Presentasi GAB PDF
Presentasi GAB PDF
KONSTRUKSI SPACE
FRAME
PERHITUNGAN ENGINEERING
SKYLIGTH GEDUNG KESEHATAN
UNIVERSITAS DIPONOGORO
SEMARANG JAWAH TENGAH
OLEH
PT BINAMATA AKRINDO
Pengalaman : 25 tahun di bidang Space Frame
Integrasi : Design
Engineering
Production Engineering
Production
Installation
Staf Tetap : 122 orang ( S1 – 26 orang )
Jumlah Proyek : > 850 buah
Total Coverage : > 750.000 m2
Lokasi : Indonesia, Singapore, Malaysia, Brunei,
Filipina, Thailand, Taiwan, Hongkong
Luar Negeri : Shah Alam (35.000 m2)
Dalam Negeri : Indah Kiat (23.000 m2)
Pasar Grosir Jakarta ( 43.200m2)
SCOPE PEKERJAAN
0.5
Spectrum Value
0.5
T
C.I
V= Wt
R
Dimana :
C = Koefisien gempa dasar (digunakan C sebesar 0.5)
I = Faktor keutamaan (digunakan I sebesar 1)
R = Faktor reduksi gempa (Sistem Rangka Penahan Momen Biasa)
digunakan R sebesar 4.5
V = Gaya geser horizontal total akibat gempa
Wt = Beban Mati + 50% Beban Hidup
B. KOMBINASI PEMBEBANAN
1. 1.4 LC1
2. 1.0 LC1 + 1.0 LC2
3. 1.2 LC1 + 0.5 LC2 + 1.3 LC3
4. 0.9 LC1 + 1.3 LC3
5. 1.2 LC1 +1.0 LC4
6. 1.2 LC1 + 1.0 LC5
7. 1.2 LC1 + 1.0 LC6
8. 1.2 LC1 + 1.0 LC7
9. 1.2 LC1 + 1.0 LC8
10. 1.2 LC1 + 1.0 LC9
11. 1.2 LC1 + 1.0 LC10
12. 1.2 LC1 + 1.0 LC11
13. 1.0 LC2
Spesifikasi atau istilah kualitas baja di bawah ini disesuaikan dengan istilah kualitas
yang diberikan oleh produsen bahan baja.
Didisain mampu menahan gaya tarik dan gaya tekan, serta momen akibat berat
sendiri.
Kualitas baja = JIS G3101 SS 400
Tegangan Leleh = 2500 kg/cm2
2. Endcones/Conus/Ujung Pipa.
3. Bolt/Baut.
4. Hexnuts/Pengunci Baut.
5. Balljoint/Node/Bola Baja.
SAP2000 v9.0.3 - File:08074 - Joint Loads (Angin Hisap) (As Defined) - Ton, cm, C Units
SAP2000 9/3/09 12:00:17
SAP2000 v9.0.3 - File:08074 - Joint Loads (Hidup) (As Defined) - Ton, cm, C Units
SAP2000 9/3/09 12:02:57
SAP2000 v9.0.3 - File:08074 - Joint Loads (Gempa 1) (As Defined) - Ton, cm, C Units
SAP2000 9/3/09 11:59:29
SAP2000 v9.0.3 - File:08074 - Joint Loads (DEAD) (As Defined) - Ton, cm, C Units
SAP2000 9/3/09 11:58:31
SAP2000 v9.0.3 - File:08074 - Steel P-M Interaction Ratios (AISC-LRFD93) - Ton, cm, C Units
SAP2000 9/3/09 11:57:44
SAP2000 v9.0.3 - File:08074 - Steel P-M Interaction Ratios (AISC-LRFD93) - Ton, cm, C Units
SAP2000 9/3/09 11:56:22
SAP2000 v9.0.3 - File:08074 - Steel P-M Interaction Ratios (AISC-LRFD93) - Ton, cm, C Units
OUTPUT PERHITUNGAN KOMPUTER
A. LENDUTAN
Lendutan Max = 0.9 cm
Lendutan Izin = 10 cm ( = L / 240 = 2400 / 240)
Lihat SNI 03-1729-2002 Tabel 6-4-1
Max./ Min. M(X)
F(X) F(Y) F(Z) M(X) M(Y) M(Z)
(ton) (ton) (ton) (ton.cm) (ton.cm) (ton.cm)
2.336 ‐1.241 ‐3.140 9.308 17.501 0.000
0.540 1.868 ‐3.046 ‐14.369 4.161 0.000
Max./ Min. M(Y)
F(X) F(Y) F(Z) M(X) M(Y) M(Z)
(ton) (ton) (ton) (ton.cm) (ton.cm) (ton.cm)
2.336 ‐1.241 ‐3.140 9.308 17.501 0.000
0.028 0.016 0.170 ‐0.120 0.210 0.000
Max./ Min. M(Z)
F(X) F(Y) F(Z) M(X) M(Y) M(Z)
(ton) (ton) (ton) (ton.cm) (ton.cm) (ton.cm)
0.211 0.512 1.202 ‐3.843 1.567 0.000
2.336 ‐1.241 ‐3.140 9.308 17.501 0.000
CATATAN :
Nomor Panjang Gaya Tekan Gaya Tarik Luas Perlu Total Ratio Demand / Capacity
Batang Perlu Baut Perlu
Batang (cm) (ton) (ton) (cm2) Batang Ratio Limit
1 200.58 0.000 0.386 D5 3.74 M12 0.04 0.95
2 234.02 0.000 1.994 D5 3.74 M12 0.26 0.95
3 267.45 0.000 0.857 D5 3.74 M12 0.09 0.95
4 267.45 0.000 0.752 D5 3.74 M12 0.08 0.95
5 267.45 0.000 1.956 D5 3.74 M12 0.26 0.95
6 267.45 -0.651 0.000 D5 3.74 M12 0.47 0.95
7 267.45 -1.740 0.000 E5 4.3 M12 0.81 0.95
8 267.45 -1.168 0.000 D5 3.74 M12 0.84 0.95
9 267.45 -0.134 0.000 D5 3.74 M12 0.08 0.95
10 267.45 0.000 1.460 D5 3.74 M12 0.12 0.95
11 234.02 -0.070 0.000 D5 3.74 M12 0.04 0.95
12 233.97 0.000 0.386 D5 3.74 M12 0.05 0.95
13 233.97 0.000 0.392 D5 3.74 M12 0.05 0.95
14 233.97 0.000 0.393 D5 3.74 M12 0.05 0.95
15 233.97 0.000 0.393 D5 3.74 M12 0.05 0.95
16 233.97 0.000 0.393 D5 3.74 M12 0.05 0.95
17 233.97 0.000 0.395 D5 3.74 M12 0.05 0.95
18 233.97 0.000 0.394 D5 3.74 M12 0.05 0.95
19 233.97 0.000 0.394 D5 3.74 M12 0.05 0.95
20 233.97 0.000 0.393 D5 3.74 M12 0.05 0.95
21 233.97 0.000 0.394 D5 3.74 M12 0.05 0.95
22 233.97 0.000 0.396 D5 3.74 M12 0.05 0.95
23 329.98 0.000 0.640 D5 3.74 M12 0.09 0.95
24 234.02 -0.070 0.000 D5 3.74 M12 0.04 0.95
25 200.58 0.000 0.393 D5 3.74 M12 0.04 0.95
26 234.02 0.000 2.117 D5 3.74 M12 0.27 0.95
27 267.45 0.000 0.588 D5 3.74 M12 0.07 0.95
28 267.45 0.000 0.386 D5 3.74 M12 0.06 0.95
29 267.45 0.000 2.144 D5 3.74 M12 0.29 0.95
30 267.45 -0.501 0.000 D5 3.74 M12 0.37 0.95
31 267.45 -1.104 0.000 D5 3.74 M12 0.79 0.95
32 267.45 -1.012 0.000 D5 3.74 M12 0.72 0.95
33 267.45 -0.355 0.000 D5 3.74 M12 0.27 0.95
34 267.45 0.000 1.073 D5 3.74 M12 0.10 0.95
35 233.97 0.000 0.396 D5 3.74 M12 0.05 0.95
36 267.39 -0.066 0.000 D5 3.74 M12 0.05 0.95
37 267.39 -1.070 0.000 D5 3.74 M12 0.77 0.95
38 267.39 -0.642 0.000 D5 3.74 M12 0.47 0.95
39 267.39 -0.200 0.000 D5 3.74 M12 0.09 0.95
40 267.39 -0.581 0.000 D5 3.74 M12 0.41 0.95
41 267.39 -0.898 0.000 D5 3.74 M12 0.63 0.95
42 267.39 -0.124 0.000 D5 3.74 M12 0.07 0.95
43 267.39 0.000 0.486 D5 3.74 M12 0.06 0.95
44 267.39 0.000 0.245 D5 3.74 M12 0.05 0.95
45 267.39 -0.130 0.000 D5 3.74 M12 0.07 0.95
46 377.12 0.000 0.959 D5 3.74 M12 0.13 0.95
47 267.45 0.000 1.097 D5 3.74 M12 0.10 0.95
48 267.45 0.000 1.439 D5 3.74 M12 0.12 0.95
49 200.58 0.000 0.393 D5 3.74 M12 0.04 0.95
50 234.02 0.000 1.125 D5 3.74 M12 0.09 0.95
51 267.45 0.000 0.562 D5 3.74 M12 0.07 0.95
52 267.45 0.000 0.190 D5 3.74 M12 0.05 0.95
53 267.45 -0.472 0.000 D5 3.74 M12 0.34 0.95
54 267.45 -0.130 0.000 D5 3.74 M12 0.07 0.95
55 267.45 -0.230 0.000 D5 3.74 M12 0.10 0.95
56 267.45 -0.431 0.000 D5 3.74 M12 0.32 0.95
57 267.45 0.000 0.494 D5 3.74 M12 0.06 0.95
58 267.39 -0.107 0.000 D5 3.74 M12 0.07 0.95
59 233.97 0.000 0.394 D5 3.74 M12 0.05 0.95
60 267.39 0.000 0.047 D5 3.74 M12 0.04 0.95
61 267.39 -0.747 0.000 D5 3.74 M12 0.54 0.95
62 267.39 -0.863 0.000 D5 3.74 M12 0.62 0.95
63 267.39 0.000 0.245 D5 3.74 M12 0.05 0.95
64 267.39 -1.130 0.000 D5 3.74 M12 0.79 0.95
65 267.39 -1.265 0.000 E5 4.3 M12 0.58 0.95
66 267.39 -0.264 0.000 D5 3.74 M12 0.12 0.95
BAB IV - D - 1
SECTION PROPERTY OF JIS G3101 SS400
(HEAVY STRUCTURE VERSION : THERE ARE SOME THICKNESS > 12 MM)
NO. PIPE DIA. OUT. THICK. AREA UNIT MOMENT RADIUS PERIMETER
TYPE DIA. WEIGHT OF OF
INERTIA GYRATION
I i
Inch mm mm cm2 kg/m' cm4 cm cm
BOLT BOLT OUT. PIN GROSS REDUCED THREADS MAXIMUM YIELD BOLT
SIZE GRADE DIA. HOLE AREA GROSS AREA # TESTED STRESS CAPACITY
DIA. AREA # TENSILE TO-BS5950
CAUSED STRESS SECTION-6
BY PIN
HOLE
(mm) (mm) (mm²) (mm²) (mm²) (kg/cm²) (kg/cm²) (Ton)
Tujuan :
- Menentukan dimensi komponen space frame
(conus, hexnut dan balljoint)
- Simetrisasi komponen
- Analisa sudut untuk mencegah terjadinya crashing
Output :
- Shop drawing
- Summary List / Grouping dari komponen
PROYEK : ATAP SPACE FRAME GOR BONE - SULSEL
NO. JOB : TD 04 .100 RF
FILE : COMP.(Widi) : C:\DATA\1WD\GOR BONE\MEMBER.XLS
TGL. : 27 SEPT. 2005
DATA MEMBER
GROUP PIPE PIPE LENGTH LENGTH LENGTH LENGTH NODE BOLT HEX - NUT CONUS
NO. DIA. THICK L4 L3 L2 L1 QTY. SIZE LENGTH QTY. QTY. LENGTH QTY. KET.
(") (MM) (MM) (MM) (MM) (MM) (MM - MM) (MM) A(MM) x B(MM) (MM)
1 2 3 2905.50 2806.00 2726.00 2666.00 104 - 95 3 16 80 6 26 x 40 6 30 6
2 1.5 3 2444.00 2354.50 2294.50 2264.50 95 - 84 11 12 60 22 22 x 30 22 15 22
3 1.5 3 2774.20 2668.20 2608.20 2578.20 128 - 84 12 12 60 24 22 x 30 24 15 24
4 2 3 2905.50 2810.50 2730.50 2670.50 95 - 95 11 16 80 22 26 x 40 22 30 22
5 1.5 3 2444.00 2338.00 2278.00 2248.00 128 - 84 8 12 60 16 22 x 30 16 15 16
6 1.5 3 2774.20 2690.20 2630.20 2600.20 84 - 84 8 12 60 16 22 x 30 16 15 16
7 2 3 2905.50 2794.00 2714.00 2654.00 128 - 95 8 16 80 16 26 x 40 16 30 16
8 1.5 3 2444.00 2350.00 2290.00 2260.00 104 - 84 1 12 60 2 22 x 30 2 15 2
9 2 3 2900.70 2811.20 2731.20 2671.20 84 - 95 2 16 80 4 26 x 40 4 30 4
10 1.5 3 2492.50 2393.50 2333.50 2303.50 114 - 84 12 12 60 24 22 x 30 24 15 24
11 1.5 3 2783.90 2699.90 2639.90 2609.90 84 - 84 12 12 60 24 22 x 30 24 15 24
12 2 3 2900.70 2796.20 2716.20 2656.20 114 - 95 12 16 80 24 26 x 40 24 30 24
13 1.5 3 2492.50 2403.00 2343.00 2313.00 95 - 84 8 12 60 16 22 x 30 16 15 16
14 1.5 3 2783.90 2677.90 2617.90 2587.90 128 - 84 8 12 60 16 22 x 30 16 15 16
15 2 3 2900.70 2805.70 2725.70 2665.70 95 - 95 8 16 80 16 26 x 40 16 30 16
16 2.5 3 3378.40 3264.40 3184.40 3108.40 114 - 114 2 16 80 4 26 x 40 4 38 4
17 1.5 3 2759.80 2653.80 2593.80 2563.80 128 - 84 15 12 60 30 22 x 30 30 15 30
18 2 3 3203.70 3119.70 3039.70 2979.70 84 - 84 12 16 80 24 26 x 40 24 30 24
19 3 3.5 3378.40 3250.40 3170.40 3080.40 128 - 128 13 16 80 26 26 x 40 26 45 26
20 2 3 3203.70 3109.70 3029.70 2969.70 104 - 84 8 16 80 16 26 x 40 16 30 16
21 3 3.5 3378.40 3257.40 3177.40 3087.40 114 - 128 6 16 80 12 26 x 40 12 45 12
22 1.5 3 2759.80 2647.80 2587.80 2557.80 140 - 84 1 12 60 2 22 x 30 2 15 2
23 1.5 3 2759.80 2660.80 2600.80 2570.80 114 - 84 4 12 60 8 22 x 30 8 15 8
24 3 3.5 3378.40 3244.40 3164.40 3074.40 128 - 140 1 16 80 2 26 x 40 2 45 2
25 2 3 3287.70 3160.70 3080.70 3020.70 140 - 114 2 16 80 4 26 x 40 4 30 4
26 1.5 3 2698.10 2592.10 2532.10 2502.10 128 - 84 5 12 60 10 22 x 30 10 15 10
27 2 3 3121.00 3027.00 2947.00 2887.00 104 - 84 12 16 80 24 26 x 40 24 30 24
28 2 3 3287.70 3159.70 3079.70 3019.70 128 - 128 3 16 80 6 26 x 40 6 30 6
29 1.5 3 2698.10 2581.10 2521.10 2491.10 150 - 84 9 12 60 18 22 x 30 18 15 18
INSPECTION AND TEST PLAN
PROJECT : PLTU LAMPUNG DOC NO. DOC :
WORK : ROOF SPACE FRAME STRUCTURE REV. NO :
PROJECT NO : 07908
PO NO : PLG-LOI-602-MR-EL-8110
2 Test and Inspection of painting thicknes Measurement of Specification : - Firs Layer 15 mu 3 Time Batch M W NA
Equipment - Second layer
4 Support of Space Frame Coordinate Measurement & Report Within Tolerance 30 mm maximum offset of coloum Every Coloum M W NA
5 Block Inspection Prior Erection/Lifting Visual & Quantitative - Component ID Each Block
- Painting Quality M W W
- Lack Of Joint
7 Final Touch of Structure Painting Visual No Damage of paint on Installed space component - Before Firs hand over M W W
- Before second hand over
M : Manufacturing Monitor
NOTES H : Mandatory Hold Point
ACTIVITY VERYFICATION COLUMM TO WPS = Welding Procedure Spesification W : Witness Point
BE INITIALED BY AUTORISED SIGNATORY PQR = Procedure Qualification R : Review
FOLLOWING COMPLETION OF EACH ACTIVITY PWHT = Post Weld Heat Treatment S : Spot Witness Point
A. Pekerjaan Persiapan
- Pengukuran terhadap existing footplate
- Pembuatan Direksi Keet
- Pemasangan alat bantu berupa tower space frame
- Pengelompokan komponen space frame sesuai lokasi
B. Pekerjaan Assembling dan Erection
Pada prinsipnya erection space frame dilakukan dengan 2 (dua) cara.
TYPICAL DETAIL
ERECTION BLOCKS SEQUENCES
• ERECTION BLOCK SEQUENCES DETERMINED BY CRANE CAPACITY AND
BLOCK WEIGTH; ALSO NUMBERS OF TEMPORARY SUPPORTS: SEQUENCES
AS FOLLOW :
TEMPORARY SUPPORT LAY-OUT
• FUNCTION TO PREVENTING STRUCTURE FROM INITIAL DEFORMATION
• TO REDUCE THE LIFTING BLOK WEIGTH ACCORDING TO CRANE CAPACITY
• FUCTION AS JACKING DEVICE FOR DEFLECTION CONTROL AND ADJUSTMENT
• TO KEEP THE ROOF STRUCTURE STABLE UNTIL COMPLETION OF STRUCTURE
TEMPORARY SUPPORT IN SECTION
FOTO PEMASANGAN SUPPORT SEMENTARA
SUPPORT SEMENTARA DIGUNAKAN UNTUK MENJAGA STBILITAS STRUKTUR SEBELUM STRUKTUR TERANGKAI
100 %. DISAMPING ITU UNTUK MEMUDAHAKAN PENYAMBUNGAN SATU BLOK DENGAN BLOK YG LAIN (
LENDUTAN AWAL SEMINIMUM MUNGKIN TERJADI AKIBAT BERAT SENDIRI )
LAY OUT POSISI SUPPORT SEMENTARA SESUA DENGAN JUMLAH PEMBAGIAN BLOK; SEMENTARA BESAR DAN
JUMLAH BLOK YANG AKAN DIRAKIT DAN DIANGKAT TERGANTUNG KAPASITAS CRANE SERAT LAHA
ASSEMBLING.
TERLAMPIR SKETSA PEMBAGIAN BLOK DAN LOKASI SUPPORT SEMENTARA
ASSEMBLING OF SPACE FRAME BLOCKS
• GROUND MUST BE FLAT AND FREEFROM OTHER OBJECT
• LOCATION MUST BE IN CRANE LIFTING RADIUS
• SPACE FRAME COMPONENT MUST BE STACK IN RAK BY BLOCK
SEQUENCES
• AFTER ALL COMPONENT ASSEMBLE ON THE GROUND INSPECTION
LACK OF FIT AND NUMBER OF COMPONENT MUST BE CARRY OUT
INCLUDING PAINTING
• AFTER INSPECTION THEN CAN BE PROCEED WITH LIFTING
INSTALLATION OF SPACE FRAME BLOKS
• PRIOR LIFTING OF BLOCK ENSURE THAT THE EXISTING ARE MATCH WITH THE
INCOMING BLOCK.
• THE TEMPORARY SUPPORT POSITION AND ELEVATION IS CORRECT AND VERY STABLE
• THERE IS NO OBSTACLE MATERIAL IN MANUVER ROOM OF CRANE
• ALL EQUIPMENT AS CHAIN BLOCK SHACKLE WORKING PROPERLY
• SET THE BLOCK ORIENTATION ACCORDING TO THE INSTALL POSITION
• TRY THE CRANE COVERAGE BEFORE LIFITNG
• WORKERS STANDBY IN THE POSITION AND LIFITNG AND JOINT
• AFTER ALL MEMBER ARE CONNECT THEN ONLY CRANE CAN BE RELEASE
TYPICAL PROJECT INSTALLED