NERACA MASSA

Kapasitas Prduksi per tahun 40000 ton / tahun

Waktu operasi satu tahun 330 hari

kapasitas pabrik per jam 40000 𝑡𝑜𝑛 1000 𝑘𝑔 1 𝑡𝑎ℎ𝑢𝑛 1 ℎ𝑎𝑟𝑖

𝑥 𝑥 𝑥
𝑡𝑎ℎ𝑢𝑛 1 𝑡𝑜𝑛 330 ℎ𝑎𝑟𝑖 24 𝑗𝑎𝑚
5050,505051 kg/ jam 59,41770648 kmol/jam
basis sesungguhnya 58,41509369 mol basis awal 100 mol
komposisi umpan
A. Komposisi NaOH:
NaOH 48,0 %
Na2CO3 1,2 %
NaCl 1,0 %
Fe 0,5 %
H2O 49,3 %
Total 100 %
Rasio= 1:1,1 konversi 98% terhadap NaOH
reaksi NaOH HNO3 NaNO3 H20
Mula - mula 58,41509369 64,25660306 296,1842951
reaksi 57,24679182 57,24679182 57,24679182 57,24679182
sisa mol 1,168301874 7,009811243 57,24679182 353,431087 kmol/jam
46,73207495 441,6181083 4865,977305 6361,759565 kg/jam

kebutuhan bahan baku

NaNO3:
arus 1 ( NaOH 48% ) 2336,603748 Kg/jam
Na2CO3 0,1 % 58,41509369 Kg/jam
NaCl 0,1 % 48,67924474 Kg/jam
Fe 0,5 % 24,33962237 Kg/jam
H20 49,3 % 2399,886766 Kg/jam

arus 2 ( HNO3 58% ) 4048,165993 Kg/jam

H20 42 % 2931,430547 Kg/jam

Arus 3 produk keluar

dari reaktor dan
masuk reaktor : fraksi berat : BM Kmol Fraksi mol
NaOH 46,73207495 kg/jam 0,009603842 40 1869,282998 0,003289612
Na2CO3 58,41509369 Kg/jam 0,012004802 106 6191,999932 0,010896841
NaCl 48,67924474 Kg/jam 0,010004002 59 2872,07544 0,005054352
Fe 24,33962237 Kg/jam 0,005002001 56 1363,018853 0,002398676
H20 6361,759565 Kg/jam 1,307396062 18 114511,6722 0,201520595
HNO3 441,6181083 Kg/jam 0,090756303 63 27821,94082 0,048961769
NaNO3 4865,977305 kg/jam 0,410716917 85 413608,0709 0,727878154
Total 11847,52101 568238,0611 1
NM di reaktor
komponen masuk keluar
arus 1 arus 2 arus 3
NaOH 2336,603748 46,73207495
Na2CO3 58,41509369 58,41509369
NaCl 48,67924474 48,67924474
Fe 24,33962237 24,33962237
H20 2399,886766 2931,430547 6361,759565
HNO3 4048,165993 441,6181083
NaNO3 4865,977305
Total 11847,52101 11847,52101

Arus 4 ( menguap )
komponen kg fraksi BM Kmol fraksi mol
HNO3 441,6181083 0,068095356 63 7,009811243 0,001079712
H20 6043,671587 0,931904644 18 6485,289695 0,998920288
Total 6485,289695 1 6492,299507 1

arus 5 ( keluar evaporator dan masuk Cristalizer ) ke He 01

komponen Kg Fraksi Berat BM Kmol Fraksi mol
NaOH 46,73207495 0,008715043 40 1,168301874 0,014997949
Na2CO3 58,41509369 0,010893803 106 0,55108579 0,007074504
NaCl 48,67924474 0,009078169 59 0,825071945 0,010591772
Fe 24,33962237 0,004539085 56 0,434636114 0,005579594
H20 318,0879783 0,059320078 18 17,67155435 0,226856671
NaNO3 4865,977305 0,907453822 85 57,24679182 0,734899509
Total 5362,231319 1 77,89744189 1

arus 6 ( keluar HE-01 masuk kristalizer

fraksi
komponen kg fraksi berat bm kmol mol
NaOH 46,73207 0,008715043 40 1869,283 0,004331
Na2CO3 58,41509 0,010893803 106 6192 0,014346
NaCl 48,67924 0,009078169 59 2872,075 0,006654
Fe 24,33962 0,004539085 56 1363,019 0,003158
H20 318,088 0,059320078 18 5725,584 0,013265
NaNO3 4865,977 0,907453822 85 413608,1 0,958247
Total 5362,231 1 431630 1
NM di Evaporator
komponen masuk keluar
arus 3 arus 4 arus 5
NaOH 46,73207495 46,73207495
Na2CO3 58,41509369 58,41509369
NaCl 48,67924474 48,67924474
Fe 24,33962237 24,33962237
H20 6361,759565 6043,671587 318,0879783
HNO3 441,6181083 441,6181083 0
NaN03 4865,977305 4865,977305
total 11847,52101 11847,52101

arus 7 ( keluar kristalizer masuk rotary dreyer )

komponen kg fraksi berat bm kmol fraksi mol
NaOH 46,73207495 0,008715043 40 1,168301874 0,000108729
Na2co3 58,41509369 0,010893803 106 0,55108579 5,12871E-05
NaCl 48,67924474 0,009078169 59 0,825071945 7,67858E-05
Fe 24,33962237 0,004539085 56 0,434636114 4,04497E-05
H2O 318,0879783 0,059320078 18 17,67155435 0,001644613
NaNO3 (S) 4671,338212 0,871155669 85 5362,231319 0,499039068
NaNO3 (L) 194,6390922 0,036298153 85 5362,231319 0,499039068
Total 5362,231319 1 10745,11329 1

NM di Kristalizer
komponen masuk keluar
arus 6 arus 7
NaOH 46,73207495 46,73207495
Na2CO3 58,41509369 58,41509369
NaCl 48,67924474 48,67924474
Fe 24,33962237 24,33962237
H20 318,0879783 318,0879783
HNO3 0 0
NANO3 (S) 0 4671,338212
NANO3(L) 4865,977305 194,6390922
Total 5362,231319 5362,231319

arus 8 (masuk rotary dryer )

komponen kg fraksi berat bm kmol fraksi mol
NaOH 46,73207495 0,008715043 40 1,168301874 0,014997949
Na2CO3 58,41509369 0,010893803 106 0,55108579 0,007074504
NaCl 48,67924474 0,009078169 59 0,825071945 0,010591772
Fe 24,33962237 0,004539085 56 0,434636114 0,005579594
H20 318,0879783 0,059320078 18 17,67155435 0,226856671
NaNO3 (S) 4671,338212 0,871155669 85 54,95692015 0,705503529
NaNO3(L) 194,6390922 0,036298153 85 2,289871673 0,02939598
Total 5362,231319 1 77,89744189 1
arus 9 (udara masuk rotary dryer )
komponen kg fraksi berat bm kmol fraksi mol
udara 1000 1 16 62,5 1
total 1000 1 62,5 1

arus 10 (udara keluar rotary dryer )

komponen kg fraksi berat bm kmol fraksi mol
udara 1000 1 16 62,5 1
total 1000 1 62,5 1

arus 11 ( keluar bawah rotary dryer )

komponen kg fraksi berat bm kmol fraksi mol
NaOH 46,73207495 0,009252951 40 1869,282998 0,004387793
Na2CO3 58,41509369 0,011566188 106 6191,999932 0,014534564
NaCl 48,67924474 0,00963849 59 2872,07544 0,006741661
Fe 24,33962237 0,004819245 56 1363,018853 0,003199432
H20 6,361759565 0,001259628 18 114,5116722 0,000268795
NaNO3 4865,977305 0,963463497 85 413608,0709 0,970867755
Total 5050,5051 1 426018,9598 1

arus 12 ( keluaran atas rotary dryer )

komponen kg fraksi berat bm kmol fraksi mol
H20 311,7262187 0,237645794 18 5611,071937 0,259638761
Udara 1000 0,762354206 16 16000 0,740361239
Total 1311,726219 1 21611,07194 1

NM di Rotary
Dryer
masuk keluar
komponen
arus 8 arus 10 arus 11 arus 12
NaOH 46,73207495 46,73207495
Na2CO3 58,41509369 58,41509369
NaCl 48,67924474 48,67924474
Fe 24,33962237 24,33962237
H20 318,0879783 6,361759565 311,7262187
NaNO3 (s) 4671,338212 4865,977305
NaNO3 (l) 194,6390922
Udara (o) 1000 1000
Total 6362,231319 6362,231319
 NM TOTAL
Komponen Masuk Keluar
Arus 1 Arus 2 Arus 10 Arus 4 Arus 11 arus 12
NaOH 2336,6037 46,7321
Na2CO3 58,4151 58,4151
NaCl 48,6792 48,6792
Fe 24,3396 24,3396
H2O 2399,8868 2931,4305 6043,6716 6,3618 311,7262187
HNO3 4048,1660 441,6181
NaNO3 (s) 4865,9773
NaNO3 (l)
udara (O) 1000,0000 1000
TOTAL 12847,5210 12847,5210