INTRODUCTION
The traditional indicators of raw sugar quality are polarization, color, invert,
moisture, ash and grain size, most of which have been used as quality indicators
in the market place for the last 25 years. Other criteria, such as the ratio of invert
to ash, or invert to total non-sugar solids are used by some refineries. No single
quality indicator or ratio is fail-safe; sugars of high pol may contain unusually high
levels of starch and dextrans which drive up the pol, or a sugar low in color may
be unexpectedly difficult to decolorize. A low quality sugar may have an ash:total
non-sugar ratio half that of a very high pol sugar. Quality indicators as a set are
more meaningful than individual tests.
There have been considerable developments in research into sugar colorants,
and the chemical nature of the colors, in recent years (123537>8>11,16317). Knowledge
about the different types of color and their interactions in refinery clarification and
decolorization processes can explain the differing behaviors in processing of sugars of
apparently similar color and quality factors (Carpenter2 and Clarke3).
The knowledge about sugar colorants has been applied to compile a series o£
simple tests which will indicate the behavior of a taw sugar in any set of refinery .
processes. The tests must be rapid and uncomplicated but the results need'not b e
quantitative; they are to indicate the nature and degree of colorants not to be analyti-
cally rigorous. A rapid estimate of the nature of colorants in a raw sugar should
indicate if the sugar will decolorize well or poorly over bone char, granular carbon, or
ion-exchange resin; if color is the type to remain in the crystal, or to develop further
, in the pan and reduce the number of white boilings, and, perhaps, if color removal
can be improved by adjustment of pH or temperature in process.
Nature of sugar colorant
A brief review of sugar colorant composition is appropriate at this point.
Colorant may be considered as coming from two basic sources: the cane plant and
the process. Of the four general types of colorant, the phenolics and flavonoid class
comes from the cane plant, where they exist as glycosides attached to sugar residues.
The greatest research advances in recent years have been made on this class of
colorant, first identified by the C.S.R.R.P.I. group3 and elucidated and expanded
greatly by Dr Peter Smith and Nancy Paton of CSR Ltd7,10111>17>18 who have iden-
tified the major classes of phenolic* and explained their roles in sugar production
and refining. They found that approximately two thirds of the color in a raw sugar
came from the phenolics and flavonoid group. Some phenolics are not colored as
they come from the plant, but oxidize or otherwise react (sometimes with amines)
to form colorant during process. Other plant colorants (anthocyanins, chlorophylls,
carotenes) go into cane juice, but are generally removed in factory clarification,
although Roberts13 has observed some chlorophyll-type compounds in raw sugars.
Plant colorants tend to be charged, more so at high pH, and, if unreacted, are of
low to medium molecular weight (the average molecular weight is considered to
be about 5000). Figure 1 shows the structure of the tricin flavonoid group, a major
color contributor.
FIGURE 1. Structure of the tricin group of flavonoid pigments. Position 7 is the posi-
tion of attachment of sugar residues in the naturally occurring forms
of this compound.
Of the colorants developed in process ("factory colorants" is the term used
by Smith and Gregory) caramels, melanoidins, and alkaline degradation products
of fructose are the three subclassifications. Caramels are thermal degradation pro-
ducts of sucrose, only slightly charged, and of increasing molecular weight with
, increasing time and temperature and development. Melanoidins are, in general,
: Maillard reaction products of amine compounds with a sugar group. Since amine
compounds come from the plant, this colorant is also plant-derived, but melanoidin
colors do not form until the mixture of reactants is submitted to heat. Quite low
heat over long periods, as under storage conditions, can develop this color. Melanoi-
dins have some charge, usually negative at process pHs, but this tends to diminish
with increasing molecular weight, and can be reversed by dropping the pH to the
672 PROCESSING
acid side. A sub-class of high molecular weight, uncharged compounds called melanins
are particularly difficult to remove in processing. These high molecular weight
colorants can be removed by factory clarification, but are preferentially occluded
inside the crystal during crystallization.
The alkaline degradation products of fructose (ADF) are usually formed in
the refinery, where pH is on the basic side. They are relatively uncharged and of
medium to high molecular weight.
In addition to these four classes of colorant, there are several non-colored
compounds known as color precursors which can develop color, or react to form
color, in process. These include amino acids and many hydroxyacids and aldehydes
classed as simple phenolic compounds; iron, which complexes with phenolics to
make colored compounds (Fleming6), and reducing sugars. Potential color for-
mation from these color precursors must be taken into account in considering color
development in process.
The tests applied to raw sugars in this study, in order to gain information as
quickly and simply as possible, include tests for phenolics, amino nitrogen com-
pounds, alcohol precipitable material, and color at different pH values. This series
of tests was developed by Dr Peter Smith for use on cane juice (Kennedy7); the
authors have made some modification and additions for use on raw sugar to correlate
with refinability. They chose to use a phenolics test based on the molybdotungstate
reaction rather than the sulfanilic acid test, and to use an 80% ethanol alcohol pre-
cipitate rather than a 50% methanol. They also included a test for iron (the batho-
phenanthroline spectrophotometric test) because of the importance of iron in color
formation.
sit, preferably in the refrigerator, for one hour or more, and then examined visually.
pH measurements - The pH measurements were made at pH 7,420 nm, accord-
ing to ICUMSA Method4 (after filtration through 0.45 /L filter) (Schneiderls). The
pH of these solutions was adjusted with HC1 or NaOH for subsequent readings
at pH 4 and 9.
Spectrophotometric test for iron - The color was developed with bathophenan-
throline, hydroxylamine hydrochloride, ethanol solutions in chloroform, and acetic
acid-sodium acetate buffer solution. Read at 533 nm against a blank made with
water instead of sugar solution. The standard curve was obtained using a 100 mg/mL
NH4Fe(S04)2. 12 H 2 0 - sulfuric acid stock solution.
Totalpolysaccharides - The Roberts14 test for total polysaccharides was used
involving precipitation in 80% alcohol, filtration and subsequent phenol-sulfuric
acid analysis.
Invert sugars - Invert sugar was measured by gas chromatography as the trime-
thylsilyl ethers of the sugar-oximes on a Hewlett Package Model 5880 Gas Chroma-
tograph, using a fused silica capillary column, 12 m, coated with OV-101. The operat-
ing temperature was 175 OC for four minutes, then programmed at 4 OC/min.
Methyl- a -D-glucoside was used as the internal standard.
Ash - Ash was measured using the ICUMSA conductivity method.
Colorant type
Melanoidin 1.O-1.2
Caramel 1.O-1.5
Alkaline degradation products of fructose 1.5-3.2
Phenolics and flavonoids 5-14
- - - .-
are those from which lower grade white boiling~have to be remelted. These are
the sugars that cut back melt rate.
I.V. ratios must be taken in conjunction with the absolute levels of phenolics
and amino nitrogen and with the color of the alcohol precipitate to make as estimation
of quality.
Part I. Colorant tests as indicators of refining quality
The sugars used in this study were from various countries; A1 and A11 were
from the same country, a major supplier to the U.S., and AI, AII, B,C,D and G
were all from Caribbean Basin areas.
ARGARET A. CLARKE, REBECA S. BLANCO AND MARY A N GODSHALL 675
ABLE II. Levels of phenolics and amino nitrogen compounds in whole and
washed raw sugars.
73 7 18 6
92 4 11 5
728
grey-brown greyish
1250
1260
yellow-brown yellow-Brown
Medium med-light 785
1062
medium 1350
yellow-brown grey-brown
1591
Not determined
yellow brown pale yellow
Voluminous med-heavy 1400
dark brown dark brown
67'6 PROCESSING
Results of the phenolics tests and amino nitrogen tests are shown in Table 11.
Results of the alcohol precipitate tests are shown in Table 111, with total poly-
saccharideanalyses alongside for purposes of comparison. The precipitate volume, or
density, can be seen to give an indication of high or low level of total polysaccharides.
Total polysaccharide level in a raw sugar is important for several reasons. Most
polysaccharides polarize high, and have a deleterious melassigenic effect; several
of them increase viscosity in process materials adding to their melassigenic effect;
they decrease filtration rates, and can physically block char, carb'on or resin systems.
If the polysaccharides go through, as they frequently do, to refined sugar, turbidity
problems arise, and white sugars with high levels of polysaccharide will retain mois-
II
ture and store poorly.
TABLE IV. lndicator values for whole and washed raw sugar.
Al 3.1 1 3.82 33
All 4.13 5.02 21
B 2.55 3.41 16
C 1.75 2.91 12
D 3.1 1 3.88 37
E 1.86 2.61 23
Indicator values for the sugars are shown in Table IV. Included in that table
are washed crystal color as percent of whole color, measured at pH 7 and pH 8.5.
These figures are included to show the pH effect on measurement of color distribution.
Because phenolic plant-derived colorant, the relatively easily removed colorant,
contributes in greater degree to color at pH 8.5, than at pH 7, sugars with a higher
percent washed crystal color at pH 8.5 should tend to be comparatively easy to
decolorize in a phosphatation-bone char, or carbonatation-bone char refinery. These
are all only indications, not hard and fast rules, and all have exceptions.
The raw sugars submitted to these tests were all obtained from sponsoring
companies of S.P.R.I., and sugars shown in this section were refined at plants using
phosphatation and bone char.
In Table V are shown pol, along with the washed crystal color, at 420 nm,
and the invert-ash ratio of the raw sugars, parameters often used as quality indicators.
Refinery performance, as described by the refinery personnel, is included in this
Table.
MARGARETA . CLARKE, REBECA S. BLANCO AND MARY AN GODSHALL 677
TABLE V. Color, pol, invertlash ratio and refinery behavior of raw sugars.
colorant, much of it in the crystal. This sugar will probably be difficult to decolorize;
color will stay in the crystal and lower the quality of white boilings.
Sugar F gave a color profile very much like that of Sugar B, with rather more
amil~onitrogen in the crystal. This sugar should refine well, but may have some
hard-to-remove colorant. Polysaccharides were high, always a sign that losses may
go UP.
Sugar G displayed a heavy, dark-brown alcohol precipitate, indicating a lot
of high molecular weight color, but the I.V. over 3 and the brown rather than grey
tone of the precipitate mean that this may be phenolic in nature, rather than the
recalcitrant melanin type, and will decolorize readily.
Sugar H, a higher pol sugar, showed relatively high levels of phenolics in crystal,
and'a high indicator value. It had very little high molecular weight colorant in the
crystal, and low polysaccharides, forecasting a good effect on yield. This sugar will
not wash especially well, but should refine very well.
Sugar I showed a very low I.V. in the washed sugar - a bad sign. This sugar
had a large amount of dark colored alcohol precipitate from the washed raw, which,
taken with the I.V., indicates a lot of high molecular weight uncharged colorant
in the crystal. The high polysaccharides will have a poor effect on yield. This sugar
may be difficult to decolorize and process, and require considerable recycling.
The decolorizing predictions are summed up in Table VI, along with the refinery
performance of the sugars. The general agreement of prediction with performance
is good, with the exception of sugar E, which was predicted to be a problem sugar.
Sugar E was processed only as a blend with other sugars, and had shown no problem
under those circumstances. There was no opportunity to observe its behavior alone.
The information gained from this series of tests can be used to predict whether
or not a sugar should be blended, or, if blending is not possible, if the refinery
should expect trouble in decolorization and should adjust clarification parameters
to improve the liquor for decolorization. Refineries employing ion exchange decolori-
zation will find that sugars high in phenolic color will decolorize better if the pH
is raised so that as much charge as possible is developed. Some of the same improve-
ment occurs with bone char.
Refineries using both bone char and granular activated carbon will find that
incoming sugars with high levels of high molecular weight factory colorants (low
charge) will decolorize better if given extra exposure to the carbon system.
Part 11. Colorant removal in the refinery
In a second study, involving raw sugars of various origins processed at different
refineries, colorant composition tests for phenolics, amino nitrogen and I.V. were
applied to raw sugars and process liquors.
Five refineries, each using a different combination of processes participated
in the study. The clarification and decolorization processes used at each were as
follows:
Refinery A Phosphatation; bone char; ion exchange resin
Refinery B Phosphatation; bone char; granular carbon
Refinery C Phosphatation; granular carbon
Refinery D Carbonatation; bone char-granular carbon mixture
Refinery E Carbonatation; bone char
Two sets of data are presented for refineries A, B, C and D.
The color composition in melter liquor entering process at each refinery at the
time of the test is outlined in Table VII.
Results after clarification/defecation (averages in the case of refineries A,B,C
and D) are shown in Table VIII. This table shows colorant removed in process only,
from melt liquor to fine liquor and does not include crystallization effects. The results
show, as expected, that carbonatation generally achieves greater overall color
removal than does phosphatation, for both phenolic and amine colorants.
The phosphatation in these refineries was regular phosphatation, not precipita-
tion-phosphatation (Talofloc) which would achieve much higher color removal. The
many variables over this area include melt liquor composition, and particularly
retention time and temperature. It is generally known that phenolics can be generated
during clarification (an important reason for keeping retention times and tempera-
680 PROCESSING
Phosphatation
Ref. A 23
Ref. B 32
Ref. C 25
Carbonatation
Ref. D
Ref. E
tures low) and so there may, in the cases of Refineries A and B, be simultaneous
removal and formation of phenolic compounds, giving a low net % removal.
When colorant removal over the entire process is compared, however, the results
shown in Table IX, invite the somewhat surprising conclusion that the phosphatation
refineries remove more color over the whole process than do the carbonatation refine-
ries. The ratio of decolorizer to melt, and degree of soft sugar production affect
this performance parameter.
Phenolic colorant is clearly the most readily removed type of colorant in any
combination of refining processes. The total color remaining in fine liquor, however,
is a combination of the various types of colorant-phenolic, amino nitrogen and
Maillard colorant, caramels, and fructose degradation products.
Some advantages of this information can be seen in comparing Tables V and
VI. The standard pol, color and invert-ash ratio measurements, although necessary
and valuable, indicate that sugars D and E are quite similar, while D is actually
a much better refining sugar. Table V data indicate that sugars A1 and I may be
much the same, with I the slightly better sugar; the reverse is true, as predicated
by Table VI data; sugar I refined poorly, while sugar A1 went through rather well.
This set of tests, which can be performed on a routine basis in about 1.5 hours,
MARGARET A . CLARKE, REBECA S. BLANCO AND MARY AN GODSHALL 68 1
Phenolics Amino N
Ref. A
phos-Char-IX 91.5 66 60
Ref. B
phos-Char-Carb 90 95 15
Ref. C
Phos-Carb 78 83 15
Ref. D
Carb'n-CharlCarb 86 77
Ref. E
Carb'n-Char 77 55 61
is, to reiterate, neither exact nor infallible. It provides a relatively rapid indication
of decolorization behavior. On sugars reported here, the predication was 80% correct;
in additional tests performed in this study, not reported here, the 80% success rate
prevailed.
CONCLUSIONS
The series of tests for types of colorant, when applied to raw sugars to predict
refinery performance gives useful information about the behavior of the raw under
known process conditions. The correlation of predicted performance with actual
operation is about 80%.
The tests for colorant types when applied to process materials in several refine-
ries show that most of the colorant removed in refinery processes is of the phenolic
type. Indications are that phosphatation, in combination with any of several decolori-
zers, gives greater overall color removal than does carbonatation.
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