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TP48120A-HD15A1 & TP48120A-HD15A2 &

TP48200A-HD15A1 & TP48200A-HD15A2


V500R001
User Manual

Issue 02

Date 2014-04-15

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2014. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://enterprise.huawei.com

Huawei Proprietary and Confidential


Issue 02 (2014-04-15) i
Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual About This Document

About This Document

Overview
This document describes the DC power system in terms of product introduction, component
introduction, and system maintenance.
The figures of this document are for reference only.

Intended Audience
This document is intended for:
 Sales engineers
 Technical support engineers
 Maintenance engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates an imminently hazardous situation which, if not avoided, will


result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.

Issue 02 (2014-04-15) Huawei Proprietary and Confidential ii


Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual About This Document

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 02 (2014-04-15)
Parts replacement is modified.

Issue 01 (2014-02-19)
This issue is the first official release.

Issue 02 (2014-04-15) Huawei Proprietary and Confidential iii


Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual Contents

Contents

About This Document .................................................................................................................... ii


1 Safety Precautions ......................................................................................................................... 1
1.1 General Safety Precautions ........................................................................................................................................... 1
1.2 Electrical Safety ............................................................................................................................................................ 1
1.3 Battery Safety ............................................................................................................................................................... 2
1.4 Cable Layout................................................................................................................................................................. 3
1.5 Mechanical Safety ........................................................................................................................................................ 4

2 Overview......................................................................................................................................... 6
2.1 Introduction .................................................................................................................................................................. 6
2.2 Model Number Description .......................................................................................................................................... 7
2.3 Features......................................................................................................................................................................... 8
2.4 Working Principles ....................................................................................................................................................... 8
2.5 Configurations .............................................................................................................................................................. 9

3 Components ................................................................................................................................. 11
3.1 Interior ........................................................................................................................................................................ 11
3.2 PDU ............................................................................................................................................................................ 19
3.2.1 Battery Switch ......................................................................................................................................................... 20
3.3 Rectifier ...................................................................................................................................................................... 20
3.4 SMU06C ..................................................................................................................................................................... 22
3.5 TCU ............................................................................................................................................................................ 26
3.5.1 Heat Exchanger ........................................................................................................................................................ 26
3.5.2 Direct Ventilation ..................................................................................................................................................... 27
3.5.3 Heater....................................................................................................................................................................... 28
3.6 Sensor and Lamp ........................................................................................................................................................ 29
3.6.1 (Optional) Smoke Sensor ......................................................................................................................................... 29
3.6.2 (Optional) Temperature and Humidity Sensor ......................................................................................................... 30
3.6.3 Battery Temperature Sensor ..................................................................................................................................... 31
3.6.4 (Optional) Water Sensor .......................................................................................................................................... 31
3.6.5 Lamp ........................................................................................................................................................................ 32

4 Maintenance ................................................................................................................................. 33
4.1 Routine Maintenance .................................................................................................................................................. 33

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TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual Contents

4.2 Rectifying Common Faults ......................................................................................................................................... 34


4.2.1 AC Failure................................................................................................................................................................ 34
4.2.2 AC Over Volt ........................................................................................................................................................... 35
4.2.3 AC Under Volt ......................................................................................................................................................... 35
4.2.4 DC Over Volt ........................................................................................................................................................... 35
4.2.5 DC Under Volt ......................................................................................................................................................... 36
4.2.6 Batt Chg. Overcur. ................................................................................................................................................... 36
4.2.7 LLVD Disconnected ................................................................................................................................................ 36
4.2.8 BLVD Disconnected ................................................................................................................................................ 37
4.2.9 Batt Loop Trip ......................................................................................................................................................... 37
4.2.10 High Amb. Temp.................................................................................................................................................... 38
4.2.11 Low Amb. Temp. ................................................................................................................................................... 38
4.2.12 High Amb. Humi. .................................................................................................................................................. 38
4.2.13 Low Amb. Humi. ................................................................................................................................................... 39
4.2.14 Batt. High Temp. .................................................................................................................................................... 39
4.2.15 Batt. Low Temp. .................................................................................................................................................... 39
4.2.16 Door Alarm ............................................................................................................................................................ 40
4.2.17 Water Alarm ........................................................................................................................................................... 40
4.2.18 Smoke Alarm ......................................................................................................................................................... 40
4.2.19 Rect Fault ............................................................................................................................................................... 41
4.2.20 Rect Protection....................................................................................................................................................... 41
4.2.21 Rect Comm Fault ................................................................................................................................................... 41
4.2.22 AC SPD Alarm....................................................................................................................................................... 42
4.2.23 DC SPD Alarm ...................................................................................................................................................... 42
4.3 Identifying Component Faults .................................................................................................................................... 42
4.3.1 Identifying AC SPD Faults ...................................................................................................................................... 42
4.3.2 Identifying Circuit Breaker Faults ........................................................................................................................... 42
4.3.3 Identifying Rectifier Faults ...................................................................................................................................... 43
4.3.4 Identifying SMU Faults ........................................................................................................................................... 43
4.4 Parts Replacement ...................................................................................................................................................... 43
4.4.1 Replacing a Rectifier ............................................................................................................................................... 43
4.4.2 Replacing the SMU06C Main Control Board .......................................................................................................... 45
4.4.3 Installing the SMU06C Fan Extended Board .......................................................................................................... 47
4.4.4 Replacing the SMU06C LCD .................................................................................................................................. 49
4.4.5 Replacing an AC SPD Module ................................................................................................................................ 51
4.4.6 Replacing a Circuit Breaker ..................................................................................................................................... 52
4.4.7 Replacing the Internal Circulation Fan of the Heat Exchanger ............................................................................... 53
4.4.8 Replacing the External Circulation Fan of the Heat Exchanger .............................................................................. 56
4.4.9 Replacing the Heat Exchanger Core ........................................................................................................................ 58
4.4.10 Replacing a Battery Temperature Sensor ............................................................................................................... 59

A Technical Specifications ........................................................................................................... 62

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual Contents

A.1 Environmental Specifications .................................................................................................................................... 62


A.2 Electrical Specifications............................................................................................................................................. 63
A.3 EMC Specifications ................................................................................................................................................... 64
A.4 Cabinet Specifications ............................................................................................................................................... 65
A.5 Rectifier specifications .............................................................................................................................................. 66
A.6 Heater Specifications ................................................................................................................................................. 66
A.7 Lamp Specifications .................................................................................................................................................. 66

B Electrical Conceptual Diagrams .............................................................................................. 68


C Associations between Alarms and the Dry Contacts on the UIM .................................... 69
D Acronyms and Abbreviations.................................................................................................. 70

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Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 1 Safety Precautions

1 Safety Precautions

1.1 General Safety Precautions


 Ensure that the product is used in environments that meet its design specifications to
avoid damaging components and voiding the warranty.
 Ensure that only trained and qualified personnel install, operate, and maintain Huawei
equipment.
 Comply with local laws and regulations. The safety instructions in this document are
only supplements to local laws and regulations.
 Do not operate the device or cables during thunderstorms.
 Remove metal objects such as watches, bracelets, and rings when using the product.
 Use insulated tools on the product.
 Follow specified procedures during installation and maintenance.
 Measure contact point voltage with an electric meter before touching a conductor surface
or terminal. Ensure that the contact point has no voltage or it is within the specified
range.
 Note that the load may power off during maintenance or fault location if the power
system is not connected to a battery or if battery capacity is insufficient.
 Store cables for at least 24 hours at room temperature before laying out them if they were
previously stored at sub-0ºC.
 Routinely check installed equipment and perform maintenance according to the user
manual; replace faulty components quickly to ensure that the device works properly.

1.2 Electrical Safety


Grounding Requirements
 When installing a device, install the ground cable first. When removing a device, remove
the ground cable last.
 Before operating a device, ensure that the device is properly grounded.

AC and DC Operation Requirements

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User Manual 1 Safety Precautions

 The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
 Non-standard and improper operations may result in fire and electric shocks.
 Before electrical connections, turn off the upstream protection switch for the device.
 Before connecting the AC power supply, ensure that electrical connections are complete.
 Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.

ESD Requirements
 To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
 When holding a board, hold its edge without components. Do not touch chips.
 Removed boards must be packaged with ESD packaging materials before storage and
transportation.

Liquid Prevention Requirements


 Place this product far away from areas with liquid. Do not place the product under
positions prone to leakage, such as air conditioner vents, ventilation vents, and feeder
windows of the equipment room. Prevent liquid from entering the inside of the device to
avoid short circuits, and ensure that there is no condensation inside the equipment room
or device.
 If detecting any liquid inside the device, immediately disconnect the power supply and
contact the administrator.

1.3 Battery Safety


Before installing, operating, and maintaining batteries, read the instructions provided by the
battery vendor. The safety precautions in this document are for special attention. For more
safety precautions, see the instructions provided by the battery vendor.

Basic Requirements
 Before installation and maintenance, wear goggles, rubber gloves, and protective clothes
to prevent injury caused by electrolyte overflow.
 When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
 Keep the battery loop disconnected during installation and maintenance.
 Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 1 Safety Precautions

Preventing Battery Short Circuit

Short circuits will generate high transient currents and release a great deal of energy, which
may cause personal injury.

If conditions permit, disconnect the batteries in use before performing any other operations.

Preventing Flammable Gas

 Do not use unsealed lead-acid batteries.


 Place and secure lead-acid batteries horizontally to prevent device inflammation or
corrosion due to flammable gas emitted from batteries.

Lead-acid batteries in use emit flammable gas. Therefore, store the batteries in a place with
good ventilation, and take measures against fire.

Preventing Battery Leakage

High temperatures may result in battery distortion, damage, and electrolyte overflow.

When the battery temperature is higher than 60°C, check the battery for electrolyte overflow.
If the electrolyte overflows, absorb and counteract the electrolyte immediately. When moving
or handling a battery whose electrolyte leaks, exercise caution because the leaking electrolyte
may hurt human bodies. When you find electrolyte leaks, use sodium bicarbonate (NaHCO3)
or sodium carbonate (Na2CO3) to counteract and absorb the leaking electrolyte.

Preventing Battery Overdischarge


After you connect batteries, ensure that the battery fuse is disconnected or the circuit breaker
is OFF before powering on the power system. This prevents battery overdischarge, which
damages batteries.

1.4 Cable Layout


 When cables are used in a high temperature environment, the insulation layer may age
and be damaged. Ensure that a sufficient distance exists between the cables and the DC
busbar, shunt, and fuse.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 1 Safety Precautions

 Signal cables must be bound separately from strong-current cables and high-voltage
cables.
 Cables prepared by the customer must have the fire resistance capability.
 Cables must not pass behind the air exhaust vents of rectifiers in the cabinet.

1.5 Mechanical Safety


Hoisting Devices

Do not walk under cantilevers or raised objects.


 Only trained and qualified personnel are allowed to perform hoisting operations.
 Before hoisting objects, check that all hoisting tools are available and in good condition.
 Before hoisting objects, ensure that hoisting tools are firmly fixed onto a weight-bearing
object or wall.
 Ensure that the angle formed by two cables is less than 90 degrees.

Using a Ladder
 Use only ladders that are in good condition. Find out and do not exceed the maximum
weight capacity.
 The recommended angle for a ladder against another object is 75 degrees. Measure the
gradient with a right angle or your arms, as shown in Figure 1-1. Ensure that the wider
end of the frame is at the bottom, the base cannot slide, and that the ladder is securely
positioned.

Figure 1-1 Correct angle for ladders

 When climbing a ladder:


− Ensure that your body's center of gravity does not shift outside the legs of the ladder.
− To minimize the risk of falling, steady your balance on the ladder before performing
any operation.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 1 Safety Precautions

− Do not climb higher than the fourth rung from the top.
To climb onto a roof, ensure that the ladder top is at least one meter higher than the roofline,
as shown in Figure 1-2.

Figure 1-2 One meter higher than the roofline

Drilling Holes

Do not drill holes into a cabinet without permission. Non-standard drilling may affect the
electromagnetic shielding of the cabinet and damage interior cables. Metal shards generated
during drilling may short-circuit circuit boards if they get into the cabinet.
 Before drilling holes into a cabinet, remove interior cables.
 Wear goggles and protective gloves when drilling holes.
 After drilling, clean up metal shards immediately.

Moving Heavy Objects


 Be cautious to prevent injury when moving heavy objects.
 Wear protective gloves when moving heavy objects.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 2 Overview

2 Overview

2.1 Introduction
The TP48120A-HD15A1, TP48120A-HD15A2, TP48200A-HD15A1, and
TP48200A-HD15A2 are integrated communications power systems that supply power to and
back up power for -48 V DC outdoor communications equipment. The TP48120A-HD15A1,
TP48120A-HD15A2, TP48200A-HD15A1, and TP48200A-HD15A2 have the same
appearance, as shown in Figure 2-1.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 2 Overview

Figure 2-1 TP48120A-HD15A1, TP48120A-HD15A2, TP48200A-HD15A1, or


TP48200A-HD15A2

2.2 Model Number Description


Figure 2-2 shows the model number description of the TP48120A-HD15A1 and
TP48120A-HD15A2. Figure 2-3 shows the model number description of the
TP48200A-HD15A1 and TP48200A-HD15A2.

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Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 2 Overview

Figure 2-2 TP48120A-HD15A1 and TP48120A-HD15A2 model number description

Figure 2-3 TP48200A-HD15A1 and TP48200A-HD15A2 model number description

2.3 Features
 Wide input voltage range of 85-300 V AC
 Comprehensive battery management
 Comprehensive AC and DC surge protection design
 One COM port and one RS485/RS232 port for network connection
 Huawei network management system (NMS) protocol for communicating with
HUAWEI Network Ecosystem (NetEco), M2000, and a third-party NMS; remote
management and unattended operation
 Liquid crystal display (LCD) for display and buttons for user operations
 Hot swapping of rectifiers
 Rectifier power factor of 0.99

2.4 Working Principles


Figure 2-4 shows the conceptual diagram. AC power enters rectifiers through the AC power
distribution unit (PDU). The rectifiers convert the AC power input into -48 V DC power
output, which is directed by the DC PDU to DC loads along different routes.
When the AC power is normal, rectifiers power DC loads and charge batteries. When the AC
power is absent, rectifiers stop working and batteries start to power loads. After the AC power
resumes, rectifiers power DC loads and charge batteries again.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 2 Overview

The SMU monitors the operating status of each component in the power system in real time
and performs appropriate intelligent control. When detecting a fault, the SMU generates an
alarm. The SMU monitors and regulates the temperature control unit based on the temperature
measured by the temperature sensor to ensure the normal operating temperature for the
cabinet.

Figure 2-4 Conceptual diagram

2.5 Configurations
Table 2-1 lists TP48120A-HD15A1, TP48120A-HD15A2, TP48200A-HD15A1, and
TP48200A-HD15A2 configurations.

Table 2-1 Configurations

Item TP48120A- TP48120A- TP48200A- TP48200A-


HD15A1 HD15A2 HD15A1 HD15A2

Application Class C Class B Class C Class B


environment
Heater None 500 W heater None 500 W heater
Rectifier A maximum of four R4830N2s A maximum of four R4850N2s
Maximum 120 A 200 A
output
current

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 2 Overview

Item TP48120A- TP48120A- TP48200A- TP48200A-


HD15A1 HD15A2 HD15A1 HD15A2

Capacity ≥ 55 W/K ≥ 85 W/K


Heat  Equipment compartment: heat exchanger
dissipation  Battery compartment: direct ventilation
SMU SMU06C
Sensor  Mandatory: battery temperature sensor
 Optional: smoke sensor, temperature and humidity sensor, and water
sensor
Lamp Optional
Batteries A maximum of two front-access battery strings (12 V/150 Ah)

 Class B environments refer to indoor environments in which the ambient temperature and humidity
are not controlled and outdoor environments (with simple shielding measures) where humidity
sometime can occasionally reach 100%.
 Class C environments refer to sea environments or outdoor land environments (with simple
shielding measures) near pollution sources. If a site is near a pollution source, it is at most 3.7 km
away from salt water, such as the sea and salt lakes, 3 km away from heavy pollution sources, such
as smelteries, coal mines, and thermal power plants, 2 km away from medium pollution sources,
such as chemical, rubber, and galvanization industries, and 1 km away from light pollution sources,
such as packing houses, tanneries, and boiler rooms.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual 3 Components

3 Components

3.1 Interior
Figure 3-1 shows the TP48120A-HD15A1 interior. Figure 3-2 shows the TP48120A-HD15A2
interior. Figure 3-3 shows the TP48200A-HD15A1 interior. Figure 3-4 shows the
TP48200A-HD15A2 interior.

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TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual 3 Components

Figure 3-1 TP48120A-HD15A1 interior

(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes

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TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual 3 Components

customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan

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TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual 3 Components

Figure 3-2 TP48120A-HD15A2 interior

(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes

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Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual 3 Components

customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan
(19) Heater

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 3 Components

Figure 3-3 TP48200A-HD15A1 interior

(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes

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Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 3 Components

customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan

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TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual 3 Components

Figure 3-4 TP48200A-HD15A2 interior

(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes

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Copyright © Huawei Technologies Co., Ltd.
TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual 3 Components

customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan
(19) Heater

3.2 PDU
Table 3-1 lists TP48120A-HD15A1, TP48120A-HD15A2, TP48200A-HD15A1, and
TP48200A-HD15A2 power distribution specifications.

Table 3-1 Power distribution specifications


Item TP48120A- TP48120A- TP48200A- TP48200A-
HD15A1 HD15A2 HD15A1 HD15A2

Input system 220 V AC single-phase 220/380 V AC three-phase,


four-wire, compatible with 220 V
AC single-phase
AC input One 2-pole 63 A AC input circuit One 3-pole 63 A AC input circuit
breaker breaker
AC output  One 1-pole  One 1-pole  One 1-pole  One 1-pole
16 A AC 16 A AC 16 A AC 16 A AC
output circuit output circuit output circuit output circuit
breaker breaker breaker breaker (used
(reserved) (used for the (reserved) for the
 One 16 A heater)  One 16 A heater)
maintenance  One 16 A maintenance  One 16 A
socket maintenance socket maintenance
socket socket
Battery route Two 1-pole 63 A circuit breakers Two 2-pole 63 A circuit breakers
DC output  BLVD: two 1-pole 16 A circuit breakers
 LLVD: two 1-pole 63 A circuit breakers and two 1-pole 32 A circuit
breakers
SPD  AC surge protection. Nominal lightning strike discharge current: 20 kA
(8/20 µs); maximum lightning strike discharge current: 40 kA (8/20 µs)
 DC surge protection. Differential mode: 10 kA (8/20 µs); common
mode: 20 kA (8/20 µs)

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3.2.1 Battery Switch


Figure 3-5 Battery switch

(1) Battery switch

 Before delivery, the battery switch is set to AUTO and the system is under automatic
control.
 Open the panel and flip the battery switch to MANUAL only when you need to forcibly
power on batteries. Flip the battery switch back to AUTO after the commissioning.

3.3 Rectifier
Rectifiers convert AC input into stable DC output.

Figure 3-6 Rectifier

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) Locking latch (5) Handle

Table 3-2 Rectifier indicators

Indicator Color Status Description

Power indicator Green Steady on The rectifier has an AC power input.

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Indicator Color Status Description

Off The rectifier has no AC power input.


The rectifier is faulty.
Blinking The rectifier is being queried.
at 0.5 Hz
Blinking The rectifier is loading an application
at 4 Hz program.
Alarm indicator Yellow Off No alarm is generated.
Steady on  The rectifier generates an alarm for power
limiting due to ambient overtemperature.
 The rectifier generates an alarm for
shutdown due to ambient overtemperature
or undertemperature.
The rectifier protects against AC input
overvoltage or undervoltage.
The rectifier is hibernating.
Blinking The communication between the rectifier and
at 0.5 Hz the SMU is interrupted.
Fault indicator Red Off The rectifier is running properly.
Steady on The rectifier locks out due to output
overvoltage.
The rectifier has no output due to an internal
fault.

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3.4 SMU06C
Figure 3-7 SMU06C panel

(1)Alarm indicator (2)Run indicator (3)LCD

(4)Cancel button (5)Down button (6)Enter button

(7)Up button

Table 3-3 Indicator description

Name Color Status Description

Run indicator Green Off The SMU06C is faulty or has no DC input.


Blinking at The SMU06C is running properly and
0.5 Hz communicating with the host properly.
Blinking at 4 The SMU06C is running properly but is not
Hz communicating with the host properly.
Alarm Red Off No critical or major alarm is generated.
indicator
Steady on A critical or major alarm is generated.

Table 3-4 Button description

Button Name Description

Up Turns to the previous menu or sets parameter values.

When setting parameter values, you can hold down to


quickly adjust values.

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Button Name Description

Down Turns to the next menu or sets parameter values.

When setting parameter values, you can hold down to


quickly adjust values.
Back Returns to the previous menu without saving the settings.

Confirm  Enters the main menu from the standby screen.


 Enters a submenu from the main menu.
 Saves the menu settings.

NOTE
 The LCD screen becomes dark if no button is pressed within 30 seconds.

 You need to log in again if no button is pressed within 1 minute. The preset password is 000001.

 When setting parameter values, you can hold down or to quickly adjust values.

 The LCD screen luminance increases or decreases if you hold down and or and

simultaneously for more than 2 seconds.

 The SMU is reset if you hold down and simultaneously for more than 10 seconds.

Port Positions

Figure 3-8 Door-mounted SMU06C ports

(1) RS232/RS485 port (2) COM port (3) Dry contact output
ports
(4) Dry contact input (5) Battery temperature sensor (6) Internal fan ports
ports port
(7) External fan ports (8) Fan power port

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Table 3-5 SMU06C communications port description

Communications Communications Function


Port Parameters Protocol

COM port Baud rate: 9600 bit/s Modbus protocol Connects to lower-level
and 19,200 bit/s devices such as the
battery voltage detector,
DC Air Conditioner.
RS485/RS Baud rate: 9600 bit/s NetEco NMS, YDN1363 Connects to upper-level
232 port and 19,200 bit/s and Modbus protocol device such as BBU,
PSNU.

Table 3-6 Description of pins in the COM and RS485/RS232 ports

pins port Name Pin Signal Description

COM port 1 COM_R+ Receives data


2 COM_R-
3 NC -
4 COM_T+ Sends data
5 COM_T-
6 GND Signal ground
7 NC -
8 NC -
RS485/RS232 port 1 RS485_T+ Sends data
2 RS485_T-
3 RS232_R Receives data
4 RS485_R+ Receives data
5 RS485_R-
6 GND Signal ground
7 RS232_T Sends data
8 NC -

Table 3-7 Dry contacts description

Port Type Silk Screen Description

Dry contact input ports DIN1 NOTE

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Port Type Silk Screen Description


For details about the alarms
DIN2 associated with dry contact
inputs, see the appendix.
DIN3
DIN4
DIN5
DIN6
Dry contact output ports ALM1 NOTE
For details about the alarms
ALM2 associated with dry contact
outputs, see the appendix.
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8

Figure 3-9 Sensors Ports

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Table 3-8 Sensors ports description

Silk Screen Description No. Pin Definition

TEM-HUM Ambient 1 12V


temperature and
humidity sensor 2 ENV_TEMP
3 12V
4 ENV_HUM
WATER Water sensor 1 12V
2 WATER
3 GND
4 -
GATE Door status 1 GATE+
sensor
2 GATE-
SMOKE Smoke sensor 1 SMOKE
2 12V
BTEMP Battery 1 BTEMP1
temperature
sensor 2 GND

3.5 TCU
3.5.1 Heat Exchanger
The equipment compartment cools equipment in heat exchanging mode, in which heat is
exchanged through internal circulation and external circulation.
Internal circulation: hot air in the equipment compartment is drawn by the fan assembly into
the heat exchanger, passes through the heat exchanging core from top to bottom, then releases
heat to change to cold air, and finally returns to the equipment room through the internal air
exhaust vent under the heat exchanger.
External circulation: natural air is drawn by the fan under the heat exchanger into the heat
exchanger, passes through the heat exchanging core from bottom to top, then absorbs heat to
change to hot air, and finally flows out of the cabinet through the external air exhaust vent of
the heat exchanger.
Figure 3-10 shows the heater exchanger working principles.

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Figure 3-10 Heater exchanger working principles

3.5.2 Direct Ventilation


Both the TP48120A-HD15A1 and TP48200A-HD15A1 use direct ventilation for cooling the
battery compartment. Air outside the cabinet enters the battery compartment through the air
intake vent at the bottom of the compartment. The external fan under the heat exchanger
draws air from the battery compartment to accelerate the air flow from the air intake vent of
the battery compartment to the air intake vent of the fan, keeping the operating temperature
inside the battery compartment within an appropriate range. Figure 3-10 shows airflow
directions in the battery compartment.

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3.5.3 Heater
A heater assembly unit (HAU) is adopted to ensure a proper operating temperature for the
equipment inside the cabinet.

Figure 3-11 Heater

(1) Indicator (2) Alarm dry contact (3) Control dry contact
(4) AC input port

Table 3-9 Indicator description

Silk
Screen Color Status Description

RUN Green Steady on The heater is powered on and takes a self-test.


Off The heater is not powered on.
ALM Red Off No alarm is generated.
Steady on An alarm is generated and the heater needs to be
replaced.

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3.6 Sensor and Lamp


3.6.1 (Optional) Smoke Sensor
Figure 3-12 Smoke sensor 1

(1) Wiring port (2) Base (3) Indicator

Figure 3-13 Smoke sensor 2

(1) Wiring port (2) Base (3) Indicator

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3.6.2 (Optional) Temperature and Humidity Sensor


Figure 3-14 Temperature and humidity sensor 1

Figure 3-15 Temperature and humidity sensor 2

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3.6.3 Battery Temperature Sensor


Figure 3-16 Battery temperature sensor

3.6.4 (Optional) Water Sensor


Figure 3-17 Water sensor

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3.6.5 Lamp
Appearance

Figure 3-18 Lamp

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4 Maintenance

4.1 Routine Maintenance


Routine maintenance is required periodically based on the site requirements. The
recommended maintenance interval is six months. If any faults occur, rectify the faults in
time.

Table 4-1 Routine maintenance checklist


Maintenance Task

Maintenance Check Check Repair When Measures


Item Whether Method

Cabinet door The door lock is By observing, The door lock Replace the
lock damaged. or by locking fails. door lock.
and unlocking
the door.
Fan Dust By observing. Thick dust Clean up the
accumulates on accumulates on dust from the
the fan surface. the fan surface. fan.
The fan surface By observing The fan is Replace the fan.
is intact and the and listening to damaged, the
rotational the fans. noise is too
speed, noise, loud, or the
and vibration is vibration is
in the normal abnormal.
range.
Heat exchanger Dust By observing or Thick dust Clean or
accumulates on checking the accumulates on replace the heat
the surface of temperature. the surface of exchanging
the heat the heat core.
exchanging exchanging
core. core, and the
temperature
inside the
cabinet is
overhigh.

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Maintenance Task

Maintenance Check Check Repair When Measures


Item Whether Method

Heater The heater By observing or The heater is Replace the


works checking the damaged and heater.
normally. temperature. cannot
effectively heat
the air.
Electrical The output Multimeter. The battery For details, see
specifications voltage is circuit voltage 4.2 Rectifying
normal. or load circuit Common Faults
voltage exceeds
its threshold.
Preventive Indicators are By observing. An alarm is
maintenance normal. generated.
inspection
(PMI)
Appearance The paint or By observing. The surface is Repaint or
electroplated damaged or repair the shell.
coating on the distorted.
cabinet flakes
off or has
scratches.
Grounding The ground By observing The cable Secure the
point properly the grounding connecting the ground point or
connects to the and using a ground point replace the
ground bar in screwdriver or and the ground cable.
the equipment wrench. bar in the
room. equipment
room is loose or
damaged.

4.2 Rectifying Common Faults


4.2.1 AC Failure
Possible Causes
 The AC input power cable is faulty.
 The AC input circuit breaker is OFF.
 The mains grid is faulty.

Measures
1. Check whether the AC input cable is loose. If yes, secure the AC input cable.

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2. Check whether the AC input circuit breaker is OFF. If yes, handle the back-end circuit
failure and then switch on the circuit breaker.
3. Check whether the AC input voltage is lower than 50 V AC. If yes, handle the mains
grid fault.

4.2.2 AC Over Volt


Possible Causes
 The AC overvoltage alarm threshold is not set properly on the SMU.
 The power grid is faulty.

Measures
1. Check whether the AC overvoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage exceeds the AC overvoltage alarm threshold (280 V
AC by default). If yes, handle the AC input fault.

4.2.3 AC Under Volt


Possible Causes
 The AC undervoltage alarm threshold is not set properly on the SMU.
 The power grid is faulty.

Measures
1. Check whether the AC undervoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage is below the AC undervoltage alarm threshold (180
V AC by default). If yes, handle the AC input fault.

4.2.4 DC Over Volt


Possible Causes
 The DC overvoltage alarm threshold is not set properly on the SMU.
 The power system voltage is set too high in manual mode.
 Rectifiers are faulty.

Measures
1. Check whether the DC overvoltage alarm threshold (58 V DC by default) is properly set.
If no, adjust it to a proper value.
2. Check whether the system voltage is set too high in manual mode. If yes, confirm the
reason and adjust the voltage to normal after the operation.
3. Remove the rectifiers one by one and check whether the alarm is cleared. If the alarm
still exists, reinstall the rectifier. If the alarm is cleared, replace the rectifier.

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4.2.5 DC Under Volt


Possible Causes
 An AC power failure occurs.
 The DC undervoltage alarm threshold is not set properly on the SMU.
 The system configuration is not proper.
 The power system voltage is set too low in manual mode.
 Rectifiers are faulty.

Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether the DC undervoltage alarm threshold (45 V DC by default) is properly
set. If no, adjust it to a proper value.
3. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
4. Check whether the system voltage is set too low in manual mode. If yes, confirm the
reason and adjust the voltage to a proper value after the operation.
5. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.

4.2.6 Batt Chg. Overcur.


Possible Causes
 The rectifier communication is interrupted.
 Poor contact of the SMU.
 The SMU is faulty.

Measures
1. Check whether an alarm is generated for rectifier communication interruption. If yes,
remove the rectifier and reinstall it to check whether the alarm is cleared. If the alarm
still exists, replace the rectifier.
2. Remove the SMU and reinstall it to check whether the alarm is cleared. If the alarm still
exists, replace the SMU.

4.2.7 LLVD Disconnected


Possible Causes
 An AC power failure occurs.
 Loads are manually disconnected.
 The load disconnection voltage is set too high on the SMU.
 Rectifiers are faulty.
 The system configuration is not proper.

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Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether loads are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the loads after the operation.
3. Check whether the load disconnection voltage (44 V DC by default) is set too high on
the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.

4.2.8 BLVD Disconnected


Possible Causes
 An AC power failure occurs.
 Batteries are manually disconnected.
 The battery disconnection voltage is set too high on the SMU.
 Rectifiers are faulty.
 The system configuration is not proper.

Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether batteries are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the batteries after the operation.
3. Check whether the battery disconnection voltage (43.2 V DC by default) is set too high
on the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.

4.2.9 Batt Loop Trip


Possible Causes
 The battery circuit breaker trips or battery fuse detection cable is disconnected.
 The battery circuit breaker trips or battery fuse is blown.
 The contactor is faulty.

Measures
1. Check whether the battery circuit breaker trips or battery fuse detection cable is
disconnected. If yes, reconnect the cable.
2. Check whether the battery circuit breaker trips or battery fuse is blown. If yes, rectify the
battery loop fault and then switch on the circuit breaker or replace the fuse.
3. Manually switch on or switch off the battery contactor and check the battery current
changes accordingly. If no, replace the contactor.

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4.2.10 High Amb. Temp.

This alarm is generated only for the power system that has ambient temperature sensors installed.

Possible Causes
 The ambient overtemperature alarm threshold is not set properly on the SMU.
 The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
 The ambient temperature sensor is faulty.

Measures
1. Check whether the ambient temperature alarm threshold (55°C by default) is properly set
on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the temperature
sensor.

4.2.11 Low Amb. Temp.

This alarm is generated only for the power system that has ambient temperature sensors installed.

Possible Causes
 The ambient undertemperature alarm threshold is not set properly on the SMU.
 The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
 The ambient temperature sensor is faulty.

Measures
1. Check whether the ambient undertemperature alarm threshold (-20°C by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the ambient
temperature sensor.

4.2.12 High Amb. Humi.

This alarm is generated only for the power system that has humidity sensors installed.

Possible Causes
 The ambient overhumidity alarm threshold is not set properly on the SMU.
 The humidity is too high in the cabinet where the humidity sensor is located.
 The humidity sensor is faulty.

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Measures
1. Check whether the ambient overhumidity alarm threshold (95% RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.

4.2.13 Low Amb. Humi.

This alarm is generated only for the power system that has humidity sensors installed.

Possible Causes
 The ambient underhumidity alarm threshold is not properly set on the SMU.
 The humidity is too low in the cabinet where the humidity sensor is located.
 The humidity sensor is faulty.

Measures
1. Check whether the ambient underhumidity alarm threshold (5% RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the cabinet humidity is too low. If yes, adjust the cabinet humidity. The
alarm is cleared when the humidity falls within the allowed range.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.

4.2.14 Batt. High Temp.

This alarm is generated only for the power system that has battery temperature sensor installed.

Possible Causes
 The battery overtemperature alarm threshold is not set properly on the SMU.
 The battery temperature controlling system is faulty.
 The battery temperature sensor is faulty.

Measures
1. Check whether the battery overtemperature alarm threshold (50°C by default) is properly
set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.

4.2.15 Batt. Low Temp.

This alarm is generated only for the power system that has battery temperature sensor installed.

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Possible Causes
 The battery undertemperature alarm threshold is not set properly on the SMU.
 The battery temperature controlling system is faulty.
 The battery temperature sensor is faulty.

Measures
1. Check whether the battery undertemperature alarm threshold (-10°C by default) is
properly set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.

4.2.16 Door Alarm

This alarm is generated only for the power system that has door status sensor installed.

Possible Causes
 The cabinet doors are open.
 The door status sensor is faulty.

Measures
1. Close cabinet doors.
2. Check whether the door status sensor is faulty. If yes, replace the door status sensor.

4.2.17 Water Alarm

This alarm is generated only for the power system that has water sensors installed.

Possible Causes
 Water intrudes into the cabinet.
 The water sensor is faulty.

Measures
1. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
2. Check whether the water sensor is faulty. If yes, replace the water sensor.

4.2.18 Smoke Alarm

This alarm is generated only for the power system that has smoke sensors installed.

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Possible Causes
 There is smoke inside the cabinet.
 The smoke sensor is faulty.

Measures
1. Check whether there is smoke inside the cabinet. If yes, disconnect the power supply
from the cabinet, handle the fault, and then resume system operation and clear the alarm
on the SMU.
2. Check whether the smoke sensor is faulty. If yes, replace the smoke sensor.

4.2.19 Rect Fault


Possible Causes
 The rectifier is in poor contact.
 The rectifier is faulty.

Measures
1. Check the Fault indicator on the rectifier panel. If it is steady red, remove the rectifier,
and then reinstall it after the indicator turns off.
2. If the alarm still exists, replace the rectifier.

4.2.20 Rect Protection


Possible Causes
 The rectifier input voltage is too high.
 The rectifier input voltage is too low.
 The ambient temperature is too high.
 The rectifier is abnormal.

Measures
1. Check whether the AC input voltage exceeds the upper threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
2. Check whether the AC input voltage is below the lower threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
3. Check whether the ambient temperature is higher than the normal operating temperature
of the rectifier. If yes, check and rectify the temperature unit fault.
4. Remove the rectifier that generates the alarm and reinstall it after the indicator turns off.
If the alarm still exists, replace the rectifier.

4.2.21 Rect Comm Fault


Possible Causes
 The rectifier is removed.
 The rectifier is in poor contact.

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 The rectifier is faulty.

Measures
1. Check whether the rectifier is removed. If yes, reinstall it.
2. If the rectifier is in position, remove the rectifier and reinstall it.
3. If the alarm still exists, replace the rectifier.

4.2.22 AC SPD Alarm


Possible Causes
 The AC SPD is faulty.
 The AC SPD detection cable is disconnected.

Measures
1. Check whether the AC SPD indication window turns red. If yes, replace the SPD.
2. Check whether the AC SPD detection cable is disconnected. If yes, reconnect the cable.

4.2.23 DC SPD Alarm


Possible Causes
 The DC SPD detection cable is disconnected.
 The DC SPD is faulty.

Measures
1. Check whether the DC SPD detection cable is disconnected. If yes, reconnect the cable.
2. Check whether the DC SPD detection cable is disconnected. If no, replace the DC SPD.

4.3 Identifying Component Faults


4.3.1 Identifying AC SPD Faults
Check the color of the AC SPD indication window. Green indicates that the AC SPD is
normal. Red indicates the AC SPD is faulty.

4.3.2 Identifying Circuit Breaker Faults


The following lists main circuit breaker faults:
 The circuit breaker cannot be switched to ON/OFF after the short circuit fault for its end
circuit is rectified.
 When the circuit breaker is switched to ON and its input voltage is normal, the voltage
between the two ends of the circuit breaker exceeds 1 V.
 The input voltage is normal, but the resistance between both ends of the circuit breaker is
less than 1 kΩ when the circuit breaker is OFF.

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4.3.3 Identifying Rectifier Faults


A rectifier is damaged if any of the following conditions is not met:
 When the rectifier does not communicate with the SMU and the AC input voltage is
around 220 V, the green indicator on the rectifier is steady on, the yellow indicator is
blinking, the red indicator is off, and the rectifier output is normal.
 The SMU can perform equalized charging, float charging, and current limiting control
for the rectifier when the communication cable to the rectifier is correctly connected and
communication is established between the rectifier and the SMU.

4.3.4 Identifying SMU Faults


The following are the main symptoms of SMU faults:
 The DC output is normal while the green indicator on the SMU is off.
 The SMU breaks down or cannot be started. Its LCD has abnormal display or buttons
cannot be operated.
 With the alarm reporting enabled, the SMU does not report alarms when the power
system is faulty.
 The SMU reports an alarm while the power system does not experience the fault.
 The SMU fails to communicate with the connected lower-level devices while the
communications cables are correctly connected.
 Communication between the SMU and all rectifiers fails while both the rectifiers and the
communications cables are normal.
 The SMU cannot monitor AC or DC power distribution when communications cables are
intact and AC and DC power distribution is normal.
 Parameters cannot be set or running information cannot be viewed on the SMU.

4.4 Parts Replacement

 Do not maintain devices on raining days, preventing water from entering and damaging
devices.
 Disconnect the FAN-POWER cable and then the fan cable.
 Ensure that you have connected the fan cable correctly according to the silk screen on the
panel before you connect the FAN-POWER cable.

4.4.1 Replacing a Rectifier


Prerequisites
 You have obtained a pair of protective gloves and the cabinet door key.
 The new rectifier is intact.

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Protect yourself from being burnt when moving the rectifier because the rectifier has a high
temperature.

Procedure
Step 1 Put on protective gloves.
Step 2 Push the locking latch at the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 4-1.

Figure 4-1 Removing a rectifier

Step 4 Push the locking latch on the new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry to the correct slot.
Step 6 Gently slide the converter into the slot along guide rails until it is engaged. Close the handle,
and push the locking latch towards the right to lock the handle, as shown in Figure 4-2.

Figure 4-2 Installing a rectifier

Step 7 Take off protective gloves.

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----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.2 Replacing the SMU06C Main Control Board


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new main control board is intact.

Context
 The SMU is not hot-swappable. You do not need to disconnect the AC input to the power
system.
 Do not pull the LCD flat cable with excessive force.

Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Record SMU06C parameters.
Step 3 Flip the battery switch to MANUAL.
Step 4 Record the position of the signal cable connected to the SMU06C, and disconnect the signal
cable.
Step 5 Unscrew and remove the SMU06C, as shown in Figure 4-3.

Figure 4-3 Removing the SMU06C

Step 6 Disconnect cables from the input ports on the SMU06C main control board.
Step 7 Disconnect the LCD flat cable, as shown in Figure 4-4.
1. Hold the two sides of the locking latch on the LCD flat cable connector and gently and
levelly remove the locking latch.

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2. Hold the LCD flat cable on its two sides and gently disconnect it from the connector.

Figure 4-4 Disconnecting an LCD flat cable

Step 8 Unscrew and remove the cover on the main control board, as shown in Figure 4-5.

Figure 4-5 Removing the Cover from the Main Control Board

Step 9 Unscrew and remove the main control board, as shown in Figure 4-6.

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Figure 4-6 Removing the main control board

Step 10 Place the new main control board, and tighten the screws for it.
Step 11 Install the LCD flat cable.
1. Insert the LCD flat cable into the connector levelly and gently.
2. Press the latch lock on the connector to lock the LCD flat cable.
Step 12 Connect the cables to the input ports on the new main control board.
Step 13 Reinstall the cover on the main monitoring board.
Step 14 Insert the SMU06C, and tighten the screws.
Step 15 Connect the signal cable to the SMU06C based on the recorded information.
Step 16 Flip the battery switch back to AUTO.
Step 17 Set SMU parameters again.
Step 18 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.3 Installing the SMU06C Fan Extended Board


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new fan extended board is intact. Do not reversely connect cables to the ports for
internal and external circulation fans.

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Context
The SMU is not hot-swappable. You do not need to disconnect the AC input to the power
system.

Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Flip the battery switch to MANUAL.
Step 3 Record the position of the signal cable connected to the SMU06C, and disconnect the signal
cable.
Step 4 Unscrew and remove the SMU06C, as shown in Figure 4-3.
Step 5 Disconnect cables from all the input ports on the SMU06C backplane.
Step 6 Record the positions of all cables connected to the fan extended board, label the cables, and
remove the cables.
Step 7 Unscrew and remove the fan extended board, as shown in Figure 4-7.

Figure 4-7 Removing a fan extended board

Step 8 Place the new fan extended board, and tighten the screws.
Step 9 Connect all the disconnected cables to the new fan extended board based on the recorded
information.
Step 10 Connect cables to all the input ports on the SMU06C backplane.
Step 11 Insert the SMU06C, and tighten the screws.
Step 12 Connect the signal cable to the SMU06C based on the recorded information.
Step 13 Flip the battery switch back to AUTO.

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Step 14 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.4 Replacing the SMU06C LCD


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new LCD is intact.

Context
 The SMU is not hot-swappable. You do not need to disconnect the AC input to the power
system.
 Do not pull the LCD flat cable with excessive force.

Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Flip the battery switch to MANUAL.
Step 3 Record the position of the signal cable connected to the SMU06C, and disconnect the signal
cable.
Step 4 Unscrew and remove the SMU06C, as shown in Figure 4-3.
Step 5 Disconnect cables from all the input ports on the SMU06C backplane.
Step 6 Remove the cover from the main control board, as shown in Figure 4-5.
Step 7 Disconnect the LCD flat cable, as shown in Figure 4-8.
1. Hold the two sides of the locking latch on the LCD flat cable connector and gently and
levelly remove the locking latch.
2. Hold the LCD flat cable on its two sides and gently disconnect it from the connector.

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Figure 4-8 Disconnecting an LCD flat cable

Step 8 Unscrew and remove the LCD, as shown in Figure 4-9.

Figure 4-9 Removing an LCD

Step 9 Place the new LCD, and tighten the screws.


Step 10 Install the LCD flat cable.
1. Insert the LCD flat cable into the connector levelly and gently.
2. Press the latch lock on the connector to lock the LCD flat cable.
Step 11 Connect cables to all the input ports on the SMU06C backplane.
Step 12 Install the cover on the main control board.
Step 13 Insert the SMU06C, and tighten the screws.
Step 14 Connect the signal cable to the SMU06C based on the recorded information.
Step 15 Flip the battery switch back to AUTO.
Step 16 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

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Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.5 Replacing an AC SPD Module


Prerequisites
 You have obtained an ESD wrist strap or a pair of ESD gloves, an ESD box or bag, and
the cabinet door key.
 The new AC SPD module is intact and the indication window is green.

Do not replace an AC SPD module during a thunderstorm.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
Step 2 Hold down the faulty AC SPD module and pull it out, as shown in Figure 4-10.
Step 3 Install a new AC SPD module, as shown in Figure 4-10.

Figure 4-10 Replacing an AC SPD module

Step 4 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Check that the alarm for the AC SPD is cleared.

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4.4.6 Replacing a Circuit Breaker


Prerequisites

Before replacing an AC circuit breaker, switch off the input circuit breaker on the upper-level
device.
 You have obtained the cabinet door key, insulation tapes, and tools.
 The new circuit breaker is intact and has the same specifications as the original one.

Procedure
Step 1 Unscrew and remove the cover before the circuit breaker.
Step 2 Switch off the circuit breaker that is to be replaced.
Step 3 Record positions where the cables and signal cable terminals connect to the circuit breaker.
Step 4 Loosen the screw that secures the upper port of the circuit breaker by using a Phillips
screwdriver, and remove the power cable and signal cable terminals. Wrap the cable and
terminals by using the insulation tape to prevent hazards.
Step 5 Loosen the screw that secures the lower port of the circuit breaker by using a Phillips
screwdriver, and loosen the buckle at the circuit breaker base by using an insulated flat-head
screwdriver.
Step 6 Remove the circuit breaker from the guide rail. Figure 4-11 shows the procedure for removing
the circuit breaker.

Figure 4-11 Removing the circuit breaker

Step 7 Switch off the new circuit breaker. Press the buckle at the circuit breaker base by using an
insulated flat-head screwdriver and install the new circuit breaker. Then loosen the buckle and
secure the circuit breaker to the guide rail.
Step 8 Tighten the screw that secures the lower port of the circuit breaker.

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Step 9 Remove the insulation tape from the output power cable and signal cable terminals. Then
connect the power cable and signal cable terminals to the upper port of the circuit breaker and
tighten the screw.
Step 10 Switch on the circuit breaker. Figure 4-12 shows the procedure for installing the new circuit
breaker.

Figure 4-12 Installing the circuit breaker

Step 11 Place the cover before the circuit breaker, and tighten the screws for it.
----End

4.4.7 Replacing the Internal Circulation Fan of the Heat Exchanger


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a tool kit.
 The new fan is intact.

Install the fan according to airflow directions. Do not install the fan reversely.

Context
You need only to disconnect the fan power cable, instead of the AC input power cable.

Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Disconnect the -48 V fan power cable from the SMU06C, as shown in Figure 4-13.

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Figure 4-13 Disconnecting a fan power cable

Step 3 Disconnect the interconnection terminal from the fan power cable, and record the connection
position.
Step 4 Record the fan installation direction (the arrow mark on the fan), unscrew the fan, and remove
the fan cover and fan, as shown in Figure 4-14.

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Figure 4-14 Removing an internal circulation fan

Step 5 Place the new fan based on the recorded installation direction (the arrow mark on the fan),
place the fan cover, and tighten the screws, as shown in Figure 4-15.

Figure 4-15 Installing an internal circulation fan

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Step 6 Connect the fan interconnection terminal based on the recorded information.
Step 7 Connect the -48 V fan power cable to the SMU06C.
Step 8 Insert the SMU06C, and tighten the screws.
Step 9 Connect the signal cable to the SMU06C based on the recorded information.
Step 10 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

4.4.8 Replacing the External Circulation Fan of the Heat


Exchanger
Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a tool kit.
 The new fan is intact.

Install the fan according to airflow directions. Do not install the fan reversely.

Context
You need only to disconnect the fan power cable, instead of the AC input power cable.

Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Disconnect the -48 V fan power cable from the SMU06C, as shown in Figure 4-16.

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Figure 4-16 Disconnecting a fan power cable

Step 3 Disconnect the interconnection terminal from the fan power cable, and record the connection
position.
Step 4 Record the fan installation direction (the arrow mark on the fan), unscrew the fan, and remove
the fan cover and fan, as shown in Figure 4-17.

Figure 4-17 Removing an external circulation fan

Step 5 Place the new fan based on the recorded installation direction (the arrow mark on the fan),
place the fan cover, and tighten the screws, as shown in Figure 4-18.

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Figure 4-18 Installing a new external circulation fan

Step 6 Connect the fan interconnection terminal based on the recorded information.
Step 7 Connect the -48 V fan power cable to the SMU06C.
Step 8 Insert the SMU06C, and tighten the screws.
Step 9 Connect the signal cable to the SMU06C based on the recorded information.
Step 10 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

4.4.9 Replacing the Heat Exchanger Core


Prerequisites
You have obtained a pair of protective gloves, the cabinet door key, and tools.

Protect yourself from being burnt when removing the heat exchanging core as it has a high
temperature.

Context
You do not need to disconnect the AC input to the power system.

Procedure
Step 1 Remove the heat exchanging core, as shown in Figure 4-19.

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Figure 4-19 Removing a heat exchanging core

Step 2 Clean the heat exchanging core, or replace it with a new one.
Step 3 Install the heat exchanging core.
----End

4.4.10 Replacing a Battery Temperature Sensor


Prerequisites
 Prepare an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the cabinet door
key, and tools.
 Check that the new battery temperature sensor is intact.

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Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the battery temperature sensor cable from the UIM, as shown in Figure 4-20.

Figure 4-20 Removing the battery temperature sensor cable

Step 3 Cut off the cable tie of the battery temperature sensor and remove the sensor.

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Figure 4-21 Position of the battery temperature sensor

Step 4 Properly place the new battery temperature sensor and bind it securely with a cable tie.
Step 5 Reconnect the battery temperature sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

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User Manual A Technical Specifications

A Technical Specifications

A.1 Environmental Specifications


Table A-1 Environmental specifications
Item Specifications

Operating  TP48120A-HD15A1: -10°C to +45°C (1120 W/m2 solar radiation)


temperature  TP48120A-HD15A2: -40°C to +45°C (1120 W/m2 solar radiation)
 TP48200A-HD15A1: -10°C to +45°C (1120 W/m2 solar radiation)
 TP48200A-HD15A2: -40°C to +45°C (1120 W/m2 solar radiation)
Transportati -40°C to +70°C
on
temperature
Storage -40°C to +70°C
temperature
Operating 5%-95%
humidity
Storage 5%-95%
humidity
Altitude 0-4000 m
When the altitude ranges from 2000 m to 4000 m, the operating temperature
decreases by 1°C for each additional 200 m.

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A.2 Electrical Specifications


Table A-2 Electrical specifications
Item Specifications

AC input Input system  TP48120A-HD15A1: 220 V AC single-phase


 TP48120A-HD15A2: 220 V AC single-phase
 TP48200A-HD15A1: 220/380 V AC
three-phase, four-wire input, compatible with
220 V AC single-phase
 TP48200A-HD15A2: 220/380 V AC
three-phase, four-wire input, compatible with
220 V AC single-phase
Input voltage 85-300 V AC
Input frequency Range: 45-66 Hz; nominal frequency: 50/60 Hz
Power factor ≥ 0.99 (load ≥ 50%)
Total harmonic ≤ 5% (load ≥ 50%)
distortion (THD)
DC output Output voltage -42 V DC to -58 V DC
range
Default output -53.5 V DC
voltage
Output power Maximum output power = Output power of a
single rectifier x Number of rectifiers
Regulated voltage ≤ ±1%
precision
Ripple and noise ≤ 200 mVp-p
Psophometrically ≤ 2 mV
weighted noise
Current sharing < ±5% (20%-100% load)
imbalance
AC input AC input > 300 V AC
protection overvoltage
protection
threshold
AC input When the voltage is restored to 290 V AC, the
overvoltage output resumes.
recovery
threshold

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Item Specifications

AC input < 85 V AC
undervoltage
protection
threshold
AC input When the voltage is restored to 90 V AC, the
undervoltage output resumes.
recovery
threshold
DC output DC output -58.5 V DC to -60.5 V DC
protection overvoltage  If overvoltage occurs due to an internal fault,
protection the rectifier locks out.
threshold
 If the external voltage is greater than -63 V
for more than 500 ms, the rectifier locks out.
AC surge Nominal lightning strike discharge current: 20 kA (8/20 µs);
protection maximum lightning strike discharge current: 40 kA (8/20 µs)
DC surge Differential mode: 10 kA (8/20 µs); common mode: 20 kA (8/20 µs)
protection
Safety and IEC/EN60950-1
regulatory design
Mean time 200,000 hours (at 25°C)
between failures
(MTBF)

A.3 EMC Specifications


Table A-3 EMC specifications

Item Specifications

Electromagnetic Conducted emission (CE) Class A, EN300386


interference (EMI)
Radiated emission (RE) Class A, EN300386
Harmonic EN61000-3-12
Fluctuation and flick EN61000-3-11
Electromagnetic Electrostatic discharge EN61000-4-2
susceptibility (EMS) (ESD) Contact discharge: 6 kV
(criterion B); air discharge:
8 kV (criterion B)

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Item Specifications

Electrical fast transient IEC61000-4-4


(EFT) Signal port: ±1 kV (criterion
B); AC power port: ±2 kV
(criterion B); DC power
port: 2 kV (criterion B)
Radiated susceptibility (RS) EN61000-4-3
Field strength: 10 V/m
(criterion A)
Conducted susceptibility EN61000-4-6
(CS) Power port: 10 V; signal
port: 3 V (criterion A)
Surge immunity IEC61000-4-5
AC and DC power ports:
differential mode: ±2 kV
(criterion B); common
mode: ±4 kV (criterion B).
Signal port: differential
mode: 0.5 kV (criterion B);
common mode: 1 kV
(criterion B)
Voltage dips (DIP) EN61000-4-11

A.4 Cabinet Specifications


Table A-4 Cabinet specifications
Item Specifications

Dimensions (H x W x D) 1500 mm x 650 mm x 650 mm (excluding the base and


the protruding part of the door)
Base dimensions (H x W x D) 100 mm x 650 mm x 650 mm
Weight < 120 kg (excluding rectifiers and batteries)
Protection level  Equipment compartment: IP55
 Battery compartment: IP44
Installation mode On a floor
Maintenance mode Operated and maintained from the front
Cable routing Routed in and out from the bottom

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual A Technical Specifications

A.5 Rectifier specifications


Table A-5 Rectifier specifications
Item R4830N2 R4850N2

Efficiency Highest efficiency: ≥94%; Highest efficiency: ≥94%;


≥93% (230 V AC, 30%–100% ≥93% (230 V AC, 30%–100%
load power) load power)
Output power 1605 W (176 V AC–300 V AC); 3000 W (176 V AC–300 V AC);
755 W(85 V AC–175 V AC) 1250 W (85 V AC–175 V AC)
Dimensions (H x W 41 mm x 95.5 mm x 208 mm 40.8 mm x 105 mm x 281 mm
x D)
Weight ≤ 1.3 kg ≤ 2 kg

A.6 Heater Specifications


Table A-6 Heater specifications

Item Specifications

Operating voltage 90-290 V AC (110/220 V AC)


Voltage frequency 45-66 Hz (rated frequency: 50/60 Hz)
Operating temperature -40°C to +65°C
Heater start and stop The heater starts at 0°C and stops at 15°C.
temperatures
Operating humidity 5%-95% RH
Heating power 500 W

A.7 Lamp Specifications


Table A-7 Lamp specifications

Item Specifications

Rated voltage -48 V DC


Operating current ≤ 20 mA
Power consumption ≤1W
Light source type Light emitting diode (LED)

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TP48120A-HD15A1 & TP48120A-HD15A2 &
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User Manual A Technical Specifications

Item Specifications

Luminosity ≥ 300 cd/m2, at a distance of 500 mm away from


the LED cover
Dimensions (L x maximum shape 154 mm x 41 mm
diameter)
Structure A colorless and transparent lamp cover is used. The
lamp is hand-held with a configured switch.
Service life ≥ 1000 h

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual B Electrical Conceptual Diagrams

B Electrical Conceptual Diagrams

Figure B-1 shows the electrical conceptual diagram of the TP48120A-HD15A1 or


TP48120A-HD15A2. Figure B-2 shows the electrical conceptual diagram of the
TP48200A-HD15A1 or TP48200A-HD15A2.

Figure B-1 TP48120A-HD15A1 or TP48120A-HD15A2 electrical conceptual diagram

Figure B-2 TP48200A-HD15A1 or TP48200A-HD15A2 electrical conceptual diagram

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2 C Associations between Alarms and the Dry Contacts on
User Manual the UIM

C Associations between Alarms and the


Dry Contacts on the UIM

Table C-1 Associations between alarms and dry contacts


Port Type Silk Screen Associated Alarm

Dry Contact input DIN1 Dry Contact input 1


port
DIN2 Dry Contact input 2
DIN3 Dry Contact input 3
DIN4 Dry Contact input 4
DIN5 Dry Contact input 5
DIN6 Dry Contact input 6
Dry Contact ALM1 AC power failure alarm
output port
ALM2 DC overvoltage or undervoltage alarm
(closed: alarm;
open: normal) can ALM3 Rectifier fault alarm
be modified by
customers. ALM4 AC or DC SPD fault alarm
ALM5 Battery or load fuse blown alarm
ALM6 Battery overtemperature or undertemperature
alarm
ALM7 Door status alarm
ALM8 Fan, air conditioner, or heater fault alarm

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TP48120A-HD15A1 & TP48120A-HD15A2 &
TP48200A-HD15A1 & TP48200A-HD15A2
User Manual D Acronyms and Abbreviations

D Acronyms and Abbreviations

BLVD battery low voltage disconnection


EMC electromagnetic compatibility
EMI electromagnetic interference
EMS electromagnetic susceptibility
HAU heater assembly unit
HTTPS hypertext transfer protocol secure
LLVD load low voltage disconnection
IEC international electrotechnical commission
MTBF mean time between failures
SMU site monitoring unit
SNMP simple network management protocol
SPD surge protection device

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