Issue 02
Date 2014-04-15
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All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Overview
This document describes the DC power system in terms of product introduction, component
introduction, and system maintenance.
The figures of this document are for reference only.
Intended Audience
This document is intended for:
Sales engineers
Technical support engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 02 (2014-04-15)
Parts replacement is modified.
Issue 01 (2014-02-19)
This issue is the first official release.
Contents
2 Overview......................................................................................................................................... 6
2.1 Introduction .................................................................................................................................................................. 6
2.2 Model Number Description .......................................................................................................................................... 7
2.3 Features......................................................................................................................................................................... 8
2.4 Working Principles ....................................................................................................................................................... 8
2.5 Configurations .............................................................................................................................................................. 9
3 Components ................................................................................................................................. 11
3.1 Interior ........................................................................................................................................................................ 11
3.2 PDU ............................................................................................................................................................................ 19
3.2.1 Battery Switch ......................................................................................................................................................... 20
3.3 Rectifier ...................................................................................................................................................................... 20
3.4 SMU06C ..................................................................................................................................................................... 22
3.5 TCU ............................................................................................................................................................................ 26
3.5.1 Heat Exchanger ........................................................................................................................................................ 26
3.5.2 Direct Ventilation ..................................................................................................................................................... 27
3.5.3 Heater....................................................................................................................................................................... 28
3.6 Sensor and Lamp ........................................................................................................................................................ 29
3.6.1 (Optional) Smoke Sensor ......................................................................................................................................... 29
3.6.2 (Optional) Temperature and Humidity Sensor ......................................................................................................... 30
3.6.3 Battery Temperature Sensor ..................................................................................................................................... 31
3.6.4 (Optional) Water Sensor .......................................................................................................................................... 31
3.6.5 Lamp ........................................................................................................................................................................ 32
4 Maintenance ................................................................................................................................. 33
4.1 Routine Maintenance .................................................................................................................................................. 33
1 Safety Precautions
The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
Non-standard and improper operations may result in fire and electric shocks.
Before electrical connections, turn off the upstream protection switch for the device.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.
ESD Requirements
To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
When holding a board, hold its edge without components. Do not touch chips.
Removed boards must be packaged with ESD packaging materials before storage and
transportation.
Basic Requirements
Before installation and maintenance, wear goggles, rubber gloves, and protective clothes
to prevent injury caused by electrolyte overflow.
When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
Keep the battery loop disconnected during installation and maintenance.
Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.
Short circuits will generate high transient currents and release a great deal of energy, which
may cause personal injury.
If conditions permit, disconnect the batteries in use before performing any other operations.
Lead-acid batteries in use emit flammable gas. Therefore, store the batteries in a place with
good ventilation, and take measures against fire.
High temperatures may result in battery distortion, damage, and electrolyte overflow.
When the battery temperature is higher than 60°C, check the battery for electrolyte overflow.
If the electrolyte overflows, absorb and counteract the electrolyte immediately. When moving
or handling a battery whose electrolyte leaks, exercise caution because the leaking electrolyte
may hurt human bodies. When you find electrolyte leaks, use sodium bicarbonate (NaHCO3)
or sodium carbonate (Na2CO3) to counteract and absorb the leaking electrolyte.
Signal cables must be bound separately from strong-current cables and high-voltage
cables.
Cables prepared by the customer must have the fire resistance capability.
Cables must not pass behind the air exhaust vents of rectifiers in the cabinet.
Using a Ladder
Use only ladders that are in good condition. Find out and do not exceed the maximum
weight capacity.
The recommended angle for a ladder against another object is 75 degrees. Measure the
gradient with a right angle or your arms, as shown in Figure 1-1. Ensure that the wider
end of the frame is at the bottom, the base cannot slide, and that the ladder is securely
positioned.
− Do not climb higher than the fourth rung from the top.
To climb onto a roof, ensure that the ladder top is at least one meter higher than the roofline,
as shown in Figure 1-2.
Drilling Holes
Do not drill holes into a cabinet without permission. Non-standard drilling may affect the
electromagnetic shielding of the cabinet and damage interior cables. Metal shards generated
during drilling may short-circuit circuit boards if they get into the cabinet.
Before drilling holes into a cabinet, remove interior cables.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shards immediately.
2 Overview
2.1 Introduction
The TP48120A-HD15A1, TP48120A-HD15A2, TP48200A-HD15A1, and
TP48200A-HD15A2 are integrated communications power systems that supply power to and
back up power for -48 V DC outdoor communications equipment. The TP48120A-HD15A1,
TP48120A-HD15A2, TP48200A-HD15A1, and TP48200A-HD15A2 have the same
appearance, as shown in Figure 2-1.
2.3 Features
Wide input voltage range of 85-300 V AC
Comprehensive battery management
Comprehensive AC and DC surge protection design
One COM port and one RS485/RS232 port for network connection
Huawei network management system (NMS) protocol for communicating with
HUAWEI Network Ecosystem (NetEco), M2000, and a third-party NMS; remote
management and unattended operation
Liquid crystal display (LCD) for display and buttons for user operations
Hot swapping of rectifiers
Rectifier power factor of 0.99
The SMU monitors the operating status of each component in the power system in real time
and performs appropriate intelligent control. When detecting a fault, the SMU generates an
alarm. The SMU monitors and regulates the temperature control unit based on the temperature
measured by the temperature sensor to ensure the normal operating temperature for the
cabinet.
2.5 Configurations
Table 2-1 lists TP48120A-HD15A1, TP48120A-HD15A2, TP48200A-HD15A1, and
TP48200A-HD15A2 configurations.
Class B environments refer to indoor environments in which the ambient temperature and humidity
are not controlled and outdoor environments (with simple shielding measures) where humidity
sometime can occasionally reach 100%.
Class C environments refer to sea environments or outdoor land environments (with simple
shielding measures) near pollution sources. If a site is near a pollution source, it is at most 3.7 km
away from salt water, such as the sea and salt lakes, 3 km away from heavy pollution sources, such
as smelteries, coal mines, and thermal power plants, 2 km away from medium pollution sources,
such as chemical, rubber, and galvanization industries, and 1 km away from light pollution sources,
such as packing houses, tanneries, and boiler rooms.
3 Components
3.1 Interior
Figure 3-1 shows the TP48120A-HD15A1 interior. Figure 3-2 shows the TP48120A-HD15A2
interior. Figure 3-3 shows the TP48200A-HD15A1 interior. Figure 3-4 shows the
TP48200A-HD15A2 interior.
(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes
customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan
(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes
customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan
(19) Heater
(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes
customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan
(1) AC output circuit (2) Maintenance socket (3) Load low voltage
breakers and terminals disconnection (LLVD) circuit
breakers
(4) AC surge (5) AC input circuit breakers (6) ESD wrist strap
protective device
(SPD)
(7) Ground bar (8) Space for installing (9) Cable holes
customer equipment
(10) Space for (11) Battery low voltage (12) Internal circulation fan
installing batteries disconnection (BLVD) circuit
breakers
(13) Battery circuit (14) SMU06C (15) Rectifiers
breakers
(16) RTN+ busbar (17) Heat exchanger core (18) External circulation fan
(19) Heater
3.2 PDU
Table 3-1 lists TP48120A-HD15A1, TP48120A-HD15A2, TP48200A-HD15A1, and
TP48200A-HD15A2 power distribution specifications.
Before delivery, the battery switch is set to AUTO and the system is under automatic
control.
Open the panel and flip the battery switch to MANUAL only when you need to forcibly
power on batteries. Flip the battery switch back to AUTO after the commissioning.
3.3 Rectifier
Rectifiers convert AC input into stable DC output.
3.4 SMU06C
Figure 3-7 SMU06C panel
(7)Up button
NOTE
The LCD screen becomes dark if no button is pressed within 30 seconds.
You need to log in again if no button is pressed within 1 minute. The preset password is 000001.
When setting parameter values, you can hold down or to quickly adjust values.
The LCD screen luminance increases or decreases if you hold down and or and
The SMU is reset if you hold down and simultaneously for more than 10 seconds.
Port Positions
(1) RS232/RS485 port (2) COM port (3) Dry contact output
ports
(4) Dry contact input (5) Battery temperature sensor (6) Internal fan ports
ports port
(7) External fan ports (8) Fan power port
COM port Baud rate: 9600 bit/s Modbus protocol Connects to lower-level
and 19,200 bit/s devices such as the
battery voltage detector,
DC Air Conditioner.
RS485/RS Baud rate: 9600 bit/s NetEco NMS, YDN1363 Connects to upper-level
232 port and 19,200 bit/s and Modbus protocol device such as BBU,
PSNU.
3.5 TCU
3.5.1 Heat Exchanger
The equipment compartment cools equipment in heat exchanging mode, in which heat is
exchanged through internal circulation and external circulation.
Internal circulation: hot air in the equipment compartment is drawn by the fan assembly into
the heat exchanger, passes through the heat exchanging core from top to bottom, then releases
heat to change to cold air, and finally returns to the equipment room through the internal air
exhaust vent under the heat exchanger.
External circulation: natural air is drawn by the fan under the heat exchanger into the heat
exchanger, passes through the heat exchanging core from bottom to top, then absorbs heat to
change to hot air, and finally flows out of the cabinet through the external air exhaust vent of
the heat exchanger.
Figure 3-10 shows the heater exchanger working principles.
3.5.3 Heater
A heater assembly unit (HAU) is adopted to ensure a proper operating temperature for the
equipment inside the cabinet.
(1) Indicator (2) Alarm dry contact (3) Control dry contact
(4) AC input port
Silk
Screen Color Status Description
3.6.5 Lamp
Appearance
4 Maintenance
Cabinet door The door lock is By observing, The door lock Replace the
lock damaged. or by locking fails. door lock.
and unlocking
the door.
Fan Dust By observing. Thick dust Clean up the
accumulates on accumulates on dust from the
the fan surface. the fan surface. fan.
The fan surface By observing The fan is Replace the fan.
is intact and the and listening to damaged, the
rotational the fans. noise is too
speed, noise, loud, or the
and vibration is vibration is
in the normal abnormal.
range.
Heat exchanger Dust By observing or Thick dust Clean or
accumulates on checking the accumulates on replace the heat
the surface of temperature. the surface of exchanging
the heat the heat core.
exchanging exchanging
core. core, and the
temperature
inside the
cabinet is
overhigh.
Maintenance Task
Measures
1. Check whether the AC input cable is loose. If yes, secure the AC input cable.
2. Check whether the AC input circuit breaker is OFF. If yes, handle the back-end circuit
failure and then switch on the circuit breaker.
3. Check whether the AC input voltage is lower than 50 V AC. If yes, handle the mains
grid fault.
Measures
1. Check whether the AC overvoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage exceeds the AC overvoltage alarm threshold (280 V
AC by default). If yes, handle the AC input fault.
Measures
1. Check whether the AC undervoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage is below the AC undervoltage alarm threshold (180
V AC by default). If yes, handle the AC input fault.
Measures
1. Check whether the DC overvoltage alarm threshold (58 V DC by default) is properly set.
If no, adjust it to a proper value.
2. Check whether the system voltage is set too high in manual mode. If yes, confirm the
reason and adjust the voltage to normal after the operation.
3. Remove the rectifiers one by one and check whether the alarm is cleared. If the alarm
still exists, reinstall the rectifier. If the alarm is cleared, replace the rectifier.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether the DC undervoltage alarm threshold (45 V DC by default) is properly
set. If no, adjust it to a proper value.
3. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
4. Check whether the system voltage is set too low in manual mode. If yes, confirm the
reason and adjust the voltage to a proper value after the operation.
5. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
Measures
1. Check whether an alarm is generated for rectifier communication interruption. If yes,
remove the rectifier and reinstall it to check whether the alarm is cleared. If the alarm
still exists, replace the rectifier.
2. Remove the SMU and reinstall it to check whether the alarm is cleared. If the alarm still
exists, replace the SMU.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether loads are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the loads after the operation.
3. Check whether the load disconnection voltage (44 V DC by default) is set too high on
the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether batteries are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the batteries after the operation.
3. Check whether the battery disconnection voltage (43.2 V DC by default) is set too high
on the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
Measures
1. Check whether the battery circuit breaker trips or battery fuse detection cable is
disconnected. If yes, reconnect the cable.
2. Check whether the battery circuit breaker trips or battery fuse is blown. If yes, rectify the
battery loop fault and then switch on the circuit breaker or replace the fuse.
3. Manually switch on or switch off the battery contactor and check the battery current
changes accordingly. If no, replace the contactor.
This alarm is generated only for the power system that has ambient temperature sensors installed.
Possible Causes
The ambient overtemperature alarm threshold is not set properly on the SMU.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the ambient temperature alarm threshold (55°C by default) is properly set
on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has ambient temperature sensors installed.
Possible Causes
The ambient undertemperature alarm threshold is not set properly on the SMU.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the ambient undertemperature alarm threshold (-20°C by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the ambient
temperature sensor.
This alarm is generated only for the power system that has humidity sensors installed.
Possible Causes
The ambient overhumidity alarm threshold is not set properly on the SMU.
The humidity is too high in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the ambient overhumidity alarm threshold (95% RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has humidity sensors installed.
Possible Causes
The ambient underhumidity alarm threshold is not properly set on the SMU.
The humidity is too low in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the ambient underhumidity alarm threshold (5% RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the cabinet humidity is too low. If yes, adjust the cabinet humidity. The
alarm is cleared when the humidity falls within the allowed range.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has battery temperature sensor installed.
Possible Causes
The battery overtemperature alarm threshold is not set properly on the SMU.
The battery temperature controlling system is faulty.
The battery temperature sensor is faulty.
Measures
1. Check whether the battery overtemperature alarm threshold (50°C by default) is properly
set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has battery temperature sensor installed.
Possible Causes
The battery undertemperature alarm threshold is not set properly on the SMU.
The battery temperature controlling system is faulty.
The battery temperature sensor is faulty.
Measures
1. Check whether the battery undertemperature alarm threshold (-10°C by default) is
properly set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has door status sensor installed.
Possible Causes
The cabinet doors are open.
The door status sensor is faulty.
Measures
1. Close cabinet doors.
2. Check whether the door status sensor is faulty. If yes, replace the door status sensor.
This alarm is generated only for the power system that has water sensors installed.
Possible Causes
Water intrudes into the cabinet.
The water sensor is faulty.
Measures
1. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
2. Check whether the water sensor is faulty. If yes, replace the water sensor.
This alarm is generated only for the power system that has smoke sensors installed.
Possible Causes
There is smoke inside the cabinet.
The smoke sensor is faulty.
Measures
1. Check whether there is smoke inside the cabinet. If yes, disconnect the power supply
from the cabinet, handle the fault, and then resume system operation and clear the alarm
on the SMU.
2. Check whether the smoke sensor is faulty. If yes, replace the smoke sensor.
Measures
1. Check the Fault indicator on the rectifier panel. If it is steady red, remove the rectifier,
and then reinstall it after the indicator turns off.
2. If the alarm still exists, replace the rectifier.
Measures
1. Check whether the AC input voltage exceeds the upper threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
2. Check whether the AC input voltage is below the lower threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
3. Check whether the ambient temperature is higher than the normal operating temperature
of the rectifier. If yes, check and rectify the temperature unit fault.
4. Remove the rectifier that generates the alarm and reinstall it after the indicator turns off.
If the alarm still exists, replace the rectifier.
Measures
1. Check whether the rectifier is removed. If yes, reinstall it.
2. If the rectifier is in position, remove the rectifier and reinstall it.
3. If the alarm still exists, replace the rectifier.
Measures
1. Check whether the AC SPD indication window turns red. If yes, replace the SPD.
2. Check whether the AC SPD detection cable is disconnected. If yes, reconnect the cable.
Measures
1. Check whether the DC SPD detection cable is disconnected. If yes, reconnect the cable.
2. Check whether the DC SPD detection cable is disconnected. If no, replace the DC SPD.
Do not maintain devices on raining days, preventing water from entering and damaging
devices.
Disconnect the FAN-POWER cable and then the fan cable.
Ensure that you have connected the fan cable correctly according to the silk screen on the
panel before you connect the FAN-POWER cable.
Protect yourself from being burnt when moving the rectifier because the rectifier has a high
temperature.
Procedure
Step 1 Put on protective gloves.
Step 2 Push the locking latch at the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 4-1.
Step 4 Push the locking latch on the new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry to the correct slot.
Step 6 Gently slide the converter into the slot along guide rails until it is engaged. Close the handle,
and push the locking latch towards the right to lock the handle, as shown in Figure 4-2.
----End
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Context
The SMU is not hot-swappable. You do not need to disconnect the AC input to the power
system.
Do not pull the LCD flat cable with excessive force.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Record SMU06C parameters.
Step 3 Flip the battery switch to MANUAL.
Step 4 Record the position of the signal cable connected to the SMU06C, and disconnect the signal
cable.
Step 5 Unscrew and remove the SMU06C, as shown in Figure 4-3.
Step 6 Disconnect cables from the input ports on the SMU06C main control board.
Step 7 Disconnect the LCD flat cable, as shown in Figure 4-4.
1. Hold the two sides of the locking latch on the LCD flat cable connector and gently and
levelly remove the locking latch.
2. Hold the LCD flat cable on its two sides and gently disconnect it from the connector.
Step 8 Unscrew and remove the cover on the main control board, as shown in Figure 4-5.
Figure 4-5 Removing the Cover from the Main Control Board
Step 9 Unscrew and remove the main control board, as shown in Figure 4-6.
Step 10 Place the new main control board, and tighten the screws for it.
Step 11 Install the LCD flat cable.
1. Insert the LCD flat cable into the connector levelly and gently.
2. Press the latch lock on the connector to lock the LCD flat cable.
Step 12 Connect the cables to the input ports on the new main control board.
Step 13 Reinstall the cover on the main monitoring board.
Step 14 Insert the SMU06C, and tighten the screws.
Step 15 Connect the signal cable to the SMU06C based on the recorded information.
Step 16 Flip the battery switch back to AUTO.
Step 17 Set SMU parameters again.
Step 18 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Context
The SMU is not hot-swappable. You do not need to disconnect the AC input to the power
system.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Flip the battery switch to MANUAL.
Step 3 Record the position of the signal cable connected to the SMU06C, and disconnect the signal
cable.
Step 4 Unscrew and remove the SMU06C, as shown in Figure 4-3.
Step 5 Disconnect cables from all the input ports on the SMU06C backplane.
Step 6 Record the positions of all cables connected to the fan extended board, label the cables, and
remove the cables.
Step 7 Unscrew and remove the fan extended board, as shown in Figure 4-7.
Step 8 Place the new fan extended board, and tighten the screws.
Step 9 Connect all the disconnected cables to the new fan extended board based on the recorded
information.
Step 10 Connect cables to all the input ports on the SMU06C backplane.
Step 11 Insert the SMU06C, and tighten the screws.
Step 12 Connect the signal cable to the SMU06C based on the recorded information.
Step 13 Flip the battery switch back to AUTO.
Step 14 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Context
The SMU is not hot-swappable. You do not need to disconnect the AC input to the power
system.
Do not pull the LCD flat cable with excessive force.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Flip the battery switch to MANUAL.
Step 3 Record the position of the signal cable connected to the SMU06C, and disconnect the signal
cable.
Step 4 Unscrew and remove the SMU06C, as shown in Figure 4-3.
Step 5 Disconnect cables from all the input ports on the SMU06C backplane.
Step 6 Remove the cover from the main control board, as shown in Figure 4-5.
Step 7 Disconnect the LCD flat cable, as shown in Figure 4-8.
1. Hold the two sides of the locking latch on the LCD flat cable connector and gently and
levelly remove the locking latch.
2. Hold the LCD flat cable on its two sides and gently disconnect it from the connector.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
Step 2 Hold down the faulty AC SPD module and pull it out, as shown in Figure 4-10.
Step 3 Install a new AC SPD module, as shown in Figure 4-10.
Step 4 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Check that the alarm for the AC SPD is cleared.
Before replacing an AC circuit breaker, switch off the input circuit breaker on the upper-level
device.
You have obtained the cabinet door key, insulation tapes, and tools.
The new circuit breaker is intact and has the same specifications as the original one.
Procedure
Step 1 Unscrew and remove the cover before the circuit breaker.
Step 2 Switch off the circuit breaker that is to be replaced.
Step 3 Record positions where the cables and signal cable terminals connect to the circuit breaker.
Step 4 Loosen the screw that secures the upper port of the circuit breaker by using a Phillips
screwdriver, and remove the power cable and signal cable terminals. Wrap the cable and
terminals by using the insulation tape to prevent hazards.
Step 5 Loosen the screw that secures the lower port of the circuit breaker by using a Phillips
screwdriver, and loosen the buckle at the circuit breaker base by using an insulated flat-head
screwdriver.
Step 6 Remove the circuit breaker from the guide rail. Figure 4-11 shows the procedure for removing
the circuit breaker.
Step 7 Switch off the new circuit breaker. Press the buckle at the circuit breaker base by using an
insulated flat-head screwdriver and install the new circuit breaker. Then loosen the buckle and
secure the circuit breaker to the guide rail.
Step 8 Tighten the screw that secures the lower port of the circuit breaker.
Step 9 Remove the insulation tape from the output power cable and signal cable terminals. Then
connect the power cable and signal cable terminals to the upper port of the circuit breaker and
tighten the screw.
Step 10 Switch on the circuit breaker. Figure 4-12 shows the procedure for installing the new circuit
breaker.
Step 11 Place the cover before the circuit breaker, and tighten the screws for it.
----End
Install the fan according to airflow directions. Do not install the fan reversely.
Context
You need only to disconnect the fan power cable, instead of the AC input power cable.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Disconnect the -48 V fan power cable from the SMU06C, as shown in Figure 4-13.
Step 3 Disconnect the interconnection terminal from the fan power cable, and record the connection
position.
Step 4 Record the fan installation direction (the arrow mark on the fan), unscrew the fan, and remove
the fan cover and fan, as shown in Figure 4-14.
Step 5 Place the new fan based on the recorded installation direction (the arrow mark on the fan),
place the fan cover, and tighten the screws, as shown in Figure 4-15.
Step 6 Connect the fan interconnection terminal based on the recorded information.
Step 7 Connect the -48 V fan power cable to the SMU06C.
Step 8 Insert the SMU06C, and tighten the screws.
Step 9 Connect the signal cable to the SMU06C based on the recorded information.
Step 10 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Install the fan according to airflow directions. Do not install the fan reversely.
Context
You need only to disconnect the fan power cable, instead of the AC input power cable.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Disconnect the -48 V fan power cable from the SMU06C, as shown in Figure 4-16.
Step 3 Disconnect the interconnection terminal from the fan power cable, and record the connection
position.
Step 4 Record the fan installation direction (the arrow mark on the fan), unscrew the fan, and remove
the fan cover and fan, as shown in Figure 4-17.
Step 5 Place the new fan based on the recorded installation direction (the arrow mark on the fan),
place the fan cover, and tighten the screws, as shown in Figure 4-18.
Step 6 Connect the fan interconnection terminal based on the recorded information.
Step 7 Connect the -48 V fan power cable to the SMU06C.
Step 8 Insert the SMU06C, and tighten the screws.
Step 9 Connect the signal cable to the SMU06C based on the recorded information.
Step 10 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Protect yourself from being burnt when removing the heat exchanging core as it has a high
temperature.
Context
You do not need to disconnect the AC input to the power system.
Procedure
Step 1 Remove the heat exchanging core, as shown in Figure 4-19.
Step 2 Clean the heat exchanging core, or replace it with a new one.
Step 3 Install the heat exchanging core.
----End
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the battery temperature sensor cable from the UIM, as shown in Figure 4-20.
Step 3 Cut off the cable tie of the battery temperature sensor and remove the sensor.
Step 4 Properly place the new battery temperature sensor and bind it securely with a cable tie.
Step 5 Reconnect the battery temperature sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
A Technical Specifications
Item Specifications
AC input < 85 V AC
undervoltage
protection
threshold
AC input When the voltage is restored to 90 V AC, the
undervoltage output resumes.
recovery
threshold
DC output DC output -58.5 V DC to -60.5 V DC
protection overvoltage If overvoltage occurs due to an internal fault,
protection the rectifier locks out.
threshold
If the external voltage is greater than -63 V
for more than 500 ms, the rectifier locks out.
AC surge Nominal lightning strike discharge current: 20 kA (8/20 µs);
protection maximum lightning strike discharge current: 40 kA (8/20 µs)
DC surge Differential mode: 10 kA (8/20 µs); common mode: 20 kA (8/20 µs)
protection
Safety and IEC/EN60950-1
regulatory design
Mean time 200,000 hours (at 25°C)
between failures
(MTBF)
Item Specifications
Item Specifications
Item Specifications
Item Specifications
Item Specifications