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Natural corrosion inhibitors for steel reinforcement in concrete - A review

Article  in  Surface Review and Letters · March 2015


DOI: 10.1142/S0218625X15500407

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Surface Review and Letters, Vol. 22, No. 3 (2015) 1550040 (8 pages)
°c World Scienti¯c Publishing Company
DOI: 10.1142/S0218625X15500407

NATURAL CORROSION INHIBITORS FOR STEEL


REINFORCEMENT IN CONCRETE — A REVIEW

PANDIAN BOTHI RAJA, SEYEDMOJTABA GHOREISHIAMIRI


and MOHAMMAD ISMAIL*
Faculty of Civil Engineering
Universiti Teknologi Malaysia
by UNIVERSITI TEKNOLOGI MALAYSIA on 05/11/15. For personal use only.

81310 UTM, Johor Bahru, Johor, Malaysia


*mohammad@utm.my
Surf. Rev. Lett. Downloaded from www.worldscientific.com

Received 5 January 2015


Revised 23 February 2015
Accepted 25 February 2015
Published 10 April 2015

Reinforced concrete is one of the widely used construction materials for bridges, buildings, platforms
and tunnels. Though reinforced concrete is capable of withstanding a large range of severe envir-
onments including marine, industrial and alpine conditions, there are still a large number of failures
in concrete structures for many reasons. Either carbonation or chloride attack is the main culprit
which is due to depassivation of reinforced steel and subsequently leads to rapid steel corrosion.
Among many corrosion prevention measures, application of corrosion inhibitors play a vital role
in metal protection. Numerous range of corrosion inhibitors were reported for concrete protection
that were also used commercially in industries. This review summarizes the application of natural
products as corrosion inhibitors for concrete protection and also scrutinizes various factors
in°uencing its applicability.

Keywords: Corrosion; corrosion inhibitor; natural products; reinforcement steel; concrete; review.

1. Introduction In general, concrete provides reinforcing steel with


Concrete is a composite material made of cement, excellent corrosion protection. The high alkaline en-
water and aggregates which has been used as the vironment in concrete results in the formation of a
largest quantity for construction material in many tightly adhering ¯lm, which passivates the steel and
decades. Cement is a major component of concrete, protects it from corrosion.1,2 Passivation means the
when mixed with water forms a paste that sets and metals do not lose electrons (anodic reaction), which
hardens due to hydration reactions. Usually, concrete render metals to be inactive/inert for corrosive envi-
is comparatively weak in tension, arrangements have ronment. Though, presence of porosity in concrete
to be made for the tensile stresses in the structure to be allows the oxygen to di®use through it which becomes
transferred to another material that is strong in ten- dissolved in pore solution and at the end reaches
sion. Hence, concrete structures are often strengthened the surface of the steel.3 Further, there are two
by embedding steel ribs which is known as reinforce- more aggressive agents namely chlorides and carbon
ment in concrete. Prime setback of reinforcement in dioxide (CO2) which can cause corrosion to the steel
concrete is corrosion. bar. These aggressive agents can penetrate through
*Corresponding author.

1550040-1
P. B. Raja, S. Ghoreishiamiri & M. Ismail

concrete cover without causing signi¯cant damage substances/admixtures that when added in adequate
and then promote the corrosion of steel by removing amounts to concrete, can reduce the corrosion of
the protective passive oxide layer on the steel. reinforcing steel without signi¯cantly changing the
Carbonation begins with chemical reaction be- concrete properties.6
tween carbon dioxide (CO2) gas from the atmosphere In general, traditional concrete corrosion inhibi-
and the alkaline hydroxides from the concrete. CO2 tors can be classi¯ed as7; inorganic corrosion inhibi-
readily dissolves in water to form the carbonic acid tors (mainly nitrites) and organic corrosion inhibitors
which does not attack the cement paste, while neu- (alkanolamine and their inorganic, organic acid salt
tralizing the alkalis in the pore water and producing mixtures). The corrosion inhibitors can be classi¯ed
calcium carbonate that lines the pores. Presence of based on their mechanisms of protection as; anodic,
Calcium hydroxide in the concrete increases the al- cathodic, mixed and adsorption inhibitor.7 Corrosion
kalinity and maintains the pH level of 12–13. Further, inhibitors can be introduced into reinforced concrete
the carbonates attack inside the concrete results in either as preventive measures to new structure or as
by UNIVERSITI TEKNOLOGI MALAYSIA on 05/11/15. For personal use only.

formation of Calcium carbonate which reduces the pH surface applied inhibitors for preventive and restor-
(< 8) level and causes the corrosion of reinforcement. ative purposes.8 Thus based on mode of applications
inhibitors can be classi¯ed as; migrating inhibitors
Surf. Rev. Lett. Downloaded from www.worldscientific.com

CO2 þ H2 O ! H2 CO3
(can penetrate into the hardened concrete) and
H2 CO3 þ CaðOHÞ2 ! CaCO3 þ 2H2 O admixed inhibitors (added to fresh concrete for new
structures).
Chloride attack involves no drop in the overall pH
Calcium nitrate (CN) was found as commercial-
while it acts as catalysts to corrosion when there is
ized concrete corrosion inhibitor during 1960–1970's.
su±cient concentration at the rebar surface to break
Recently, several ranges of corrosion inhibitors in-
down the passive layer. Chloride ions not consumed in
cluding nitrites, sodium mono °uoro phosphate,
the process while they help to destroy the passive
quarternary ammonium salts, alkanoamines, amines,
layer over steel surface, allow the corrosion process to
amino acids, unsaturated fatty acid ester of an ali-
proceed quickly. When chloride ions appeared in so-
phatic carboxylic acid and saturated fatty acid are
lution around iron, it reacts with Fe 2þ of passive ¯lm
commercialized for concrete protection. Literature
over steel surface and forms an iron–chloride complex.
concerns with all the concrete corrosion inhibitors
Subsequent hydrolyzes of iron–chloride complex result
were well reviewed by many authors.8–16 Among
in ferrous hydroxide and also liberate the chloride ions
many concrete corrosion inhibitors most widely used
for further attack over iron surface.
in the construction ¯eld are CN, amine-alkanolamine
Fe 2 þ Cl  ! ½FeCl complex þ (AMA)-based inhibitors and mono°uorophosphate
½FeCl complex þ þ 2OH  ! FeðOHÞ2 þ Cl  (MFP)17,18 which was well reviewed by S€oylev et al.8
Though all these corrosion inhibitors provide suf-
Corrosion of reinforcement has huge economic ¯cient concrete protection, they have negative
implications as well as social issues including endan- impacts as well in the form of toxicity and hazards to
gering the safety of people who are working in in- the human beings and environment. Toxic e®ects of
dustries. Federal highway administration of USA has these corrosion inhibitors may be incurred either
estimated the annual cost of corrosion damage of during the synthesis of the compound or during its
highway bridges as $13.6 billion per year.4 Corrosion applications which may cause reversible (temporary)
accidents over concrete structure may cause loss of or irreversible (permanent) damage to organ system
human lives which has to be given priority than namely, kidneys or liver, or to disturb a biochemical
money. Steel bar corrosion in concrete can be reduced process/an enzyme system at some site in the body.19
by the following well-known methods5; selection of All these factors enforce many countries to frame
corrosion-resistant steel, use of coatings, addition of environmental regulations for using synthetic corro-
concrete sealers, use of membranes, use of thicker sion inhibitors. Nitrites were found to have excellent
concrete cover, addition of corrosion inhibitors and corrosion inhibition potential while its carcinogenici-
cathodic protection. Corrosion inhibitors for rein- ty and biological toxicity forced their ban in Germany
forced concrete can be de¯ned as the chemical and Switzerland.20 Corrosion inhibitors containing

1550040-2
Natural Corrosion Inhibitors for Steel Reinforcement

vanadium, antimony, copper and thiocyanate com- polarization technique. Further, admixture e®ect on
pounds were classi¯ed as toxic pollutants by the U.S. physiochemical and mechanical properties of concrete
Environmental protection agency (EPA). Neverthe- (yield stress, ultimate stress and percentage of elon-
less, despite all these concerns, corrosion inhibitors gation) were also reported. Results and discussion
still play a vital role in metal protection. section comprised of ¯gures namely the relation be-
Researchers then focus more towards developing tween compressive strength of cement pastes and ad-
\natural solution" for corrosion problems. Their mixture concentration, compressive strength of cement
prime target is to ¯nd cheap, hazardless, eco-friendly pastes with di®erent additive concentrations as func-
and environmental biocompatible corrosion inhibi- tion of curing time, e®ect of admixture content on the
tors. This review summarizes the \natural" corrosion bulk density of cement pastes, in°uence of admixture
inhibitors developed for reinforced steel in concrete concentration on the free CaO contents of hydrated
and also discusses various factors in°uencing its cement for di®erent curing time, relation between
applications. chemically combined water and admixture concentra-
by UNIVERSITI TEKNOLOGI MALAYSIA on 05/11/15. For personal use only.

tion for di®erent curing periods, anodic polarization


curves in absence and presence of natural inhibitor.
White juice of banana stem was reported to show
Surf. Rev. Lett. Downloaded from www.worldscientific.com

2. Natural Corrosion Inhibitors increase in compressive strength with admixture


for Reinforcing Steel in Concrete concentration 0.1%; but, it was found to decrease
In general, corrosion inhibitors for concrete are added with further addition of admixture concentration
only once in the system and the following are the 0.1%–0.35%. Decrease in compressive strength was
criteria for an e®ective inhibitor for reinforced con- attributed to the adsorption of admixture on the
crete; e±cient even at lower concentrations, long surface of anhydrous cement grains which protected
term stability inside the concrete, homogeneous dis- it from further water attack. Corrosion inhibition
tribution and not readily leachable from concrete and potential of banana stem juice admixture with dif-
should not a®ect the properties of concrete. Substi- ferent concentrations (0.05, 0.10, 0.20 and 0.30%-
tution of natural inhibitors in place of synthetic mL/100 gm cement) was screened in corrosive media
compounds may lead to the development of less toxic, (sat. Ca (OH)2 þ 1–5% NaCl). The results concluded
environmental benign, cheap and cost e®ective cor- that steel manifests high degree of passivation when
rosion inhibitors. Plant sources ful¯ll all these admixed at concentration of 0.1 and 0.2%.
requirements since their products namely alkaloids, Acosta26 had proven the corrosion inhibition po-
°avonoids, terpenes and polyphenolics are very rich tential of dehydrated Opuntia ¯cus indica (Nopal) for
in electron donating hetero group (S, N, O and con- steel corrosion in alkaline media. He used half-cell
jugated -electrons). Thus, plant sources can be uti- potential and linear polarization resistance method
lized to synthesize natural corrosion inhibitors while for corrosion analysis while microscopy analysis over
their recent development has been reviewed by many steel bar was also carried out at the end of the mea-
authors.19,21–23 Literature of natural corrosion inhi- surement. Schematic diagram of electrochemical cell
bitors for reinforced steel concrete are listed here. con¯guration was included in this manuscript where
Tannin — sugar fractions of vegetable extracts the results were narrated from the graphs of potential
was tested positively as natural inhibitors for rein- vs time, polarization resistance vs time, inhibition
forced steel in concrete.24 Tantawi and Selim25 have e±ciency vs chloride concentration and cumulative
studied magrabe banana's stem juice in concrete fractions vs number of pits. Half-cell potential results
admixtures to improve physiochemical and mechan- showed small di®erence between rebar with control
ical properties of reinforced steel concrete in satu- (saturated calcium hydroxide solution – SCH) and
rated Ca(OH)2 mixed with di®erent concentrations of Nopal (inhibitor) added SCH. The rebar half-cell
NaCl medium (1–5 %). This paper includes discussion potentials for Nopal-added solutions were a few mil-
on admixture preparation of banana juice, compo- liVolts more positive than those from the Nopal-free
nents of reinforcing steel concrete and measurement solution (control rebars).
parameters. Corrosion behavior of reinforced steel Linear polarization results supported that Nopal
electrode was reported by using galvanostatic anodic inhibits rebar corrosion when chloride contamination

1550040-3
P. B. Raja, S. Ghoreishiamiri & M. Ismail

jeopardized the corrosion resistance of the metal in an by retarding the di®usion process rather than charge
alkaline environment. Further, IE percentage for transfer or concrete resistance.
Nopal was found to be more than 70% in all studied Abdulrahman et al.,28–30 had extensively studied
concentrations. Nopal was also found to show more and reported the corrosion inhibition potential of
reliable performance at IE of 85% and remained con- Bambusa arundinacea (BA) extract for reinforcement
stant for chloride concentrations higher than 1.5%. steel corrosion in concrete. Fresh leaves of BA were
This manuscript concluded that addition of Nopal water washed, shade dried, grounded into powder
increases the polarization resistance values four times and used for whole studies. BA extract was studied to
than similar steel in alkaline medium (control rebar improve the strength of concrete contaminated by
 40 k cm2 with Nopal  150 k cm2). Further, mi- chloride and sulphate.28 Analytical grade Magnesium
croscopy analysis revealed that chemical reaction of sulphate and Magnesium chloride were used for this
Nopal with iron results in formation of denser oxide/ purpose while results were compared with CN and
hydroxide ¯lm over the reinforcing steel surface which ethanolamine inhibitors. E®ect on addition of MgCl2
by UNIVERSITI TEKNOLOGI MALAYSIA on 05/11/15. For personal use only.

apparently provides the metal protection. and MgSO4 over concrete strength had been mea-
Arghel extract was tested as corrosion inhibitor for sured and interpreted. Main conclusions of this study
reinforced steel concrete in 0.5 M NaCl by Abdel– include addition of inhibitor which has no harmful
Surf. Rev. Lett. Downloaded from www.worldscientific.com

Gaber et al.27 He evaluated corrosion IE through e®ect on concrete strength while it tremendously
electrochemical techniques namely DC method increases it; BA did not contain heavy metals which
(potentiodynamic polarization) and AC method eliminate the fear of possible formation of dioxin with
(electrochemical impedance (EIS)) as well as by visual chloride contamination water.
inspection (after 18 months of sample immersion). BA extract was investigated for its ability to repas-
Reinforced steel with known chemical composition sivate the chloride induced corrosion of steel.29 Linear
and Arghel's methanol extract of 250 ppm concen- polarization, EIS and ¯eld emission scanning electron
tration were employed in all experiments. Polariza- microscopy (FE SEM)–Energy dispersive X-ray spec-
tion results showed that Arghel extract shifted the troscopy (EDX) techniques were employed for this
corrosion potential to more negative value while purpose. Results showed that addition of BA extract
showing slight e®ect on the cathodic part of the po- reduces the corrosion rate which was found to follow
larization curves. This observation was well supported mixed mode of corrosion inhibition mechanism. SEM
by open circuit potential (OCP) measurement which images supported well the formation of passive layer over
showed OCP shift in less negative (anodic) direction. steel surface. Electrochemical assessment of ternary salts
Thus, Arghel extract was reported as anodic type in- (CN and ethanolamine) and BA extract for corrosion
hibitor for steel in simulated seawater solutions. protection of reinforced steel were studied and repor-
EIS results depicted an equivalent circuit consist- ted.29 Results included data/graphs of corrosion poten-
ing of Rs (Ohmic internal resistance of the cell), Qdl tial vs time and corrosion current vs time which support
(double layer constant phase element), Rct (charge well the corrosion inhibition e±cacy of BA extract.
transfer resistance) and a Warburg element (Wo ). Water permeability resistance and microstructure
EIS data showed regular increase in the charge of reinforced concrete when treated with BA as nat-
transfer resistance with time which was attributed to ural corrosion inhibitor was reported.30 For this,
the e®ect of precipitation of solid calcium hydroxide concrete mix was designed for a compressive strength
layer at the steel/concrete interface in addition to the of 30 MPa with W/C (water-to-cement ratio) 0.45
passivity of steel in alkaline cement that works as a which was chloride contaminated. BA inhibitor was
di®usion barrier. On the other hand, Warburg resis- added 2% (by weight of cement). The specimens were
tance value was decreased with time which was re- subjected to various tests, namely compressive
lated to the decrease of the concrete matrix resistance strength test, durability (permeability using initial
to the di®usion process of chloride ion and oxygen. surface absorption test (ISAT) and FESEM) for 360
Visual inspection images were also included in the days exposure. Results showed that addition of inhi-
manuscript which supported well the electrochemical bitors Ca(NO2)2 and C2H7NO increases the concrete
results. This manuscript concluded that Arghel ex- permeability while BA extract was found to increase
tract has high corrosion inhibition potential; it acts the strength of chloride contaminated specimen.

1550040-4
Natural Corrosion Inhibitors for Steel Reinforcement

Addition of BA extract with concrete admixtures for potential measurement was included in the man-
showed least change when compared with other uscript and the results were depicted as potential vs
commercial inhibitors (MgCl2, Ca(NO2)2 which was exposure time graphs separately for each concentra-
attributed to the reduced chloride ion di®usivity that tion (25, 50, 75 and 100%) of inhibitor studied. Po-
reduces internal transition zone percolation. FESEM– tential measurement indicated that addition of
EDX images of chloride induced changes in reinforced Vernonia amygdalina extract e®ectively reduced cor-
concrete and chloride induced changes in hydration rosion in all studied concentrations and showed
products of bulk concrete were also included and maximum corrosion protection at concentration level
discussed. This manuscript concluded that BA may 25%. Weight loss results were found along with the
be considered as a better substitute for nitrite and potential measurement results which show maximum
amine-based corrosion inhibiting admixtures for du- IE of 90% at 25% concentration while compressive
rable concrete structures due to its hydrophobic strength showed positive e®ect with inhibitors con-
e®ects, adsorption property, viability, versatility and centration. This manuscript concluded that addition
by UNIVERSITI TEKNOLOGI MALAYSIA on 05/11/15. For personal use only.

eco-friendliness. Further, BA was reported to have of Vernonia amygdalina extract altered potential, pH
e±cient pore blocking ability which can retard the and compressive strength; the inhibitor was found to
formation of di®erential aeration of cell that promote protect metal e®ectively at lower concentration level
Surf. Rev. Lett. Downloaded from www.worldscientific.com

corrosion on the steel surface. of 25%.


Okeniyi et al.,31 have tested Rhizophora mangle L Eyu et al.,33 have studied the corrosion inhibition
extract as corrosion inhibitor admixture for reinfor- property of Vernonia amygdalina extract for carbon
cing steel in 0.5 M H2SO4. Authors analyzed the steel in concrete exposed to 3.5 M NaCl medium.
electrochemical results through statistical distribu- They made corrosion analysis through weight loss
tion ¯tting models (Kolmogorov–Smirnov goodness- measurement, corrosion potential measurement,
of-¯t statistics) and percentage of inhibition e±ciencies half-cell measurement, concrete resistivity measure-
was also calculated. Results of statistical distribution ment and visual inspection. The results obtained
¯tting models were depicted by Normal probability were compared with commercial inhibitors namely
distribution model and Weibull distribution model; sodium nitrite and calcium nitrites as well. Phyto-
corrosion parameters namely corrosion potential, chemical composition of Vernonia amygdalina ex-
corrosion current and corrosion rate were plotted tract was reported to have alkaloids, saponins and
against di®erent concentrations of Rhizophora man- tannins. Corrosion results were discussed using the
gle L extract. IE results by experimental method and graph between weight loss, IE and corrosion rate.
theoretical prediction were plotted against di®erent Results obtained were clearly evident that Vernonia
concentrations of Rhizophora mangle L extract; amygdalina extract exhibited comparable corrosion
agreement and con°ict between experimental values protection with commercial inhibitors (Sodium ni-
and theoretical predicted values were analyzed as trate and CN). The IE for Vernonia amygdalina
well. This manuscript concluded that Weibull prob- extract was reported as 75% at concentration level
ability distribution described the distribution of cor- 6% (v/v).
rosion test data better than the Normal probability
distribution. Further, Rhizophora mangle L extract
with admixture concentration of 0.1667% was found
to show optimum e®ectiveness of 78 13:8% for ex- 3. Critical Analysis
perimental and 70:73  23:44% for theoretical pre- Table 1 summarizes the corrosion parameters/
dicted models. concrete properties reported for natural inhibitors
Vernonia amygdalina extract was investigated as application for reinforced steel corrosion in concrete.
corrosion inhibitor for mild steel rebar concrete in Most authors stimulate sea water environment (3.5%
3.5 M NaCl medium by Loto et al.32 The authors have NaCl) as corrosive media and measured compressive
tested corrosion inhibition of Vernonia amygdalina strength for mechanical properties of concrete.
by weight loss measurement, potential and pH mea- Electrochemical method namely polarization mea-
surements and concrete parameter (compressive surement which includes anodic polarization and
strength) was also reported. Schematic representation potentiodynamic polarization has been used by many

1550040-5
P. B. Raja, S. Ghoreishiamiri & M. Ismail

Table 1. Corrosion parameters/concrete properties of natural inhibitors for reinforced steel corrosion in concrete.

Concrete properties
Natural corrosion Corrosion (Physiochemical &
inhibitors Authors Corrosive media measurement Maximum IE Mechanical)

Tannin — sugar Wieckzorec NaCl — — —


fractions24 et al., 1995
Magrabe banana Tantawi et al., Ca(OH)2 þ NaCl Anodic polarization — Compressive strength, yield
stem25 1996 stress, ultimate stress,
percentage of elongation
Opuntia ¯cus Acosta, 2007 Chloride Half cell potential, 85% —
indica26 contaminated linear polarization,
alkaline media microscopy
analysis
Arghel extract27 Abdel–Gaber 0.5 M NaCl Potentiodynamic — —
by UNIVERSITI TEKNOLOGI MALAYSIA on 05/11/15. For personal use only.

et al., 2010 polarization, OCP,


EIS, Visual
Inspection
Surf. Rev. Lett. Downloaded from www.worldscientific.com

BA28–30 Abdulrahman Chloride & Linear polarization, — —


et al., 2011 Sulphate media EIS, SEM/EDX
Abdulrahman NaCl Linear polarization, — Compressive strength
et al., 2012 EIS
Asipita et al., Chloride media FESEM/EDX — Compressive strength,
2014 concrete strength, water
permeability
Rhizophora Okeniyi et al., 0.5 M H2 SO4 Statistical 78% —
mangle L31 2014 distribution ¯tting
models
Vernonia Loto et al., 3.5% NaCl Potential, weight loss 75% Compressive strength
amygdalina32 2014
Eyu et al., 2013 3.5% NaCl Weight loss, half-cell 96% Concrete resistivity
potential, visual
inspection

authors for corrosion evaluation. The above literature Commercialization of natural corrosion inhibitors
clearly showed the advantages of using natural cor- for reinforced steel has not made the breakthroughs
rosion inhibitors for reinforced steel in concrete. into mass use and the reasons may be possible risk of
Further, these natural inhibitors showed comparable microbiological corrosion, lower IE as compared with
results with commercial corrosion inhibitors while the synthetic inhibitors, life time of natural inhibitors is
IE values evidenced its e®ective corrosion protection. uncertain inside the concrete, need for huge volume of
Though only few reports were found as natural inhi- raw materials (plant sources) for manufacturing,
bitors for corrosion protection of metals in reinforced immense use of herbs and rare species may ruin down
concrete, the natural corrosion inhibitors for metals the plant kingdom.
have enormous reports.19,21–23 The reasons are that Nevertheless, all these drawbacks can be overcome
the corrosion analysis on metals in reinforced concrete by adopting suitable methodology. Few recommen-
needs relatively high volume of plant extract, longer dations are; agricultural wastes (coconut shell, palm
time duration for corrosion assessment, di±culty in oil fruit bunch, paddy husk, sugarcane waste etc.,)
understanding corrosion inhibition mechanism, so- can be developed as corrosion inhibitors, application
phisticated instruments and expertise, to measure of biocide materials to increase the stability of inhi-
physiochemical, mechanical parameters and durabil- bitors inside the concrete (biocides are substances
ity properties of concrete and to test corrosion inhi- added with building materials to prevent micro-
bitors blends with uncertain concrete composition. organisms which includes fungi, algae and bacteria;

1550040-6
Natural Corrosion Inhibitors for Steel Reinforcement

most popular biocides are Irgarol 1051, Sea Nine References


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