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journal homepage: www.elsevier.com/locate/he

The experimental study on cyclic variation in


a spark ignited engine fueled with biogas and
hydrogen blends

Zhang Xin, Xu Jian*, Zheng Shizhuo, Hou Xiaosen, Liu Jianhua


Department of Power Mechanical Engineering, Beijing Jiaotong University, Beijing 100044, PR China

article info abstract

Article history: An experimental research on combustion instability of a spark ignited single cylinder
Received 9 November 2012 engine operating on biogas with different distribution ratio of hydrogen (15%, 20%, 25%,
Received in revised form 30%, 35% in volume) is studied. The results show that the increase of the hydrogen fraction
3 January 2013 in the fuel blends leads to the decrease of the cyclic variation coefficient of indicated mean
Accepted 13 January 2013 effective pressure in a certain fraction range (15% w 35%). The combustion heat release
Available online 14 February 2013 rate accelerates. The flame development angle shortens because the chemical reaction
takes the dominant effects. Increasing the ignition advance angle can decrease the cyclic
Keywords: variation. The engine work stability is largely improved with the higher hydrogen fraction
Biogas in the fuel blends.
Hydrogen Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
Engine reserved.
Combustion characteristic
Cyclic variation

1. Introduction challenge of using the lower heat value gas as the engine’s fuel
is that lower heat release rate and the instable combustion
With the increasingly prominence of energy and environment could lead to a much lower engine efficiency and a bigger cyclic
problems, it is important to explore new fuels instead of the variation. Cyclic variations in the combustion process are
petroleum-based fuel and develop efficient low-pollution in- important since the optimum spark timing is set for the average
ternal combustion engine. In recent years, the natural gas has cycle, faster cycles have effectively over advanced spark timing
been known as the high-quality gaseous fuel. In addition, some and slower cycles have retarded timing, so losses in power and
gaseous fuels with lower heat value (such as coal-bed methane, efficiency result. In addition, the extremes of the cyclic varia-
biogas, etc.) are becoming the research focus around the world tions can limit engine operation. The fastest burning cycles are
[1,2]. The coal-bed methane is mainly composed by 40% w 80% most likely to knock, which limit its compression ratio. The
methane and 20% w 60% nitrogen and the biogas is mainly slowest burning cycles are most likely to burn incompletely,
composed by 40% w 60% methane and 40% w 60% carbon di- which limit the amount of exhaust gas recycle. Due to cyclic
oxide [3]. In these fuels, the proportion of the methane (CH4) variations, the spark timing and average equivalent ratio must
content is relatively lower and that of non-hydrocarbon gases always be compromises, which are not necessarily the opti-
(mostly CO2, N2, etc.) are higher in general. Therefore, the heat mum for the average cylinder combustion process [4]. To un-
values of those fuels are lower compared with nature gas. The derstand the phenomenon in lower heat value gas engine is

* Corresponding author. Tel.: þ86 51684521.


E-mail address: faithhidy@hotmail.com (X. Jian).
0360-3199/$ e see front matter Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijhydene.2013.01.097
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 1 1 1 6 4 e1 1 1 6 8 11165

also important. One attractive feature of biogas is that it can be


produced close to the consumption points and hence is ideal for 2. Experimental apparatus and procedures
decentralized power generation in remote rural areas. SI en-
gines with a high compression ratio is more suitable for biogas The test was carried out at an electronic controlled single-
combustion because it has an extremely low energy density on cylinder engine research facility in Beijing Jiaotong Univer-
the volume basis, low flame velocity and not so wide flamma- sity. The core of the facility is a ZS1100M series single-
bility limits on account of its high CO2 content [5]. In practice, cylinder, four-stroke, port fuel injection diesel engine, modi-
with the increase of the volume fraction of CO2 in biogas, the fied to be a CNG engine in order to provide power for the
combustion duration increases and the combustion is retarded generator set by Shanghai Marine Diesel Engine Research
seriously. Furthermore, the temperature of the exhaust gas is Institute. The specific details of modified single-cylinder en-
higher and the engine’s performance is apparently decreased gine are given in Table 1.
[6]. Therefore, it is important to improve the combustion sta- The testing engine was equipped with the electronic con-
bility of the lower heat value gas like the biogas for the clean trol system developed by the engine lab of Beijing Jiaotong
fuel engine development. University. Electronic throttle was used in order to change the
Relative research showed that adding a small amount of engine torque from quality regulation to quantity regulation.
other fuels which have wider flammability range, higher Intake port injection was controlled by ECU which could be
flame velocity and heating value, such as hydrogen and Liq- beneficial to obtain the accurate air-fuel ratio. The engine was
uefied Petroleum Gas, can improve the performance with coupled to DS2-10 rotational speed meter and CW25 eddy-
nature gas and biogas engines [7,8]. Jeong et al. [9] defined an current dynamometer for engine speed and load measure-
efficiency per NOx emissions ratio (EPN) to consider the ment. During the experiment process, the cylinder pressure
relationship between the generating efficiency and NOx was measured by an in-cylinder piezoelectric sensor which
emissions for a biogas-hydrogen fueled engine. These results made by Kistler Company. The signal of cylinder pressure was
demonstrated that the addition of hydrogen to biogas ena- taken by a developed acquisition system. The pressure sam-
bled the effective generation of electricity using a gas engine pling interval was set each 0.25 deg CA. There were 720  4
generator through lean-burn combustion. Park et al. [10] sampling points for every engine work cycle. The data of 200
investigated for a turbocharged, heavy-duty natural gas- work cycles were acquired continually and calculated in order
hydrogen fueled engine. They found that the thermal effi- to gain mean value of each sampling points. Since the exis-
ciency improvement at high compression ratios is reduced tence of engine cyclic variation, averaging the great amount of
under relatively rich mixture conditions because spark tim- cycles is needed for the correct statistical evaluation. The
ing is retarded to avoid knocking. The excess air ratio cor- number of cycles which must be averaged to obtain the
responding to maximum thermal efficiency decreases to 1.6 desired accuracy depends on the extent of the combustion
for an HCNG engine due to the decrease in exhaust gas en- variability. For example, 40 to 100 cycles may define IMEP to
ergy for intake-air charging. Karim et al. [11] showed that the within a few percent when combustion is highly repeatable.
addition of some hydrogen to methane in a spark-ignition Several hundred cycles of data may be required when cyclic
engine enhanced the Performance, particularly when oper- combustion variations are large [13]. According to Yao’s
ating with relatively low equivalence ratio mixtures. The experimental research [14], for engine fueled with nature gas,
optimum concentration of hydrogen in the fuel mixture for 200 cycles is large enough to evaluate the cyclic variation
producing a power gain and avoiding knock appeared to be when the correlation coefficient of IMEP is not large.
about 20e25% by volume, over the range of conditions con- As shown in Fig. 1, the biogas and the hydrogen are injec-
sidered. Wang et al. [12] studied the direct injection com- ted into the manifold through the two electromagnetic valves.
bustion cyclic variation of the nature gas and hydrogen The injection amount is controlled by a developed electric
blends in a constant volume vessel and found that the cyclic control unit. An electronic throttle is installed at the intake
variation appears at the beginning stage of the flame devel- manifold to accurately adjust the power output of the engine.
opment. With the increase of the volume fraction of hydro- The test is carried out at 1500 rpm. The spark advance is 18 CA
gen in the blends, the flame kernel is closed to the ignition
site gradually and the flame shape is less disorder. Porpat-
ham et al. [5] found that the biogas with hydrogen enrich-
ment can raise the thermal efficiency and the power of the Table 1 e Engine specification.
engine and also diminish the cyclic variation under the lean Item Value
burn condition. Though the use of hydrogen along with bio-
Engine series ZS1100M-CNG
gas may not be viable in a rural situation, it can be an option
Engine type Single cylinder 4-stroke
in the case of large stationary engines and in cases where
Bore  Stroke (mm) 100  115
hydrogen is available as a byproduct in a process and can be Displacement (L) 0.93
used in small quantities. Compression ratio 10.2
In this paper, the biogas is simulated by CNG/CO2 blend Combustion chamber Bowl
and the volume fraction of CO2 is 50%. The objective of this Rated power/speed (kW/r/min) 10.3 kW/2000 r/min
study is to investigate the performance and combustion sta- Intake valve open ( BTDC) 5 ( CA)
Intake valve close ( ABDC) 56 ( CA)
bility of the engine operating on the biogas with hydrogen
Exhaust valve open ( BBDC) 47 ( CA)
enrichment in volume. The distribution ratio of hydrogen in Exhaust valve close ( ATDC) 4 ( CA)
the fuel blends is relatively 15% w 40% in volume.
11166 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 1 1 1 6 4 e1 1 1 6 8

(a)

Fig. 1 e Layout for biogas and hydrogen double injection


fuel supply system.

BTDC. The throttle opening is 30%. The total injection pulse


width is 25 ms for each blend. Meanwhile, the contrast test of
(b)
the engine fueled biogas only is conducted. The contrast test is
carried out at 1500 rpm, 100% for the throttle opening, and
25 ms for the total injection pulse width. The volume fraction
of CO2 is 10%, 20%, 30% and 40% in the biogas, respectively. For
the fuel blends with nonflammable components, the air to
fuel ratio is defined as the mass of the required air to be
divided by the mass of the combustible components in the
fuel blends. In this paper, the combustible components in the
blends are CH4 and H2. The brake thermal efficiency of the fuel
blends increases with the increase of the H2 volume fraction
when in the range of 15% w 35%. The equivalence ratio of each
blend is kept as 0.5.

3. Results and discussion Fig. 2 e Cylinder pressure curves and accumulated heat
release curves of different biogas/H2 blends, (a) cylinder
3.1. Analysis to combustion parameters pressure curves, (b) accumulated heat release curves.

Fig. 2 show the cylinder pressure and the accumulated heat


flame propagation [15]. It is shown that with the increase of H2
release curves of the different biogas/H2 blends fueled engine.
volume fraction in the fuel blends, there is no obvious trend
As shown is Fig. 2(a), when the H2 addition is in the range of
for the rapid burning angle. But the flame development angle
15% w 35%, the maximum pressure increases with the
decreases evidently. The increase of H2 leads to a more stable
increase of the amount of H2 in the fuel blends. Especially
when the H2 volume fraction is 20%, the maximum pressure
increases by 25% and the corresponding crank angle retards
by 11 CA as compared with that of 15% H2 volume fraction. It
is suggested in paper [9] that with the increase of CO2 volume
fraction in the biogas, the corresponding crank angle of each
blend to achieve the same accumulated heat release retards at
the same time. However, it is found in Fig. 2(b) that with the
increase of H2 volume fraction in the biogas-hydrogen blends,
the corresponding crank angle advances. It indicates that the
blends with larger H2 volume fraction have a faster heat
release. The combustion process is more concentrated to the
top dead center. The thermal efficiency is higher.
Fig. 3 illustrates that the flame development angle and the
rapid burning angle of the biogas/H2 blends. The flame
development angle is defined as the period which is from the
spark ignition to the 10% chemical energy of the fuel is
released. The rapid burning angle is defined as the period Fig. 3 e Flame development angle and rapid burning angle
which is from the 10% burned mass fraction to the end of the versus volume fraction of H2.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 1 1 1 6 4 e1 1 1 6 8 11167

combustion at the early stage. It improves the flame kernel


(a)
formation and propagation process. Once the stable flame
kernel appears, the effect of the H2 addition in biogas on the
combustion process is not such great.

3.2. Statistical analysis to the characteristic parameters


of cyclic variations

Fig. 4 show the cyclic variation curves of the mean indicated


pressure (IMEP) of the different biogas/H2 blends fueled en-
gine. It is clear that when the H2 volume fraction is 25% or 35%
in the fuel blends, the cyclic variation of IMEP is slighter than
that of the H2 volume fraction is 15%.
Fig. 5 illustrate the correlation coefficient of Pmax/IMEP
and the coefficient of IMEP cyclic variation versus different
fuel blends. It is suggested that the larger the correlation (b)
coefficient is, the stronger the linear correlation between the
two characteristic parameters is. As shown is Fig. 5(a), the
linear correlation between Pmax and IMEP decreases with
the increase of the volume fractions of CO2 in general.
However, the linear correlation rises slowly when the CO2
volume fraction is lower than 20%, since the combustion of
the fuel blend with 10% CO2 is more stable, hence the heat
release rate is faster. Nevertheless, with the increase of CO2
volume fraction, the stability of combustion reduces and the
variation range of maximum cylinder pressure gradually in-
creases with the same mean indicated pressure. When the
volume fraction of CO2 enhances further, a mass of abnormal
combustion phenomenon would appear, which makes the
variation of mean indicated pressure become larger. In
addition, it is shown that the linear characteristic weakens Fig. 5 e Correlation coefficient of Pmax/IMEP and
gradually as stated in [16]. The cyclic variation coefficient of coefficient of IMEP cyclic variation versus different fuel
IMEP is an important index which reflects the combustion blends, (a) biogas blends, (b) biogas/H2 blends.
stability and dynamical performance of practical engine cy-
cles. It is regarded that if the value is lower than 10%, the
effects on driving car may be tiny [15]. It is shown in Fig. 5(a)
that with the increase of CO2 volume fraction in biogas, the misfiring and the flameout phenomenon start to happen in
variation coefficient of indicated mean effective pressure more and more engine cycles which can lead to a very seri-
increases. When the volume fraction of CO2 in fuel blend ous cyclic variation [17].
increases up to 40%, the variation coefficient of mean indi- Just contrary to what is shown in Fig. 5(a) and (b) illustrate
cated pressure is larger than 10%. It is because that the that the linear correlation increases with the increase of the
H2 volume fractions. The reason is the increase of H2 volume
fraction lead to the heat release rate faster, the value of the
maximum cylinder pressure and the mean indicated pressure
are relatively more concentrated. It is also found in Fig. 5(b)
that with the increase of H2 volume fraction in the fuel blends,
especially when it is larger than 20%, the cyclic variation co-
efficient of IMEP decreases dramatically to a lower level. This
is because that early stage of flame kernel formation and its
development advance. The flame development duration is
shorter and the burning rate is faster.
Fig. 6 shows that the coefficient of cyclic variation curve of
the IMEP of different ignition advance angles for each biogas/
H2 blend. It is illustrated that, for H2 volume fraction between
20% and 35%, with the increase of ignition advance angles, the
cyclic variation coefficient of the IMEP decreases. For each fuel
blend, when the ignition advance angles are larger than 18 ,
the cyclic variation coefficient of the IMEP can keep at a rela-
tively low level. It is also obvious that the improvement of
Fig. 4 e Variations in IMEP of engine fuelled with blends. increasing the ignition advance angle in order to decrease the
11168 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 1 1 1 6 4 e1 1 1 6 8

Acknowledgment

The authors would like to express their gratitude for the


financial support received from the National Science Fund of
China (50976012), Beijing Nature Science Foundation
(3112020), the Fundamental Research Funds for the Central
Universities (2013YJS079) and the Doctoral Innovation Funds
for Beijing Jiaotong Universities (2012YJS099).

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