MANUAL
MODEL NO.
944.527061
Caution:
Read and follow 8.5 HP
all Safety Rules
and Instructions
27" TWO-STAGE
Before Operating POWER-PROPELLED
This Equipment
SNOW THROWER
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Repair Parts
Look for this symbol to point out im- WARNING: Snow throwers have ex-
portant safety precautions. It means posed rotating parts, which can cause
CAUTION!!! BECOME ALERT!!! YOUR severe injury from contact, or from ma-
SAFETY IS INVOLVED. terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
WARNING: Always disconnect spark times including startup.
plug wire and place it where it cannot
contact plug in order to prevent acci-
dental starting when setting up, trans- CAUTION: Muffler and other engine
porting, adjusting or making repairs. parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
WARNING: This snow thrower is for contact, stay away from these areas.
use on sidewalks, driveways and other
ground level surfaces. Caution should WARNING: Engine exhaust, some of
be exercised while using on sloping sur- its constituents, and certain vehicle
faces. Do not use snow thrower on components contain or emit chemi-
surfaces above ground level such as cals known to the State of California
roofs of residences, garages, porches to cause cancer and birth defects or
or other such structures or buildings. other reproductive harm.
Training
1. Read, understand and follow all instructions on the (f) Keep the nozzle in contact with the rim of the fuel
machine and in the manual(s) before operating this tank or container opening at all times, until refuel-
unit. Be thoroughly familiar with the controls and the ing is complete. Do not use a nozzle lock-open
proper use of the equipment. Know how to stop the device.
unit and disengage the controls quickly. (g) Replace gasoline cap securely and wipe up spilled
2. Never allow children to operate the equipment. Never fuel.
allow adults to operate the equipment without proper (h) If fuel is spilled on clothing, change clothing im-
instruction. mediately.
3. Keep the area of operation clear of all persons, par- 5. Use extension cords and receptacles as specified by
ticularly small children. the manufacturer for all units with electric drive motors
4. Exercise caution to avoid slipping or falling, especially or electric starting motors.
when operating the snow thrower in reverse. 6. Adjust the collector housing height to clear gravel or
crushed rock surface.
Preparation
7. Never attempt to make any adjustments while the
1. Thoroughly inspect the area where the equipment is engine (motor) is running (except when specifically
to be used and remove all doormats, sleds, boards, recommended by manufacturer).
wires, and other foreign objects.
8. Always wear safety glasses or eye shields during op-
2. Disengage all clutches and shift into neutral before eration or while performing an adjustment or repair to
starting the engine (motor). protect eyes from foreign objects that may be thrown
3. Do not operate the equipment without wearing adequate from the machine.
winter garments. Avoid loose fitting clothing that can
get caught in moving parts. Wear footwear that will Operation
improve footing on slippery surfaces. 1. Do not put hands or feet near or under rotating parts.
4. Handle fuel with care; it is highly flammable Keep clear of the discharge opening at all times.
(a) Use an approved fuel container. 2. Exercise extreme caution when operating on or cross-
(b) Never add fuel to a running engine or hot en- ing gravel drives, walks, or roads. Stay alert for hidden
gine. hazards or traffic.
(c) Fill fuel tank outdoors with extreme care. Never fill 3. After striking a foreign object, stop the engine (motor),
fuel tank indoors. remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the snow
(d) Never fill containers inside a vehicle or on a truck thrower for any damage, and repair the damage before
or trailer bed with a plastic liner. Always place restarting and operating the snow thrower.
containers on the ground, away from your vehicle,
before filling. 4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
(e) When practical, remove gas-powered equipment Vibration is generally a warning of trouble.
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment 5. Stop the engine (motor) whenever you leave the oper-
on a trailer with a portable container, rather than ating position, before unclogging the collector/impeller
from a gasoline dispenser nozzle. housing or discharge chute, and when making any
2 repairs, adjustments or inspections.
6. When cleaning, repairing or inspecting the snow thrower, 16. Never touch a hot engine or muffler.
stop the engine and make certain the collector/impel-
ler and all moving parts have stopped. Disconnect Clearing a Clogged Discharge Chute
the spark plug wire and keep the wire away from the
plug to prevent someone from accidentally starting the Hand contact with the rotating impeller inside the discharge
engine. chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis-
7. Do not run the engine indoors, except when starting charge chute. To clear the chute:
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust 1. SHUT THE ENGINE OFF!
fumes are dangerous. 2. Wait 10 seconds to be sure the impeller blades have
8. Exercise extreme caution when operating on slopes. stopped rotating.
9. Never operate the snow thrower without proper guards, 3. Always use a clean-out tool, not your hands.
and other safety protective devices in place and work-
ing. Maintenance and Storage
10. Never direct the discharge toward people or areas 1. Check shear bolts and other bolts at frequent intervals
where property damage can occur. Keep children and for proper tightness to be sure the equipment is in safe
others away. working condition.
11. Do not overload the machine capacity by attempting 2. Never store the machine with fuel in the fuel tank
to clear snow at too fast a rate. inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes
12. Never operate the machine at high transport speeds dryers. Allow the engine to cool before storing in any
on slippery surfaces. Look behind and use care when enclosure.
operating in reverse.
3. Always refer to operator’s manual for important details
13. Disengage power to the collector/impeller when snow if the snow thrower is to be stored for an extended
thrower is transported or not in use. period.
14. Use only attachments and accessories approved by 4. Maintain or replace safety and instruction labels, as
the manufacturer of the snow thrower (such as wheel necessary.
weights, counterweights, or cabs).
5. Run the machine a few minutes after throwing snow
15. Never operate the snow thrower without good visibility to prevent freeze-up of the collector/impeller.
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3 MAINTENANCE ..................................................... 14-15
WARRANTY.................................................................. 4 MAINTENANCE SCHEDULE ..................................... 14
PRODUCT SPECIFICATIONS ...................................... 4 SERVICE AND ADJUSTMENTS ........................... 16-18
CUSTOMER RESPONSIBILITIES................................ 4 STORAGE .............................................................. 18-19
ASSEMBLY / PRE-OPERATION ............................... 5-7 TROUBLESHOOTING ................................................ 19
OPERATION ............................................................ 8-13 REPAIR PARTS ..................................................... 20-35
3
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For two (2) years from date of purchase Sears Canada, Inc. will repair or replace, at Sears option, free of charge
parts which are defective as a result of material or workmanship.
COMMERCIAL OR RENTAL USE:
Warranty on Snow Thrower will be 90 days from date of purchase if used for commercial or rental purposes.
This Warranty does NOT cover:
1. Pre-delivery set-up.
2. Expendable items which become worn during normal use, such as belts, spark plugs, air cleaners,
and shear pins, as well damage to the engine resulting from operating snow thrower with insufficient oil.
3. Repairs necessary because of operator abuse or negligence, including the failure to operate and main-
tain the equipment according to the instructions contained in the Owner’s Manual.
4. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or glass.
Warranty service is available by returning the Craftsman Snow Thrower to the nearest Sears Service Centre/Depart-
ment in Canada. This warranty applies only while this product is in use in Canada.
This warranty is in addition to any statutory warranty and does NOT exclude or limit legal rights you may have but
shalll run concurrently with applicable provincial legislation. Furthermore, some provinces do not allow limitations
on how long an implied warranty will last, so the above limitations may not apply to you.
Sears Canada, Inc., Toronto, Ontario M5B 2B8
4
PARTS PACKED SEPARATELY IN CARTON
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety 2. Cut down all four corners of carton and lay panels flat.
before you attempt to assemble or operate your new 3. Remove the two (2) screws securing the auger housing
snow thrower. Reading the entire manual will familiar- to the pallet.
ize you with the unit, which will assist you in assembly,
operation and maintenance of the product. 4. Remove all packing materials except plastic tie holding
speed control rod to lower handle.
Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship- 5. Remove the two (2) plastic ties securing the upper
ping purposes. All parts such as nuts, washers, bolts, etc., handle to the pallet.
necessary to complete the assembly have been placed in 6. Remove snow thrower from carton and check carton
the parts bag. To ensure safe and proper operation of your thoroughly for additional loose parts.
snow thrower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary HOW TO SET UP YOUR SNOW THROWER
to ensure proper tightness. TOOL BOX (See Fig. 8)
REMOVE SNOW THROWER FROM CARTON A toolbox is provided on your snow thrower. The toolbox is
located on top of the belt cover. Store the extra shear bolts,
1. Remove all accessible loose parts and parts boxes nuts and multi-wrench provided in parts bag in the toolbox.
from carton. 5
ASSEMBLY / PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the INSTALL TRACTION DRIVE CONTROL ROD
chute rotator head to snow thrower and making adjustments (See Figs. 3 and 4)
to the skid plates.
The traction drive control rod has the long loop on the end
UNFOLD UPPER HANDLE of the spring as shown.
1. Raise upper handle to the operating position and tighten 1. Slide rubber sleeve up rod and hook end of spring into
handle knobs securely. pivot bracket with loop opening down as shown.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 2. With top end of rod positioned under left side of control
panel, push rod down and insert top end of rod into hole
1. Remove plastic tie securing rod to lower handle. in drive control bracket. Secure with retainer spring.
2. Insert rod into speed control bracket and secure with
retainer spring.
SPEED
CONTROL
ROD TRACTION DRIVE
CONTROL ROD
PLASTIC TIE
UPPER
HANDLE RUBBER
SLEEVE
HANDLE
KNOB
LOWER
HANDLE LOOP
OPENING
DOWN
PIVOT
BRACKET
FIG. 3
RETAINER
SPRING
TRACTION
DRIVE
CONTROL
ROD
DRIVE
CONTROL
BRACKET
SPEED SPEED
CONTROL CONTROL
BRACKET LEVER FIG. 4
FIG. 2
6
ASSEMBLY / PRE-OPERATION
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) INSTALL DISCHARGE CHUTE / CHUTE ROTATER
The auger control rod has the short loop on the end of the HEAD (See Fig. 7)
spring as shown. NOTE: The multi-wrench provided in your parts bag may
1. Slide rubber sleeve up rod and hook end of spring into be used to install the chute rotater head.
control arm with loop opening up as shown. 1. Place discharge chute assembly on top of chute base
2. With top end of rod positioned under right side of with discharge opening toward front of snow thrower.
control panel, push down on rod and insert end of rod 2. Position chute rotater head over chute bracket. If neces-
into hole in auger control bracket. Secure with retainer sary, rotate chute assembly to align square and pin on un-
spring. derside of chute rotater head with holes in chute bracket.
3. With chute rotater head and chute bracket aligned,
position chute rotater head on pin and threaded stud
of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and
AUGER
CONTROL
tighten securely.
ROD
CHUTE
RUBBER ROTATER 3/8 LOCKNUT
SLEEVE HEAD
3/8 WASHER
CONTROL
ARM
LOOP
OPENING PIN
UP
THREADED
STUD
ROTATER HEAD
CHUTE ALIGN BEFORE MOUNTING
BRACKET TIGHTENING LOCKNUT BRACKET
FIG. 5
FIG. 7
AUGER CONTROL ROD AUGER
CONTROL CHECK TIRE PRESSURE
RETAINER LEVER
SPRING The tires on your snow thrower were overinflated at the fac-
tory for shipping purposes. Correct and equal tire pressure
is important for best snow throwing performance.
• Reduce tire pressure to 14-17 PSI (19-24.5 N-m).
AUGER
CONTROL
BRACKET
FIG. 6
7
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
DANGER PRIMER
OR WARNING
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW TRACTION
DISCHARGE DRIVE CONTROL
8
OPERATION
SPARK ENGINE OIL CAP AUGER DRIVE DISCHARGE TRACTION
PLUG WITH DIPSTICK CONTROL SPEED CHUTE DRIVE
SAFETY LEVER CONTROL CONTROL CONTROL
IGNITION LEVER LEVER LEVER
KEY
GASOLINE
FILLER
CAP
CHOKE CHUTE
CON- DEFLECTOR
TROL
OIL
DRAIN
PLUG
THROTTLE
/ ENGINE
CONTROL
DISCHARGE
CHUTE
RECOIL POWER
(AUXILIARY) CORD
STARTER PLUG
HANDLE ELECTRIC
START FUEL HANDLE
BUTTON SHUT-OFF KNOB
CLEAN-
PRIMER VALVE OUT
TOOL
MUFFLER
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL TOOLBOX
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
SKID PLATE
AUGERS
FIG. 8
Toolbox - used to store spare shear bolts, locknuts and Throttle/engine control - used to select either FAST or
wrench. SLOW engine speed and to STOP the engine.
Safety ignition key - must be inserted for the engine to Traction drive control lever - used to engage power-pro-
start and run. Remove when snow thrower is not in use. pelled forward or reverse motion of snow thrower.
Electric start button - used for starting the engine. Auger control lever - used to engage auger motion (throw
Recoil (auxiliary) starter handle - used for starting the snow).
engine. Discharge chute control lever - used to change the di-
Primer - pumps additional fuel from the carburetor to the rection the snow is thrown.
cylinder for use when starting a cold engine. Skid plate - used to adjust height of scraper bar from the
Choke control - used for starting a cold engine. ground.
9
OPERATION
The operation of any snow thrower can result TO USE CHOKE CONTROL (See Fig. 11)
in foreign objects thrown into the eyes, which The choke control is located on the engine. Use the choke
can result in severe eye damage. Always wear control whenever you are starting a cold engine. Do not
safety glasses or eye shields while operating use to start a warm engine.
your snow thrower or performing any adjust-
00155
ments or repairs. We recommend standard safety glasses • To engage choke, turn knob clockwise. Slowly turn
or a wide vision safety mask worn over spectacles. knob counterclockwise to disengage.
STOPPING
TRACTION DRIVE
• Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
FIG. 11
• Release the auger control lever to stop throwing snow. TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13)
ENGINE
1. Move throttle control to “STOP” position. WARNING: Snow throwers have ex-
posed rotating parts, which can cause
2. Remove (do not turn) safety ignition key to prevent severe injury from contact, or from ma-
unauthorized use. terial thrown from the discharge chute.
NOTE: Never use choke to stop engine. Keep the area of operation clear of all
persons, small children and pets at all
TO USE FUEL SHUT-OFF VALVE (See Fig. 9) times including startup.
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always operate the snow thrower with the fuel
shut-off valve in the OPEN position. WARNING: If the discharge chute or au-
ger become clogged, shut-off engine
and wait for all moving parts to stop. Use
the clean-out tool, NOT YOUR HANDS,
to unclog the chute and/or auger.
FAST
FIG. 12
SLOW
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
• To change the deflector position, loosen knob, move de-
FIG. 10 10 flector to desired position and tighten knob securely.
OPERATION
HIGH POSITION
DISCHARGE CHUTE
CLEAN-OUT
TOOL
KNOB
MOUNTING CLIP
CHUTE
DEFLECTOR
LOW POSITION
FIG. 15
TO MOVE FORWARD AND BACKWARD (See Fig. 16)
FIG. 13
SELF-PROPELLING, forward and reverse movement of
TO THROW SNOW (See Fig. 14) the snow thrower, is controlled by the traction drive control
The auger rotation is controlled by the auger control lever lever located on the left side handle.
located on the right side handle. • Squeeze traction drive control lever to handle to engage
• Squeeze auger control lever to handle to engage the the drive system.
auger and throw snow. • Release traction drive control lever to stop the forward
• Release the auger control lever to stop throwing snow. or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed
AUGER control lever.
CONTROL
LEVER • Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position.
• Release the auger control lever and shut off the engine.
• Remove the clean-out tool from it's mounting clip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
After the packed snow has been dislodged, return the clean-
out tool to it's mounting clip by pushing it into the clip.
DRIVE SPEED
• Make sure the discharge chute is pointed in a safe direc- CONTROL LEVER
tion (no vehicles, buildings, people, or other objects are
in the direction of discharge) before restarting the engine. FIG. 16
• Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
ing and the discharge chute. 11
OPERATION
TO ADJUST SKID PLATES (See Fig. 17)
WARNING: Wipe off any spilled oil or
NOTE: The wrench provided in your parts bag may be fuel. Do not store, spill or use gasoline
used to adjust the skid plates. near an open flame.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
ground surface. Adjust skid plates evenly to proper height CAUTION: Alcohol blended fuels (called
for current surface conditions. For removal of snow in gasohol or using ethanol or methanol) can at-
normal conditions, such as a paved driveway or sidewalk, tract moisture which leads to separation and
place skid plates in the highest position (lowest scraper formation of acids during storage. Acidic gas
clearance) to give a 1/8" clearance between the scraper can damage the fuel system of an engine while
bar and the ground. Use a middle position if the surface in storage. To avoid engine problems, the fuel
to be cleared is uneven. system should be emptied before storage of
30 days or longer. Drain the gas tank, start
NOTE: It is not recommended to operate the snow thrower the engine and let it run until the fuel lines
over gravel or rocky surfaces. Objects such as gravel, rocks and carburetor are empty. Use fresh fuel next
or other debris, can easily be picked up and thrown by the season. See Storage Instructions for additional
impeller, which can cause serious personal injury, property information. Never use engine or carburetor
damage or damage to the snow thrower. cleaner products in the fuel tank or permanent
damage may occur.
• If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
1. Shut off engine and wait for all moving parts to stop. CHOKE CONTROL THROTTLE PRIMER ENGINE OIL
FILL CAP /
2. Adjust skid plates by loosening the hex nuts, then mov- DIPSTICK
ing skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
SAFETY
IGNITION
HIGH POSITION KEY
(LOW GROUND
CLEARANCE)
AUGER
HOUSING
SCRAPER BAR
HEX
NUTS SKID PLATE GASOLINE
FILLER CAP
LOW POSITION (HIGH GROUND CLEARANCE)
FUEL SHUT-
FIG. 17 OFF VALVE
SCRAPER BAR RECOIL
STARTER BUTTON
STARTER
The scraper bar is not adjustable, but is reversible. After HANDLE POWER CORD PLUG
considerable use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed, NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
providing additional service before requiring replacement. ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
Replace a damaged or worn scraper bar. FIG. 18
13
MAINTENANCE
LUBRICATION
Keep your snow thrower well lubricated Auger
(See “LUBRICATION CHART”). grease fittings Engine oil
SNOW THROWER
Always observe the safety rules when performing any V-BELTS
maintenance. Check V-belts for deterioration and wear after every 50
TIRES hours of operation and replace if necessary. The belts
are not adjustable. Replace belts if they begin to slip from
• Maintain proper air pressure in both tires (14–17 P.S.I. wear. (See “TO REMOVE BELT COVER” in the Service
/ 19-24.5 N-m). and Adjustments section of this manual).
• Keep tires free of gasoline and oil, which can harm rubber. The V-belts on your snow thrower are of special construction
NOTE: To seal tire punctures and prevent flat tires due and should be replaced by original equipment manufacturer
to slow leaks, tire sealant may be purchased from your (OEM) belts available from your nearest dealer. Using other
local parts dealer. Tire sealant also prevents tire dry rot than OEM belts can cause personal injury or damage to
and corrosion. 14 the snow thrower.
MAINTENANCE
AUGER GEAR CASE • Oil will drain more freely when warm.
• The gear case was filled with lubricant to the proper • Catch oil in a suitable container.
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear NOTE: The left side wheel may be removed from snow
case. thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
• If lubricant is required, use only Ronex ED #1 frame with the left wheel removed, will help drain any oil
grease. trapped inside the engine. (See “TO REMOVE WHEELS”
TRACTION DRIVE SYSTEM in the Service and Adjustments section of this manual).
DO NOT lubricate the drive components inside the snow 1. Remove safety ignition key and disconnect spark plug
thrower. The sprockets, hex shafts, drive disc and friction wire from spark plug. Place wire where it cannot come
wheel require no lubrication. The bearings and bushings in contact with spark plug.
are lifetime lubricated and require no maintenance. 2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
CAUTION: Any lubricating of the above compo-
nents can cause contamination of the friction 4. Install drain plug and tighten securely.
wheel and damage to the drive system of your 5. Wipe off any spilled oil from snow thrower and engine.
snow thrower. 6. Install left wheel (if removed for draining oil). Be sure to
install klick pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments
ENGINE section of this manual).
See engine manual. 7. Remove oil fill cap/dipstick. Be careful not to allow dirt
LUBRICATION to enter the engine.
Use only high quality detergent oil rated with API service 8. Refill engine with oil through oil dipstick tube. Pour
classification SG–SL. Select the oil's SAE viscosity grade slowly. Do not overfill. For approximate capacity see
according to your expected operating temperature. “PRODUCT SPECIFICATIONS” section of this manual.
9. Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of each season or after
every 100 hours of operation, whichever occurs first. Spark
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
plug type and gap setting are shown in the “PRODUCT
improve starting in cold weather, these multi-viscosity oils
SPECIFICATIONS” section of this manual.
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil. CLEANING
IMPORTANT: For best performance, keep snow thrower
Change the oil after every 25 hours of operation or at least once
housing free of any dirt or trash. Clean the outside of your
a year if the snow thrower is not used for 25 hours in one year.
snow thrower after each use.
Check the crankcase oil level before starting the engine and
after each five (5) hours of continuous use. Tighten oil fill WARNING: Remove safety ignition key
cap / dipstick securely each time you check the oil level. and disconnect spark plug wire from
TO CHANGE ENGINE OIL spark plug. Place wire where it cannot
come in contact with spark plug.
Determine temperature range anticipated before next oil
change. All oil must meet API service classification SG–SL.
• Keep finished surfaces/wheels free of gasoline, oil, etc.
• Be sure snow thrower is on level surface.
• We do not recommend using a garden hose to clean
your snow thrower unless the electrical system, muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
15
SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before performing any service or adjustments:
1. Be sure throttle is in STOP position.
2. Remove safety ignition key.
3. Make sure the augers and all moving parts have completely stopped.
4. Disconnect spark plug wire from spark plug and place wire where it cannot contact plug.
SNOW THROWER 3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
TO ADJUST SNOW THROWER HEIGHT bolts. Install 1/4-20 locknuts and tighten securely.
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual. CAUTION: Do not substitute. Use only original
CHUTE DEFLECTOR equipment capscrew/shear bolts as supplied
with your snow thrower.
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from 4. Insert safety ignition key and reconnect spark plug wire
the operator. If the deflector becomes damaged, it should to spark plug.
be replaced.
1/4-20 1/4-20 x 1-5/8 1/4-20 x 2
WARNING: To avoid serious injury, LOCKNUT CAPSCREW / SHOULDER /
never operate your snow thrower with SHEAR BOLT SHEAR BOLT
the deflector removed or damaged. IMPELLER HUB
IMPELLER SPACER
• To change direction and/or distance snow is discharged, SHAFT
see “TO CONTROL SNOW DISCHARGE” in the Op-
eration section of this manual.
SHEAR BOLTS (See Fig. 19)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger
shaft with a shoulder/shear bolt and hex nut. Should a for- AUGER
eign object or ice become lodged in the augers, the shear HUB
bolts are designed to break, preventing damage to any
other components. If one or both augers do not turn when
auger control lever is engaged, check to see if one or both
1/4-20
of the bolts have sheared. To replace the shear bolts: LOCKNUT AUGER HUB AUGER SHAFT
1. Disengage all controls and move throttle control to
FIG. 19
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug TO REMOVE BELT COVER (See Fig. 20)
wire from spark plug. Place wire where it cannot come 1. Remove the two screws securing belt cover to
in contact with spark plug. frame.
3. Align hole in auger hub with hole in auger shaft and install 2. Remove belt cover.
a new 1/4-20 x 2" shoulder/shear bolt and spacer. Install • Replace belt cover by installing cover and screws and
1/4-20 lock nut and tighten securely. tighten securely.
CAUTION: Do not substitute. Use only original
equipment shear bolts as supplied with your
snow thrower.
3. REMOVE BELT COVER - See “TO REMOVE BELT IDLER ARM AUGER
COVER” in this section of this manual. SQUARE BELT
HOLE
4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher
and flat washer securing pulley to engine crankshaft. CLUTCHING
Remove outside (auger) pulley only from crankshaft. IDLER ARM
BRACKET
5. SEPARATE SNOW THROWER - With your assistant AUGER
standing in the operating position holding the handles, FRAME AUGER PULLEY HOUSING
remove the two (2) bolts holding the auger housing and
frame together. BOLTS
17
SERVICE AND ADJUSTMENTS
TO REMOVE WHEELS (See Fig. 22) NOTE: To seal punctures or prevent flat tires due to slow
• Remove the klik pin and remove wheel from axle. leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
IMPORTANT: When installing wheel, be sure to use the in-
nermost hole in axle and the wheel hub hole. To disengage ENGINE
drive system from the wheels (for pushing or transporting
the snow thrower), remove klik pin from wheel hub and See engine manual.
insert pin into the outermost hole in axle only. CARBURETOR
Your carburetor is not adjustable. Engine performance
KLIK PIN OUTER HOLE should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower
to a Sears or other qualified service centre.
ENGINE SPEED
INNER Never tamper with the engine governor, which is factory set
HOLE for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
WHEEL WHEEL HUB speed needs adjusting, contact a Sears or other qualified
service centre, which has proper equipment and experience
FIG. 22 to make any necessary adjustments.
STORAGE
Immediately prepare your unit for storage at the end of the FUEL SYSTEM
season or if the unit will not be used for 30 days or more. IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
WARNING: Never store the snow fuel hose, or tank during storage. Also, alcohol blended
thrower with gasoline in the tank inside fuels (called gasohol or using ethanol or methanol) can
a building where fumes may reach an attract moisture which leads to separation and formation
open flame, spark or pilot light as on a of acids during storage. Acidic gas can damage the fuel
furnace, water heater, clothes dryer or system of an engine while in storage.
gas appliance. Allow the engine to cool
before storing in any enclosure. • Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in
SNOW THROWER the fuel tank or permanent damage may occur.
When snow thrower is to be stored for a period of time, • Use fresh fuel next season.
clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area. NOTE: Fuel stabilizer is an acceptable alternative in min-
imizing the formation of fuel gum deposits during storage.
1. Clean entire snow thrower (See “CLEANING” in the Add stabilizer to gasoline in fuel tank or storage container.
Maintenance section of this manual). Always follow the mix ratio found on stabilizer container.
2. Inspect and replace belts, if necessary (See “TO RE- Run engine at least 10 minutes after adding stabilizer to
PLACE BELTS” in the Service and Adjustments section allow the stabilizer to reach the carburetor. Do not drain the
of this manual). gas tank and carburetor if using fuel stabilizer.
3. Lubricate as shown in the Maintenance section of this ENGINE OIL
manual.
Drain oil (with engine warm) and replace with clean engine
4. Be sure that all nuts, bolts, screws, and pins are securely oil. (See “ENGINE” in the Maintenance section of this
fastened. Inspect moving parts for damage, breakage manual).
and wear. Replace if necessary.
CYLINDER
5. Touch up all rusted or chipped paint surfaces; sand
lightly before painting. 1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
ENGINE into cylinder.
See engine manual. 3. Pull recoil starter handle slowly a few times to distribute
oil.
4. Replace with new spark plug.
18
STORAGE
OTHER • Cover your snow thrower with a suitable protective
cover that does not retain moisture. Do not use plastic.
• Remove safety ignition key; store it in a safe place. Plastic cannot breathe, which allows condensation to
• Do not store gasoline from one season to another. form and will cause your snow thrower to rust.
• Replace your gasoline can if your can starts to rust. IMPORTANT: Never cover snow thrower while engine/ex-
Rust and/or dirt in your gasoline will cause problems. haust area is still warm.
• If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
TROUBLESHOOTING
See appropriate section in manual unless directed to a Sears service centre/department.
PROBLEM CAUSE CORRECTION
Does not start 1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position.
equipped) in OFF position.
2. Safety ignition switch OUT. 2. Push safety ignition switch IN.
3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline.
4. Throttle in STOP position. 4. Move throttle to FAST position.
5. Choke in OFF position. 5. Move to FULL position.
6. Primer not depressed. 6. Prime as instructed in the Operation section of this manual.
7. Engine is flooded. 7. Wait a few minutes before restarting, DO NOT prime.
8. Spark plug wire is 8. Connect wire to spark plug.
disconnected.
9. Bad spark plug. 9. Replace spark plug.
10. Stale fuel. 10. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
11. Water in fuel. 11. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
Loss of power 1. Spark plug wire loose. 1. Reconnect spark plug wire.
2. Throwing too much snow. 2. Reduce speed and width of swath.
3. Fuel tank cap is covered 3. Remove ice and snow on and around fuel tank cap.
with ice or snow.
4. Dirty or clogged muffler. 4. Clean or replace muffler.
Excessive 1. Loose parts or damaged 1. Tighten all fasteners. Replace damaged parts. If vibration
vibration augers or impeller. remains, contact a Sears service centre/department.
Recoil starter 1. Frozen recoil starter. 1. See “IF RECOIL STARTER HAS FROZEN”
is hard to pull in the Operation section of this manual.
Loss of snow 1. Auger belt is off of pulley. 1. Check / reinstall auger belt.
discharge or 2. Auger belt is worn. 2. Check / replace auger belt.
slowing of 3. Clogged discharge chute. 3. Clean snow chute.
snow discharge 4. Augers / impeller jammed. 4. Remove debris or foreign object from augers / impeller.
19
REPAIR PARTS SNOW THROWER - - MODEL NUMBER 944.527061
AUGER HOUSING / IMPELLER ASSEMBLY
16 13
4 6
15 6
12 10
51
14
47
5 7 38
36
9 37
7
9 11
42
44 27
8
45
6 50 43
42 43
41
46
27
40 39
49 10
55
32 18
19 58
34
28
48 19 26 20
33
35
19 29
28 25
55
10 31
17
57
56
18 26 30
58
25 17
07 AIG plug_r2
20 22 20
REPAIR PARTS SNOW THROWER - - MODEL NUMBER 944.527061
AUGER HOUSING / IMPELLER ASSEMBLY
6
26
27
28
4
20 5
25
6 13
16 14
29
27 9
7
18
21
3
30
17
12
34 14
31
8
10
15
8 07_Chute-knob_2
22
REPAIR PARTS SNOW THROWER - - MODEL NUMBER 944.527061
CONTROL PANEL / DISCHARGE CHUTE
KEY PART
NO. NO. DESCRIPTION
49
7
2
15
5
9
12
6 36
1 5
28
8 42
13
5 37
34 48
28
15 11
5
15 19 17
49 16
18
22
11
10
22
15 23
47
12
14
24
25
27
16 24
17
32
31 26
31
27
32
30
24
REPAIR PARTS SNOW THROWER - - MODEL NUMBER 944.527061
HANDLES
KEY PART
NO. NO. DESCRIPTION
2
5 22
4
2
11
5 4
5
4
2
4
1
2
14
13
19
32
3
12 27
15 41
18
17 20
44 24
18
36
28
33
34
21
26 35
23 4
6
37
29
31
4
25
26
REPAIR PARTS SNOW THROWER - - MODEL NUMBER 944.527061
DRIVE
KEY PART
NO. NO. DESCRIPTION
30 3
53 58
19 57
17 28
6 22 6
10
4 23 21
5
31
10 21 24
56
29
25
26
27
18 20
31
5
2 6
32 5 42
38 1
36 9
32 16
12
37 41 50 7
11 39 11
8
36
13
44 14 15
43
45
33
34
35 44
11
52
49
47
51
40
46
28
REPAIR PARTS SNOW THROWER - - MODEL NUMBER 944.527061
CHASSIS / ENGINE / PULLEYS
1 414557 Spring, Traction Idler 27 851084 Screw, Hex Head 3/8-24 x 1-3/8
2 180522 Pulley, Idler (2-1/4) 28 155452 Guide, Belt
3 --- Engine, Tecumseh, Model Number 29 192213 Belt Cover Assembly
LH318SA-156594H (See Breakdown) (Includes Toolbox Cover)
4 74780520 Screw, Hex Head 5/16-18 x 1-1/4 30 178830 Cover, Toolbox
5 150078 Screw 31 17490408 Screw, Hex Head 1/4-20 x 1/2
6 59289 Washer, Flat 32 402881 Bolt, Shoulder 5/16-18
7 166785 Nut, Jam, Lock 5/16-18 33 403096X004 Bellcrank Shifter
8 175330 Pin, Idler Pivot 34 198580 Clevis Pin
9 416954 V-Belt, Traction Drive 35 405485 Arm, Auger Control
10 10040500 Washer, Lock 5/16 36 191730 Locknut, Hex
11 17490508 Screw, Hex Washer Head 37 402856X004 Plate, Clutch
5/16-18 x 1/2 38 187101 Link, Speed Control
12 410420 Impeller Arm Assembly 39 416717X004 Bracket, Clutch
13 85179 Retainer, Hairpin 40 413429X479 Bracket, Traction
14 178828 Spring, Brake 41 700279 Hairpin, Cotter 3/32 x 1/2
15 408007 V-Belt, Impeller Drive 42 73930500 Locknut, Hex
16 150406 Screw, Hex Head 3/8-16 x 1-1/4 43 403097X004 Plate, Shifter
17 187786 Arm, Idler 44 17000616 Screw, Hex Head
18 74780524 Screw, Hex Head 5/16-18 x 1-1/2 45 175324X479 Pivot Bracket, Impeller Idler Arm
19 175331 Bushing, Idler Pivot 46 410877 Pan, Frame Bottom
20 180523 Pulley, Idler (2-3/4) 47 184471 Screw
21 74610516 Screw, Hex Head 5/16-24 x 1 49 409346X613 Frame Assembly
22 409475 Spacer, Engine Pulley 50 402685X613 Plate, Frame End
23 180478 Pulley, Engine, Traction Drive 51 406109 Shaft, Auger Control
24 179157 Pulley, Engine, Impeller Drive 52 57079 Washer, Hardened
25 400026 Washer, Flat 3/8 53 35062 Key, Safety
26 850263 Washer, Lock 3/8 56 417014X613 Plate, Engine Mount
57 11050500 Washer, Lock, External Tooth
58 198563 Power Cord
4
5
3 5
6
7
1 2
4 9
8
5 7
1 3
30
REPAIR PARTS SNOW THROWER - - MODEL NUMBER 944.527061
WHEELS / DECALS
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 35385 Cylinder Ass’y. Incl. 2, 2023-1/8” Bore 28 30322 Lock Nut, 8-32
2 27652 Dowel Pin 30 36245 Crankshaft
3 650820 Screw, 1/4-20 x 1/2” 35 29826 Screw, 10-32 x 3/4”
4 30968 Oil Drain Extension 2-1/2” 36 29918 Lock Washer #8
5 30969 Extension Cap, 1/4-18 NPT 37 29216 Lock Nut, 10-32
14 28277 Flat Washer 38 29642 Retaining Ring
15 30699C Governor Rod Incl. 15A & 15B 40 40049 Piston, Pin & Ring
15A 30700 Governor Yoke Set Std. Incl. 41, 42 & 43
15B 650494 Screw, 6-40 x 5/16” 40 40050 Piston, Pin & Ring Set .010” OS
16 33454A Governor Lever Incl. 41, 42 & 43
17 29916 Governor Lever Clamp 42 40013 Ring Set Std.
18 651028 Screw, T-15, 8-32 x 7/16” 42 40014 Ring Set .010” OS
19 34663 Speed Control Spring 43 27888 Piston Pin Retaining Ring
20 35319 Oil Seal 45 36897A Connecting Rod Assembly incl. 47 & 49
25 37853 Blower Housing Baffle 47 651033A Connecting Rod Bolt 1/4-20 x 1-5/16”
26 650561 Screw 1/4-20 x 19/32” 48 34034A Valve Lifter
32
TECUMSEH ENGINE MODEL NUMBER LH318SA-156594H
KEY PART
NO. NO. DESCRIPTION
34
TECUMSEH ENGINE MODEL NUMBER LH318SA-156594H
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION