MILLER Migmag

Axcess Systems
Issued February 2007 • Index No. AU/8.0

®
Digital Semi-Automatic and
Robotic Welding Systems
®
Software Driven Multi-MIG Process Platform
Manufacturing Processes Rated Output 300: 300 A at 32 VDC, 60% Duty Cycle
Applications Multi-MIG® (225 A at 29 VDC, 100% Duty Cycle)
Construction Equipment Accu-Pulse® MIG (GMAW-P) 450: 450 A at 44 VDC, 100% Duty Cycle
675: 675 A at 44 VDC, 100% Duty Cycle
Quick Automotive Components
Recreational Vehicles
- Accu-Curve™ MIG (GMAW-P)
- Accu-Speed™ MIG (GMAW-P) Voltage Range 10 – 44 V
Farm Machinery Pulsed MIG (GMAW-P)
Specs Office Furniture MIG (GMAW) Auxiliary Power 120 VAC, 10 A Duplex
Mining Machinery Metal Core Ship Weight 300: 116 lb (52.6 kg)
Carbon Arc Gouging (CAC-A) can 450: 163 lb (72.9 kg)
also be activated (Axcess only) 675: 208 lb (94.3 kg)
FREE TRIAL! See page 2 for details
RMD™ (GMAW-SCT) Optional
The Power of Blue . ®

Flexible, Expandable and Upgradeable
Multi-MIG capable welding systems are precise,
digitally controlled and software-driven. For additional
information visit MillerWelds.com/AMS.
Axcess Power Systems Auto-Axcess Power Systems for

for Semi-Automatic Robotic/Automation Applications
Applications
Shown with AA-40GB

with OCP wire drive
motor assemblies
Shown with Axcess feeders Axcess digital control technology combined

with inverter welding power source is
Axcess four-drive-roll wire drive feeder is
designed to reduce complexity of a semi-automatic
combined with operator interface leaving no
or robotic pulsed MIG system, simplify installation
controls back at the power source. Provides AA-40GB motor connections.
and provide superior welding performance.
positive feeding for the appropriate
AA-40GB Wire Drive Motor Assembly with OCP
preprogrammed wire diameters from “Axcess” the ability to accommodate welding (Over Current Protection) to protect against current
50 –1400 IPM and operates from 40 VDC data file exchange through downloadable upgrades surges. New design utilizes an improved sheet
supplied by Axcess power source. and new hybrid welding processes using e-mail, or metal enclosure including printed circuit board. It
the Web and a Palm™ handheld (PDA). features a threaded gas connection and a direct-
panel-mounted, quarter-turn motor control cable
Go to the online Axcess
connection that eliminates motion stress on the
System Configurator at
MillerWelds.com/AMS
motor’s power and tachometer feedback wires.
DESIGNED
Power source is warranted for 3 years, parts and labor. AND BUILT IN
Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Features and Benefits (Common to all Axcess Systems.)
HARDWARE (Standard)
Miller’s patented technology allows for any input voltage hook-up (190 – 630 V) with no manual linking. Assures
rock-solid, consistent output on fluctuating primary lines.
Wind Tunnel Technology™ Circulates air over components that require cooling, not over electronic circuitry, which reduces contaminants and
improves reliability in harsh welding environments.
1/4-turn steel connectors Allow for faster installation of system and eliminates thread stripping.
Fan-On-Demand ™
Cooling system operates only when needed. Reduces amount of airborne contaminants pulled through the machine.
115 VAC duplex receptacle Provides 10 amp circuit-breaker-protected auxiliary power regardless of primary power.
Dual removable lifting eyes For moving with overhead lifts. Removability allows for flat-top feeder or storage on top.
Forklift slots Slots cut into the frame for forklift transportation.
Matching footprints All models use common stacked power modules allowing small footprint.
Flexible feeding options Several different wire feeding and operator interface options are available and configurable to desired application.
9-pin Palm handheld (PDA)
™
Separate ports provide Axcess with data transfer and optional program downloads.
and 9-pin RS-232 serial
communication port
SOFTWARE (Standard)
FREE
8
Multi-MIG capability
®
™
Hour Trial of RMD with Every New Axcess or Auto-Axcess Power Supply
Includes common carbon steel, aluminum and stainless welding programs, including new patented Accu-Pulse®,
standard or adaptive pulse, conventional MIG and metal core programs using the most popular wire diameters and
gas combinations. Now with Accu-Curve ™ and Accu-Speed ™.
Accu-Pulse® MIG process that delivers precise control of the arc even over tack welds and in tight corners. Provides optimum
molten puddle control for out-of-position welding.
SureStart ™ Provides consistent arc starts by electronically assuring a ball is not left on the wire when welding is stopped. This
provides a predictable condition for the next arc start and combines this with precisely tuned arc starting routines.
Arc Control Control offers a simple way to tailor factory pulse weld programs by adjusting the arc plasma cone to accommodate
a variety of welding applications without the need for any reprogramming or changing any hardware.
Arc Adjust Allows a simple method that controls arc length for pulse processes and wetting action for RMD.
Remote/trigger program select Allows changing weld programs to take advantage of up to 8 programs of Multi-MIG welding process capabilities.
Optional Axcess-able software RMD™ (Regulated Metal Deposition), Palm™ Axcess file management system, WaveWriter ™ Palm pulse wave shaping.
®
Multi-MIG Process Capability — Through Software-Based Programs
“Axcess®” the ideal welding process for any anywhere in the weld while actually welding by “Axcess”-able MIG processes. This shows
weld joint at hand. Whether you need high travel using trigger or remote program select. compatible spray gas combinations such as
speed combined with high deposition rates or 90 Ar/10 CO2 (90% Argon and 10% Carbon
require gaps to be filled, any combination of the For a given wire-feed speed, the chart below Dioxide) on steel using the same wire-feed speed
available welding processes can be “Axcess”-ed shows from left (hottest) to right (coolest) all and also gives an indication of puddle control
either at the start of a welding sequence or the possible arc mode transfer ranges of characteristics based on arc type selected.
p y
Accu-Pulse®
Standard RMD™ Regulated
Process Standard Spray Pulsed Spray Accu-Speed™
Short Circuit Metal Deposition (Optional)
Accu-Curve™
Weld Puddle Flat/Horizontal All Position Performance Thin Materials/Gap Filling
Control
Note: To achieve optimum performance, 4/0 welding power secondary cable is recommended and the supplied work-sense lead must be connected as close to arc as possible.
2 Learn More at MillerWelds.com/AMS

Featured Welding Process
Accu-Pulse ®
STANDARD pre-programmed Accu-Pulse
welding processes include Benefits of Accu-Pulse ®
(CV Peak/Background)
(Compared to conventional pulse)
patented Accu-Pulse, 2 new Taught Peak Voltage
Accu-Pulse programs called Voltage Shorter arc lengths possible
Taught Background Better puddle control
Accu-Curve™ and Accu-Speed , ™
Voltage
conventional MIG and pulsed MIG More tolerant of contact tip to work variation
Fixed current beginning points
optimized for the most common Less audible noise
steel, stainless steel, aluminum CC Ramps No arc wandering in tight corners
and metal-cored wires, using the Current Narrow arc plasma column
most common wire diameters Allows weld to fill in at toes increasing
Min Current Limit
and gas combinations. Programs
CV Peak CV Background CV Peak travel speed and deposition
for new processes and different CV Background More tolerant of poor fit up and gaps
materials are planned and (compared to standard pulse)
currently in development. In most cases, slightly different ratios of gas mixtures will perform well Ideal for robot seam tracking applications
using a similar program and adjusting arc length or the appropriate arc control for the selected
process. Contact Miller for more information on less common materials and gas combinations.
Accu-Curve™
STANDARD on all Axcess models — Accu-Curve
is a variation of the Accu-Pulse process. The Benefits of NEW! Accu-Curve ™
transitions from peaks to background voltage are “Softer” feel than Accu-Pulse
“curved”. The curved transitions provide a “softer” Maintains tight arc lengths
feel without sacrificing the tight arc lengths that Maintains better puddle control
allow for better puddle control that have become
the hallmark of the Accu-Pulse process.
Accu-Speed™
STANDARD on all Axcess models — Accu-Speed
is a variation of the Accu-Pulse process and Benefits of NEW! Accu-Speed™
Note: Accu-Curve and Accu-Speed can be Up to 20% greater travel speed than
was developed for the type of arcs needed in added to existing Axcess or Auto-Axcess
automated welding applications. Accu-Speed Accu-Pulse
systems for FREE by updating code online at
has a tighter driving arc that can be directed into Lower average voltage/amperage than
MillerWelds.com/AMS/axcess. Requires Palm
the joint, yet still remains stable at the higher handheld to transfer code from PC to Axcess.
Accu-Pulse
travel speeds used in automated welding. In Tight, driving arc
general, Accu-Speed has lower average voltage Remains stable at higher travel speeds
and amperage when compared to Accu-Pulse.
Software-Based Welding Process Option

RMD™ (Regulated Metal Deposition)
Field #195 252
RMD Ball Transfer Benefits of RMD
(serial # must be provided)
Field installation requires Palm Weld suited to thin materials
handheld. Can replace TIG process in some
Note: Factory-installed software applications
can be ordered as a combo-number Gap filling
option with power supply. See Spatter reduction
power source stock number listings Current Provides less heat into work piece
Wave Form
on page 12. Excellent performance on stainless steel
The unique patented design of Can be combined with other
RMD (Regulated Metal Deposition) <- Wet -> Pinch Clear Blink Ball Background Pre-short
Axcess®-related programs
is a precisely controlled short- Minimize distortion
circuit transfer. It is a method of detecting when the short is going to clear and then rapidly reacting to Use larger diameter wire on thin materials
this data changing the current levels. Features Proactive Dynamic Puddle Control.
Note: Palm handheld required for field option installation — Field kit includes connection for Palm
to connect to Axcess.
Learn More at MillerWelds.com/AMS 3

Axcess Control Panels ®
Front Panel Rear Panel
MADE IN
MILLER ELECTRIC MFG. CO., APPLETON, WI
4
5
2 6
7
3
1
1. Power Switch 4. Network Feeder Connector

2. Handheld RS-232 Port 5. 115 VAC, 10 A Duplex Receptacle
3. PC-Communication RS-232 Port 6. Circuit Breakers
(Future use) 7. DeviceNet Connector (Optional)
7 in
(178 mm)
1
2 8 1. Voltage/Arc Adjust Display Meter
Program Volts Time Arc Adjust 2. Program Display
3 9 3. Program # Select
Single Axcess WFS Amps Arc Ctl
10 4. Process Setup Button
Sequence
Feeder and Process
Wire Type Trigger Control
5. Control Knob
Trigger Hold
Remote Operator Gas Type
6. Trigger Receptacle
Interface (ROI) 4 11 7. On/Off Button
13 in 8. Voltage Setup Button
Process Set Up Adjust Feeder Set Up
(330 mm)
9. Wire Speed Setup Button
5 10. Wire Speed/Amperage
6 Display Meter
11. Feeder Setup Button
12 12. Jog/Purge Switch
Capabilities
Dual Schedule — Toggle between two settings Trigger Dual Schedule (TDS) — When activated Sequence
using a single wire. allow selection between predetermined program Preflow: 0.1– 5 sec
4T — When trigger is released, output will pairs (e.g. 1,2 – 3,4 – 5,6 – 7,8). Start Power: 0.1– 5 sec
operate at different ranges. Trigger Hold (TH) — When activated, allows Crater: 0.1– 5 sec
gun trigger release and continuous welding until Postflow: 0.1– 5 sec
Trigger Program Select (TPS) — Provides the
ability to “Axcess” any of the Multi-MIG® trigger is pulled again. Arc Adjust — Arc length (Trim)
processes or any of the eight active programs. Carbon Arc Gouging (CAC-A)— Can be activated. Arc Control — Arc force or focus (SharpArc®)
Process Selection — Accu-Pulse®, Pulsed MIG,
MIG, Metal Core, RMD™ (Optional)

Auto-Axcess Control Panels
®
1 7
MADE IN
MILLER ELECTRIC MFG. CO., APPLETON, WI
8
2
3
Front Panel 9
10
11
4
5 12
13
6 14
15
16 72-pin Harting connector
Back Panel for quick, easy connection to
17 common robot controllers
18 (ABB, Fanuc, and Motoman)
19 with optional adapter cables.
Analog robot controls.
1. Voltage/Arc Adjust Display Meter 8. Purge Pushbutton 14. Arc Control

2. Program Display 9. Handheld RS-232 Port 15. Peripheral Connector
3. Program # Select 10. Jog Forward Pushbutton 16. Robot Connection
4. Power Switch 11. PC-Communication RS-232 Port 17. Motor Connector
5. Process Setup Button (Future use) 18. DeviceNet Connector
6. Control Knob 12. Jog Retract Pushbutton (Optional)
7. Wire Speed/Amperage Display Meter 13. Wire Feed/Amperage Select 19. 115 VAC, 10 A Duplex Receptacle
Capabilities
Auto-CAL (Automatic Calibration) — Patented Front Panel Features Digital Outputs
software-based feature exclusive to Auto-Axcess. Weld Process Selection Arc On
Allows simple, quick and accurate wire feed Wire Size and Type Wire Stick
speed and voltage commands from most robots Gas Type Welder Ready
using analog signals. Auto-Axcess calibrates Wire Jog Forward Button Digital Inputs
itself to deliver exact responses to commands Wire Jog Reverse Button Start
from robots. This allows Auto-Axcess to be Purge Button Jog Forward
used interchangeably with many brands of Digital Display Meters: Jog Reverse
robots, and allows quick replacement of • Voltage / Arc Adjust (Trim) Purge
competitive power supplies without the need to • Wire Feed Speed/Amperage Program Select
change wire feed speeds. Program Number E-Stop
Remote Program Select — Allows changing Arc Control
(SharpArc® and Inductance) Auto Setup
weld programs from the robot controller to take Robot Specific
advantage of up to eight programs or Multi-MIG® Analog Outputs
welding process capabilities. Voltage Sequence
Current Preflow: 0 – 9.9 sec
Integrated 80 V Touch Sensor — To be used Start Power: 0 – 2.5 sec
with external circuitry or peripheral equipment Analog Inputs Voltage: 10 – 44
when touch sensing. Voltage/Arc Adjust (Trim) IPM: 50 –1400
Wire Feed Speed Crater: 0 – 2.5 sec
Retract
Postflow: 0 – 9.9 sec

Typical Axcess Installations®
(Semi-Automatic Pulsed MIG or Conventional MIG)
The Axcess platform is designed to provide multiple wire feeding configurations suited to the unique needs of modern manufacturing applications and
industries. It utilizes many common components to minimize both part and maintenance complexity. All motors operate on 40 VDC provided by the
Axcess power supply and have a wire feed speed range of 50–1400 inches per minute. A common operator interface is used on all (see page 4).
Standard Installation DeviceNet Interconnecting

Feeder Control Cable
A typical bench/sled feeder 5 ft (1.5 m) #195 240
Gun
installation. For use when 10 ft (3 m) #195 241
25 ft (7.6 m) #195 242 (must be ordered
the feeder is placed on the separately.)
power supply, a bench or 50 ft (15.2 m) #195 243
an optional cart.
1 AND 2
Axcess Power Source Axcess Wire Feeder (Drive rolls must be ordered separately.)
ROI Option Installation DeviceNet Interconnecting

Boom Retrofit
Applications
Feeder Base
#195 369 (see page 10)
Allows feeder motor drive Feeder Control Cable Motor Control Cable
to be placed away from 5 ft (1.5 m) #195 240 10 ft (3 m) #300 259 Flexible Mounting
10 ft (3 m) #195 241 20 ft (6.1 m) #300 097 Options Gun
power supply and operator
25 ft (7.6 m) #195 242 30 ft (9 m) #300 096 (must be ordered
interface. Ideal for fixed
50 ft (15.2 m) #195 243 50 ft (15.2 m) #300 098 separately.)
automation applications
and updating or replacing
equipment on booms or 21-ft Trigger Control Cable #300 129
other applications where
separate location of power
source, ROI, and wire
1 AND 3 AND 4
Axcess Power Source ROI AA-40GB Wire Drive Motor Assembly
drive motor is desirable. (Remote Operator Interface) (Drive rolls must be ordered separately.)
1 Axcess Semi-Automatic Power Source

Voltage Amperage Max. Open- Amps Input at Rated Output, 50/60 Hz, 3-Phase Net
Model Rated Output Range Range Circuit Voltage 208 V 230 V 400 V 460 V 575 V KVA KW Dimensions Weight
Axcess 300 A at 32 VDC, 10 – 44 V 5 – 400 A 80 VDC 33 29.7 16.9 14.6 11.6 11.7 11.2 300 H: 23 in (584 mm) 116 lb
300 60% Duty Cycle 450 H: 31 in (787 mm) (52.6 kg)
(225 A at 29 VDC, 675 H: 39 in (991 mm)
100% Duty Cycle) W: 17 in (432 mm)
Axcess 450 A at 44 VDC, 10 – 44 V 5 – 600 A 80 VDC — 60 33.7 28.8 22.8 22.2 23.1 D: 22-1/2 in (572 mm) 163 lb
450 100% Duty Cycle (73.9 kg)
Axcess 675 A at 44 VDC, 10 – 44 V 5 – 900 A 80 VDC — 89.7 — 43.7 34.8 35.7 34.4 208 lb
675* 100% Duty Cycle (94.3 kg)
Certified to both the Canadian and U.S. Standards for welding equipment. *Axcess 675 is not CSA approved.
2 Wire Feeder Options

Wire feeders do NOT Axcess Single Feeder #195 182
include drive rolls or Axcess Dual Feeder #195 325
required DeviceNet Feeder is designed specifically for Axcess. Provides
Interconnecting
single-range control of 50–1400 inches per minute.
Feeder Control Cable.
These must be Dual-wire model provides the same functionality as
ordered separately. single-wire version, but is ideal when two different wire
types need to be available at the same time. Digitally
Single Dual communicates with Axcess power source via DeviceNet
Feeder Feeder Interconnecting Feeder Control Cable.
Gas Type of Connection to Wire Feed Wire Diameter Single Feeder Dual Feeder
Model Valve Input Power Power Source Speed Range* Range Dimensions Dimensions Ship Weight
Axcess Included 40 VDC DeviceNet Interconnecting 50 –1400 IPM .035 – 3/32 in H: 14-1/2 in (368 mm) H: 15 in (381 mm) Single Feeder
Bench/Sled (from Feeder Control Cable — (1.3 – 35.56 MPM) (0.9 –1.6 mm) W: 12-1/2 in (318 mm) W: 19 in (483 mm) 49 lb (22 kg)
Feeder Axcess) 5, 10, 25, or 50 ft D: 27 in (686 mm) D: 34 in (863 mm) Dual Feeder
(Order separately) 124 lb (56 kg)
*This is the wire feed speed range while using MIG. With pulsed MIG, the wire feed speed range may be more limited.

3 ROI (Remote Operator Interface) Options
ROI does NOT include AA-40GB Wire Drive Motor Assembly, Motor Control Cable or
DeviceNet Interconnecting Feeder Control Cable. These must be ordered separately.
MIG gun (required,

order separately).
Pipe post NOT included.

Must be ordered separately.
• 4 ft Pipe Post with
18 in Base #149 838
• 6 ft Pipe Post with
Auto ROI back panel 18 in Base #149 839
Dual ROI showing connections for
input and output signals. DeviceNet Interconnecting Cable NOT included
Single ROI
(required, order separately).
Single ROI #195 238 Auto ROI #195 239* Axcess® ROI Swingarc™ Boom-Mounted
Dual ROI #195 433 (Contact Applications for assistance at Wire Feeders
The ROI allows the Axcess power supply, wire 920-954-3814 prior to any new installation.) #195 484 12 ft (3.7 m) Single-Wire
drive motor assembly and operator interface (ROI) The Auto ROI is to be used with an Axcess #195 434 12 ft (3.7 m) Dual-Wire
to be located in three separate places. This is power supply with the E-Stop option. Provides #195 346 16 ft (4.9 m) Single-Wire
desirable for mounting to custom jibs, booms or functionality of the ROI, but replaces sequence #195 435 16 ft (4.9 m) Dual-Wire
other extended-reach applications. Since an ROI and trigger functions with two programmable Swingarc boom-mounted semiautomatic wire
system can incorporate separate components inputs and outputs. To be used in simple feeders bring an extra dimension of flexibility
providing the most flexibility for custom appli- dedicated/fixed/hard automation applications. and efficiency to high-production MIG welding
cations, it’s an ideal way to obtain the many Features arc established output. Includes 30 ft stations. You get an effective solution that
benefits of the Axcess while retaining an existing cable for wiring to other external devices. maximizes output, especially when dealing with
boom or other structural asset. The dual-wire ROI *Requires Axcess power supply with E-Stop function large weldments and hard-to-reach places.
provides the same functionality as the single, option. E-Stop is not intended for continuous
Dual Swingarc Retrofit Kit #300 032
but controls two separate wire drive motor interruption applications. Axcess systems require
approximately 30 seconds to reboot or come back Kit is required when replacing motors on older
assemblies. Four programs are available per side.
online after recovering from an E-Stop condition. Miller Dual 60 Series Swingarc booms. Provides
Note: For non-Miller boom and jib mounting, see all of the Axcess benefits, but maintains existing
ROI installation diagram on page 6 and select desired Note: For non-Miller boom and jib mounting, see
ROI installation diagram on page 6 and select desired dual-boom hardware.
cable lengths.
cable lengths.
21-ft Trigger Control Cable #300 129
Required when retrofitting non-Miller booms
with an ROI option.
Model Type of Input Power Connection to Motor Connection to Power Source Single ROI Dimensions Dual ROI Dimensions Ship Weight
ROI Supplied from Motor Control Cable — DeviceNet Interconnecting H: 13 in (330 mm) H: 13 in (330 mm) Single ROI
power source 20, 30, or 50 ft Feeder Control Cable — W: 7 in (178 mm) W: 9 in (229 mm) 12 lb (5.4 kg)
(Order separately) 5, 10, 25, or 50 ft D: 7 in (178 mm) D: 10 in (254 mm) Dual ROI
(Order separately) 15 lb (6.8 kg)
4 Wire Drive Motor Assembly Options (To be used with Remote Operator Interface.)
Wire drive motor assemblies do NOT include drive rolls or required Motor Control Cable. These must be ordered separately.
Note: Left- and right-hand drives are determined by facing the wire feed gun outlet.
AA-40GB Wire Drive Motor Assembly now mounts directly to the gas box, reducing
#195 426 Left-Hand Drive strain on the tachometer wires. OCP provides
#195 515 Right-Hand Drive another layer of protection in the event a cable
The AA-40GB Wire Drive Motor Assembly with is damaged or shorted, reducing downtime
OCP (Over Current Protection) is an improved and motor damage. Motors include a 50 ft
version of the AA-40G. The motor control cable volt-sense lead.
Gas Type of Input Wire Feed Wire Diameter AA-40GB Ship

Model Valve Power Connection to ROI Speed Range* Range Dimensions Weight
AA-40GB Included 40 VDC Motor Control Cable— 50 –1400 IPM .035 – 3/32 in H: 8 in (203 mm) 23 lb
and (from Axcess) 20, 30, or 50 ft (1.3 – 35.56 MPM) (0.9 –1.6 mm) W: 12 in (305 mm) (10.4 kg)
enclosed (Order separately) D: 10 in (254 mm)

Typical Auto-Axcess Installation ®
(Robotic/Automation Pulsed MIG or Conventional MIG)
The Auto-Axcess platform is designed to bring the benefits of digital control technology to manufacturers who currently use analog robot control. When
combined with a Smart Cable (#300 012) and AA-40GB wire drive motor assembly the Auto-Axcess will automatically reconfigure itself to function as a
semi-automatic, thereby providing for single asset management and simplicity. Contact Robot Manufacturers for fully-digital versions of the Axcess
compatible with specific robot controllers.
Motoman/Fanuc Motor Mount #300 013 AA-40GB Wire Drive Motor Assembly
Motor mounts from other robot brands must be supplied
by robot manufacturer or system integrator. Motor Control Cable
20 ft (6.1 m) #300 097
30 ft (9 m) #300 096
Positive (+) 50 ft (15.2 m) #300 098
Weld Cable Must be ordered separately.
Torch Must be ordered
Must be ordered separately. 50 ft Work-Sense Cable
separately. Supplied with AA-40GB
Auto-Axcess Wire Drive Motor Assembly
Power Source Should be connected as close
to arc as possible for
optimum performance.
Negative (–) Weld Cable

Must be ordered separately.
Robot Cell Base
Auto-Axcess Power Source

Max. Open-
Voltage Amperage Circuit Amps Input at Rated Output, 50/60 Hz, 3-Phase Net
Model Rated Output Range Range Voltage 208 V 230 V 400 V 460 V 575 V KVA KW Dimensions Weight
Auto-Axcess 300 A at 32 VDC, 10 – 44 V 5 – 400 A 80 VDC 33 29.7 16.9 14.6 11.6 11.7 11.2 300 H: 23 in (584 mm) 116 lb
300 60% Duty Cycle 450 H: 31 in (787 mm) (52.6 kg)
(225 A at 29 VDC, 675 H: 39 in (991 mm)
100% Duty Cycle) W: 17 in (432 mm)
Auto-Axcess 450 A at 44 VDC, 10 – 44 V 5 – 600 A 80 VDC — 60 33.7 28.8 22.8 22.2 23.1 D: 22-1/2 in (572 mm) 163 lb
450 100% Duty Cycle (73.9 kg)
Auto-Axcess 675 A at 44 VDC, 10 – 44 V 5 – 900 A 80 VDC — 89.7 — 43.7 34.8 35.7 34.4 208 lb
675* 100% Duty Cycle (94.3 kg)
Certified to both the Canadian and U.S. Standards for welding equipment. *Auto-Axcess 675 is not CSA approved.
Wire Drive Motor Assembly

Wire drive motor assemblies do NOT include drive rolls or required Motor Control Cable. These must be ordered separately.
Note: Left- and right-hand drives are determined by facing the wire feed gun outlet.
AA-40GB Wire Drive Motor Assembly now mounts directly to the gas box, reducing
#195 426 Left-Hand Drive strain on the tachometer wires. OCP provides
#195 515 Right-Hand Drive another layer of protection in the event a cable
The AA-40GB Wire Drive Motor Assembly with is damaged or shorted, reducing downtime
OCP (Over Current Protection) is an improved and motor damage. Motors include a 50 ft
version of the AA-40G. The motor control cable volt-sense lead.
Gas Type of Input Connection to Wire Feed Wire Diameter AA-40GB Ship
Model Valve Power Power Source Speed Range* Range Dimensions Weight
AA-40GB Included 40 VDC (from Motor Control Cable— 50 –1400 IPM .035 – 3/32 in H: 8 in (203 mm) 23 lb
and Auto-Axcess) 20, 30, or 50 ft (1.3 – 35.56 MPM) (0.9 –1.6 mm) W: 12 in (305 mm) (10.4 kg)
enclosed (Order separately) D: 10 in (254 mm)

Palm OS® Based Software Options
Palm Convenience Package
™
(Axcess File Management and WaveWriter software not included)
WaveWriter Wave Shaping
™
(required Palm Handheld not included)
#195 250 (Includes Palm™ serial cable and

#195 517 Includes a compatible Palm handheld
™ expansion card)
loaded with Service Pak software and a Palm™ serial
cable that connects the Palm and Axcess®.
Note: Palm model may vary and Axcess File Management
and WaveWriter software are sold separately.
Axcess File Management

®
(required Palm Handheld not included)
#195 249 Includes Palm™ serial cable and WaveWriter is our premium Palm software
expansion card. package for Axcess systems. For Palm
Simply put, the new Miller (Palm™ OS-based) file handhelds, it includes all of the Palm Axcess
management software turns a standard handheld File Management functions plus a simple,
(PDA) into a data card and a remote pendant control pulsed MIG wave-shaping program for the
for all Axcess systems. This is in addition to all other most demanding pulsed MIG applications.
functions a handheld is typically used for. By using a Customers can expect exceptional welding
handheld in this manner, we have built a powerful performance from any Axcess system from
intuitive interface on a common affordable, portable platform. This opens the door to functions and the programs for common wire and gas
capabilities not previously available from Miller or from the welding industry as a whole. combinations — right out of the box. For
those who need to adjust pulse parameters
With Miller’s Axcess File Management installed on your Palm OS handheld you can: for special situations or to achieve a specific
result, WaveWriter will allow anyone to alter
E-mail Axcess files anywhere worldwide Adjust and store welding program
a factory program for a specific wire, gas
Configure any Axcess system as desired Locks & Limits for restricting or limiting
or weld joint configuration. Many welding
Configure multiple Axcess systems exactly operator “Axcess” to programs
engineers may find this tool useful in
the same or any way you choose Enable Auto-Thread™ feature to program
developing their own unique competitive
Save and store Axcess files torch length into Axcess memory. When a
advantage and having their own proprietary
Transfer Axcess files to computers combination of purge and jog (or jog and
weld programs.
retract) are depressed, the Axcess feeding
Transfer Axcess files from machine to machine
system delivers exact programmed length of With WaveWriter it is possible to change
Backup Axcess files and programs wire. Great for troubleshooting wire feed parameters while welding and immediately
Set-up and modify Axcess welding sequences speed and loading wire into the system. see the effect of the change in the arc.
There are 3 basic types of files: Real-time feedback helps in understanding
the effect of changing the sometimes
1) Programs – Contain all the welding data that create an arc: volts, amps, wire feed rates, wire type, confusing pulse wave form variables
size, gas and appropriate arc control. They also contain all the time-based functions typically used (such as pulse peak, pulse width,
in welding: pre-flow, start conditions, ramps, crater fill, retract, and post-flow. background, and rise and fall rates)
2) Configuration – Files contain Locks, Errors and Feeder information that include robot selection which saves enormous expense and time
type (Robot Control – PS Wire and Gas, Shared Control – Arc On-Analog, and Power Source in welding procedure development. Most of
Control – Arc On-No Analog). Configuration enables error messages, dual schedule, and remote the essential variables required for process
program select to be selected. It also allows for checking software revisions and arc/ cycle time and procedure development are not only
data. Using configuration you can set Auto-Thread™ torch length allowing for pushbutton feed of precisely controllable and stored, but the
an exact wire length. upper and lower control limits can be
3) Back-up – Back-up files allow a convenient and simple way to store all files from a welding power established to assure shop floor control.
source in a Palm handheld.
Each type can reside or be “Axcess”ed in any of 3 locations:

1) Welder – The welding power source holds the main library of welding programs.
2) Handheld – The handheld acts as an interim storage device where files can be pulled from the
power source stored or modified.
3) E-mail – Files can be stored for Email in this location.
Any of the files can be cut, copied, pasted, modified, UN-protected files can also be beamed through
IR port. Copyright-protected and Miller proprietary files cannot be transferred such as Palm Axcess
File Management, WaveWriter™, and RMD™ welding process.

Genuine Miller Accessories
DeviceNet Interconnecting Feeder DSS-9M
Control Cables #041 793
#195 240 5 ft (1.5 m) A 15 ft,
#195 241 10 ft (3 m) Wire Reel Assembly two-position
#195 242 25 ft (7.6 m) #108 008 slide switch
#195 243 50 ft (15.2 m) which attaches to the gun handle and is used to
These specially designed EMI (Electrical select the desired welding condition for dual
Magnetic Interference) protected and shielded schedule purposes. The gun trigger operates as
feeder control cables are required, but not a standard trigger.
included with Axcess feeders or ROI. Determine
length needed and order separately. Spool Covers
#057 607
Coolant Systems
Motor Control Cables For more information, see the Miller Coolant
#300 097 20 ft (6.1 m) Systems literature sheet, Index No. AY/7.2.
#300 096 30 ft (9 m)
#300 098 50 ft (15.2 m) Reel Covers #058 256
Includes overmolded connections on high-flex For 60 lb (27 kg) coil. Helps to protect the welding Coolmate V3
cables for optimal service life. wire from dust and other contaminants.
Note: Reel and Spool Covers cannot be installed if
Axcess® Feeder the wire drive assembly is in a rotated position. Coolmate 3 Coolmate 4
Base and
Spool Support Turntable Assembly #146 236
#195 369 Allows rotation of the feeder as the operator
Sheet metal changes work positions. Reduces strain and
construction. bending on the gun cable.
Allows mounting
Shown of AA-40GB Hanging Bail (Electrically Isolated)
with AA-40GB. Coolmate™ 3
motor (if desired) #058 435
#043 007 115 VAC
when using ROI option or when using an Auto- Used for suspending feeder over work area.
#043 008 230 VAC
Axcess with Smart Cable adapter. For use with water-cooled torches rated up to
600 amps. Unique paddle-wheel indicator,
Hub and Spindle external filter and easy-fill spout.
Assembly
#072 094 Coolmate™ V3 #043 009 115 VAC
Hub and Spindle Spindle Support For use with water-cooled torches rated up to
Spindle Support #092 989 500 amps. Vertical design conveniently mounts
Assembly to Miller cylinder rack in place of one cylinder.
Coolmate™ 4 #042 288 115 VAC

Wire Straightener
For use with water-cooled torches rated up to
#141 580 600 amps. Tough molded polyethylene case
For .035 –.045 in (0.9 –1.1 mm) dia. wire. with carrying handle.
#141 581
For 1/16 –1/8 in (1.6 – 3.2 mm) dia. wire. Low Conductivity Coolant #043 810
Helps reduce the cast in wire to improve wire Sold in cases of four 1-gallon recyclable plastic
feeding performance and increase the service bottles. Miller coolants contain a base of
life of the gun liner and contact tip. ethylene glycol and deionized water to protect
against freezing to -37˚F (-38˚C) or boiling to
227˚F (108˚C). Also contains a compound that
Dual Schedule Switches resists algae growth.
DSS-8
#079 693
MIGRunner™ XL Cart #195 246 A 15 ft,
Dimensions: 46-1/2 x W: 42 x D: 35 in two-position
Wide cart with motorcycle-type handle grips. trigger switch which attaches to the gun handle
Holds two large gas cylinders and Coolmate™ 3 and is used in place of the standard trigger for
(when power source is mounted with face dual scheduling.
toward handles) for water-cooled torches. Power
supply can be mounted in several directions Adapter Cord #157 364
while the feeder can be mounted on the top tray. Required for use with DSS-8. 1ft, Y trigger
Fits Axcess 300 and 450 models only. cable that connects DSS switch and control box
Note: Dual feeder not recommended for this cart. For to the gun.
dual feeders we recommend using a separate feeder
cart (not available).

Drive Roll Kits (Order from Miller Service Parts.)
Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include 4 drive rolls, the necessary guides and feature an
anti-wear sleeve for the inlet guide.
“U” cogged for
extremely soft
“U” groove for wire or soft-
soft wire or “V” knurled shelled cored
“V” groove soft-shelled for hard-shelled wires (i.e., hard
Wire size for hard wire cored wires cored wires facing types)
.035 in (0.9 mm) #151 026 #151 036 #151 052 —

.040 in (1.0 mm) #161 190 — — —
.045 in (1.1/1.2 mm) #151 027 #151 037* #151 053 #151 070
.052 in (1.3/1.4 mm) #151 028 #151 038 #151 054 #151 071
1/16 in (1.6 mm) #151 029 #151 039 #151 055 #151 072
.068/.072 in (1.8 mm) — — #151 056 —
5/64 in (2.0 mm) — #151 040 #151 057 #151 073
3/32 in (2.4 mm) — #151 041 #151 058 #151 074
7/64 in (2.8 mm) — #151 042 #151 059 #151 075
1/8 in (3.2 mm) — #151 043 #151 060 #151 076
*Accommodates .045 and .047 (3/64 in) wire.
Nylon Wire Guides for Feeding Aluminum Wire Wire Guides

Wire size Inlet Guide Intermediate Guide Wire size Inlet Guide Intermediate Guide
.047 (3/64) in (1.2 mm)* #151 203 #151 204 .023 – .040 in (0.6 – 1.0 mm) #150 993 #149 518
1/16 in (1.6 mm) #151 205 #151 206 .045 – .052 in (1.1 – 1.4 mm) #150 994 #149 519
3/32 in (2.4 mm) #151 207 #151 208 1/16 – 5/64 in (1.6 – 2.0 mm) #150 995 #149 520
1/16 – 5/64 in (2.4 – 2.8 mm) #150 996 #149 521
Note: “U groove” drive rolls are recommended when feeding aluminum wire.
*Pushing .047 (3/64) in (1.2 mm) wire is not recommended in torches 1/8 in (3.2 mm) #150 997 #149 522
greater than 10 ft in length.
Genuine Miller Services and Accessories (For robotic/automation applications only.)

Fanuc Internal Wiring Kit #300 229 Fanuc/Motoman Wire Drive Motor Assembly
Consulting Services Includes 30 ft cable that connects to the Fanuc Mounting Bracket #300 013
controller, and 22 in connector for mounting the
Shell Connector #194 847
Field Application Support #195 480 wire drive assembly on top of the robot arm.
For use by anyone wishing to interface
Auto-Axcess systems may require factory-
Receptacle/Adapter Kits peripherals, but not wanting to source the
trained technical support depending on
#194 793 ABB appropriate female amphenol connector.
the complexity of the application and the
#194 791 Fanuc Coolant Flow
local availability and capability of qualified
#194 790 Motoman
welding engineers or robotic experts. Switch #195 461
#300 056 Panasonic
You should contact the factory if there To ensure coolant
#195 002 Universal
are questions. Factory support is available is flowing in the
One required per machine. For analog system. Lack of
at a flat rate of $1250.00 per day plus
communication with robot controls via 72-pin
expenses when planned and ordered coolant flow may
Harting connector on Auto-Axcess. 1-ft length.
more than 10 days in advance. Rates and cause damage to water-cooled guns. Module
availability of our technical specialists with Smart Adapter #300 012 allows wiring into the peripheral connector
less than 10 day notice are considerably Allows Auto-Axcess to be configured to function port. 50 ft (15.2 m) cable with connector and
more. Rates are based on a 10-hour day as semi-automatic. To be used when there is a separate shell connector for simple modification
including travel. One day minimum. desire to have a common power supply and motor to desired length in the field. It can be mounted
in both robotic and semi-automatic application. on the Auto-Axcess or as desired elsewhere.
Service and Troubleshooting Easy asset management. 21-ft trigger control 1/4-turn quick connection.
cable is included.
Analog Robot Simulator #195 030 Universal Connector for Analog Control #195 002 Fixed or Hard Automation Accessories
Device simulates the analog commands Includes mating Harting connector with pins to
of typical robots. it can be used as a allow custom configuration for robotic and fixed Oscillators and Motorized Cross Slides
diagnostic tool to determine power source automation applications. Refer to Lit. Index No. AU/6.0.
functionality and isolate robot, power
source or cable issues. Welding Guns — see www.bernardwelds.com

Ordering Information Learn More at MillerWelds.com/AMS
Semi-Automatic Equipment Options Stock No. Description Qty. Price
Axcess® 300 #907 150 Power source only
#907 150-01-1 Power source with RMD™ software upgrade
Axcess® 450 #907 152 Power source only
#907 152-01-1 Power source with RMD™ software upgrade
Axcess® 675 #907 154 Power source
Axcess® 300 Packages #951 038 Power source, bench feeder and 5 ft cable
#951 039 Power source with RMD™ software upgrade, bench feeder and 5 ft cable
Axcess® 450 Packages #951 031 Power source, bench feeder and 5 ft cable
#951 037 Power source with RMD™ software upgrade, bench feeder and 5 ft cable
Note: Other power sources are available. Consult factory at 1-920-954-3813 for power sources with E-Stop option.
Wire Feeder Options (see page 6)
Axcess® Single Feeder #195 182 Bench/skid feeder — order DeviceNet Interconnecting Feeder Control Cable separately
Axcess® Dual Feeder #195 325 Bench/skid feeder — order DeviceNet Interconnecting Feeder Control Cable separately
ROI Options (see page 7)
Single ROI #195 238 See page 6 for connection diagram and required cables
Dual ROI #195 433 See page 6 for connection diagram and required cables
Auto ROI (see note above) #195 239 See page 6 for connection diagram and required cables.
Requires power source with E-Stop option — consult factory at 1-920-954-3813
Axcess® ROI Swingarc™ Boom See page 7 for various models
Dual Swingarc™ Retrofit Kit #300 032 Required when replacing motors on older Dual 60 Series Swingarc booms
Wire Drive Assembly Opt. (see page 7)
AA-40GB Wire Drive Motor Assembly New-style wire drive assembly. See page 6 for connection diagram and required cables
Control Cables (see page 10) See page 6 for connection diagram and required cables
Automatic Equipment Options*

Auto-Axcess® 300 #907 151 190 – 630 V. Inverter power supply with robotic interface
(Robotic receptacle kit sold separately) #907 151-01-1 190 – 630 V. Inverter power supply, robotic interface, and RMD software upgrade
(Robotic receptacle kit sold separately) #907 153-01-1 190 – 630 V. Inverter power supply, robotic interface, and RMD software upgrade
Motor/Kit/Cable Options
Wire Drive Motor Assembly See page 8
Motor Control Cable (see page 10) See page 8 for connection diagram and required cables
Receptacle/Adapter Kits See page 11. One required per machine, consult factory
Palm OS® Based Software Options

Palm™ Convenience Package #195 517 Palm model may vary (File Management and WaveWriter software NOT included)
Axcess® File Management #195 249 File management software (required Palm™ handheld NOT included)
WaveWriter ™ Wave Shaping #195 250 File management software with wave shaping (required Palm™ handheld NOT included)
Software-Based Welding Process Opt.
RMD™ (Regulated Metal Deposition) #195 252 Field (required Palm™ handheld NOT included)
Accessories
Axcess® Feeder Base and Spool Support #195 369 Allows mounting of AA-40GB motor when using ROI option
Hub and Spindle Assembly #072 094
Spindle Support #092 989
MIGRunner™ XL Cart #195 246 Holds two cylinders, cooler, machine and feeder
Coolant Systems See page 10
Drive Roll Kit (Required) See page 11
Inlet/Intermediate Guides See page 11
Smart Adapter #300 012 Robotic/automation. Allows automatic to function as semi-automatic
Universal Connector for Analog Control #195 002 Robotic/automation. Allows custom configuration
Field Application Support #195 480 Robotic/automation. One day minimum, not subject to discount. See page 11
Analog Robot Simulator #195 030 Robotic/automation. See page 11
Date:
*The Axcess is a fully digital machine and utilizes DeviceNet protocol for internal system operation. Select robot manufacturers have created unique software for specific controllers which enable
them to communicate digitally with an Axcess power supply. Check with your robot supplier of choice to further understand if there are benefits created by them that can reduce complexity, add
value or reduce your total cost of integration and operation. Welding Distributors: you may also inquire with the robot manufacturer about drop-ship programs they may offer for digital or analog
versions of the Axcess platform.
Distributed by:
Litho in USA
CP-302
Issued May 2007 • Index No. DC/13
MIG Welding
Power Source
Industrial/Heavy Industrial Applications Processes Input Power 3-Phase Power

Light Fabrication MIG (GMAW)
Quick Automotive
Furniture
Flux Cored (FCAW)
Rated Output 300 A at 32 V, 100% Duty Cycle
390 A at 32 V, 60% Duty Cycle
Specs Agricultural
Truck Body/Metal Fabrication
Max. Open-Circuit Voltage 14 – 44
Weight 332 lb (151 kg)
Small Equipment Manufacturing
CP-302 MIGRunner™ comes complete

in one box. See page 4 for details.
Adjustable weld stabilizer Presettable welding voltage with

(high-low inductance) provides voltmeter allows you to easily set
the flexibility to produce the weld output before welding.
optimal arc characteristics. Use
the high stabilizer setting for Large analog volt and
stainless steel and low setting for ammeters for easy viewing.
mild steel and aluminum.
Power efficient which gives

Solid-state weld contactor exceptional value and return
provides longevity to match on your investment.
the ultra-durable and reliable
reputation of the CP series.
Simple control panel with
just one control adjustment.
115 VAC duplex receptacle
provides 15 amps of
auxiliary power. Lower panel cover protects
output connections from harsh
welding environments.
14-pin receptacle provides
quick, direct connection to
wire feeders and accessories.
Welder is warranted for 3 years, parts and labor. Original main

power rectified parts are warranted for 5 years.

Specifications (Subject to change without notice.)
Open-Circuit Amps Input at Rated Output, Three-Phase, 60 Hz Net

Rated Output Voltage 200 V 230 V 460 V 575 V KVA KW Dimensions Weight
300 A at 32 V, 100% Duty Cycle 14 – 44 38 33 16.5 13.0 13.1 12.3 H: 30 in (762 mm) 332 lb
390 A at 32 V, 60% Duty Cycle 1.1* .95* .48* .38* .38* .32* including lift eye (151 kg)
W: 23 in (585 mm)
D: 30-1/2 in (775 mm)
including strain relief
Conforms with NEMA EW 1, “Electric Arc Welding Power Sources”, Class I (100).
*While idling.
Certified to both the Canadian and U.S. Standards for welding equipment.
Control Panel
1 3
4
1. Ammeter
2. Voltmeter
3. Power Switch
4. Pilot Light
5. Preset Indicator Light
6. Voltage Control
2
Performance Data
DUTY CYCLE CHART VOLT/AMP CURVE
1000 50
800
600 40
500 CP-302 MAX
WELDING AMPS
400 CP-302
DC VOLTS
30
300
250 20
200
10 CP-302 MIN
150
100 0
10 15 20 25 30 40 50 60 100 0 50 100 150 200 250 300 350 400 100
2
Industrial MIG Kit #195 197

Includes 15 ft (4.6 m), 2/0 power cable and
work lead with clamp, regulator/flow meter Spoolmatic® 30A #130 831
with 15 ft (4.6 m) gas hose, 15 ft (4.6 m) 70 Series A 1-lb, air-cooled spool gun that extends
MIG gun and consumable kit. the weld process range by adding a handy
Single Wire Model
portable system for small wire MIG. Rated
S-74S #195 057
200 A at 100% duty cycle. Includes 30 ft
Dual Wire Model (9.1 m) cable assembly. (WC-24 #137 549
D-74S #195 060 for 14-pin.)
Heavy-duty, industrial, constant-speed
24 VAC semiautomatic wire feeders in WC-24 Weld Control
single and dual models, with available #137 549
digital meters. Ideal for high-duty-cycle Packaged in a compact,
Standard Running Gear #042 886 lightweight, non-metallic
MIG welding (GMAW) and Flux Cored
The large 10 in (254 mm) rear wheels and enclosure, the WC-24
welding (FCAW). Accommodates a wide
5 in (127 mm) front casters on this running easily mounts directly
variety of wire sizes and types. Comes with
gear provide excellent mobility on the shop on the power source.
FREE Bernard® Q™-Gun! Dual wire feeder
floor, making it easier to move the power It’s designed for use with Miller CV power
model includes two FREE Q-Guns. See Lit.
source. Very easy to install. Handles double sources supplying 24 VAC and 14-pin
Index No. M/3.0.
as weld cable holder. receptacles. The control includes a board-
Extension Cables for 14-Pin Plugs mounted potentiometer which can alter the
Standard Cylinder Rack #042 887
to 14-Pin Sockets drive motor acceleration rate to optimize
Holds two cylinders. Only installs on
#122 973 25 ft (7.6 m) arc starting performance.
Standard Running Gear.
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.8 m)
Wire Feeders
22A #193 066

Lightweight, 24 VAC constant-speed semi-
automatic wire feeder, best suited for small
diameter wires. Accommodates up to a
60 lb (27.2 kg) spool of welding wire
when using optional wire reel assembly.
Comes with FREE Bernard® Q™-Gun!
See Lit. Index No. M/11.0.
3
CP-302 MIGRunner Components
CP-302 MIGRunner ™
#907 050 200/230/460 V
#907 073 575 V
Comes Complete With:

CP-302 power source
22A wire feeder
Bernard® Q™-Gun 15 ft (4.6 m)
.035/.045 in contact tips
.035/.045 in reversible drive rolls
Regulator/flow gauge with gas hose
Work cable and power cord
Factory-installed running gear/
cylinder rack
Ordering Information
Equipment and Options Stock No. Description Qty. Price
CP-302 #903 786 200/230/460 V, 60 Hz
#903 521 575 V, 60 Hz
CP-302 MIGRunner #907 050 200/230/460 V, 60 Hz. See above for package components
Wire Feeders
22A #193 066 See Lit. Index No. M/11.0
70 Series #195 057 S-74S. See Lit. Index No. M/3.0
#195 060 D-74S. See Lit. Index No. M/3.0
Extension Cables for #122 973 25 ft (7.6 m)
14-Pin Plugs to 14-Pin Sockets #122 974 50 ft (15.2 m)
#122 975 75 ft (22.8 m)
Spoolmatic® 30A #130 831 1-lb air-cooled spool gun, 200 A at 100% duty cycle, includes 30 ft (9.1 m) cable assembly
WC-24 Weld Control #137 549
Guns
Bernard® Gun
Consumables
Accessories
Industrial MIG Kit #195 197 Includes 15 ft (4.6 m), 2/0 power cable and work lead with clamp, regulator/flow meter
with 15 ft (4.6 m) gas hose, 15 ft (4.6 m) MIG gun and consumable kit
Standard Running Gear #042 886
Date: Total Quoted Price:
Distributed by:
Litho in USA
Delta-Fab System
Issued January 2006 • Index No. DC/15
MIG Welding
Power Source
Industrial Applications Delta-Fab 24A Wire Feeder

Heavy-to-Light Fabrication Input Power 3-Phase, 230/460/575 V Input Power 24 VAC / 7 A
Processes Rated Output Electrode Wire Diameter Capacity
Quick MIG (GMAW) 375 A at 100% Duty Cycle .023– 3/32 in (0.08 – 2.4 mm)
450 A at 60% Duty Cycle
Specs with mild steel, flux cored,
stainless steel, and Voltage 10 – 45 V
Wire Speed 75 – 750 IPM (1.9 – 16.5 m/min)
aluminum wires Remote Voltage Control Standard
Weight 374 lb (170 kg) Weight 40 lb (18 kg)
Run-in standard on 24A for better

arc-starting performance on a variety
of wires.
Four-Drive-Roll feeding system with

Remote voltage control is standard.
independent tension control handles
Parameter adjustments can be made
small and large diameter wires. (Drive
in weld cell or at a remote location.
rolls and guides ordered separately.)
Adjustable material output studs Large analog volt and

provide the flexibility to produce ammeters for easy viewing.
the optimal arc characteristics for
aluminum, stainless steel and all
other materials. 14-pin receptacle provides
quick, direct connection to
wire feeders and accessories.
Solid-state weld contactor provides
longevity to match the ultra-durable
and reliable reputation of the Delta-Fab. 115 VAC duplex receptacle
provides 15 amps of
auxiliary power.
Large output voltage range provides
more flexibility on a variety of wire 14-pin select is easy to set
diameters. Also aids operator with up with no external switches
voltage losses that occur when to put in the wrong position.
operating long distances from
power source.
Shown with Bernard®
Q-400 15 ft MIG gun.
Welder is warranted for 3 years, parts and labor. Original

main power rectified parts are warranted for 5 years.

Delta-Fab Specifications (Subject to change without notice.)
Amps Input at Rated Load Output, 60 Hz, Three-Phase Net
Rated Welding Output Voltage Range DC 230 V 460 V 575 V KVA KW Dimensions Weight
375 A at 35 VDC, 10 – 45 69 34.5 27.5 27.5 17.5 H: 30 in (762 mm) 374 lb
100% Duty Cycle 4* 2* 1.6* 1.61* 0.46* (including lift eye) (170 kg)
W: 23 in (585 mm)
D: 30-1/2 in (775 mm)
(including strain relief)
*While idling.
24A Wire Feeder Specifications (Subject to change without notice.)

(Use with CV
Power Sources.)
Electrode Wire Maximum Spool

Input Power Diameter Capacity Size Capacity Wire Speed Dimensions Net Weight
24 VAC, 7 A, 60 Hz .023– 3/32 in (0.08 – 2.4 mm) 60 lb (27.2 kg) 75 – 750 IPM H: 11 in (279 mm) 40 lb (18 kg)
(1.9 – 16.5 m/min) W: 10-3/4 in (273 mm)
D: 23-1/2 in (597 mm)
Conforms to European standards.
Control Panels
1
1 3 2
3
4
High Temp
Shutdown ON
4
2
Delta-Fab
OFF
MADE IN
5
MILLER ELECTRIC MFG. CO., APPLETON, WI.
CV Welding Power Source
6
1. Voltage Meter 1. Voltage/Wire Speed Meter*

2. High Temperature Shutdown Light 2. Voltage/Wire Speed Switch*
3. Amperage Meter 3. Remote Voltage Control Standard
4. Power Switch with Indicator Light 4. Wire Speed Control
5. Jog/Purge Switch
Note: Weld output studs are energized by controls on the wirefeeder. 6. Trigger Hold Switch
Turn off power before connecting remote device.
*Optional
Note: Power switch is on rear panel.
Performance Data
DUTY CYCLE CHART – DELTA-FAB VOLT/AMP CURVE – DELTA-FAB
1000 60
800
50
600 MAX
500
WELDING AMPS
40
400
DC VOLTS
300 30
250
20
200
150 10
MIN
100 0
10 15 20 25 30 40 50 60 70 80 90 100 0 100 200 300 400 500 600 700 800
% DUTY CYCLE DC AMPS
2
Drive Roll Kits Select drive roll kits from chart below according to type and wire size being used. Kit includes (4) drive rolls and inlet guide.
“U” groove for “U” cogged for extremely
soft wire or “V” knurled soft wire or soft-shelled
“V” groove soft-shelled for hard-shelled cored wires (i.e., hard
Wire size for hard wire cored wires cored wires facing types)
.023/.025 in (0.6 mm) #087 132 — — —
.030 in (0.8 mm) #046 780 — — —
.035 in (0.9 mm) #046 781 #044 750 #046 792 —
.040 in (1.0 mm) #191 917 — — —
.045 in (1.1/1.2 mm) #046 782 #046 785 #046 793 #083 319
.052 in (1.3/1.4 mm) #046 783 #046 786 #046 794 #083 320
1/16 in (1.6 mm) #046 784 #046 787 #046 795 #046 800
.068/.072 in (1.8 mm) — #089 985 —
5/64 in (2.0 mm) #046 788 #046 796 #046 801
3/32 in (2.4 mm) #046 789 #046 797 #046 802
*Accommodates 3/64 in (.045 and .047 mm) wires.
Nylon Wire Guides for Feeding Aluminum Wire

Wire Size Inlet Guide Intermediate Guide
.047 in (1.2 mm) #151 203 #058 837 Note: “U” groove drive rolls
are recommended when
1/16 in (1.6 mm) #151 205 #058 853 feeding aluminum wire.
3/32 in (2.4 mm) #151 207 #058 841
Genuine Miller Options

Digital Meter #186 498 Field Preflow/Postflow and Spot Control
Dual-function, back-lit LCD digital meter #186 496 Field
with selector switch. The digital meter Installs inside feeder under an easy access
allows the wire feed speed to be preset in hinged cover. Provides up to 5 seconds of
meters per minute or inches per minute. spot weld time and has adjustable timers
The voltage function will only monitor and (0.25 to 5 sec.) for controlling gas flow
display the arc voltage. The voltage display prior to arc initiation and after completion
can also be calibrated if required. of weld.

Standard Cylinder Rack #042 887 Wire Reel Assembly #108 008
Holds two cylinders. Only installs on For 60 lb (27 kg) coil of wire.
Standard Running Gear. (Cannot use when handle is installed.)
Carrying
Handle
Wire Reel Assembly

The large 10 in (254 mm) rear wheels and Turntable
Assembly
5 in (127 mm) front casters on this running
gear provide excellent mobility on the shop Feeder Cart
Turntable Assembly #146 236
floor, making it easier to move the power Allows rotation of the feeder as the operator Feeder Cart #043 698 Field
source. Very easy to install. Handles double changes work positions. Reduces strain A low-profile creeper cart with high-quality
as weld cable holder. and bending on the gun cable. rubber casters, front swivel and rear rigid.
3
Genuine Miller Accessories (Continued)
Carrying Handle #193 762 Hanging Bail #058 435 Extension Cords
For lifting and moving feeder. Suspends feeder over the work area. #122 973 25 ft (7.6 m)
#122 974 50 ft (15 m)
Reel Cover #058 256 #122 975 75 ft (23 m)
Hanging Bail For 60 lb (27.2 kg) coil. Used to extend interconnecting cords.
Spool Adapter #047 141
For use with 14 lb (6.4 kg) spool
Spool Cover of Lincoln self-shielding wire.
Spool Cover #057 607

For 12 in (304 mm) spool.
Delta-Fab System #951 022 375 A at 35 VDC, 100% Duty Cycle, 60Hz, Three-Phase
with 24A Four-drive-roll wire feeder
Drive Roll Kit See Drive Roll Kits table (page 3)
Digital Meter #186 498 Field
Preflow/Postflow and Spot Control #186 496 Field
Accessories
Wire Reel Assembly #108 008 For 60 lb (27.2 kg) coil
Feeder Cart #043 698 Field
Carrying Handle #193 762
Turntable Assembly #146 236
Hanging Bail #058 435
Spool Cover #057 607 For 12 in ( 304 mm) spool
Reel Cover #058 256 For 60 lb (27.2 kg) coil
Spool Adapter #047 141 For 14 lb (6.4 kg) Lincoln spool
Extension Cords #122 973 25 ft (7.6 m)
#122 974 50 ft (15 m)
#122 975 75 ft (23 m)
Distributed by:
Litho in USA
Deltaweld Series
® Issued May 2007 • Index No. DC/16.2
MIG Welding
Power Source
Heavy Industrial Applications Processes Input Power 302/402: 3-Phase Power

Heavy Equipment Manufacturing MIG (GMAW) 452/602: 3-Phase Power
Truck and Trailer Manufacturing Flux Cored (FCAW) 652/852: 3-Phase Power
Quick Ship and Boat Building
Tank/Pressure Vessel Fabrication
Air Carbon Arc (CAC-A)
Cutting and Gouging
Rated Output 302/402: 300 A at 32 VDC, 100% Duty Cycle
452/602: 450 A at 38 VDC, 100% Duty Cycle
Specs Manufacture of Automotive Equipment
Railcar/Locomotive Fabrication and Repair
Submerged Arc (SAW) 652/852: 650 A at 44 VDC, 100% Duty Cycle
Furniture Manufacture Weight 302/402: 323 lb (147 kg)
Structural Steel Fabrication 452/602: 384 lb (174 kg)
Sheet Metal Fabrication 652/852: 472 lb (214 kg)
Maintenance
Superior arc welding performance Remote on/off capabilities allow

with MIG welding. operator to turn power source
on/off from a distance.
Internal digital voltage control
(DVC) enables operator to preset Remote voltage control allows
weld voltage before striking an arc. operator to change voltage from
feeder.
Two positive output terminals
Power efficient for exceptional value
provide high/low stabilizer selection.
and return on your investment.
Allows operator to optimize arc
performance.
Fan-On-Demand™ operates only
when needed reducing noise, power
Line voltage compensation ensures consumption, and the amount of
consistent weld performance by airborne contaminants pulled
keeping output power constant even if through the machine.
primary input power varies by ±10%.
Enclosed circuit boards provide
Simple control panel provides additional protection from
easy, efficient operation. contaminants resulting in longer
service life.
Digital voltmeter and ammeter are
easy to read, even at 30 ft (9.2 m). PC board protection prevents the
Deltaweld 452/602
wire feeder power or other stray
14-pin receptacle provides quick, voltages (less than 115 VAC) from
direct connection to Miller 14-pin harming the power source PC board.
wire feeders and accessories. Thermal overload protection light indicates
power shutdown. Helps prevent machine damage Power cord strain relief provided
if the duty cycle is exceeded or airflow is blocked. for your convenience at installation.
115 V duplex receptacle provides
15 amps of auxiliary power.
Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

®
Deltaweld 302/402 Specifications (Subject to change without notice.)
Max. Open-
Voltage Recommended Circuit Amps Input at Rated Output, 50/60 Hz Net
Rated Output Range Welding Range Voltage 200 V 230 V 380 V 400 V 440 V 460 V 575 V KVA KW Dimensions Weight
300 A at 32 VDC, 10–32 V 15 – 32 V 44 VDC 48 42 27 25 23 21 17 16.9 12.9 H: 30 in (762 mm) 323 lb
100% Duty Cycle including lift eye (147 kg)
W: 23 in (585 mm)
D: 30-1/2 in (775 mm)
Note: For input conductor and fuse size information consult the Owner’s Manual.
Control Panel
4
2
5
3
1. Voltage Adjustment Control 4. Digital Meters

2. Output Switch 5. Power Switch with Indicator Light
3. Remote Voltage Control Switch 6. High Temperature Shutdown Light
Performance Data
DUTY CYCLE CHART
RATED OUTPUT
VOLT/AMP CURVE CV
600 80
GMAW
70 FCAW
500 60
WELDING AMPS
50
DC VOLTS
400 40 MAX.
30
MED.
300 20
MIN.
10
200 0
40 50 60 70 80 90 100 0 50 100 150 200 250 300
2
®
Max. Open-
Rated Output Range Welding Range Voltage 200 V 230 V 380 V 400 V 440 V 460 V 575 V KVA KW Dimensions Weight
450 A at 38 VDC, 10 – 38 V 15 – 38 V 44 VDC 72 63 39 37 33 32 25 25.1 21.1 H: 30 in (762 mm) 384 lb
W: 23 in (585 mm)
D: 38 in (966 mm)
50 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1.
Control Panel
4
2
5
3

Performance Data
DUTY CYCLE CHART
RATED OUTPUT VOLT/AMP CURVE CV
800 80
GMAW
70 FCAW
600 60
WELDING AMPS
50
DC VOLTS
MAX.
400 40
MED.
30
300 20
10 MIN.
200 0
40 50 60 70 80 90 100 0 100 200 300 400 500
3
®
Max. Open-
Rated Output Range Welding Range Voltage 230 V 380 V 400 V 440 V 460 V 575 V KVA KW Dimensions Weight
650 A at 44 VDC, 10–44 V 15 – 44 V 33 VDC 96 58 54 50 48 38 38.2 34.2 H: 30 in (762 mm) 472 lb
W: 23 in (585 mm)
D: 38 in (966 mm)
50 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1.
Control Panel
4
2
5
3

Performance Data
DUTY CYCLE CHART
RATED OUTPUT
VOLT/AMP CURVE CV
1000 80
GMAW
70 FCAW
800
60
WELDING AMPS
50 MAX.
600
DC VOLTS
40 MED.
30
400 20
10 MIN.
300 0
40 50 60 70 80 90 100 0 100 200 300 400 500 600 700
4
Genuine Miller Options
Air Filter Kit #042 939 Field Ground Current Sensor #195 048 Field
Reusable air filter helps protect internal Disables power source if weld current is
components from dust and dirt, reducing present on primary ground.
need for maintenance and providing
extended service life. Easily attaches and
detaches from front of the power source.

Water Coolant Systems
For more information, see Miller Coolant
Systems Lit. Index No. AY/7.2.
Coolmate V3
Industrial MIG Kit #195 197

Includes 15 ft (4.6 m), 2/0 power cable and
Coolmate 4
work lead with clamp, regulator/flow meter Coolmate 3
with 15 ft (4.6 m) gas hose, 15 ft (4.6 m)
MIG gun and consumable kit.
The large 10 in (254 mm) rear wheels and
5 in (127 mm) front casters on this running
Remote On/Off Control #042 869 gear provide excellent mobility on the shop
Allows you to turn power source on or off floor, making it easier to move the power
from a distance of 20 ft (6 m). This is source around and over cables and cracks.
especially useful if your power source is Very easy to install. Handles double as weld Coolmate™ 3
located up in a mezzanine. cable holder. #043 007 115 VAC
#043 008 230 VAC
Polarity Control #042 871 For use with water-cooled torches rated
This dual-function control is designed for up to 600 amps. Unique paddle-wheel
Holds two cylinders. Only installs on
use with dual wire feeders or any application indicator, external filter and easy fill spout.
Standard Running Gear.
where electrical isolation and/or polarity
reversing of weld current is required. Both Coolmate™ V3 #043 009 115 VAC
functions can be used at the same time. For use with water-cooled torches rated up
to 500 amps. Vertical design conveniently
Process Control Selector #042 872 mounts to Miller cylinder rack in place of
Allows you to easily change weld processes. one cylinder.
Also includes features of Polarity Control.
Coolmate™ 4 #042 288 115 VAC
For use with water-cooled torches rated up
to 600 amps. Tough molded polyethylene
case with carrying handle.
Coolant #043 810

Sold in cases of four 1-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37˚F (-38˚C)
or boiling to 227˚F (108˚C). Also contains
a compound that resists algae growth.
5
Genuine Miller Accessories (Continued)
Wire Feeders
70 Series XR™-Control #181 538

22A #193 066 Push-pull wire feed system offers
Single Wire Models
Simple, reliable, 24 VAC constant-speed unparalleled performance for aluminum
S-74S #195 057
semiautomatic wire feeder, best suited for MIG welding. See Lit. Index No. M/1.7.
S-74D #195 058
S-74D #195 058-01-1 High Speed small diameter wires. Features two gear-
S-74DX #195 059 driven drive rolls for smooth, positive wire
S-74DX #195 059-01-1 High Speed feed. Accommodates up to 60 lb (27.2 kg)
spool of welding wire when using optional
Dual Wire Models
wire reel assembly. Comes with FREE
D-74S #195 060
Bernard® Q™-Gun! See Lit. Index No. M/11.0.
D-74D #195 061
D-74DX #195 062
Heavy-duty, industrial, constant-speed
24 VAC semiautomatic wire feeders in
single and dual models, with available
digital meters. Ideal for high-duty-cycle Swingarc™ Boom-Mounted Wire Feeders
MIG welding (GMAW) and Flux Cored Single and dual 24 VAC semiautomatic wire
welding (FCAW). Accommodates a wide feeders are available with 12 ft (3.7 m) and
variety of wire sizes and types. Comes with 16 ft (4.9 m) booms. Ideal for long reach
FREE Bernard® Q™-Gun! Dual wire feeder and complete maneuverability when
models include two FREE Q-Guns. See Lit. working on large weldments, or in hard-to-
Index No. M/3.0. reach areas. See Lit. Index No. M/13.11.
24A #195 112 Extension Cables for 14-Pin Plugs to

Simple, reliable, 24 VAC constant-speed 14-Pin Sockets
semiautomatic wire feeder, best suited for #122 973 25 ft (7.6 m)
small diameter wires. Remote voltage is #122 974 50 ft (15.2 m)
standard. Features four gear-driven drive #122 975 75 ft (22.8 m)
rolls for larger wire sizes. Accommodates This extension cord makes a direct
up to 60 lb (27.2 kg) spool of welding wire connection between the power source and
when using optional wire reel assembly. the accessory control or wire feeder. No
Comes with FREE Bernard® Q™-Gun! See messy splicing or adapting required.
Lit. Index No. M/11.0.
6
Notes
7
Power Source
Deltaweld® 302 #903 376* 200-208/230/460 V, 60 Hz
#903 392* 230/460/575 V, 60 Hz
Deltaweld® 402 #907 285 380/400/440 V, 50 Hz w/CE
Deltaweld® 452 #903 377* 200-208/230/460 V, 60 Hz
#903 394* 230/460/575 V, 60 Hz
Deltaweld® 602 #907 286 380/400/440 V, 50 Hz w/CE
Deltaweld® 652 #903 396* 230/460/575 V, 60 Hz
®
Deltaweld 852 #907 287 380/400/440 V, 50 Hz w/CE
Air Filter Kit #042 939 Field
Ground Current Sensor #195 048 Field
Wire Feeders
70 Series See Lit. Index No. M/3.0
XR™-Control #181 538 See Lit. Index No. M/1.7
Swingarc™ Boom Feeders See Lit. Index No. M/13.0
Extension Cables #122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.8 m)
Miscellaneous
Industrial MIG Kit #195 197 Includes 15 ft (4.6 m), 2/0 power cable and work lead with clamp, regulator/flow
meter with 15 ft (4.6 m) gas hose, 15 ft (4.6 m) MIG gun and consumables kit
Remote On/Off Control #042 869
Polarity Control #042 871
Process Control Selector #042 872
Coolmate™ 3 #043 007 115 VAC
#043 008 230 VAC
Coolmate™ V3 #043 009 115 VAC
Coolmate™ 4 #042 288 115 VAC
Coolant #043 810
Primary Power Cable
Secondary Welding Cables
Work Cable and Clamp
* Certified to both the Canadian and U.S. Standards for welding equipment.
** 50/60 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1.
Conforms with NEMA EW 1 “Electric Arc Welding Power Source,” Class I (100).
Distributed by:
Litho in USA
Invision 456P
Issued January 2005 • Index No. DC/20
™
MIG Welding
Power Source
Heavy Industrial Applications Processes Input Power Requires 3-Phase Power

Construction MIG (GMAW)/Pulsed MIG (GMAW-P)* Output Power 10 – 38 V, 5 – 600 A
Quick Shipbuilding
Railroad
Flux Cored (FCAW)
Air Carbon Arc Cutting and Gouging Weight Net: 118 lb (53.5 kg) Ship: 129 lb (58.5 kg)
Specs Manufacturing
Fabrication
(CAC-A)
Repair Shops
Wind Tunnel Technology ™ protects Primary voltage display saves time

electrical components and PC and assures operator that power
boards from contamination. source is correctly set for available
input voltage without having to
Fan-On-Demand™ cooling system remove side panels.
operates only when needed,
reducing noise, energy use and the Large, dual digital meters
amount of contaminants pulled display both volts and amps for
through machine. quick and easy viewing by an
operator. Voltmeter is presettable
Variable, electronic inductance for ease of setting weld output.
control helps to minimize spatter and A hold function lets the operators
optimize weld-bead wetting action. view actual welding output when
the arc is broken.
Lightweight, aerospace-grade
aluminum case offers protection 85% power efficiency means unit
with the benefit of reduced weight. costs less to operate.
Unique case design protects internal Line voltage compensation keeps

components from dirt and dust. To power constant even if power input
connect power cord and/or set unit varies by ±10%. Ensures consistent
up for correct input power, remove weld performance.
the easy-to-handle panel (1/3 case).
The remaining two-thirds of the case Optional remote on/off provides
never needs to be removed!. ability to turn the power source on
600 A maximum output (450 A at 100% duty cycle) and off when power source is
Auto Remote Sense enables unit to meets the high output needs of demanding applications. located away from your work.
automatically use remote control if
connected to remote control receptacle. Pulsed MIG capabilities with
115 VAC auxiliary power provides 10 A of circuit-
breaker-protected power for water circulators, etc. optional Optima control reduces
Remote control circuit protection spatter and distortion, allows better
prevents damage from high frequency out-of-position puddle control, and
and shorted control cables. provides potential reduction of fume
particle emission.


Voltage Amperage Max. Open-
Input Range in Range in Circuit Amps Input at Rated Load Output, 60 Hz
Power Rated Output CV Mode CC Mode Voltage 230 V 400 V 460 V 575 V KVA KW Dimensions Weight
Three- 450 A at 38 VDC, 10 – 38 V 5 – 600 A 95 VDC 50.8 31 27.8 24.4 21.2 19.2 H: 17 in (432 mm) 118 lb
Phase 100% Duty Cycle W: 14-1/2 in (368 mm) (53.5 kg)
565 A at 43 VDC, D: 26 in (660 mm)
60% Duty Cycle
Control Panel
Additional Features 1 5
Primary voltage display shows what primary 6

voltage the power source is linked for without 2
removing the side panels. Saves time and
assures you that the power source has been
3
correctly linked for available input voltage.
Unique case design helps protect internal
4
components from dirt and dust. To connect
input power cord and/or set unit up for correct
input power, remove the easy-to-handle panel
(1/3 case). The remaining two-thirds of the
case never needs to be removed! 1. Voltmeter
2. Power On/Off Switch
Optional remote on/off provides ability to turn 3. Inductance Control
power source on or off when it is located away 4. Remote On/Off Receptacle (Optional)
from your work. 5. Ammeter
6. Voltage Adjustment Control
Performance Data
DUTY CYCLE CHART CV VOLT/AMP CURVES
600 100
500
3-PHASE
400 80
OPERATION
300
WELD AMPS
VOLTAGE
60
200 MAX.
40
150
20
MIN.
100
0 0
10 15 20 25 30 40 50 60 70 80 90 100 0 100 200 300 400 500 600 700
% DUTY CYCLE AMPERAGE
2
Optima™ #043 389 Inverter Racks Wire Feeders/Guns
A multipurpose,
microprocessor-based pulse Four or Six-Arc Welding System
control for both synergic The Inverter Rack
MIG (wire welding or conveniently houses
GMAW) or manual MIG multiple power
pulsing. Use this control with sources for multiple
Invision 456 power sources welders. Both 4-pack
and any Miller wire feeder, including and 6-pack models
automatic feeders and spool guns. Includes are available. SuitCase™ 8RC #194 938
a 25 ft (7.6 m) cord with 14-pin plug. Features include: SuitCase™ 12RC #194 940
Provision to parallel power sources or Lightweight, portable wire feeder for a
Extension Cords for Optima common work connections variety of wires up to .062 in. Holds up to
#043 725 25 ft (7.6 m) Two lifting eyes for transportation an 8 in (8RC) or 12 in (12RC) spool of
#043 726 50 ft (15.2 m) Rugged skids for dragging or pushing wire. Operates using 14-pin control
#043 727 75 ft (22.9 m) Customer can install up to a maximum receptacle. See Lit. Index No. M/6.5.
of 4 Invision 456 power sources
WC-24 Weld Control For detailed information on customized XR-Control #181 538
#137 549 Inverter Rack systems see Lit. Index No. Push-pull wire feed
Designed for use with DC/18.81. system offers unparalleled
Miller CV power sources performance for aluminum
supplying 24 VAC and MIG welding. See Lit.
14-pin receptacles. For Running Gear Index No. M/1.7.
use with Spoolmatic
30A spool gun.
S-74 DX #195 059
Wire feeder features
WC-115A Weld Control
process and weld
#137 546-01-1
control and handles
Operates on 115 VAC
a variety of wires up
and is designed for
to 1/8 in. See Lit.
power sources without
Index No. M/3.0.
a 14-pin receptacle. For
use with Spoolmatic 30A spool gun. Includes
60M Series
10 ft (3 m) wall-type plug and power cord.
S-60M #131 794
D-60M #131 796
Process Selector Control #042 872
MIGRunner ™ XL Cart #195 246 Semiautomatic
Designed for use with dual wire feeders,
Small footprint and easily maneuverable, pulsed-MIG and
applications where electrical isolation and/or
with cylinder rack low enough that you do standard CV-MIG
polarity reversing of weld current is required,
not have to lift bottles. Carries two 160 lb feeder equipped
and for welding process changes. Includes
(72.6 kg) gas cylinders, or one gas cylinder with eight synergic pulse programs. Handles
115 VAC/2 amp receptacle, two 14-pin
and one coolant system. .023 to 1/8 in wires and up to 60 lb spool.
receptacles and a 10 ft (3 m) 14-pin cord.
Optional data cards for program storage
RHC-14 Hand Control and transfer. Pulse arc characteristics are
#129 340 fully customizable. See Lit. Index No. M/2.4.
Miniature hand control
Spoolmatic®
for remote current and
30A #130 831
contactor control.
A 1-lb, air-
Dimensions: 4 x 4 x
cooled spool
3-1/4 in (102 x 102 x 82 mm). Includes
gun that extends
20 ft (6 m) cord and 14-pin plug.
the weld process
Extension Cords for Remote Controls range by adding a handy portable system
and 24 VAC Wire Feeders for small wire MIG. Rated 200 A at 100%
#122 973 25 ft (7.6 m) Cylinder Cart #042 537 duty cycle. Includes 30 ft (9.1 m) cable
#122 974 50 ft (15.2 m) Carries two 160 lb (72.6 kg) gas cylinders, assembly. (WC-24 #137 549 for 14 pin.)
#122 975 75 ft (22.8 m) or one gas cylinder and one coolant system.
14-pin plug to 14-pin socket. Feeder mounts to tray above power source.
Note: Not for use with Optima or 60M Series.
3
Genuine Miller Accessories (continued)
Roughneck ® C-Series MIG Guns Water Coolant Systems Coolmate™ V3 #043 009 115 VAC
See Lit. Index No. AY/17.0. For use with water-cooled torches rated up
For more information, see the Miller Coolant to 500 amps. Vertical design conveniently
Ironmate™ Flux Cored Guns Systems literature sheet, Index No. AY/7.2. mounts to Miller cylinder rack in place of
See Lit. Index No. AY/16.0.
one cylinder.
FC-1260
#195 732 10 ft (3 m) Coolmate™ 4 #042 288 115 VAC
#195 729 15 ft (4.6 m) For use with water-cooled torches rated up
to 600 amps. Tough molded polyethylene
FC-1260LM
case with carrying handle.
#194 912 10 ft (3 m)
#194 911 15 ft (4.6 m) Coolant #043 810
FC-1150 Sold in cases of four 1-gallon recyclable
Coolmate™ 3 plastic bottles. Miller coolants contain a
#194 864 10 ft (3 m) #043 007 115 VAC
#194 863 15 ft (4.6 m) base of ethylene glycol and deionized water
#043 008 230 VAC to protect against freezing to -37˚F (-38˚C)
For use with water-cooled torches rated up or boiling to 227˚F (108˚C). Also contains a
to 600 amps. Unique paddle-wheel compound that resists algae growth.
indicator, external filter and easy-fill spout.
Power Source and Options Stock No. Description Qty. Price
®
Invision 456P #903 505 230/460 VAC, 60 Hz
#903 505-01-1 230/460 VAC, 60 Hz with Remote On/Off
#903 545 400 VAC, 50/60 Hz with CE
#903 546 575 VAC
Accessories
Optima™ MIG Pulse Control #043 389 For CC/CV models only
Optima™ Extension Cords See page 3
WC-24 #137 549 For use with Spoolmatic 30A and power sources with 14-pin
WC-115A #137 546-01-1 For use with Spoolmatic 30A and power sources without 14-pin
Extension Cords (For 24 VAC wire See page 3. Not to be used with Optima or 60M
feeders and remote controls)
Running Gear
MIGRunner™ XL Cart #195 246 For all models
XMT Cylinder Cart #042 537 For all models
Wire Feeders/Guns
SuitCase™ 8RC / 12RC #194 938 / #194 940 See Lit. Index No. M/6.5
XR-Control #181 538 See Lit. Index No. M/1.7
S-74 DX #195 059 See Lit. Index No. M/3.0
60M Series #131 794 / #131 796 S-60M / D-60M. See Lit. Index No. M/2.4
Spoolmatic® 30A Spool Gun #130 831 Includes 30 ft (9.1 m) cable assembly
Roughneck® C-Series MIG Guns See Lit. Index No. AY/17.0
Ironmate™ Flux Cored Guns See Lit. Index No. AY/16.0
Water Coolant Systems See above. See Lit. Index No. AY/7.2
Distributed by:
Litho in USA
Invision 354MP/456MP
Issued Aug. 2007 • Index No. DC/23
™
MIG Welding
Power Source
Industrial Applications Processes Input Power 354MP: 3-Phase or 1-Phase Power

Metal Fabrication MIG (GMAW) 456MP: 3-Phase Power
Quick Heavy Manufacturing
Construction
Pulsed MIG (GMAW-P)
Stick (SMAW)
Rated Output 354MP: 300 A at 32 V, 60% Duty Cycle (3-Phase)
Specs Light Manufacturing Flux Cored (FCAW)
Air Carbon Arc (CAC-A)
225 A at 29 V, 60% Duty Cycle (1-Phase)
456MP: 450 A at 38 V, 100% Duty Cycle (3-Phase)
Cutting and Gouging Weight 354MP: 79.5 lb (36.1 kg) 456MP: 118 lb (53.5 kg)
The Power of Blue . ® Invision 354MP MIGRunner™ industrial package

comes complete in one box. See page 7 for details.
Wind Tunnel Technology™ Dual digital meters for

protects electrical quick and easy viewing
components and PC and large setup screen
boards from contam- to choose pulse welding
ination, significantly mode.
improving reliability.
Built-in pulsed MIG
Fan-On-Demand™ capability which eliminates
operates only when pendants and cables that
needed reducing both could potentially get
noise and power damaged or lost.
consumption.
Pulsed spray transfer
Remote control of helps reduce spatter and
arc trim allows wire fume levels.
feeder complete control
of arc parameters. Lightweight, aerospace-
grade aluminum case
International-style weld Invision 456MP offers protection with the
disconnects provide high-quality benefit of reduced weight.
weld cable connections. (Two
Invision 354MP
connectors supplied with each
unit. Invision 354MP only.)
Invision 456MP only
Microprocessor-based technology allows process Auto Remote Sense enables unit to
Invision 354MP only automatically use remote control if
parameter storage to be retained between power down and
Auto-Link® circuit automatically links power up and also between program changes. connected to remote control receptacle.
the power source to primary voltage
Primary voltage display shows what
being applied (208-230/460 VAC, Inverter arc control technology provides greater puddle primary voltage the power source is
single- or three-phase). control demanded especially by the pipe welding industry. set for without removing the side
Protective cover for front control panels. Saves time and assures you
panel protects controls from damage that the power source has been
in rough conditions. correctly set for available input voltage.
Optional 10 amp, 115 VAC auxiliary Standard 10 amp, 115 VAC auxiliary
power available. power receptacle.
Welder is warranted for 3 years, parts and labor. Original main

power rectified parts are warranted for 5 years.

Invision 354MP Specifications
™
(Subject to change without notice.)
Voltage Amperage Max. Open- RMS Amps Input at Rated Load Output, 60 Hz
Rated Output at Range in Range in Circuit 3-Phase at NEMA Load Voltages and Class I Rating
Rated Output 60% Duty Cycle CV Mode CC Mode Voltage 230 V 400 V 460 V 575 V KVA KW Dimensions Weight
Three-Phase 300 A at 32 VDC 10 – 35 V 5 – 400 A 90 VDC 30.5 17 18.9 15.2 12.2 11.6 H: 17 in (432 mm) Net: 76 lb
Single-Phase 225 A at 29 VDC 47.4 — 24.5 — 11.3 7.6 W: 12-1/2 in (318 mm) (34.5 kg)
(Non-pulse D: 24 in (610 mm) Ship: 85 lb
applications) (38.6 kg)
Control Panel
6
7
8
1
1. Power Switch
2. Voltmeter 2
3. Ammeter/Trim Display
4. Select Push Button 3
5. Alphanumeric Display
6. Ammeter Indicator Light
7. Trim Indicator Light 9
8. Output Adjust Control
9. Increment Push Button
10. Decrement Push Button
4
10
Performance Data
DUTY CYCLE CHART CV VOLT/AMP CURVE CC VOLT/AMP CURVE
500 100 100
400
80
WELDING AMPS
3-PHASE OPERATION 80 SMAW-MAX.

300
60 60
VOLTS
VOLTS
250
225 MAX.
200 40 40
1-PHASE OPERATION SMAW-MIN.
150 0%
20 MIN. 20 25%
50%
75%
100 100%
0 0
10 15 20 25 30 40 50 60 70 80 90 100 0 100 200 300 400 500 0 100 200 300 400 500
% DUTY CYCLE AMPS AMPS
2
Invision 456MP Specifications
™
(Subject to change without notice.)
Voltage Amperage Max. Open- RMS Amps Input at Rated Load Output, 60 Hz
Rated Output at Range in Range in Circuit 3-Phase at NEMA Load Voltages and Class I Rating
Rated Output 100% Duty Cycle CV Mode CC Mode Voltage 230 V 400 V 460 V 575 V KVA KW Dimensions Weight
Three-Phase 450 A at 38 VDC 10 – 38 V 5 – 600 A 95 VDC 50.8 31 27.8 24.4 21.2 19.2 H: 17 in (432 mm) Net: 118 lb
Stick W: 14-1/2 in (368 mm) (53.5 kg)
D: 26 in (660 mm) Ship: 129 lb
(58.5 kg)
Control Panel
6
7
1
8
2
3
9
4
10
5
1. Power Switch 6. Ammeter Indicator Light

2. Voltmeter 7. Trim Indicator Light
3. Ammeter/Trim Display 8. Output Adjust Control
4. Select Push Button 9. Increment Push Button
5. Alphanumeric Display 10. Decrement Push Button
Performance Data
DUTY CYCLE CHART CV VOLT/AMP CURVE CC VOLT/AMP CURVE
600 100 100
3-PHASE OPERATION
500
400 80 80 SMAW-MAX.
WELDING AMPS
300 60 60
VOLTS
VOLTS
MAX. 40
200 40 SMAW
150 20 MIN. 20 0%
25%
50%
75%
100%
100 0 0
10 15 20 25 30 40 50 60 70 80 90 100 0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700
% DUTY CYCLE AMPS AMPS
3
Protective Cover
#195 478
Mildew and water
resistant, odor-free
cover protects your
machine’s finish. For
300/350 A inverters:
XMT, Maxstar,
Invision and Dynasty.
Universal Carrying Cart and Cylinder Rack
#042 934
Accommodates Invision™ 354MP only, plus
Invision™ Cylinder Cart #042 537 gas cylinder up to 56 in (142.2 cm) high
Has adjustable handles and is slanted for measuring 6 to 9 in (15.2 to 22.8 cm) in
convenient access to power source front diameter. Also provides storage for
panel controls. Carries two 160 lb (72.6 kg) auxiliary items such as electrodes, helmets,
gas cylinders, or one gas cylinder and one gloves, etc.
coolant system for TIG (GTAW) welding.
Feeder mounted to tray above power source.
Coolmate V3
MIGRunner™ Cart #195 445
For 354MP only. Small footprint and easily
maneuverable, with cylinder rack low
enough that you do not have to lift bottles.
Durable, heavy-duty ergonomic handles are
Coolmate 4
designed for comfort. Coolmate 3
Water Coolant Systems

For more information, see the Miller Coolant Systems literature sheet, Index No. AY/7.2.
Coolmate™ 3 Coolmate™ 4
#043 007 115 VAC #042 288 115 VAC
MIGRunner ™ XL Cart #043 008 230 VAC For use with water-cooled torches rated up
#195 246 (For all models) For use with water-cooled torches rated up to 600 amps. Tough molded polyethylene
Small footprint and easily maneuverable, to 600 amps. Unique paddle-wheel indicator, case with carrying handle.
with cylinder rack low enough that you do external filter and easy-fill spout.
not have to lift bottles. Low Conductivity Coolant #043 810
Coolmate™ V3 Sold in cases of four 1-gallon recyclable
#043 009 115 VAC plastic bottles. Miller coolants contain a
For use with water-cooled torches rated up base of ethylene glycol and deionized water
to 500 amps. Vertical design conveniently to protect against freezing to -37˚F (-38˚C)
mounts to Miller cylinder rack in place of or boiling to 227˚F (108˚C). Also contains a
one cylinder. compound that resists algae growth.
4
Wire Feeders
S-74 DX #195 059

SuitCase 8RC #194 938
™ Wire feeder features process and weld
SuitCase™ 12RC #194 940 control and handles a variety of wires up
Lightweight, portable wire feeder for a to 1/8 in. See Lit. Index No. M/3.0.
variety of wires up to .062 in. Holds up to
an 8 in (8RC) or 12in (12RC) spool of wire.
Operates using 14-pin control receptacle. XR Control #181 538
See Lit. Index No. M/6.5. Push-pull wire feed system offers
unparalleled performance for aluminum
70 Series MIG welding.See Lit. Index No. M/1.7.
S-74S #195 057
S-74D #195 058 Extension Cables for 14-Pin Plugs
Wire feeder features to 14-Pin Sockets
Posifeed™ wire drive #122 973 25 ft (7.6 m)
assembly and #122 974 50 ft (15.2 m)
22A Wire Feeder #193 006 #122 975 75 ft (22.8 m)
handles a variety of wires up to 1/8 in. Simple, Reliable, 24 VAC constant-speed
See Lit. Index No. M/3.0. semiautomatic wire feeder, best suited for
small diameter wires. Accommodates up
to a 60 lb (27.2 kg) spool of welding wire
when using optional wire reel assembly.
See Lit. Index No. M/11.0.
International-Style Connectors (Will accept Dinse™ or other International connectors.)

Note: The Invision 354MP power source is equipped Extension Kit for International-Style International/Tweco®
with International-style connectors for secondary Cable Connectors Adapter #042 465
connections. (Power source is shipped with two
50-mm male International-style plugs for use with #042 419 50 mm A one-piece adapter which
#4 to #1/0 AWG size cable.) Accepts #4 to #1/0 AWG size cable. has an International-style
male plug (to power
International-Style Connector Kit #042 534 70 mm
source) on one end and a female Tweco
#042 418 50 mm Accepts #1/0 or #2/0 AWG size cable.
receptacle (for weld cable connection) on
Accepts #4 to #1/0 AWG cable size. Used to adapt or extend weld and/or work other end.
Required if male plugs shipped with power cables. Kit includes one male International-
source must be replaced, if additional plugs style plug and one in-line female International/Cam-Lok
are needed. International-style receptacle. Adapter #042 466
#042 533 70 mm A one-piece adapter which
Accepts #1/0 or #2/0 AWG cable size. has an International-style
Required if #1/0 or #2/0 AWG size cable is male plug (to power source) on one end
to be used. and a Cam-Lok receptacle (for weld cable
connection) on other end.
Kit includes one International-style male
plug which attaches to the work and/or weld
cables and plugs into the International-style
receptacles on the power source.
5
Typical Systems for Invision 354MP ™
Aluminum System Steel and Stainless Steel System

Invision 354MP #903 593 Invision 354MP #903 593
XR-Control Wire Feeder #181 538 SuitCase 12RC Feeder #194 940
XR-A Edge 30 ft Gun #181 535
XR-W Edge 30 ft Gun #181 532
Note: Guns are available in other lengths.
Typical Systems for Invision 456MP ™
Aluminum System Steel and Stainless Steel System

Invision 456MP #903 725 Invision 456MP #903 725
XR-Control Wire Feeder #181 538 S-74D Wire Feeder #195 058
XR-W Edge 30 ft Gun #181 532
Note: Guns are available in other lengths.
6
Package Components
Invision™ 354MP MIGRunner™ #907 051

Invision 354MP
S-74D wire feeder
Roughneck™ C-4015 gun
Consumables
.035 and .045 in drive roll kit
Regulator/flow gauge with gas hose
10 ft assembled work and positive weld cables
10 ft factory-installed power cord
Factory-installed running gear and cylinder rack
Bottom tray will hold optional Coolmate 3
(sold separately)
The Invision 354MP combines the advantages of

an inverter-based power source with built-in
pulse features for pulsed MIG welding. Perfectly
matched with the full-featured S-74D wire feeder
and durable Roughneck® gun, accessories and
running gear, this package is an outstanding
industrial-class welding system.
7
Power Source
Invision™ 354MP #903 593 208-230/460 VAC with Auto-Link®
#903 593-01-1 208-230/460 VAC with Auto-Link® and Aux. Power
#903 756 400 VAC with Aux. Power and CE
#907 057 575 VAC
Invision™ 354MP MIGRunner #907 051 208-230/460 VAC with Auto-Link®. See page 7 for components
Invision 456MP
™ #903 725 230/460 VAC
#903 598 400 VAC
#907 056 575 VAC
Accessories
MIGRunner™ Cart XL #195 246
Invision™ Cylinder Cart #042 537
Universal Cart and Cylinder Rack #042 934 For use with Invision™ 354MP only
Coolmate 3 ™ #043 007 115 VAC
#043 008 230 VAC
Coolmate™ V3 #043 009 115 VAC
Coolmate™ 4 #042 288 115 VAC
Coolant #043 810
Wire Feeders
SuitCase™ 12RC #194 940 See Lit. Index No. M/6.5
70 Series #195 057 S-74S. See Lit. Index No. M/3.0
#195 058 S-74D. See Lit. Index No. M/3.0
#195 059 S-74DX. See Lit. Index No. M/3.0
XR-Edge™ Gun See Lit. Index No. M/1.7
XR-Pistol Gun See Lit. Index No. M/1.7
Extension Cords #122 973 25 ft (7.6 m)
(For 24 VAC wire feeders and remote controls) #122 974 50 ft (15.2 m)
#122 975 75 ft (22.8m)
International-Style Connectors
International-Style Connector Kit #042 418 50 mm
#042 533 70 mm
Extension Kit for International-Style #042 419 50 mm
Cable Connectors #042 534 70 mm
International/Tweco® Adapter #042 465 A one-piece adapter with International-style male plug
International/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plug
Note: Invision 354MP will operate from 200/208 VAC, but will not compensate for low line fluctuations at this level.
Meets NEMA rated output standards using 230/460 VAC primary only.
Distributed by:
Litho in USA
Issued Nov. 2007 • Index No. DC/23.5
Invision 350 MPa System ™

MIG Welding
Power Source
Heavy Industrial Applications Processes Invision 350 MPa

Invision 350 MPa Invision 350 MPa Input Power Requires 3- or 1-Phase Power, 50/60 Hz
Railroad MIG (GMAW)/Pulsed MIG (GMAW-P) Rated Output 10 – 38 V, 5 – 425 A
Quick Truck/Trailer Manufacturing
Light Gauge and Tube
Flux Cored (FCAW)
Air Carbon Arc Cutting and Gouging
Weight Net: 80 lb (36.3 kg) Ship: 89.1 lb (40.4 kg)
S-74 MPa
Specs Lawn and Garden Equipment
Recreational Vehicles
(CAC-A) (1/4 in carbons max.)
Input Power 24 VAC, 10 A, 50/60 Hz
S-74 MPa
S-74 MPa MIG (GMAW) Electrode Wire Dia. Capacity .023 –5/64 in (0.6–2 mm)
Heavy/Light Manufacturing Flux Cored (FCAW) Wire Speed 50–780 IPM (1.3–19.8 m/min)
Metal Fabrication Pulsed MIG (GMAW-P) Weight Net: 58 lb (26 kg)
Dynamic Pulsed MIG — highly-engineered

pulse programs default to give a tight
productive pulse arc. The operator can
fine tune the arc if desired.
Auto-Line™ Power Management

Technology allows for any input voltage
hook-up (208 – 575 V) with no manual
linking required, providing convenience
in any job setting. Ideal solution for dirty
or unreliable input power.
Invision 350 MPa System
Add the new S-74 MPa feeder for a
Fan-On-Demand™ cooling system package that gives you the benefit of
operates only when needed, reducing Synergic-Pulsed MIG. As you increase/
noise, energy use and the amount of decrease the wire feed speed, the pulse
contaminants pulled through machine. parameters increase/decrease matching
the right amount of power output to
the wire speed.
Large, dual digital meters are easy to
view and are presettable to ease setting
weld output.
SharpArc™ technology changes welding arc
characteristics in Pulsed MIG welding mode.
Inverter arc control technology provides
greater puddle control for outstanding MIG
weld performance. Lightweight, aerospace-grade aluminum
case offers protection with the benefit of
reduced weight.
Line voltage compensation keeps welding
output constant even if input power varies
Easy setup for MIG and Pulsed MIG
by +/-10%. XMT 350 models further expand
applications.
line voltage compensation on 460 VAC to
an amazing +37%, -59%.

Gun warranted for 90 days, parts and labor.

Rated Output Voltage Amperage Max. Open-

Input at 60% Range in Range in Circuit Amps Input at Rated Load Output, 60 Hz,
Power Duty Cycle CV Mode CC Mode Voltage 208 V 230 V 400 V 460 V 575 V KVA KW Dimensions Weight
Three- 350 A at 10 – 38 V 5 – 425 A 75 VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 17 in (432 mm) 80 lb
Phase 34 VDC W: 12-1/2 in (318 mm) (36.3 kg)
Single- 300 A at 10 – 38 V 5 – 425 A 75 VDC 60.8 54.6 29.7 24.5 19.9 11.7 11.2 D: 24 in (610 mm)
Phase 32 VDC
Additional Features
Exceptional electrical efficiency. At 400 A, Power factor of .95 enables smaller Ultra-tough, polycarbonate-blended cover
efficiency is 87.24%! fuses/breakers and primary wiring. Primary for control panel protects front controls
amperage draw at rated output is 25% less from damage.
350 A of welding output at 60% duty cycle
than the competition.
with superior low-end performance.
Performance Data
DUTY CYCLE CHART CV VOLT/AMP CURVE
500 100
425 90
400
3-PHASE OPERATION 80
350
WELDING AMPERES
70
300
1-PHASE OPERATION 60
VOLTAGE
250
6 AWG POWER CORD 50
200 40 MAX
8 AWG POWER CORD
30
150
20
MIN
10
100 0
10 15 20 25 30 40 50 60 70 80 90 100 0 100 200 300 400 500
DUTY CYCLE AMPS
2
Control Panel
The Invision™ 350 MPa and S-74 MPa combine for a synergic system that simplifies and
improves MIG and Pulsed MIG welding applications for industrial manufacturing.
MPa
1 6
MPa: M (MIG), P (Pulse), a (Advanced
OUTPUT ON
Setup Arc Control). Advanced arc control
2 7 enables an improved pulse welding arc.
3
4 8 The operator has more control over puddle
9 and bead characteristics using SharpArc™.
Arc Control In addition, the unit provides a more robust
Process and stable arc at very low arc length, reducing
Wire/Gas heat input, and providing the ability to weld
5 on a wider range of material thickness.
10 Synergic pulsing is available only with the

SETUP S-74 MPa dedicated wire feeder.
What are some benefits of
Synergic-Pulsed MIG?
1. Easier to set up
1. Output ON Indicator Light 8. Setup Indicator
2. Left Display 9. Amperage Indicator 2. No more changing wire speed, and
3. Voltage Indicator 10. Setup Indicator Lights then having to go back to reset the
4. Arc Length Indicator • Arc Control Indicator welding output.
5. Wire Feeder Receptacle • Process Indicator
6. Adjustment Control • Wire/Gas Type Indicator Additional Features
7. Right Display • Setup Button
SharpArc™
Changes welding arc characteristics in
Pulsed MIG (GMAW-P) welding mode.
Built-In Pulsed MIG Programs (0 setting) (50 setting)

The Invision 350 MPa has built-in dynamic Pulsed MIG capabilities. See the table below for the wide
range of Pulsed MIG (GMAW-P) welding applications the Invision 350 MPa can handle.
Low Setting High Setting
Wire Types Gas Types Note: Setting has a subtle effect on arc that is
Steel .035 STL ARGN CO2 (Argon/Carbon Dioxide) exaggerated in graphic for visual emphasis.
.045 STL ARGN OXY (Argon/Oxygen)
If a gas is used other than what is listed
Metal Core .035 MCOR ARGN CO2 (Argon/Carbon Dioxide)
on the Pulsed MIG welding program
.045 MCOR
.052 MCOR chart (below left), the SharpArc™ can be
adjusted to help customize your arc to the
Stainless Steel .035 SSTL TRI MIX (Tri-gas mixture)
.045 SSTL ARGN OXY (Argon/Oxygen) gas being used.
ARGN CO2 (Argon/Carbon Dioxide) Lower SharpArc™ settings widen the arc
Aluminum .035 AL4X (4000 Series) ARGN (Argon) cone, increase puddle fluidity and flattens
3/64 AL4X (4000 Series) the weld bead.
.035 AL4X (5000 Series)
3/64 AL4X (5000 Series) Auto Remote Sense™
Enables unit to automatically use remote
Nickel .035 NI ARGN HE (Argon/Helium)
.045 NI control if connected to remote control
receptacle.
Silicon Bronze .035 SIBR ARGN (Argon)
Copper Nickel .045 CUNI HE ARGN (Helium/Argon) Dinse International-style weld disconnects
Provide high-quality weld cable connections.
Dinse and Tweco connectors are available.
When Dinse connectors are specified, two
connectors are supplied with the unit.
Optional 115 VAC auxiliary power
Provides 10 amps of circuit-breaker-
protected power for water circulators, etc.
3
S-74 MPa Single Feeder Features
Posifeed™ Wire Drive Assembly Features
(Synergic Pulsed MIG when connected to the Invision 350 MPa)
24 VDC high-torque, permanent-magnet motor.
Quick-change drive rolls.
Quick-release, calibrated drive-roll pressure adjustment arm allows drive roll change
without losing spring preload setting.
Four sealed ball bearing all-gear-driven drive-roll carriers for smooth, positive and
accurate wire feed with long uninterrupted service life.
Easy loading and threading of welding wire without having to release the drive-roll
pressure arm.
Solid-state speed control and brake circuit eliminates the need for electrical/
mechanical relays and increases service life.
Uses Miller standard 1-5/8 in (41 mm) diameter drive rolls.
Quick-connect for all Miller guns.
Covered drive rolls — easy access, heavy-duty, molded composite cover over
drive assembly.
Floating positive drive systems provide trouble-free feeding on a variety of wires.
Tool-less rotatable drive assembly Dual tension control adds flexibility

allows operator to rotate the drive for the operator to fine-tune the
housing, eliminating severe bends in the pressure on the wire independently
wire feed path which reduce gun liner when feeding a variety of wires.
life. Also aids in feeding difficult wires.
(Use with CV
Specifications (Subject to change without notice.) Power Sources.)
Input Power Electrode Wire Diameter Capacity Wire Speed Dimensions Net Weight
24 VAC, 10 A, 50/60 Hz .023–5/64 in (0.6–2 mm) 50–780 IPM (1.3–19.8 m/min) H: 14 in (356 mm) 58 lb (26 kg)
Optional High Speed Motor: W: 12 in (305 mm)
90–1440 IPM (2.3–36.6 m/min) D: 26-1/2 in (673 mm)
Control Panel
1
1. Voltage Display Meter

2. Wire Speed Display Meter
3. Wire Feed Speed Select
3 5
4. Trigger Hold
5. Voltage Select
6. Jog/Purge
4 6
S-74 MPa
24V Wire Feeder
4
Invision 350 MPa System Components
™
Invision™ 350 MPa MIGRunner ™ #907 398

Invision 350 MPa power source
S-74 MPa wire feeder
Bernard® Q™-Gun
Consumables
.035/.045 in drive roll kit
NEW! Industrial MIG 4/0 Kit with
Dinse Connector
MIGRunner Cart with cylinder rack
Bottom tray will hold optional Coolmate 3
(sold separately)
Invision™ 350 MPa Stationary Package

#951 113

S-74 MPa wire feeder
Bernard® Q™-Gun
Consumables
.035/.045 in drive roll kit
NEW! Industrial MIG 4/0 Kit with
Dinse Connector
For Your Aluminum Welding Applications

Invision™ 350 MPa Push-Pull Aluminum
Package #951 115

XR™-Control Box
25 ft (7.6 m) air-cooled XR-Aluma-Pro™ Gun
5
Running Gear Wire Feeders/Guns
MIGRunner ™ Cart
#195 445
Small footprint
and easily
maneuverable,
with cylinder
Industrial MIG 4/0 Kit with Dinse rack low enough
Connector #300 405 that you do not 70 Series
This useful pulse-ready MIG kit can be have to lift bottles. S-74 MPa #300 411*
purchased separately. Includes Smith® S-74S #195 057
flowmeter/regulator with 10 ft (3 m) gas S-74D #195 058
XMT Cylinder Cart S-74DX #195 059
hose, 10 ft (3 m) 4/0 feeder weld cable with
#042 537 Wire feeder features Posifeed™ wire drive
Dinse connector on one end and a lug on
Carries two 160 lb assembly and handles a variety of wires up to
the other, 15 ft (4.6 m) work cable with
(72.6 kg) gas 1/8 in. Comes with FREE Bernard® Q™-Gun.
Dinse connector on one end and 600-amp
cylinders, or one See Lit. Index No. M/3.0.
C-clamp on the other.
gas cylinder and
*Designed exclusively for Invision 350 MPa for
one coolant
Synergic Pulsed MIG benefits.
Process Selector Control #042 872 system for TIG
Designed for use with dual wire feeders, (GTAW) welding.
applications where electrical isolation and/or Feeder mounts to XR™-Control #181 538
polarity reversing of weld current is required, tray above power Push-pull wire feed
and for welding process changes. Includes source. system offers
115 VAC/2 amp receptacle, two 14-pin unparalleled performance
receptacles and a 10 ft (3 m) 14-pin cord. for aluminum MIG
Universal
Carrying Cart and welding. See Lit.
Cylinder Rack Index No. M/1.7.
#042 934
Holds power
source, and gas
cylinder up to 56 in
(142.2 cm) high
measuring 6 to 9 in
(15.2 to 22.8 cm)
in diameter.
XR™-Aluma-Pro™ Gun*
#300 000 15 ft (4.6 m) air-cooled
Protective Cover #300 001 25 ft (7.6 m) air-cooled
#300 264 35 ft (10.6 m) air-cooled
#300 003 15 ft (4.6 m) water-cooled
#300 265 35 ft (10.6 m) water-cooled
This easy-to-use and easy-to-maintain
gooseneck-style MIG gun is designed for
push-pull wire feed systems (with required
XR-Control). Available in air- or water-
#195 478 cooled versions. Trigger hold reduces
Mildew and water resistant, odor-free operator fatigue (feature available when
cover protects your machine’s finish. paired with XR-Control). Gun design allows
For 300/350 A inverters: Invision, XMT, for better access into tight spots. See Lit.
Maxstar and Dynasty. Index No. M/1.7.
*XR-Control is required to operate this gun with
the Invision 350 MPa System.
6
Genuine Miller Accessories (continued)
WC-24 Weld Control International-Style Connectors
#137 549
Designed for use with Note: XMT 350 power sources are equipped with
International-style connectors for secondary
Miller CV power sources connections. (Power source is shipped with two
supplying 24 VAC and 50-mm male International-style plugs for use with
14-pin receptacles. For #1 or #2 AWG size cable.)
use with Spoolmatic International/Tweco®
30A spool gun. Adapter #042 465
International/Cam-Lok
Adapter #042 466
22A #193 066 Water Coolant Systems One-piece adapter with International-style
Simple, reliable, 24 VAC constant-speed male plug (to power source) on one end and
For more information, see the Miller Coolant
semiautomatic wire feeder, best suited for female receptacle (Tweco or Cam-Lok for
Systems literature sheet, Index No. AY/7.2.
small diameter wires. Accommodates up to weld cable connection) on other end.
60 lb (27.2 kg) spool of welding wire when
using optional wire reel assembly. Comes International-Style Connector Kit
with FREE Bernard® Q™-Gun! See Lit. Index #042 418 50 mm
No. M/11.0. Accepts #4 or #1/0 AWG cable size. Required
if male plugs shipped with power source must
be replaced, or if additional plugs are needed.
#042 533 70 mm
Accepts #1/0 or #2/0 AWG cable size.
Required if #1/0 or #2/0 AWG size cable is
to be used.
Coolmate™ 3
#043 007 115 VAC Kit includes one International-style male
#043 008 230 VAC plug which attaches to the work and/or weld
For use with water-cooled torches rated up cables and plugs into the International-style
to 600 amps. Unique paddle-wheel receptacles on the power source.
24A #195 112
indicator, external filter and easy-fill spout. Extension Kit for International-Style
Simple, reliable, 24 VAC constant-speed
Coolmate V3 #043 009 115 VAC
™ Cable Connectors
semiautomatic wire feeder, best suited for
small diameter wires. Remote voltage is For use with water-cooled torches rated up #042 419 50 mm
standard. Features four gear-driven drive to 500 amps. Vertical design conveniently Accepts #4 or #1/0 AWG size cable.
rolls for larger wire sizes. Accommodates mounts to Miller cylinder rack in place of #042 534 70 mm
up to 60 lb (27.2 kg) spool of welding wire one cylinder. Accepts #1/0 or #2/0 AWG size cable.
when using optional wire reel assembly. Coolmate™ 4 #042 288 115 VAC Used to adapt or extend weld and/or work
Comes with FREE Bernard® Q™-Gun! See For use with water-cooled torches rated up cables. Kit includes one male International-
Lit. Index No. M/11.0. to 600 amps. Tough molded polyethylene style plug and one in-line female
case with carrying handle. International-style receptacle.
Coolant #043 810
Sold in cases of four 1-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37˚F (-38˚C)
or boiling to 227˚F (108˚C). Also contains a
Spoolmatic® 30A #130 831 compound that resists algae growth.
A 1-lb, air-cooled spool gun that extends
the weld process range by adding a handy
portable system for small wire MIG. Rated
200 A at 100% duty cycle. Includes 30 ft
(9.1 m) cable assembly. (WC-24 #137 549
for 14 pin.)
7
Power Source and Options Stock No. Description Qty. Price
Invision™ 350 MPa #907 397 208 – 575 VAC with Auto-Line™
#907 397-01-1 208 – 575 VAC with Auto-Line™ and Auxiliary Power
Invision™ 350 MPa System See page 5 for different packages and components
Accessories
Industrial MIG 4/0 Kit with Dinse Connector #300 405 See page 6
WC-24 #137 549 For use with Spoolmatic® 30A and power sources with 14-pin
Extension Cords (For 24 VAC wire #043 690 25 ft (7.6 m)
feeders and remote controls) #043 691 50 ft (15 m)
Running Gear
XMT Cylinder Cart #042 537
Universal Carrying Cart and Cylinder Rack #042 934
Protective Cover #195 478
Wire Feeders/Guns
70 Series #300 411 S-74 MPa. Designed exclusively for Invision 350 MPa for
Synergic Pulsed MIG benefits
#195 057 S-74S. See Lit. Index No. M/3.0
#195 058 S-74D. See Lit. Index No. M/3.0
#195 059 S-74DX. See Lit. Index No. M/3.0
Spoolmatic® 30A Spool Gun #130 831 Includes 30 ft (9.1 m) cable assembly
XR-Aluma-Pro™ Gun #300 000 15 ft (4.6 m) air-cooled
#300 001 25 ft (7.6 m) air-cooled
#300 264 35 ft (10.6 m) air-cooled
#300 265 35 ft (10.6 m) water-cooled
Water Coolant Systems See page 7. See Lit. Index No. AY/7.2
International-Style Connectors See page 7
Distributed by:
Litho in USA

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Axcess Systems

Issued February 2007 • Index No. AU/8.0

The Power of Blue . ®

Axcess Power Systems Auto-Axcess Power Systems for

Shown with AA-40GB

Shown with Axcess feeders Axcess digital control technology combined

Miller Electric Mfg. Co. International Headquarters Web Site

2 Learn More at MillerWelds.com/AMS

Software-Based Welding Process Option

Learn More at MillerWelds.com/AMS 3

Front Panel Rear Panel

1. Power Switch 4. Network Feeder Connector

4 Learn More at MillerWelds.com/AMS

1. Voltage/Arc Adjust Display Meter 8. Purge Pushbutton 14. Arc Control

Learn More at MillerWelds.com/AMS 5

Standard Installation DeviceNet Interconnecting

ROI Option Installation DeviceNet Interconnecting

1 Axcess Semi-Automatic Power Source

2 Wire Feeder Options

6 Learn More at MillerWelds.com/AMS

MIG gun (required,

Pipe post NOT included.

Gas Type of Input Wire Feed Wire Diameter AA-40GB Ship

Learn More at MillerWelds.com/AMS 7

Negative (–) Weld Cable

Robot Cell Base

Auto-Axcess Power Source

Wire Drive Motor Assembly

8 Learn More at MillerWelds.com/AMS

(required Palm Handheld not included)

#195 250 (Includes Palm™ serial cable and

Axcess File Management

Each type can reside or be “Axcess”ed in any of 3 locations:

Learn More at MillerWelds.com/AMS 9

Coolmate™ 4 #042 288 115 VAC

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.035 in (0.9 mm) #151 026 #151 036 #151 052 —

*Accommodates .045 and .047 (3/64 in) wire.

Nylon Wire Guides for Feeding Aluminum Wire Wire Guides

Genuine Miller Services and Accessories (For robotic/automation applications only.)

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Automatic Equipment Options*

Palm OS® Based Software Options

Industrial/Heavy Industrial Applications Processes Input Power 3-Phase Power

CP-302 MIGRunner™ comes complete

Adjustable weld stabilizer Presettable welding voltage with

Power efficient which gives

Welder is warranted for 3 years, parts and labor. Original main

Miller Electric Mfg. Co. International Headquarters Web Site

Open-Circuit Amps Input at Rated Output, Three-Phase, 60 Hz Net

Industrial MIG Kit #195 197

22A #193 066

Comes Complete With:

Industrial Applications Delta-Fab 24A Wire Feeder

The Power of Blue . ®

Run-in standard on 24A for better

Four-Drive-Roll feeding system with

Adjustable material output studs Large analog volt and

Welder is warranted for 3 years, parts and labor. Original

Miller Electric Mfg. Co. International Headquarters Web Site

24A Wire Feeder Specifications (Subject to change without notice.)

Electrode Wire Maximum Spool

Conforms to European standards.

1. Voltage Meter 1. Voltage/Wire Speed Meter*