The following formulae have been used to calculate the pressure drop for each line defined in the P&ID
and the isometric drawing
Ŵ = (p*M*V)/(R*T)
where,
p is pressure in kPa
M is molecular weight
V is volumetric flow in m3hr-1
R is universal gas constant, 8.314 kJkg-1K-1
T is temperature in K
2. Reynolds Number, Re (dimensionless) to determine flow regime for friction factor calculation
Re = (4*Ŵ)/(π*μ*D)
where,
π is constant, 3.142
μ is dynamic viscosity in centipoise, cp
D is pipe inner diameter in meter, m
3. Friction factor, f (dimensionless) calculation using simplified equation by Round [Round, Can. J.
Chem. Eng. 58, 122 (1980)]
f = 1.634*[ln(0.135*ε/D + 6.5/Re)]-2
where,
ε is pipe roughness in meter, m (0.046E-3 for steel pipes)
4. Pressure drop, ∆P (kPa) calculation using modified pressure drop equation for circular pipe
∆P = (8*f*Ŵ2*L)/(π2*D5*ρ*36002)
where,
L is pipe length or total equivalent length in meter, m
ρ is gas density, kgm-3
other definitions are same as previous formulae
Following is the summary of the pressure drop calculation for GT and HRSG piping. The definition o
line numbers refers to definition in the individual Line Size Sheet and P&ID description.
Total pressure drop for GTG system piping is 1.83% at supply pressure of 18barg. Total pressure dr
of HRSG piping before PCV letdown is 0.294% at supply pressure of 18barg. Total pressure drop of
HRSG3 piping after PCV letdown is 5.38% at supply pressure of 2barg.
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description Battery Limit to Branch-off at 2'' tee reducer to HRSG tapping
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. MeterTotal Eq. Meter Pipe & Equivalent 275.285
St. Line 0.93 Orifice
Control Valve
Miscellaneous
Total 275.285
Total 0.93
Calculation
Selected pipe size 4 in
Mass Flow, W 1.91 kg/s
Reynolds Number, Re 2081807
Friction Factor, f 0.01751
Pressure Drop, ∆P 275.285 Pa
30 degC
1823.85 kPag
0.75
15.58 kgm-3
0.0114 cp
275.285
kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description Branch-off at 2'' tee reducer of HRSG to 3" reducer of GTG main line
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. Meter Total Eq. Meter Pipe & Equivalent 173.041
St. Line 0.3 Orifice
Conc. Red. 1 0.914 0.914 Control Valve
Miscellaneous
Total 173.041
Total 1.2144
Calculation
Selected pipe size 4 in
Mass Flow, W 1.32 kgs-1
Reynolds Number, Re 1441068
Friction Factor, f 0.01759
Pressure Drop, ∆P 173.041 Pa
30 degC
1823.575 kPag
0.75
15.58 kgm-3
0.0114 cp
173.041
kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description From 3" GTG main line reducer to first tapping point of GT-01
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. Meter Total Eq. Meter Pipe & Equivalent 10535.738
St. Line 10.65 Orifice
Ell, 90o 3 2.469 7.407 Control Valve
Miscellaneous
Total 10535.738
Total 18.057
Calculation
Selected pipe size 3 in
Mass Flow, W 1.32 kgs-1
Reynolds Number, Re 1891033
Friction Factor, f 0.01851
Pressure Drop, ∆P 10535.738 Pa
degC
kPag
kgm-3
cp
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description From 3" GTG main line first tapping point of GT-01 to second tapping point of
Total
Total 6.2
Calculation
Selected pipe size 3 in
Mass Flow, W 0.86 kgs-1
Reynolds Number, Re 1228085
Friction Factor, f 0.01860
Pressure Drop, ∆P 1541.365 Pa
Temperature 30 degC
Pressure 1812.866 kPag
Sp. Gr. 0.75
Density 15.49 kgm-3
Viscosity 0.0114 cp
1541.365
1.5414 kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description From 3" GTG main line second tapping point of GT-02 to second tapping point of
Total
Total 6
Calculation
Selected pipe size 3 in
Mass Flow, W 0.46 kgs-1
Reynolds Number, Re 662948
Friction Factor, f 0.01881
Pressure Drop, ∆P 439.870 Pa
Temperature 30 degC
Pressure 1811.325 kPag
Sp. Gr. 0.75
Density 15.48 kgm-3
Viscosity 0.0114 cp
439.870
0.4399 kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description 2" GT-01 Branch from 3" header
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. MeterTotal Eq. Meter Pipe & Equivalent 6504.235
St. Line 4.145 Orifice
Ell, 90o 4 1.676 6.706 Control Valve
Red. Tee 1 0.6096 0.6096 Miscellaneous
Total 6504.235
Total 11.4602
Calculation
Selected pipe size 2 in
Mass Flow, W 0.46 kgs-1
Reynolds Number, Re 983993
Friction Factor, f 0.02023
Pressure Drop, ∆P 6504.235 Pa
Note: Pressure drop for other 2 branches of GT will be the same. Therefore not calculated.
30 degC
1812.866 kPag
0.75
15.49 kgm-3
0.0114 cp
6504.235
kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description Branch-off at 2'' tee reducer of HRSG to 2" HRSG pre-pressure letdown manifo
Total
Total 3.6812
Calculation
Selected pipe size 2 in
Mass Flow, W 0.59 kgs-1
Reynolds Number, Re 1327514
Friction Factor, f 0.02044
Pressure Drop, ∆P 4629.975 Pa
Temperature 30 degC
Pressure 1823.5747 kPag
Sp. Gr. 0.75
Density 15.58 kgm-3
Viscosity 0.0114 cp
4629.975
4.6300 kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description From 2" first tee at PCV1 manifold to PCV2 tee
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. Meter Total Eq. Meter Pipe & Equivalent 660.228
St. Line 1.186 Orifice
Ell, 90o 0 1.676 0.000 Control Valve
Red. Tee 0 0.3048 0 Miscellaneous
Total 660.228
Total 1.186
Calculation
Selected pipe size 2 in
Mass Flow, W 0.39 kgs-1
Reynolds Number, Re 880260
Friction Factor, f 0.02053
Pressure Drop, ∆P 660.228 Pa
30 degC
1818.945 kPag
0.75
15.54 kgm-3
0.0114 cp
660.228
kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description From 2" first tee at PCV2 manifold to PCV3 tee
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. Meter Total Eq. Meter Pipe & Equivalent 102.437
St. Line 0.75 Orifice
Ell, 90o 0 1.676 0.000 Control Valve
Red. Tee 0 0.3048 0 Miscellaneous
Total 102.437
Total 0.75
Calculation
Selected pipe size 2 in
Mass Flow, W 0.19 kgs-1
Reynolds Number, Re 433231
Friction Factor, f 0.02079
Pressure Drop, ∆P 102.437 Pa
30 degC
1818.285 kPag
0.75
15.54 kgm-3
0.0114 cp
102.437
kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description From 2" first tee at PCV1 manifold to PCV1 strainer
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. Meter Total Eq. Meter Pipe & Equivalent 2059.235
St. Line 1.88 Orifice
Ell, 90o 1 1.250 1.250 Control Valve
Red. Tee 1 0.3048 0.3048 Miscellaneous
Ball Valve 1 0.3048 0.3048
Total 2059.235
Total 3.73928
Calculation
Selected pipe size 1.5 in
Mass Flow, W 0.20 kgs-1
Reynolds Number, Re 577915
Friction Factor, f 0.02181
Pressure Drop, ∆P 2059.235 Pa
Note: Pressure drop for other 2 branches of PCV will be the same magnitude. Therefore not calculated.
30 degC
1818.945 kPag
0.75
15.54 kgm-3
0.0114 cp
2059.235
kPa
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description From PCV1 outlet line to 6" header
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. Meter Total Eq. Meter Pipe & Equivalent 3147.938
St. Line 2.01 Orifice
Ell, 90o 0 1.250 0.000 Control Valve
Conc. Red. 1 1.524 1.524 Miscellaneous
Ball Valve 1 0.6096 0.6096
Check Vlv. 1 30.48 30.48 Total 3147.938
Red. Tee 1 1.8288 1.8288
Total 36.4524
Calculation
Selected pipe size 3 in
Mass Flow, W 0.20 kgs-1
Reynolds Number, Re 282611
Friction Factor, f 0.01937
Pressure Drop, ∆P 3147.938 Pa
Note: Pressure drop for other 2 PCVs will be the same magnitude. Therefore not calculated.
degC
kPag
kgm-3
cp
Line Size Sheet
By
Date 17.06.2010
Line No. Refer P&ID
Line Description 3" Line from 6" header to HRSG3
Straight pipe, fittings, valves, expansion, contraction, etc. Item Pressure Drop (Pa)
Item Qty. Unit Eq. Meter Total Eq. Meter Pipe & Equivalent 5896.705
St. Line 37.076 Orifice
Ell, 90o 10 2.469 24.689 Control Valve
Conc. Red. 0 1.524 0 Miscellaneous
Ball Valve 2 0.6096 1.2192
Check Vlv. 0 30.48 0 Total 5896.705
Red. Tee 1 1.2192 1.2192
Total 64.2032
Calculation
Selected pipe size 3 in
Mass Flow, W 0.20 kgs-1
Reynolds Number, Re 291672
Friction Factor, f 0.01934
Pressure Drop, ∆P 5896.705 Pa
Note: Pressure drop for other 2 branches HRSG will be the same magnitude. Therefore not calculated.
30 degC
202.65 kPag
0.75
2.46 kgm-3
0.0114 cp
5896.705
kPa
Flow (NTP) = ((Pf + 101.325)* (273.15)/(101.325)(Tf + 273.15) )* (Actua
NTP T 273.15 K
P 101.325 kPa
Section 7 Section
Pressure 2 barg 202.65 kPag 1
Temperatu 30 degC 303.15 K 2
Flow 780 Nm3/hr 3A
ID 3.068 in NPS 2 1/2 in Sch 40 4
Trial ID 0.077927 m nearest 3 in 5
Area 0.00477 m2 6
Flow at 2 barg, 30 degC 7
288.5557 m3/hr 8
Velocity 16.80362 m/s 9
10
11
Section 6
Pressure 2 barg 202.65 kPag
Temperatu 30 degC 303.15 K
Flow 1560 Nm3/hr
ID 4.026 in NPS 4 in Sch 40
Trial ID 0.10226 m
Area 0.008214 m2
Flow at 2 barg, 30 degC
577.1115 m3/hr
Velocity 19.51624 m/s
Section 3A
Pressure 18 barg 1823.85 kPag
Temperatu 30 degC 303.15 K
Flow 780 Nm3/hr
ID 1.61 in NPS 1 in Sch 40
Trial ID 0.040894 m
Area 0.001314 m2
Flow at 18 barg, 30 degC
45.56143 m3/hr
Velocity 9.634507 m/s
Section 4
Pressure 18 barg 1823.85 kPag
Temperatu 30 degC 303.15 K
Flow 1560 Nm3/hr
ID 1.61 in NPS 1 1/2 in Sch 40
Trial ID 0.040894 m nearest 2 in
Area 0.001314 m2
Flow at 18 barg, 30 degC
91.12286 m3/hr
Velocity 19.26901 m/s
Section 2
Pressure 18 barg 1823.85 kPag
Temperatu 30 degC 303.15 K
Flow 3660 Nm3/hr
ID 2.469 in NPS 2.5 in Sch 40
Trial ID 0.062713 m nearest 3 in
Area 0.003089 m2
Flow at 18 barg, 30 degC
213.7883 m3/hr
Velocity 19.22319 m/s
Section 1
Pressure 18 barg 1819.328 kPag
Temperatu 30 degC 303.15 K
Flow 780 Nm3/hr
ID 1.61 in NPS 1 1/2 in Sch 40 Sch 80
Trial ID 0.0381 m nearest 2 in 0.0381 m
Area 0.00114 m2
Flow at 18 barg, 30 degC
45.66869 m3/hr
Velocity 11.12551 m/s 5490
Section 5
Pressure 18 barg 1823.85 kPag
Temperatu 30 degC 303.15 K
Flow 5240 Nm3/hr
ID 3.068 in NPS 3 in Sch 40
Trial ID 0.077927 m
Area 0.00477 m2
Flow at 18 barg, 30 degC
306.0794 m3/hr
Velocity 17.82408 m/s
Calculated Flow (m3/h) NTP (Nm3/hr) Flow Pressure (barg)NPS (in) P&ID Velocity (m/s)
45.67 1830 18 2 DN50 (2")
213.79 3660 18 3 DN80 (3")
45.56 780 18 1 1"
91.12 1560 18 2 DN50 (2")
306.08 5220 18 3 ?
577.11 1560 2 5 4"
288.56 780 2 3 3"
440.43 7540 18 4 13.74
305.14 5224 18 3 15.96
135.28 2316 18 2 17.00
856.79 2316 2 6 12.49