Calibration and Verification en

Calibration and
Verification
Process Instrumentation Services
Unrestricted © Siemens 2019 www.siemens.com/piscv

Calibration and Verification
The Portfolio
Process Instrumentation Services in overview
Our Process Instrumentation Services delivery the knowledge and global

experience required to keep your assets operating at peak performance.
We provides full scope of services from start-up and commissioning through
lifecycle support.
• Today calibration and in situ inspection of measuring devices is an

important production and competitive activity due to steadily increasing
demands on accuracy, reliability, availability and performance
• Calibration means value conservation and securing of asset investment and production quality
• Calibration of measuring devices takes into account the requirements of DIN EN ISO / IEC 17025 and ISO 9000.
• Calibration is done with measuring devices that are subject to regular monitoring of measuring instruments by
comparing the measuring devices with references of Accredited Calibration Laboratories
Frei verwendbar © Siemens 2019

Page 2 Industry Services
Portfolio – Description of field instrument technologies
Technology in Calibration
Pressure Pressure Measurement for gauge, absolute or differential pressure
Temperature Temperature Measurement with resistance thermometers, resistance-based sensors or

thermocouples
Flow Flow Measurement with electromagnetic, coriolis, ultrasonic or vortex measuring principle
Level Level Measurement with ultrasonic, radar, guided radar or capacitive measuring principle
Static / Dynamic
Weighing Static or dynamic weighing using SIWAREX load cells
Positioner Universal pneumatic positioner with piezo technique

What does Calibration mean?
Definition of Calibration
Calibration is the determination and documentation of the deviation of
measured values under pre-determined conditions. While calibrating a
measuring device its measuring value will be compared against a
reference standard. Out of this arises a calibration report.
The term „calibration“ should not be mixed with the terms „adjustment“ or
„calibration for custody transfer“ !
Reasons for calibrating field devices

• Maximize production yield by eliminating failure measurements
• Determine the accuracy of the instrument
• Compliance with standards  legal requirements & metrological
requirements
• Avoid expensive unplanned downtime of production
• Quality control, compensate for material and manufacturing tolerances
• Establish traceability and reliability

Importance of Calibration and Verification
Quality and Reliability:
Calibration is essential when discussing device measurement accuracy, repeatability and
reliability. Siemens‘ clear calibration philosophy is to have minimized uncertainties.
In-situ Verification is an important operation at customers site to ensure continuous
availability of a flowmeter device. For us this means automated predictive maintenance
without interrupting the flow.
Ensure a higher standard of accuracy and reliable performance

Accrediation
• High accuracy rigs with better than 0.1% calibration uncertainty for flowmeter The Calibration facilities will be accredited by
calibration COFRAC/ILAC. (Haguenau-France), DAkkS
• High precision pressure calibrators and pressure balances for simulating precise (Erlangen-Germany), CNAS (Dalian-China) and
reference pressures DANAK (Sønderborg-Denmark). Accreditation
to the international standard ISO/IEC 17025
• Calibration of temperature measuring devices using state of the art dry-block means that Calibration equipment is constantly
calibrators or temperature baths calibrated against authorized references.
• Easy “Plug and Play” Verification for electromagnetic flowmeters without interruption
of the measurement
An accredited laboratory performs high-quality
• Reliable aids like test weights or test chains with high technical expertise for belt calibrations and prepares documentation at an
scale calibration & adjustment approved level. In this way a calibration
certificate is shipped with every sensor.

Traceability & Accreditation
What is Traceability?
• In order to ensure a high quality level, calibration measurements must be traceable to recognized standards.
This enables determination of the accuracy of the calibration itself.
• Traceability documents that the measuring results are connected to suitable measuring standards, national or
international through an unbroken chain of comparisons.
• Traceability is thus the basis for comparison of own measurements with measurements carried out by others.
Why do we need Accreditation?

• The prime objective of Accreditation is the immediate and unquestioned acceptance of accredited test reports
and standard production calibration certificates throughout the world.
• The aim of universal acceptance is simple in itself but needs diligence in application. The benefits for
customers knowing Siemens laboratories having Accreditation
• Validity of test and calibration methods Impartiality, independence and integrity
• Use of calibrated measuring and test equipment
• Traceability of measurements
• Technical competence of personnel
• Effective Quality system

Traceability & Accreditation
International Accreditation recognized bodies:
EA APLAC
IAAC
ARAC
AFRAC SADCA
National accreditation bodies
EA European Cooperation for Accreditation • DAkkS (Germany)
National accreditation bodies • COFRAC (France)
APLAC Asia Pacific Laboratory Accreditation Cooperation
• CNAS (China) • Danak (Denmark)
ILAC International Laboratory Accreditation Cooperation
IAAC Inter-American Accreditation Cooperation
SADCA Southern African Development Community Accreditation
AFRAC African Regional Accreditation Cooperation
ARAC Arab Accreditation Cooperation
Factory Calibration
How does it work?
Calibration as
found
YES Calibration
Check in
OK? Certificate
NO YES
Adjustment Calibration OK? NO

as Left
NO
YES
Contact Siemens
Scrap device? OK? Inform sales
Sales
C11 factory
Factory Measuring and test Inhouse calibration calibration acc. Measuring and test Inhouse calibration
Calibration Product equipment of with laboratory
EN10204 type Product equipment of with laboratory
Siemens working standards Siemens working standards
3.1
Accredited
Measuring and test Accredited calibration Factory Calibration acc. NML
calibration Measuring and test
Product equipment of laboratory calibration for Product (National physical
acc. Siemens reference standards equipment
IEC17025 custody transfer standards)

On-site Calibration
How does it work?
Installation &
Calibration as
found
YES Check Calibration
OK? Certificate
NO YES
Evaluation & Calibration OK?

as Left
Adjustment
NO
YES
Inform
Inform customer Replace or OK?
Siemens sales
Upgrade device
On-site Calibration Measuring and test Calibration acc. Siemens

Product equipment of Siemens working standards
On-site Calibration for Calibration acc. NML

Measuring and test (National physical
custody transfer Product equipment
standards)

On-site Verification
How does Verification work?
Determine current Derive processes to Recommend

state of measuring maintain measuring Replacement OR
device device Repair
NO
Evaluate current YES

state of measuring OK? Report to
device customer
On-site Measuring and test Verification acc. Siemens

Performance Check Product
equipment of Siemens working standards

What does Verification mean?
Definition of Verification
Verification is a validation and performance test of an electromagnetic flow transmitter.
We are able to do status-oriented maintenance (acc. DIN31051) to determine the condition of in-service electromagnetic
flowmeters with our mobile and fully automated Toolset named “Verificator”, in order to predict when maintenance should be
performed. This approach promises cost savings over routine or time-based preventive maintenance, because tasks are
performed only when warranted.
Reasons for verification

Generally verification prevents failure of a flow measurement instrument.
Users will pursue this method to serve the following interests:
• Increase of device reliability, distinguish between product fault and installation fault
• Increase of plant availability
• Increase and optimal use of the lifetime of field installation
• Decrease of Failures
• Improvement of the operational safety
• Forward planning of costs

Calibration in Factory
Calibration of Siemens Flowmeters Calibration of Siemens Pressure &
Temperature Transmitters
• Facilities in Haguenau (France), Nordborg

(Denmark), Dalian (China) • Facilities in Haguenau (France), Erlangen
• From DN1.6 upto DN2200 sensor diameter (Germany)
• For all technolgies Electromagnetic, Coriolis, • From -1 upto 700bar measuring range
Ultrasonic, Vortex • For gauge and absolute pressure transmitters
Calibration / Verification on site
Verification of Siemens Flowmeters Calibration / Adjustment of Siemens beltscales
• Mobile toolset usable worldwide

• „Online“ check of performance without interrupting • Dedicated and qualified service engineers provide
the process expertise to customers application
• Full automated with results in les than 20 minutes • Sustainability of customers asset investment due
predictive maintenance
Overview
Factory
Calibration We offer a comprehensive range of calibration and
verification services for your process instruments.
Calibration Whether you need a calibration for Flowmeter, Pressure,
On-site
Calibration & Temperature, or dynamic weighing systems like belt scales,
Verification we support by keeping a high level quality of production.
On-site
Verification

Module “Factory Calibration”
Siemens provides factory calibration services for “Pressure, Temperature and Flowmeter” devices at our
Factory own manufacture as well as those of others manufactures :
Calibration
• Quick execution of the calibration due to ideal settlement process and global footprint
• Traceability to national standards according ISO/IEC 17025
• Huge range of device varieties can be calibrated with our state of the art calibration rigs
Temperature
Flow Pressure
Measuring Devices
Measuring Devices Measuring Devices
(planned)
Sitrans FM Electromagnetic Sitrans P300 Sitrans THx00

Sitrans FC Coriolis Sitrans P500 Sitrans TRx00
Sitrans FUS Ultrasonic Inline Sitrans DSIII Manufacturer
Sitrans FUS Clamp-On Manufacturer independent independent
Sitrans FX Vortex

Module “Factory Calibration”– Technical specification of
Calibration “Flow Measurement”
Using the right flow meter for specific applications can significantly improve productivity. This is why Siemens
Factory
Calibration
offers a comprehensive selection of electromagnetic, Coriolis, and differential pressure flowmeters.
“SITRANS F” offers the right flow meter for every application, medium and industry and is a perfect solution
for measuring liquids, gas and steam.
We offer our calibration services for the following flowmeter technologies:
 Sitrans FM Electromagnetic
(Maximum-precision electromagnetic flow measurement)
The task of an electromagnetic flow meter from the SITRANS F M product family is to
measure flow volume of electrically conducting liquids, including water, food, beverages,
chemicals, slurry, pulp & paper and mining slurries with magnetic particles. These sophisticated
electromagnetic flow meter products are available in three versions.
 Sitrans FC Coriolis (Quality, reliability and performance)

The SITRANS F C Coriolis flow meter family measures direct mass flow rates of liquids and gases
in virtually all applications without special calibration. The multifunctional Coriolis flow meter
provides reliable, precise values for mass flow and volume flow rates, temperature, density and
concentration (e.g. Brix or Baume). And the Siemens Coriolis flow meter family is a top-seller.

Siemens has manufactured high performance Flowmeters for more than 35years. Our products and Services
Factory
Calibration
share the same goal. To improve your operations, reduce down time, and maintain measurement accuracy
for the life of the product.
We calibrate your Flow measuring Working methods Equipment:

instruments quickly and precisely: • State of the art wet calibration methods -
• Nominal sizes from DN1.6 to DN2200 reference, gravimetric, volumetric
(depending on calibration rig) • About 20 calibration rigs worldwide for
• Calibration ranges from 0.0001m³/h to different diameter and flow capacities
14,000m³/h (depending on calibration • Uninterrupted chain of proof regarding the test
rig) equipment for reliable tracability
• Measurement uncertainty less than
0.05% (depending on calibration
method)
• Worldwide accreditation DANAK,
DAkkS, COFRAC, CNAS, (EN
Standard factory calibration
ISO/IEC 17025:2005)
• Calibration for custody transfer Accredited Calibration
accordint to PTB, MID, OIML Calibration for custody transfer
Calibration Certificate
Module “Factory Calibration”– Work Flow of Factory
Process of how does the calibration of flow measuring devices work:
Factory
Calibration
1 2 3
Assembling of the flowmeter Telescope closing Connection of the flowmeter
4 5 6
Flushing Calibration / adjustment Telescope opening

Module “Factory Calibration”– Certification of Factory
Standard calibration Accredited acc. ISO/IEC 17025 For custody transfer
Factory
Calibration Only for Sitrans Flow Only for Sitrans Flow Only for Sitrans Flow

Calibration “Pressure Measurement”
SITRANS P family are manufactured using the latest production processes; from raw material processing,
Factory
Calibration
through sensor assembly, right up to calibration transmitters
We calibrate your pressure measuring Working methods equipment :

instruments quickly and precisely: • Using high precision pressure calibrator and
• In the range of -1 to 700bar pressure balance for simulating reference
• Measurement uncertainty less than pressure.
0.04% of measuring span • Using SIMATIC PDM for adjustment and
• Upto 5000bar on request visualization.
• 5 to 10 calibration points
• Focus on SITRANS P transmitter with
and w/o remote seal (C11 factory
calibration )
• Manufacturer independent
Standard factory calibration
Accredited Calibration
C11 Calibration
Calibration Certificate
Module “Factory Calibration” – Work flow of Factory
Process of how does the calibration of pressure measuring devices work:
Factory
Calibration 1 2
Functional test Check customer parameters / device diagnostics
3 4 5
Calibration Calibration
Frei verwendbar © Siemens 2019 Adjustment / sensor trim
Module “Factory Calibration” – Certification of Factory
C11 acc. EN10204 Type 3.1 Standard acc. ISO/IEC 17025 Accredited acc. ISO/IEC 17025
Factory
Calibration Only for Sitrans Pressure Manufacturer independent Manufacturer independent

Module “On-site Calibration”
With on-site Calibration, we provide:

On-site
Calibration
• Sustainable and reliable inventory control
• Reduced transaction costs and safety of asset values
• Performance and quality improvement within production
Calibration of Dynamic
weighing system
Siemens Belt scales type:

MUS
MSI
MMI
MCS

Module “On-site Calibration”– Technical specification of on-
site Calibration “Siemens Belt scales”
Belt scales measuring systems play a key role in custody transfer, energy saving and cost accounting. With
On-site
Calibration
our on-site services we can provide the right level of competence on a regular base to ensure you that your
key requirements are kept.
Belt scales application: Siemens belt scales are calibrated and adjust
• Conveyor belt scales types Siemens using :
MSI, MMI, MCS & MLC • Siemensweight lifter MWL and test chains for
• Integrator types Siemens BW500/L & belt load simulation
BW500 • Tachometer with high accuracy as reference
• Velocitiy speed sensor types Siemens for speed sensors
TASS, RBSS & SITRANS WS300 • Skilled service technician with necessary
inspection capabilities
Standard calibration & readjustment

Calibration for custody transfer
Calibration Protocol
Module “On-site Calibration”– Workflow of On Site
Calibration “Siemens Belt scales”
How the calibration of conveyor belt scales work?
On-site
Calibration 1 2 3
Alignment roller system Functionality weighing cells Check of velocitiy sensor
4 5 Performing a Zero and Span

calibration on the Belt Scale system
Siemens MSI belt scale installation
Evaluation electronics Adjustment with test chain

Module “On-site Calibration” – Certification of on site
Calibration “Siemens Belt Scales”
On-site
Calibration
Standard calibration For custody transfer
Only for Siemens belt scales Only for Siemens belt scales

Module “On-site Verification”
With an on-site verification, we are able to ensure :
• Distinguish between product OR installation fault
On-site • Reduce down-time
Verification
• Cost efficient and time saving alternative for sending the flowmeter back for re-calibration in factory
• Help service teams in health inspection and trouble shooting of the on-site flowmeter system
• To ensure a continuous accurate measurement of the complete flow meter system
Verification of “Flow”
measuring devices
Sitrans FM Electromagnetic
The SITRANS FM MAGFLO Verificator for

Continuous Accurate Measurement
Module “On-site Verification” – Technical specification of
Verification “Flow Measurement“
With the Verificator our skilled service technicians are able to provide an easy and reliable on-site verification
On-site
Verification
for the following SITRANS FM transmitter and sensors:
• MAG 1100*
• MAG 1100 FOOD*
• MAG 3100*
• MAG 3100W
• MAG 5100
• MAG 5000 / MAG 6000
* Not for Ex versions
Base for ISO 9000 and ISO 14001 SITRANS FM electromagnetic flow measuring
documentation a MAG Verification devides can be: Status oriented inspection
Certificate can be printed • „Plug & Play“ on the flowmeter with Verificator
case Verification Protocol
• On-site check of performance without
interrupting the flowmeter installation
• Skilled service technician with necessary
inspection capabilities

Module “On-site Verification” – Work flow Verification “Flow
Measurement“
Process of how does the verification of Sitrans FM flowmeters work: Verification movie
On-site
• Signal function from signal input to output
Verification 1
• Signal processing – gain, offset, and linearity
• Test of analog and frequency output
Transmitter test
• EMC influence on the flow signal

2
• Moisture in sensor, connection and terminal box
• Non-conductive deposit coating the electrodes
• Missing or poor grounding, shielding and cable connection
Insulation test
• Changes in dynamic magnetic behavior
3
• Magnetic influence inside and outside the sensor
• Missing or poor coil wire and cable connection
Sensor magnetism Test

Module “On-site Verification” – Work flow of Verification
“Flow measurement”
On-site Verification
Verification Only for Sitrans Flow EM

www.siemens.com/piscv
Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features
which may not always specifically reflect those described, or which may undergo modification in the course of further development of the
products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract.
All product designations, product names, etc. may contain trademarks or other rights of Siemens AG, its affiliated companies or third
parties. Their unauthorized use may infringe the rights of the respective owner.
siemens.com


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Calibration and

Unrestricted © Siemens 2019 www.siemens.com/piscv

Process Instrumentation Services in overview

Our Process Instrumentation Services delivery the knowledge and global

• Today calibration and in situ inspection of measuring devices is an

Frei verwendbar © Siemens 2019

Pressure Pressure Measurement for gauge, absolute or differential pressure

Temperature Temperature Measurement with resistance thermometers, resistance-based sensors or

Positioner Universal pneumatic positioner with piezo technique

Frei verwendbar © Siemens 2019

Reasons for calibrating field devices

Frei verwendbar © Siemens 2019

Ensure a higher standard of accuracy and reliable performance

Frei verwendbar © Siemens 2019

Why do we need Accreditation?

Frei verwendbar © Siemens 2019

Adjustment Calibration OK? NO

Frei verwendbar © Siemens 2019

Evaluation & Calibration OK?

On-site Calibration Measuring and test Calibration acc. Siemens

On-site Calibration for Calibration acc. NML

Frei verwendbar © Siemens 2019

How does Verification work?

Determine current Derive processes to Recommend

Evaluate current YES

On-site Measuring and test Verification acc. Siemens

Frei verwendbar © Siemens 2019

Reasons for verification

Frei verwendbar © Siemens 2019

• Facilities in Haguenau (France), Nordborg

• Mobile toolset usable worldwide

Frei verwendbar © Siemens 2019

Sitrans FM Electromagnetic Sitrans P300 Sitrans THx00

Frei verwendbar © Siemens 2019

We offer our calibration services for the following flowmeter technologies:

 Sitrans FC Coriolis (Quality, reliability and performance)

Frei verwendbar © Siemens 2019

We calibrate your Flow measuring Working methods Equipment:

Assembling of the flowmeter Telescope closing Connection of the flowmeter

Flushing Calibration / adjustment Telescope opening

Frei verwendbar © Siemens 2019

We calibrate your pressure measuring Working methods equipment :

Functional test Check customer parameters / device diagnostics

Frei verwendbar © Siemens 2019

With on-site Calibration, we provide:

Siemens Belt scales type:

Frei verwendbar © Siemens 2019

Standard calibration & readjustment

Alignment roller system Functionality weighing cells Check of velocitiy sensor

4 5 Performing a Zero and Span

Siemens MSI belt scale installation

Evaluation electronics Adjustment with test chain

Frei verwendbar © Siemens 2019

The SITRANS FM MAGFLO Verificator for

Frei verwendbar © Siemens 2019

• EMC influence on the flow signal

Sensor magnetism Test

Frei verwendbar © Siemens 2019

Frei verwendbar © Siemens 2019

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