Since Long DSTS Placement of wooden block in between exit top & bottom pinch roll during
trimming of 16mm & less thick plate On dated 22/08/2019 (A), observed that no
cut mark in edge during trimming of 16 mm
thick plate without placing of wooden block.
22.07.2019 B CPL Lubrication system Pump 2 suction bellow flange damaged Bellow Replaced By Pipe & Rectified
08.08.2019 Heat Exchanger water line inlet leakage due to pin hole Temporarily arrested by putting rubber with
A PIB clamping arrangment
16.08.19 DSTS mag shifter no 4 lifting cylinder piston end oil leakage dropwise Dhiraj Arrested Dt-20.08.19
19.08.19 punching m/c lead screw shaft slightly free movement,while operating
Punch m/c Ramakant Driven Pully Positioned & Locked Dt-20.08.19
20.08.19 DSTS DSTS fs lubrication pipeline 4 nos of T fitting oil leakage dropwise Devendra 2 Nos Leakage Arrested Dt-20.08.19
DSTS Mag shifter no. 2 temposonic oil leakage continue dropwise Devendra Arrested on dt.01.10.19
20.08.19 pump no-2, delivery line elbow cap nut oil seapage
G Testpiece Dharmodeo
20.08.19 DS bottom knife liner plate bend Debasish New Liner plate fixing done.
20.08.2019 DS Scrap and Test piece conveyor 1 stopper bolt got sheared.
25.09.19 Wedge hyd cylinder exit side2nd number rod end continus drop wise leakage FIX Side
G CPL pradeep
25.09.19 G CPL Accumlater pipe line male fitting Seepage. pradeep
26.09.178 DS conv 2 Return idler no 44&45 Abnormal sound Conv 2 Return Idler no 44 & 45 replaced on
G DS pradeep 01.10.19
20.10.2019 TEST MAIN TEST piece cutting cylinder not operating in upward direction
PIECE KNIFE ELECTRICAL problem
21.10.19 Piller 1 Piler-1 Entry side(from CPL to UST) Structure Bend By hitting line plate. Rao
21.10.19 TEST test pice feed roller no-4 jammed
PIECE feed roller vivek spocket and chain removed
22.10.2019 PIB PIB hydraullic system water delivery line leakage
23.10.2019 DS hold down valave stand oil leakge from hold down-2 delivery line due to welding crack
DS Welding done
23.10.2019 UST WIPER UST secondary wiper need to replace
26.10.19 DSTS NFS entry hydrostatic disc brake oil leakage Dharmdeo shut down job
DSTS conveyor-1 slightly shifted toward exit side due to rubbing with side guard and
26.10.2019 DSTS
A slight damaged found Adjusting done.
27.10.2019 C DS DS non fix side pusher extened welded plate fully bend and crack found New piece welding done.
30.10.19 DS CONV-2 return idler 219,80 damaged Munda Replaced done
31.10.2019 B DS DS hold down cylinder leakage from piston end split flange Hold down cylinder replaced.
31.10.19 G DSTS CONV-2 guide roller no. 89,92,96 jamed. pradeep Replaced dt-01.11.19
02.11.19 Conv-2 shifted 10MM from it's Position. Repositioning required. shut down job
G DS pradeep
02.11.19 Conv-2 Return idler 38 Abnormal sound. Replacement required. shut down job
G DS pradeep
07.11.19 G DS Conv-2 return idler 106,107,108 Abnormal sound. pradeep
06.11.19 PILER Piler Grease system refilling pump not working.
08.11.19 Testpiece Testpiece Accumulator modification Line Elbow Dropwise leakage. Done
DS DS FS kick-off lifting cyl. rod one thread came out of its eye. repositioning done.
10.11.19 DS Test piece cutting cylinder minimizer port 01 oil leakage. vivek
DS Conv 02 return idler no 55,57,49,42,80,111,109 bearing damged.
DSTS magnetic shifter 01 NFS guide pin 01 bolt sheared.
11.11.19 A DSTS DSTS magnetic shifter 04 NFS guide pin 01 bolt sheared. sujit
DSTS magnetic shifter 03 NFS guide pin 02 bolt sheared & FS guide pin 01 bolt sheared.
PENDING HYDRAULIC
DEFECTS DEFECTS
CTS DETAILS
CB2 PIB UST
OTHER
CPL FIB
S
HYDRAULIC GREASING
DEFECTS DEFECTS
DATE SHIFT AREA
DEFECTS OBSERVED INSP BY
Expected
Time To REMARKS
HOME
Attain
DATE SHIFT AREA
DEFECTS OBSERVED INSP BY
Expected
Time To REMARKS HOME
Attain
AREA
DS
DSTS
CB2
PILER – 1 & 2
PIB
FIB
DEFECTS OBSERVED
DEFECTS DETAILS
Cb2 exit section 2 hyd. Cyl. no 8 rod end side hose near cripping joint hose damaged.
Cb2 exit section 1 hyd. Cyl. no 4both rod & piston end side hose near crippling joint in hose surface possible
to puncher.
Cb2 exit side carry on arms rollers cleaning required.
Cb2 exit side all chains linear bolts tightening rqd
Piler 2 Wornout observed in Shipping side exit rope & drum groove.
Piler-1 Entry side(from CPL to UST) Structure Bend By hitting line plate.
Piler 1 and 2 both transfer bed fixed rollers jammed due to iron scales deposite.
Piler 1 and 2 all chains liners bolts tightening rqd.
PIB Entry Chain no 10 & Exit Chain no 15 Roller outer race damaged.
13.11.19 FIB
DEFECTS OBSERVED
20.08.19 DS
20.08.2019 DS
DS
21.08.19 G DS
21.08.19 B DS
30.08.19 C DS
30.08.19 C DS
04.09.19 G DS
26.09.178 G DS
05.10.19 G DS
08.10.2019 C DS
13.10.2019 C DS
14.10.2019 A DS
15.10.2019 C DS
16.10.2019 C DS
18.10.19 G DS
19.10.19 G DS
DS
DS
DS
DS
21.10.19 Piller 1
23.10.2019 DS
23.10.2019 UST
27.10.2019 C DS
30.10.19 DS
31.10.2019 B DS
02.11.19 G DS
02.11.19 G DS
07.11.19 G DS
DS
28.11.19 A DS
10.11.19
11.11.19 A DS
15.11.19 DS
27.11.19
DEFECTS OBSERVED INSP BY
DS holddown Cylinder Valve Stand digital pressure gauge oil leakage. Dharmdeo
Piler-1 Entry side(from CPL to UST) Structure Bend By hitting line plate. Rao
DS hold down valave stand oil leakge from hold down-2 delivery line due to welding crack
Arrested on sep19.
Arrested on01.10.19.
Done on 01.10.19.
No Spare Stud bolt.
Done
DONE
O ring replaced
DONE
DONE
Welding done
DONE
New piece welding done.
Replaced done
Hold down cylinder replaced.
repositioning done.
DONE
DATE SHIFT AREA
16.08.19 DSTS
20.08.19 DSTS
DSTS
23.09.19 B DSTS
23.09.19 B DSTS
09.10.2019 C DSTS
09.10.2019 C DSTS
09.10.2019 C DSTS
11.10.2019 A DSTS
17.10.2019 C DSTS
DSTS
19.10.19 G DSTS
DSTS
26.10.19 DSTS
26.10.2019 A DSTS
28.11.19 A DSTS
31.10.19 G DSTS
Placement of wooden block in between exit top & bottom pinch roll during
trimming of 16mm & less thick plate
mag shifter no 4 lifting cylinder piston end oil leakage dropwise Dhiraj
DSTS entry width adjusting gear box spider damaged replacement reqrd
DSTS entry width adjusting gear box base bolts loosenes tightening reqrd
DSTS non fix side bottom scrap knife slide vibrate during trimming
DSTS entri fix side top blade 1 no bolt missing
DSTS fix side lube oil leakage heavily from middle saddle
Dsts mag. Shifter no 3 both side guide pin one one bolt sheared. Dharmdeo
Dsts n.f.s scrap chute one side welding crack due to chute vibrate during trimming time.
Replaced dt-01.11.19
08.08.201 A PIB
9
26.08.19 A PIB
03.10.201 C PIB
9
10.10.19 G PIB
11.10.201 A PIB
9
PIB
PIB
PIB
PIB
22.10.201 a PIB
9
29.11.19 B pib
DEFECTS OBSERVED INSP BY
PIB exit section-1 valve stand oil lkg from delivery line pipe welding crack Devendra
Pib bed idler many ideler rollers jammed due to rubbing with plates. sujit
Expected
Time To REMARKS
Attain
Temporarily arrested by putting rubber with clamping
arrangment
Leakage arrested. Dt.-27.08.19
Done
Done
Arrested by clamp
04.10.201 A CB-2
9
04.10.201 A CB-2
9
11.10.19 G CB2Exit
24.11.19 cb2
07.12.19
DEFECTS OBSERVED
cb2 exit section 2 hyd. Cyl. no 8 rod end side hose near cripping joint hose damaged.
cb2 exit section 1 hyd. Cyl. no 4both rod & piston end side hose near cripping joint in hose surface
possible to puncher.
CB2 exit to PIB Entry plumber block bolts loosed.
Expected
INSP BY Time To REMARKS HOME
Attain
DONE
pradeep DONE
sujit
Dharmdeo
DATE AREA
SHIFT
06.11.19 PILER
22.08.2019
A Piler 2
18.10.19 G Piler 1
18.10.19 G Piler 1
Piler 2
21.10.19 Piller 1
DEFECTS OBSERVED INSP BY
26.08.19 G UST
DEFECTS OBSERVED INSP BY
Punch
19.08.19 m/c
Expected
DEFECTS OBSERVED INSP BY Time To
Attain
punching m/c lead screw shaft slightly free movement,while operating Ramakant
REMARKS
08.11.19 Testpiece
20.08.19 G Testpiece
21.08.19 G Testpiece
22.08.2019 G Testpiece
22.08.2019 G Testpiece
23.08.19 A DSTS
23.08.19 G Testpiece
11.09.19 G Testpiece
22.09.19 A Testpiece
22.09.19 B Testpiece
DEFECTS OBSERVED
delivery line shut off valve bypass line cap nut oil leakage
Dsts mag. Shifter no 3 both side guide pin one one bolt sheared.
Test piece shear drop wise leakage from cabitation tank flange
Test piece Cutting cyl. pressure line Valve block Bypass line Adapter Oil Leakage
Done
Dharmodeo
sujit