contact
point B to find P.
• Impending motion is counter-
clockwise as load is held
stationary with smallest force P.
Sum moments about C to find P.
• With the load on the left and force
P acting horizontally to the right,
impending motion is clockwise to
raise load. Utilize a force triangle
to find P.
School of Mechanical
Engineering 8 - 24
Sample Problem 8.6
SOLUTION:
• With the load on the left and force P on the right,
impending motion is clockwise to raise load. Sum
moments about displaced contact point B to find P.

The perpendicular distance from center O of pulley

to line of action of R is
r f = r sin j s » rm s r f » (.025 m ) 0.20 = 0.005 m
Summing moments about B,
åM B = 0: (0.055 m )(500 N ) - (0.045 m )P = 0
P = 611 N

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Sample Problem 8.6

• Impending motion is counter-clockwise as load is held

stationary with smallest force P. Sum moments about
C to find P.

The perpendicular distance from center O of pulley to

line of action of R is again 0.20 cm. Summing
moments about C,

åM C = 0: (0.045 m )(500 N ) - (0.055 m )P = 0

P = 409 N

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Engineering 8 - 26
Sample Problem 8.6
• With the load on the left and force P acting
horizontally to the right, impending motion is
clockwise to raise load. Utilize a force triangle to
find P.
Since W, P, and R are not parallel, they must be
concurrent. Line of action of R must pass through
intersection of W and P and be tangent to circle of
friction which has radius rf = .005 m.
OE 0.20 cm
sin q = = = 0.0707
OD (2 cm ) 2
q = 4.1°

From the force triangle,

P = W cot (45° - q ) = (500 N ) cot 40.9°

P = 577 N
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Belt Friction
• Relate T1 and T2 when belt is about to slide to right.
• Draw free-body diagram for element of belt
Dq Dq
å x
F = 0 : (T + DT ) cos - T cos - m s DN = 0
2 2
Dq Dq
å y
F = 0 : D N - (T + D T ) sin - T sin =0
2 2
• Combine to eliminate DN, divide through by Dq,
DT Dq æ DT ö sin (Dq 2 )
cos - m s çT + ÷
Dq 2 è 2 ø Dq 2
• In the limit as Dq goes to zero,
dT
- m sT = 0
dq
• Separate variables and integrate from q = 0 to q = b
T T2
ln 2 = m s b or = e ms b
T1 T1 School of Mechanical
Engineering 8 - 28
 Sample Problem 8.8

SOLUTION:
• Since angle of contact is smaller,
slippage will occur on pulley B first.
Determine belt tensions based on
pulley B.
• Taking pulley A as a free-body, sum
moments about pulley center to
determine torque.
A flat belt connects pulley A to pulley B.
The coefficients of friction are ms = 0.25
and mk = 0.20 between both pulleys and
the belt.
Knowing that the maximum allowable
tension in the belt is 600 N, determine the
largest torque which can be exerted by
the belt on pulley A. School of Mechanical
Engineering 8 - 29
Sample Problem 8.8

SOLUTION:
• Since angle of contact is smaller, slippage will
occur on pulley B first. Determine belt tensions
based on pulley B.
T2 600 N
= em b
s
= e 0.25(2p 3) = 1.688
T1 T1
600 N
T1 = = 355.4 N
1.688
• Taking pulley A as free-body, sum moments about
pulley center to determine torque.

åM A = 0 : MA - (600 N) (0.2 m) + (355.4 N) (0.2 m) = 0

M A = 48.9 N × m

School of Mechanical
Engineering 8 - 30