Abstract
In this study, the Gurson–Tvergaard–Needleman (GTN) model is used to investigate ductile tearing. The sensitivity of the model
parameters has been examined from literature data. Three types of parameters have been reported: the ‘‘constitutive parameters’’ q1, q2
and q3, the ‘‘initial material and nucleation parameters’’ and the ‘‘critical and final failure parameters’’. Each parameter in this model has
been analysed in terms of various results in the literature.
Both experimental and numerical results have been obtained for notched round and CT specimens to characterize ductile failure in a
NiCr steel (12NC6) with a small initial void volume fraction f0 (f0 ¼ 0.001%). Ductile crack growth, defined by the J–Da curve, has been
correctly simulated using the numerical calculations by adjusting the different parameters of the GTN model in the calibration
procedure.
r 2007 Elsevier Ltd. All rights reserved.
0308-0161/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijpvp.2007.09.003
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220 N. Benseddiq, A. Imad / International Journal of Pressure Vessels and Piping 85 (2008) 219–227
where q1 q2 and q3 are the constitutive parameters with For strain-controlled void nucleation B ¼ 0. But in the
q3 ¼ (q1)2; sm is the mean normal stress defined by case of macroscopic ductility, the hydrostatic stress
sm ¼ skk/3, skk is the trace of the stress tensor; seq is the dependence of void nucleation leads to a strong non-
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi von Mises equivalent stress defined by seq ¼
conventional normality in the plastic flow rule, which promotes early
ð3=2Þsij sij (sij is the stress deviator); sy is the yield stress; flow localization. It is worth noting that a stress-controlled
f*(f) is a function of the void volume fraction f and nucleation criterion was found to be important in captur-
represents the modified damage parameter. This function is ing the effect of stress state on damage initiation. In this
defined by case A ¼ 0 and
8 " #
>
<
f for f pf c ; fN 1 seq þ csm sN 2
B¼ pffiffiffiffiffiffi exp ,
f ðf Þ ¼ f c þ dðf f c Þ for f c pf pf F ; (2) S N 2p 2 SN
>
:f
u f Xf F : c is a constant parameter and can take values between 0.3
and 0.4.
The expression d ¼ ðf u f c Þ=ðf F f c Þ is considered as The micro-void volume fraction rate due to growth is
an accelerating factor, which is introduced in order to given by
describe the final stage of ductile failure, where fc is the
critical void volume fraction corresponding to void df growth ¼ ð1 f Þ dpkk , (6)
coalescence which at first occurs. This is considered as a where ekkp is the plastic hydrostatic strain.
material intrinsic parameter, f u is the ultimate value of the
damage parameter which can be written as a function of q1 2. Scope of study
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
and q3 by f u ¼ ðq1 þ ðq1 Þ2 q3 Þ=q3 . If q3 ¼ (q1)2 the
ultimate void volume fraction f u equals (1/q1). fF is the In the current paper, the GTN model is used to analyse
final void volume fraction. According to Eq. (2), f ¼ fF ductile tearing. The sensitivity of the model parameters is
corresponds to the failure stage, f ¼ f u . analysed from literature data. Three types of parameters
In general, the evolution equation for f consists of two have been reported: ‘‘the constitutive parameters’’ q1, q2
terms describing the nucleation and growth of voids: and q3, ‘‘the initial material and nucleation parameters’’
and ‘‘the critical and final failure parameters’’.
df ¼ df nucleation þ df growth with f ðt0 Þ ¼ f 0 , (3) Both experimental and numerical results have been
obtained using notched round and CT specimens to
where f0 is the initial void volume fraction. characterize rupture behaviour in a NiCr steel (12NC6)
Nucleation is considered to depend exclusively on the with a small initial void volume fraction f0 (f0 ¼ 0.001%).
effective strain of the matrix material: The parameters in this model are determined by a
df nucleation ¼ Adpeq þ Bðdseq þ cdsm Þ. (4) calibration procedure using three types of mechanical tests:
classical tensile (true stress versus true strain), tensile with
The parameter ‘‘A’’ is chosen so that void nucleation an axisymmetric notched (AN) specimen AE (load versus
follows a normal distribution around a critical plastic diameter reduction) and ductile tearing tests (J-parameter
strain ep, which is estimated using the following expression: versus crack growth Da). The results obtained by the GTN
" # model are discussed in the context of the extensive
fN 1 p N 2 literature on model parameters.
A¼ pffiffiffiffiffiffi exp , (5)
SN 2p 2 SN
3. Analysis of GTN model parameters
where fN is the volume fraction of void nucleating particles,
eN is the mean void nucleation strain and SN is the Generally, the GTN model is used to predict the damage
corresponding standard deviation. of ductile materials [4–43]. To apply this model nine
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N. Benseddiq, A. Imad / International Journal of Pressure Vessels and Piping 85 (2008) 219–227 221
Table 1
GTN model parameter values from the literature
[6] 1.5 0.002 0.004 – 23 – – – 0.2 0.5 C–Mn steel (at 300 1C) – – SENT25 CT22.5
[12] 1.47 0.00016 0.0005 – 2.8 – – – 0.8 A508 C13 A 471 593 AE2
1.47 0.0001 0.0003 – 4.3 – – – – A508 C13 B 470 608 AE2
[13] 1.5 0.0015 0.035 0.15 5.49 0.00085 0.3 0.1 0.1 E690 779 840 AE2 SENB (B ¼ 25)
[14] 1.5 0.001 0.02 1.141 67 0.04 0.3 0.1 0.1 20MnMoNi5 5
1.43 0.114 0.13 0.272 4 – – – – 366 – AE4
1.1 0.114 0.2 0.35 4.73 – – – – – –
[17] 1.1 0.114 0.3 0.44 4.35 – – – – GGG40 – –
1.2 0.114 0.19 0.235 14.3 – – – – – –
1.2 0.114 0.175 0.235 10.97 – – – – – –
[29] 1.25 0.00033 0.026 0.15 5.17 0.006 0.3 0.1 0.033 370 –
[31] 1.15 0.002 0.033 0.15 – 0.004 0.3 0.1 – 22NiMoCr37 – – –
[32] 1.5 0.077 0.12 0.2 6.8 – – – 0.2 GGG40 230 433 CT25 AE4
[33] 1.5 0.0023 0.004 3 – – – 0.5 CMn steel (300 1C) 190 500 AE2, 4 and 10
[34] – 0.001 0.003 – – 0.01 – 0.01 – AlMgSi alloy 260 – –
[35] 1.5 – 0.15 0.25 5.17 0.04 0.3 0.1 – – – – –
[36] 1.5 0.0 0.04 0.195 – 0.008 0.3 0.1 – – 366 – –
[37] 1.5 0.08 0.15 0.28 4 0 0 0 Composite
1.5 0 0.02 0.34 2 0.04 0.5 0.2 – Al-Al3Ti 54.7 80 .
1.5 0 0.2 0.32 4 0.4 0.05 0.02
1.5 0 0.15 0.28 4 0.08 0.025 0.025
[38] 1.5 0.00057 0.03 1.3 0.004 0.3 0.1 612 707 AE0.25 and 4 CT
[39] 1.5 0.0025 0.021 3.4 0.02 0.3 0.1 0.2 E460 steel
[40] 1.25 0.005 – 0.2 – 0.001 0.04 0.01 0.2 A533B – – –
[41] 1.5 0 0.06 0.212 4 0.002 0.3 0.1 0.1 Steel 440 600
1.5 0 0.04 0.197 4 0.002 0.3 0.1 0.1 620 750 SENB
1.5 0 0.03 0.189 4 0.002 0.3 0.1 0.1 320 580
[42] 1.25 0.00033 0.026 0.15 6.24 0.006 0.3 0.1 0.033 CMn steel 360 – –
[43] 1.47 0.002 0.028 – – – – – – Cu 312 325 AE1 2 4 8
parameters are necessary. They can be classified into two and q2 ¼ 1. These values have been used in several
principal families: investigations (see Table 1).
In a recent study, Perrin et al. [16] have determined a
the ‘‘constitutive parameters’’: q1, q2 and q3 correlation between the parameter q and porosity f: q ¼
the ‘‘material parameters’’, which are classified in two q(f). The authors show that when the porosity tends to
parts. Firstly, ‘‘the initial material and nucleation zero, the q value tends to 1.47. This value is similar to that
parameters’’, which are determined as the initial void suggested by Tvergaard (q ¼ 1.5) [15]. In the modelling of
volume fraction f0 and the void nucleation parameters nodular cast iron, Steglich et al. [17] have proposed a yield
fn, en and Sn. Secondly, ‘‘the critical and final failure condition determined from a cell model that results in using
parameters’’, the critical void volume fraction fc a quadratic equation to estimate the parameter q1. The
and fF. calculations of this parameter for various stress triaxiality
ratios T give an average value of q1 equal to 1.5. The
A combination of numerical results and experimental authors have noted that the parameter q1 does not depend
data is necessary in order to determine some of the on the stress triaxiality ratio T but little physical
parameters. It is important to note that most of the significance is given to this value.
parameters are not easy to define. Globally, there is no Gao et al. [18] have performed several calculations
unique method to determine these parameters. For this considering a wide range of material flow properties
reason, a global analysis of the large data available in the (hardening N, sy/E) and stress triaxiality ratios (2–3.3)
literature has been performed, in order to examine the with sy/E ¼ 0.001–0.004.
validity of the choices of these parameters, and suggest a For a specific set of flow properties, the authors have
global method to determine them (see Table 1). obtained various q1 and q2 parameters. It is interesting to
note that the parameter q ¼ q1 q2 is approximately
3.1. Constitutive parameters: q1, q2, q3 always constant and equal to about 1.5 for all cases
studied (Table 2). Faleskog [19] indicates that the two
In order to describe material ductile fracture, Tvergaard parameters depend on the material hardening exponent.
[15] has suggested fixing the q1 and q2 values at q1 ¼ 1.5 The q parameters depend strongly on strain hardening and
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Table 2
Optimal values for micro-mechanics parameters (q1, q2) [19]
q1 q2 q1 q2 q1 q2 q1 q2 q1 q2 q1 q2
The steel was austenitized at 880 1C for 1 h, and then and Young’s modulus of 194 GPa. The uniaxial plastic flow
quenched in an oven. The final steel micro-structure is behaviour was assumed to follow a Ramberg–Osgood
illustrated in Fig. 2. This shows the ferritic–pearlitic bands. stress–strain law:
The initial void volume fraction f0 is small (f0 ¼ 0.001%). 8
> ¼ e þ p
This micro-structural parameter is necessary to use the <
GTN model. s ¼ Ee if spsy ; (7)
>
: s ¼ sy þ kn if s4sy ;
p
4.1.1. Mechanical properties
Three tensile tests were carried out at ambient tempera- with the hardening exponent N ¼ 0.45 and ductility
ture on cylindrical specimens with a diameter d ¼ 11 mm. coefficient k ¼ 544 MPa.
The mechanical properties of this material are as follows: To experimentally determine the crack initiation point,
0.2% proof stress of 340 MPa, ultimate stress of 489 MPa other tensile tests have been carried out using three sets of
standard axisymmetrically notched bar specimens: AE2,
AE4 and AE10. This specimen is often used in order to
vary the stress triaxiality ratio T with the notch radius
according to Brigdman’s formula [26]:
sm 1 r
T¼ ¼ þ ln 1 þ , (8)
seq 3 2r
where r is notch radius and r is the minimum radius of the
notched round specimen. As shown in Fig. 3, the specimens
used in this study have a notch radius r ¼ 2, 4 and 10 mm,
and minimum radius r ¼ 3 mm. This leads to three values
of stress traixiality ratio T ¼ 0.89, 0.65 and 0.47.
During this kind of test, it is difficult to correctly
measure the diameter reduction. In our study, the variation
of diameter has been measured using an image technique,
which has the advantage of not requiring contact. An
example of an image is shown in Fig. 4. This technique can
follow the evolution of the diameter reduction exactly at
Fig. 2. Micro-structure of the steel used in this study. the notch bottom and at the minimum diameter. In
Fig. 3. Notched round specimens: (a) NR2, (b) NR4 and (c) NR10.
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5. Numerical investigation
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