D A I H E N G l o b a l N e t w o r k

Daihen welding technology,

Creating your manufacturing of the future!

Booth Guide

is DAIHEN s brand name outside of Japan.

ht tp:// w w w.daihen.c o.jp/ Japan International Welding Show 2016

 Japan International Welding Show 2016

Daihen Booth Map

DAIHEN Booth Map

Reduction of welding time by up

to 80%
Thick plate high efficiency welding
system D-Arc welding
Page 6

Active in various fields !

Automated difficult thin aluminum Main stage
Welbee
welding
Inverter series
High quality aluminum welding
system
Page 6
Page 4
Reception

Reduction of spatter by up to 98%

Quality control by
Ultra-low spatter welding system
cooperation on the New torch makes
Synchro-feed welding Easy handling,
network welding fun. rugged design and
Page 7 IoT welding quality New CO2/MAG/MIG user friendly !
control area welding torch New wire feeder
NETWELDER series Blue torch III
Small lot production of many
products at a low cost
Flexible intelligent welding system Page 11 Page 10 Page 10

Page 7

Improved quality by the world s best

Reduction of welding Cooperation between Good for outdoor
high tracking accuracy
time by 80% or more owing people and information welding and plated Active in various fields !
High accuracy robot laser processing
to no need of groove Near future standard! sheet steel welding Welbee
system
processing New communication Self shield welding Inverter series
High-efficiency plasma welding technology welder Welbee series
system FRExGO series WB-M500GS
Page 8 Page 8 Page 9 Page 9 Page 4

Conveyor revolution!
Wireless power feed
Business meeting space
system for AGV
Page 11

2 3
 series products realize
superior quality and high efficient welding result

Automotive industry Shipbuilding industry

■Applications：  ■Applications：
Welding of auto parts Automatic welding of shipyard
and bodies in galvanized blocks and plumbing fixtures.

High quality arc welding

steel and high tension Welding of the LNG
steel sheets aluminum tank.

packages for everyone!

Train car industry Pressure vessel industry

■Applications： ■Applications：
Welding of railroad Welding of Plumbing
carriage in steel and pipes in
and aluminum chemical plants.

Construction machinery Building and housing industry Construction industry

■Applications： ■Applications：
Welding of arm, Welding of U-ribs
main body, cabin.

■Applications：
Welding of steel
Intuitive Extensive Quality Compact &
frames and plating steel sheets. Operation Control Functions Eco-friendly
Touch panel and jog dial Easier quantitative A streamlined, space-saving
ensure easier operation. management of design contributes to energy

Active in various fields!

welding procedures efficiency by reducing
standby power consumption

Note: Depictions of some models in this publication may differ from the actual products.

Faster,Slimmer, More Durable Evolution in every performance!

Enjoy seeing Welbee’
s true ability with excellent performance!

COMING
New arc welding robot FD-B6
The extensive lineup of 10 models in
SOON

total contributes to quality improvement of □Faster

manufacturing and cost reduction. The maximum speed of each axis has increased by 15%. The indus-
try s top motion speed is applied to drastically reduce takt time.
FD-B6
□Slimmer
□Difficult thin plate welding and gap welding □Reduction of welding time by 80% owing to the The wrist motor and the arm are built inside to avoid inter-
enabled key hole welding ference with the jig or the workpiece. Optimal welding
WB-W350 WB-F300P posture can be achieved even for narrow spaces.

□More Durable
□Anybody can realize one rank improved □A single Welbee for a wide range of applications The number of built-in cables has been increased to 24, which is Wrist shaft is slimly designed!
welding quality from thin plates to thick plates the largest number in the industry. All cables are protectively
WB-M350/M500 WB-T500P stored for even high end processes such as synchro-feed welding.
No cables at the back of the arm to interfere with surroundings.
□Reduction of spatter by 80% at the maximum □Wind-resistant self shield welding function
□Lightweight
thanks to CO2/MAG welding equipped
The body weight is 144 kg, which is the industry s light-
WB-M350L WB-M500GS est weight. Equipment installation costs for ceil- Conventional product FD-B6
ing-type and wall-type systems have been reduced. Remove No cables behind the robot arm!
□Cost reduction of the welding process by pulse □Gouging is available in addition to high
welding performance welding □More Powerful
WB-P350/P500L WB-M500G The payload capacity is 6 kg, which is 1.5 times of that of
conventional models. Various torches and sensors are
mountable to expand the scope of application.
Conventional product FD-B6

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 Products Line-up
Reduction of welding time by up to 80% Reduction of spatter by up to 98%
Reference
exhibit Thick plate high efficiency welding system D-Arc Welding NEW Ultra-low spatter welding system Synchro-feed welding
Heavy spatter Ultra-low spatter!
approx. 20 minutes approx. 3.5 minutes
□Reduction of welding time by 80% by one pass □Challenging the limit of low spatter
welding
Ultra-low spatter is realized by current waveform
[For plate thickness 19 mm butt weld, welding length: 1 m]
control of the super high speed wire feed system
Six passes One pass
One pass welding of thick plates realized by newly 5mm 5mm and Welbee.
developed high current welding process D-Arc.
□Optimized for welding of medium thick plates
Conventional D-Arc welding
multi-layer welding Both sufficient weld penetration and Ultra-low spat-
□Drastic reduction of groove processing time
Carbon dioxide gas
Carbon dioxide gas Solid wire: φ1.4 mm ter are achieved in the 300 A current range. Realize a
Solid wire: φ1.4 mm Current: 650 A, 45 V Conventional welding Synchro-feed welding
One pass welding leads to less groove processing, Current: 300 A, 30 V Welding speed: 30 cm/min 100% use rate using 300 A for continuous high quali-
resulting in processing cost reduction. Welding speed: 30 cm/min
Six passes
One pass
ty welding .
Groove processing area 70% reduction!
□Significant wire consumption reduction 13mm 11mm
□Expanded range of applicable materials
7mm
Realize reduction of wire consumption by 70% due to 19mm
Sufficient weld
For car body parts, and galvanized steel plates
edge preparation space reduction. Route: penetration even for
12mm used for construction medium thick plates
Gap: 4 mm Gap: 2 mm
For exhaust parts, and stainless steel plates
□Applications used in chemical plants
Copper backing Copper backing
Thick plate welding users for steel frames,bridge,ship
building,plant piping,etc.
<Components> □Applications
Robot: FD-V20 Synchro-feed welding
Welding power source: Welbee 500A power source x 2 Automobiles, bicycles, steel frames, construction Welding current: 300 A
Feed unit: High speed wire feed system
Torch: Water-cooling 1000A torch equipment, chemical plants, etc. Plate thickness: 12 mm

<Components (Synchro-feed welding)>

Robot: FD-B6 / Welding power source: WB-P500L
Feed system: Synchro-feed feed system

Automated difficult thin aluminum welding

COMING
SOON High quality aluminum welding system Small lot production of many products at a low cost
Flexible intelligent welding system
Melt-down Excellent! Vision sensor

□Automated welding is enabled without

melting thin plate.
□Small lot production of many products
This system enables stable automatic welding by
at a low cost
AC pulse heat input control, so realizing difficult
welding that used to be enabled by only skilled No need to change jigs for each workpiece be-
DC pulse welding AC pulse welding
workers. Plate thickness: 1.2 mm, Gap: 1.5 mm cause of coordinated motions of the handling robot
Welding current: 60A, Welding speed: 70 cm/min
and the welding robot.
This contributes the drastic reduction of setup time.
□Real-time automatic correction of welding
conditions and torch positions □ Reduction of hand working
New laser sensors detect target misalignment The robot picks up randomly arranged work-
and gap changes that occur during welding and pieces using vision sensors.
correct them automatically. Work setting that used to be dependent on
Stable high quality welding realized hand working has been automated.

□Space saving
□Applications <Components>
Robot: FD-V6,
Welding power The flexible seven-axis robot enables both opti-
Aluminum frames of rail cars and automobiles, source: WB-W350 mal welding posture and high density installa-
etc. Sensor: FD-QT
tion. <Components>
Welding robot: FD-B4S (7-Axis robot) / Handling robot: FD-V20S (7-Axis robot)
Automatic correction by laser sensor Welding power source: WB-P350

6 7
 Products Line-up
Improved quality by the world s best high tracking accuracy Cooperation between people and information
COMING
SOON

Near future standard!

High accuracy robot laser processing system
Path accuracy has been drastically improved!
Reference
exhibit New communication technology welder FRExGO series
True circle Track True circle Track - Easy to carry the feed system
□World s best high accuracy robot - Reduction of time for repairing
Straight line tracking accuracy and circular tracking □Easy to carry and operate the feed system broken cables

accuracy have been drastically improved in a wide Owing to the D.connect (power line communication) No need of
range. Circles smaller than Φ10 mm are precisely control cables
φ10mm φ10mm technology, no need to use the control cable that
attainable. weights 25 kg per 50 m
Speed:
Work load for carrying the feed system is less, so
200 cm/min reducing the load of workers.
□Drastic equipment cost reduction
Thanks to this high accuracy robot, capital equip- Conventional model New FD- V20A □Large capacity communication is enabled
ment costs are drastically reduced compared between the feed system and the welding
with those of expensive three dimensional laser power source without the control cable.
processing machines.
You can set this condition, crater conditions and select Large capacity communication
crater ON or OFF using a remote controller. So, you do enables the use of the digital
remote controller.
□Applications (Precise processing such as laser not need to move to the welding power source for
welding/cutting, TIG welding, and plasma welding) New high accuracy robot FD-V20A condition setting. Furthermore, if you use a digital Advantages
remote controller, you can use the welding condition
Automotive High-strength steel
memory function and the welding condition control Welding condition control level
Stainless steel exhaust parts will be improved, so contributing
function, which will contribute to quality control. Off
Heat exchanger piping, metallic furniture, gas to the stabilization of
<Components> course, there is no need to add control cables. welding quality.
piping, air conditioners, etc. Robot: FD-V20A
Laser oscillator: Provided by Mitsui
Bussan Electronics Ltd. □Applications
Large size structures such as ship building and cylin- <Components>
Welding power source: FRExGO series power source, wire feed system, digital
der manufacturing, etc. remote controller

Reduction of welding time by 80% or more owing to no

need of groove processing
Good for outdoor welding and plated sheet steel welding
NEW High-efficiency plasma welding system
NEW Self shield welding Welbee series WB-M500GS
Full penetration can be possible in one welding!
□One pass welding is enabled even when
there is no groove processing. □ Welding defects will be prevented.
9mm 9mm
Welding time is reduced by 80% or more.
This welding causes less welding defects than <Components>
[Comparison of weld penetration depth for square butt weld,
stainless steel 9 mm] CO2 welding under the windy environment. Welding power source: WB-M500GS
Feed system: CMN-7402
Keyhole (penetration) by concentrated plasma arc.
TIG welding 300A 20 cm/min Plasma welding 300A 25 cm/min Welding is very efficient because the welding Torch: WTNJ3510-SD

One pass welding is enabled. <Components> time is about half of manual welding. Steel pipe pile welding
Welding power source: WB-F300P, Feed system: AFT-4211, Robot: FD-V6
For medium thick plates, welding time will be drasti- construction case
cally reduced compared with multi-layer welding by □High quality galvanized steel plate welding Welding result with the wind speed of 5 m/s
TIG. realized Generation of blow holes
In welding of galvanized steel plates, it generates
□High speed thin plate welding is enabled.
less blow holes, thus improving welding quality.
Combination with the automatic vertical welding 20mm

system realizes high speed and high quality welding.

Galvanized sheet iron □Applications Carbon dioxide gas welding method Self-shielded welding method
Plate thickness: 0.5 mm, Butt welding, Welding current: 75A
□Applications Welding speed: 2.5 m/min Steel pipe piles, outdoor construction sites, pipe
Exhaust parts of automobiles, pipe manufactur- <Components> lines, poling boards, light-gauge steels, etc.
Welding power source: WB-F300P, Torch: PTPW-2001, Automatic vertical
ing, large tanks, etc. welding system

Welding of Zn-Al-Mg material Welding of galvanized steel plate

Welding current: 250 A  Arc voltage: 20.5 V  Welding speed: 60 cm/min

8 9
 Products Line-up
New torch makes welding fun.
NEW New CO2/MAG/MIG welding torch
□Easy-to-grip, no fatigue
Easy to weld because of the ergonomically
easy-to-grip handle and the optimal torch shape
based on the digital motion analysis during weld-
ing.
□Heat protection
Heat transmit ted to the worker is drastically
reduced by reducing the contact area between
the heat generating conductor and the handle
resin.
User friendly design includes heat protection
□Easily customized by the split handle
structure
Gun handle type and long trigger type are avail-
able for easy handling with changing tool free
Easy handling, rugged design and user friendly !
COMING
SOON New wire feeder
□Transportability of the feed system improved
Good balance and easy-to-grip
Excellent transportability realized thanks to the
handle grip
□Improved durability and toughness
Excellent durability thanks to the high-strength
frame structure
Excellent dustproof and waterproof structure (for
IP23)
□Easily replaceable consumable parts
Parts such as the feed roll are replaceable without
any tools.
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Quality control by cooperation on the network
Blue torch III IoT welding quality control area NETWELDER series
You can control welders and robots intensively in the plant. You can control welding including the control
of operation state, prevention of defects, preventive maintenance, etc.
Handle shape that fits the hand Overheat □Batch control of multiple welders and robots.
prevention
You can collect, record, and batch control the operation state of welders and robots.
Conventional type BLUE TORCHⅢ
Welbee
Comparison in the thermograph Welding monitor
□Welder information is monitored □Detection of welding failures,
at hand. which contributes to the prevention
Welders are operated at hand by of outflow of defective products
wirelessly connecting them with a This system compares current and voltage
tablet PC. change patterns during welding with their
Splittable without using tools
normal values to detect welding failures.
It monitors various welding data in the
long term to forecast timing to cause
welding failures.
Gun type handle
attachable Welbee remote controller
Welding quality control system FD-AM
Conveyor revolution! Achieving 24- hour movement
NEW Wireless power feed system for AGV
□Perfect automation of transportation lines
Workers do not need to spend time for charging and rechargeable bat-
tery replacement. Reduces labor cost and provides high productivity
Steel wire Aluminum wire Automation
model model model □Effective use of plant space
No charging space is required because transporters are charged
on the production lines. The plant space is effectively used.
□Maintenance-free environment realized
No risk of causing defects due to wear of parts (charging cables,
connectors, etc.), dirt contamination, etc.
□Safety improved
No tool is required for replacement No risk of electric shock or spark accidents since workers do not
Less setup time need to contact transporters during charging.
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D A I H E N G l o b a l N e t w o r k

Daihen welding technology,

Creating your manufacturing of the future!

Booth Guide

is DAIHEN s brand name outside of Japan.

ht tp:// w w w.daihen.c o.jp/ Japan International Welding Show 2016