To cite this article: M. C. J. BRADFORD & M. A. VANNICE (1999) CO2 Reforming of CH4 ,
Catalysis Reviews, 41:1, 1-42, DOI: 10.1081/CR-100101948
I. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
II. REACTION CHEMISTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
III. CH4 ACTIVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IV. CO2 ACTIVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
V. CARBON DEPOSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
VI. KINETICS OF CO2 REFORMING OF CH4 . . . . . . . . . . . . . . . . . . . . 13
VII. CATALYTIC MECHANISMS AND REACTION MODELING . . . . 25
VIII. SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ACKNOWLEDGMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
I. INTRODUCTION
*Present address: Exxon Chemical Co., 4500 Bayway Drive, Baytown, TX 77520-9728.
pogenic greenhouse gas emissions are causing a global problem. They include
a correlation of mean global temperature rise with atmospheric CH4 and CO2
concentrations [2], drastic changes in the annual temperature cycle of the
Northern Hemisphere [3], and increasing volatility of global weather patterns
[4]. Consequently, there has been increased interest in a better understanding
of CH4 and CO2 removal, disposal, and utilization as well as the influence of
these gases in the atmosphere. Today as well as historically, however, the
principal interest has been the study of the reaction between CO2 and CH4 to
produce synthesis gas (i.e., CO ⫹ H2), which can be used in chemical energy
transmission systems [5–8] or utilized in the Fischer–Tropsch reaction to
produce liquids [9,10]). The latter approach would be especially useful at
remote natural gas fields containing large amounts of CO2 and at petroleum
fields where natural gas is now being flared because liquids can be transported
less expensively than gases. Reforming with CO2, rather than H2O, is attrac-
tive because it can be employed in areas where water is not available and it
yields syngas with lower H2/CO ratios, which is a preferable feedstock for
the Fischer–Tropsch synthesis of long-chain hydrocarbons [11]. In other sit-
uations, a combination of CO2 and steam reforming may be advantageous
[12]. Indeed, a limited number of industrial processes are already in operation
which utilize the CO2 CH4 reforming reaction [13–16]. Nevertheless, it is
very doubtful whether transformation of CH4 and CO2 into other chemicals
could have a significant impact on the concentration of these gases in the
atmosphere.
CH4 and CO2 are relatively inexpensive due to their natural abundance;
hence, conversion of these two molecules to higher-value compounds is of
interest. The formation of acetic acid from these two gases over Pd and Cu
catalysts has been reported [17], and the oxidative coupling of CH4 to produce
C2 hydrocarbons using CO2 as the oxidant has been observed, although yields
are very low [18–20]; regardless, the preeminent reaction to convert these
two reactants is CO2 reforming of CH4, which was thoroughly explored by
Fischer and Tropsch in 1928 [22] and was investigated as early as 1888 [23].
To initiate our discussion of this topic—CO4 reforming of CH4 —the
chemical reactions most important to this process are briefly reviewed. As-
pects related to the activation of CH4 and CO2 will be covered next, followed
by a discussion of the problem of carbon deposition and deactivation. The
kinetics associated with CO2 reforming of CH4, obtained from the literature,
are then examined and analyzed. Finally, the status of reaction mechanisms
and kinetic modeling is evaluated and summarized.
The reaction equilibrium for the production of synthesis gas from CH4
and CO2,
CH4 ⫹ CO2 ` 2H2 ⫹ 2CO (⌬H⬚ = 59.1 kcal/mol CH4) (1)
CO2 REFORMING OF CH4 3
FIG. 1. (A) Equilibrium conversions of CO2 (䡩) and CH4 (●) and (B) product
ratios of H2 /CO (▫) and H2O/CO (䡲) for simultaneous CO2 CH4 reforming and
RWGS reactions as a function of temperature. Reaction conditions: Ptot = 1 atm;
CH4 /CO2 /He = 1/1/1.8.
which results in H2 /CO ratios less than unity. The equilibrium conversions
of CH4 and CO2 for this set of reaction equilibria for a feed stream at 1 atm
total pressure (CH4 /CO2 /He = 1/1/1.8), calculated using the program ARL
SOLGASMIX [24], are shown in Fig. 1. The CO2 conversion is always
greater than that of CH4, due to the RWGS equilibrium. In practice, this is
advantageous for producing gas streams with a H2 /CO ratio of 1 or lower.
For example, to produce alkanes directly from synthesis gas, the following
reaction stoichiometry is observed [11]:
4 BRADFORD AND VANNICE
Nevertheless, the focus of this review is CO2 reforming of CH4 in the absence
of either H2O or O2 in the feed.
is, the stepwise decomposition of CH4 into CHx fragments on a metal surface
requires the concomitant occupation of higher coordination sites:
CH4 ⫹ 2M ` CH3 ⫺ M ⫹ H ⫺ M (12)
CH3 ⫺ M ⫹ 2M ` CH2 ⫺ M2 ⫹ H ⫺ M (13)
CH2 ⫺ M2 ⫹ 2M ` CH ⫺ M3 ⫹ H ⫺ M (14)
CH ⫺ M3 ⫹ 2M ` C ⫺ M4 ⫹ H ⫺ M (15)
where M is an ensemble of surface metal atoms. This requirement dem-
onstrates the high probability of structure sensitivity in the formation of sur-
face carbon because of the large ensemble of metal atoms needed. Note that
the stoichiometry of reaction (15) is valid provided that the metal surface in
question has fourfold sites, such as Pt(100).
CHx species on transition metal surfaces have been detected using both
transient CH4 /D2 and CD4 /H2 exchange [40,41] and deuteration of preadsor-
bed CH4 [42]. However, simple model calculations based on –CHx bond
strengths on metal surfaces show that the distribution of CHx species observed
with the latter technique may be controlled by thermodynamic equilibrium
and not kinetics [43]; consequently, transient methods may be a better choice
to resolve the actual CHx distributions present on working metal surfaces. In
this regard, Osaki et al. have utilized pulse surface reaction rate analysis
(PSRA) to determine in situ the CHx intermediates formed during CO2 re-
forming of CH4 over Co/Al2O3 [44] and supported Ni [45], and the results
are in Table 1. Erkelens and Wösten used magnetic measurements to show
that between four and five surface bonds are formed per molecule of CH4
chemisorbed on a Ni/SiO2 catalyst at 298 K [46]. This suggests that x is 1
or less for Ni/SiO2, consistent with the value of x = 1 obtained by Osaki et
al. [45]. Matsumoto observed different CHx species during the adsorption of
hydrocarbons on different Ni catalysts and determined that CHx intermediates
TABLE 1
CHx Species Observed on
Ni and CO During CO2
Reforming of CH4
Catalyst x
Ni/MgO 2.7
Ni/ZnO 2.5
Ni/Al2O3 2.4
Ni/TiO2 1.9
Ni/SiO2 1.0
Co/Al2O3 0.75
Source: Data from Refs.
44 and 45.
CO2 REFORMING OF CH4 7
with lower values of x were more likely to form carbonaceous deposits [47].
Consequently, Takayasu et al. have suggested that hydrogen atom spillover
onto the support during CH4 reforming helps to minimize inactive carbon
deposition due to CH4 decomposition, by shifting the equilibrium of reactions
(12)–(15), thereby stabilizing CHx intermediates on the support surface [48].
The decomposition of CH4 on supported transition metals has been stud-
ied extensively and, in general, yields surface carbon, H2, C2H6, and C2H4
[49–54]. The formation of C2 hydrocarbons implies the coupling of CHx
species; however, it has been reported recently that CH4 decomposition on
both SiO2- and Al2O3-supported transition metals yields CO at temperatures
exceeding 600 K via an interaction with the support, thus allowing the pos-
sibility of syngas reactions [55]. Turnover frequency (TOF) values for CO
formation from CH4 at 723 K calculated from their data are listed in Table
2. To facilitate comparison of the TOFs obtained by Ferreira–Aparicio et al.
[55] with those reported during CO2 reforming of CH4, their data were ex-
trapolated to a CH4 partial pressure of 380 Torr assuming a first-order reaction
in CH4; consequently, these TOFs are upper-limit estimates. With the excep-
tion of Ir/Al2O3, the TOFs for CO production during CO2 reforming of CH4
are higher than those observed during CH4 decomposition; however, the dif-
ferences are less than an order of magnitude. Thus, it seems plausible that
during CO2 CH4 reforming, CHx species formed on a transition metal sur-
face may react with either oxygen species or hydroxyl groups on the support
to yield CO and H2.
Although the precise mechanism by which dissociative adsorption of
TABLE 2
TOFs for CH4 Decomposition on SiO2- and Al2O3-Supported Metals Compared
with TOFs for CO2 Reforming of CH4 (at 723 K)
CH4 decompositiona CO2 CH4b
TOFCO (s⫺1) TOFCO (s⫺1)
Catalyst PCH4 = 53 Torr PCH4 = 380 Torrc PCH4 = 380 Torr
Ru/Al2O3 0.018 0.13 0.18
Ru/SiO2 0.021 0.15 —
Rh/Al2O3 0.009 0.064 0.18
Rh/SiO2 0.005 0.036 0.15
Ir/Al2O3 0.100 0.72 0.02
Ir/SiO2 0.011 0.079 —
Pt/Al2O3 0.013 0.093 0.18
Ni/Al2O3 0.016 0.11 0.72
Co/Al2O3 0.054 0.39 —
a
Data from Ref. 55.
b
Data from Table 6.
c
Extrapolated assuming that TOFCO = kPCH4.
8 BRADFORD AND VANNICE
TABLE 3
Structure Sensitivity of CO2 Adsorption
Metal Dissociative chemisorption Nondissociative adsorption
Fe (111), (100) (110)
Ni (110), (100)a (111), (100)a
Cu — (110), (100)
Rh (533), (711) (111), (100)
Pd — (111), (100)
Ag — (110)
Re (0001) —
Pt — (111)
a
Dissociation on Ni(100) has been reported both to occur [56] and not to occur [57].
Source: Data from Refs. 56 and 57.
CO2 REFORMING OF CH4 9
V. CARBON DEPOSITION
eration at high temperatures, ⬃1000 K, and with CO2 /CH4 ratios far above
unity to avoid regions where there is a thermodynamic potential for carbon
formation; however, from an industrial standpoint, it may be desirable to
operate at lower temperatures with CO2 /CH4 ratios near unity. This necessi-
tates the use of a reforming catalyst which incorporates a kinetic inhibition
of carbon formation under conditions where deposition is thermodynamically
favorable.
As mentioned earlier, the origin of inactive carbon during dry reforming
may occur via either CH4 decomposition [reaction (8)] or CO disproportion-
ation [reaction (9)]. CO disproportionation is exothermic; thus, the equilib-
rium constant decreases with increasing temperature. Conversely, CH4 de-
composition is endothermic; thus, the equilibrium constant increases with
increasing temperature. The calculations of Reitmeier et al. [72] illustrate
that for any reaction mixture of H2, CO, H2O, CO2, and CH4 at thermody-
namic equilibrium, the extent of graphitic carbon deposition during reforming
decreases at higher reaction temperatures, in agreement with experimental
observations reported in the literature [68]. This result would suggest that the
main contributor to carbon deposition is CO disproportionation. Other evi-
dence indicates that CO disproportionation is primarily responsible for the
formation of inactive carbon deposits during CH4 reforming. The carbon
formed during the reaction is often in the form of filamentous whiskers [49],
and Rodriguez, in a literature review about carbon nanofiber growth, reports
that the rate-determining step for the formation of filamentous whisker carbon
is the diffusion of carbon through a metal particle [75]. The driving force for
this diffusion process is considered to be heat generated by exothermic sur-
face processes, such as CO adsorption and disproportionation.
From a compilation of surface science studies, it is possible to speculate
on the mechanism of CO dissociation and subsequent carbon fiber growth on
metal crystallites. Numerous studies suggest that CO dissociation on transition
metal surfaces is initiated via adsorption at a multiply coordinated site [76–
78]. This adsorbed CO species then proceeds through a bent transition state
lying essentially parallel to the surface prior to dissociation [31,76,79]. After
dissociation on Ni, for example, subsequent CO adsorption on the C/Ni sur-
face induces migration of carbon to subsurface Ni layers [80]. These adsorbed
carbon atoms induce local reconstructing of the Ni surface, thereby length-
ening nearby NiNi bonds and permitting a deeper carbon penetration into
the Ni lattice [81]. At this point, carbon diffusion through the metal lattice
may occur until the carbon atoms deposit in eventual graphitic layers on the
back side of the metal crystallite.
Tavares et al. reported interesting microscopy results of carbon deposits
formed from CO/CO2 and CH4 /H2 mixtures, although they did not provide
the data [82]. With the former mixture, the metal crystallites were rough and
the carbon deposits were of an encapsulating type, whereas in the latter mix-
ture, metal crystallites were well faceted and carbon deposits were ordered
and filamentous. These results are consistent with other reports of carbon
CO2 REFORMING OF CH4 11
TABLE 4
Carbon Deposition on Pt Catalysts Under Reaction Conditions T = 723 K,
P = 1 atm, CH4 /CO2 /He = 1/1/1.8
Time on stream Carbon removed by TPH
Catalyst (h) (C/Ptsurf)
0.79% Pt/SiO2 3 41
0.75% Pt/Cr2O3 3 28
0.82% Pt/TiO2 5 15 (3)a
0.31% Pt/ZrO2 73 9
a
Value in parentheses based on Ptsurf after reduction at 473 K.
planation [88]. The reason for this may well be analogous to that of sulfur
passivation (i.e., TiOx species decorate the metal surfaces and preferentially
eliminate large ensembles of metal atoms necessary for carbon deposition).
It has been suggested that carbon deposition is suppressed when the
metal is supported on a metal oxide with strong Lewis basicity [89–91]; i.e.,
increasing Lewis basicity of the support increases the ability of the catalyst
to chemisorb CO2 [92]. Increasing the concentration of adsorbed CO2 is sug-
gested to reduce carbon formation via CO disproportionation [reaction 10]
by shifting the equilibrium concentrations. However, Zhang and Verykios
reported that addition of a basic CaO promoter to Ni/␥-Al2O3 increased both
catalyst stability and carbon deposition [89]. In addition, the x-ray photo-
electron spectroscopy (XPS) results of Tang et al. also illustrated that the
addition of either MgO or CaO to Ni/␣-Al2O3 greatly increased both catalyst
basicity and carbon deposition during CO2 reforming of CH4 [93].
Alternatively, it is plausible that carbon deposition is more closely re-
lated to the catalyst structure. For example, Chen and Ren studied CO2 re-
forming of CH4 over Ni/Al2O3 and showed that carbon deposition is markedly
suppressed if NiAl2O4 is formed during the pretreatment procedure [94]. The
difference in apparent activation energies for the reduction of NiO (4.3 kcal/
mol) and NiAl2O4 (32 kcal/mol) is indicative of a relative strengthening of
the NiO bond in NiAl2O4 [95]. This strong interaction results in the for-
mation of primarily small Ni crystallites on the catalyst surface, which are
relatively stable toward sintering and carbon formation [96]. Prior to the study
of this spinel structure, Gadalla and Sommer had reported the improved per-
formance of solid solutions of NiO–MgO, which included extended activity
maintenance at high conversion and the absence of carbon deposition [67].
Since then, investigations of CO2 CH4 reforming over Ni/MgO catalysts by
Fujimoto and co-workers [97], Bradford and Vannice [70,87], and Rucken-
stein and Hu [98] have provided additional evidence that NiO–MgO solid
solutions can stabilize small Ni crystallites and enhance catalyst lifetime by
decreasing carbon formation.
Support acidity may also be important in regard to metal crystallite
CO2 REFORMING OF CH4 13
structure. Masai et al. studied Pd, Pt, and Rh dispersed on a number of sup-
ports and, based on NH3 measurements, reported that metal dispersion was a
strong function of the Lewis acidity of the support [99]. This relationship
was possibly due to the preference of metal atoms to reside at Lewis acid
sites on the support. Further evidence of this type of interaction comes from
the investigation of Roberts and Gorte, who studied Pt films on ZrO2 [100]
and ZnO [101] and provided evidence to indicate that the interaction of Pt
with Zrn⫹ and Znn⫹ cations influences both Pt morphology and sintering char-
acteristics. In addition, the relative resistance of Pt particles toward sintering
when supported on either TiO2 or Al2O3, as compared to either SiO2 or carbon
[102], may be attributed to Pt interactions with Lewis acid sites, although
subtleties exist in the Pt–TiO2 system, such as the formation of well-faceted,
quasi-two-dimensional structures [102]. The structure sensitivity of carbon
deposition on Ni crystallites during CO2 CH4 reforming has been addressed
recently, and on the basis of their transmission electron microscopy (TEM),
thermal gravimetric analysis (TGA), TPO, and TPH experiments, Kroll et al.
concluded that faceted and flat particles produce little or no filamentous car-
bon, whereas small, spherical particles produce encapsulating carbon [103].
Carbon formation during CO2 reforming of CH4 also depends on the
choice of metal. In general, it has been found that Ru, Rh, and Ir supported
on Eu2O3 [104], MgO [49,105], and Al2O3 [50,54,106] exhibit much less
carbon formation than supported Ni, Pd, and Pt. In addition, although Co
catalysts produce large amounts of carbon during reaction [107], as predicted
by the results of Sacco et al. [74], W wire exhibits very little carbon forma-
tion [63]. In contrast to bimetallic Pt–Au/SiO2 catalysts [43], Pt–Sn/SiO2 and
Pt–Sn/ZrO2 exhibit less carbon deposition during CO2 CH4 reforming than
the respective monometallic Pt catalyst analogs [108]. The reason for this
behavior is possibly due to Pt–Sn alloy formation and remains under inves-
tigation [108].
In summary, it appears that both CH4 decomposition and CO dispro-
portionation can contribute to the formation of inactive carbon deposits during
CO2 reforming of CH4, with the relative contribution of each depending on
the reaction conditions. Available data indicate that carbon formation is de-
pendent on several parameters, such as the metal, metal crystallite structure,
metal–support interactions, support acidity, and, possibly, the support
basicity.
TABLE 5
Catalyst Systems Investigated for CO2 Reforming of CH4
Metal Support References
Cu SiO2 110
Stuttgarter Masse 22
TiO2 109
Fe Al2O3 22, 111, 112
SiO2 109
TiO2 109
Co Al2O3 22, 42, 111, 112
SiO2 107
MgO 107
MgO/SiO2 107
C 107, 113
MgO/C 107, 113
ZSM-5 114
TiO2 109
Ni — 115
Al2O3 6, 11, 22, 45, 48, 62, 64, 89, 92 – 94,
96, 98, 111, 112, 116 – 128
SiO2 21, 45, 48, 70, 87, 92, 93, 98, 111,
112, 124, 128 – 134
Al2O3 – CaO 11, 89, 93, 123, 126
Al2O3 – CaO – MgO 93
Al2O3 – CaO – TiO2 66
Al2O3 – CeO2 126
Al2O3 – La2O3 119, 126, 128, 135
Al2O3 – MgO 48, 67, 93, 126, 128
Mg Al2O4 11, 49, 66
Al2O3 – SiO2 64, 136
BaO 137
C 70, 87
CaO 25, 89, 118, 123, 137, 138
CeO2 139, 140
MgO 45, 48, 49, 64, 67, 70, 87, 98, 103,
125, 128, 137, 141
MgO/CaO 91
MgO/SiO2 48, 124
MgO/SiO2 /Al2O3 136
MgO/Re2O3 /Al2O3 142
MgCO3 22
La2O3 64, 118, 119, 123, 134, 143
Nb2O5 43
SiC 144
SrO 137
TiO2 45, 64, 70, 87, 98b, 109, 125, 128,
145
ZnO 45
CO2 REFORMING OF CH4 15
TABLE 5 Continued
Metal Support References
ZrO2 64, 122, 146
Zeolites 92, 114, 147
Ru Al2O3 43, 62, 68, 116, 144, 148 – 152
C 43
CeO2 149
Eu2O3 104
La2O3 149
MgO 49, 105, 141, 149, 153
SiC 144
SiO2 144, 150, 154
Stainless steel 6
TiO2 109, 149
ZrO2 65
Rh Al2O3 51, 62, 68, 84, 103, 112, 114, 116,
129, 144, 148, 149, 152, 155,
156, 157, 160, 169
Al2O3 /SiO2 156
CeO2 151
Eu2O3 84, 149
La2O3 104
MgO 149, 157
SiC 49, 51, 84, 105, 141, 149, 153, 157
SiO2 144
TiO2 51, 84, 109, 114, 155, 157, 158, 159
TiO2 /SiO2 51, 84, 109, 149, 151, 155, 157
V2O5 /SiO2 151
ZrO2 158
ZrO2 /Y2O3 65
ZrO2 /SiO2 84, 151, 157, 160
Zeolites 151
114
Pd Al2O3 53, 62, 64, 99, 116, 129, 148, 151,
161
MgO 49, 53, 99, 105, 141, 153
MgO/SiO2 99
SiO2 53, 99, 109
TiO2 53, 99, 109
Zeolites 92, 99
ZrO2 65
Ir Al2O3 54, 62, 65, 116, 148, 149, 151, 152
CeO2 149
Eu2O3 104
La2O3 149
MgO 49, 54, 105, 149, 153
SiO2 54
TiO2 54, 109, 149
ZrO2 65 (continued )
16 BRADFORD AND VANNICE
TABLE 5 Continued
Metal Support References
Pt Al2O3 9, 62, 65, 99, 122, 126, 129, 148,
151, 160, 161, 162, 163
CeO2 164
Cr2O3 71
MgO 49, 105, 141, 153
NaY zeolite 92
SiC 144
SiO2 71, 108, 109
TiO2 9, 65, 71, 109, 162
ZrO2 9, 65, 71, 108, 122, 162, 165
Pt wire — 166
Pt powder — 88
Re Al2O3 152
W — 63
␣-WC — 167, 168
WS2 — 131
Mo Stuttgarter Masse 22
-Mo5C — 167, 168
MoS2 — 131
Ni– Cu Stuttgarter Masse 22
Ni– Rh CeO2 139, 140
Ni– Pt CeO2 139, 140
Ni– Rh-Pt CeO2 139, 140
Pt– Au SiO2 43
Pt– Sn SiO2 108
ZrO2 108
19
20
TABLE 6 Continued
TOFi (s ) = A exp(⫺Ei /RT )P␣CH4PCO2
⫺1
21
22 BRADFORD AND VANNICE
(Al2O3 > La2O3 > CeO2 > MgO > TiO2 [149]), and those of Mark and Maier,
who claim that the TOF from 873 and 973 K is independent of the support
(i.e., ZrO2 ⬇ TiO2 ⬇ Al2O3 ⬇ SiO2 [151]). A much smaller apparent E value
for Rh/MgO as compared to Rh on other supports could help reconcile the
temperature dependence of the observed differences; however, an inspection
of experimental E values in Table 6 shows that this is not the case. These
contradictory results have not yet been rationalized; however, one can surmise
that the degree of deactivation and the influence of the reverse reaction, es-
pecially the latter, are playing major roles in causing these differences; thus,
these differences may be attributable to a combination of physical phenomena
and experimental error.
Mark and Maier have shown that the activity of Rh/Al2O3 depends on
24 BRADFORD AND VANNICE
the space velocity at SVs lower than about 29,000 cm3 g⫺1 h⫺1, which they
attribute to external diffusion resistance [151] but may also be due in part to
proximity to equilibrium conversion. Our studies have also found the same
influence of SV on TOF for very active catalysts which can give conversions
approaching equilibrium conversions. An example of this is demonstrated in
Fig. 7 using VOx-promoted Rh/SiO2 catalysts, which are an order of magni-
tude more active than a typical Rh/SiO2 catalyst [43,158]. Consequently, as
Erdöhelyi et al. used a SV of only 6000 h⫺1 [51] and Basini and Sanfilippo
used SVs from 3000 to 11,000 h⫺1 [149], it seems quite possible that their
results are affected by the reverse (methanation) reaction. In addition, the
TOF calculations of Nakamura et al. are clearly inconsistent with the con-
versions, dispersions, and activities per gram catalyst reported in their paper
[155]; hence, the validity of their conclusions is questionable. Consequently,
the conflicting results of Mark and Maier [151] and Zhang et al. [157] are
likely to be due to differing extents of deactivation (i.e., carbon deposition),
although a Rh crystallite size effect cannot be excluded. For supported Pd
catalysts at 773 K, Erdöhelyi et al. [53] and Masai et al. [99] agree that on
a TOF basis, TiO2 > Al2O3 > MgO, SiO2, although they disagree on the
relative activities of MgO and SiO2. For supported Ni catalysts, Osaki et al.
conclude that on a TOF basis, TiO2 > Al2O3 ⬇ SiO2 ⬇ MgO [125], in agree-
ment with the results of Ruckenstein and Hu for Ni loadings near 13% [98].
Finally, the data of Zhang and Verykios illustrate that the TOF of Ni/La2O3
is much greater than that of Ni/Al2O3 [89,143].
The preceding analysis of results reported in the literature for CO2 re-
forming of CH4 over dispersed transition metals supports intuitive suspicions
that reaction kinetics can depend on both the metal and the support. Earlier
in this article, the role of the metal and the support in activating CH4 and
CO2 and in carbon deposition was discussed, and these analyses provide a
background for the subsequent discussion of proposed reaction mechanisms
and kinetic models for CO2 reforming of CH4.
`
CO2 ⫹ * O CO ⫹ O* (19)
O* ⫹ H ` O HO⫹*
2 2 (20)
CH * ⫹ H O`
2 O CO* ⫹ 2H
2 2 (21)
CO* ⫹` O CO ⫹ * (22)
The second modification, to the RWGS reaction, stems from FTIR evidence
that adsorbed H atoms promote CO2 dissociation [51,53]:
26 BRADFORD AND VANNICE
A final change suggests that an adsorbed O atom, rather than gas-phase H2O,
reacts with adsorbed CHx species; that is,
CHx* ⫹ O* ⫹ (x ⫺ 2)* ` CO ⫹ xH* (27)
2H* ` H2 ⫹ 2* (28)
Finally, similar to step (18), Osaki et al. have proposed that under reaction
conditions, the direct dissociative adsorption of CH4 yields gas-phase H2 [45];
that is
CH4 ⫹ * → CHx* ⫹ 冉 冊
4⫺x
2
H2 (29)
most authors have preferred to claim that adsorbed O atoms are the key
intermediate. For example, in a study of CH4 partial oxidation and mixed
CO2 /H2OCH4 reforming, Qin et al. correlated CO formation rates with the
metal–oxygen bond strength of adsorbed O atoms, which was estimated by
the heat of formation of the most stable oxide per mole of metal [153];
however, these authors did not use specific activities in their correlation, thus
the validity of their correlation is very questionable. Regardless, even then,
such a correlation would not prove that adsorbed O atoms are the key reaction
intermediate because the binding energies for O and OH on transition metal
surfaces are directly proportional [181]. In addition, Shustorovich and Bell
have calculated the activation barriers for the two elementary steps C* ⫹
OH* → CO* ⫹ H* and C* ⫹ O* → CO* ⫹ * on Pt(111) to be 0 and 6
kcal/mol, respectively [182]. This provides support for the assumption that
adsorbed CHx fragments preferentially react with OH groups rather than O
atoms.
An alternate, more simplistic mechanism for CO2 reforming of CH4 has
been suggested by Mark and Maier [169] and Lercher et al. [183]:
CH4 ⫹ * → C* ⫹ 2H2 (31)
C* ⫹ O* ` CO* ⫹ * (33)
This sequence of steps was derived from a series of pulsed adsorption ex-
periments in which CH4 was shown to decompose stoichiometrically to car-
bon and H2, and CO2 was found to react stoichiometrically with surface car-
bon to yield CO [169,184]. However, pulsed CH4 adsorption experiments can
yield primarily atomic carbon, the most thermodynamically stable species
[43], whereas transient in situ experiments can identify CHx species as re-
active intermediates during CO2 reforming of CH4, as mentioned previously.
Furthermore, Osaki et al. have shown that the TOFs for CO2 reacting with
surface carbon resulting from CH4 decomposition are much lower than TOFs
for CO2 reforming of CH4 over supported Ni catalysts [125]. These results
do not support the alternate mechanism proposed by Mark and Maier [169]
and Lercher et al. [183].
By the use of partial pressure data such as those listed in Table 6, some
investigators have derived rate expressions to describe the reaction kinetics,
as shown in Table 7. The earliest report of a Langmuir-type rate expression
for CO2 reforming of CH4 was presented by Lewis et al. almost half a century
ago for a Cu/SiO2 catalyst [110]. However, they did not provide the reaction
28 BRADFORD AND VANNICE
TABLE 7
Proposed Rate Expressions for CO2 Reforming of CH4
Model Catalyst Ref.
kPCH4(PCO2 ⫹ PH2O)
r= Cu/SiO2 110
[1 ⫹ 24(PCO2 ⫹ PH2O) ⫹ 8PH2]2
kPCH4
r= Ni foil 115, 174
1 ⫹ a(PH2O /PH2) ⫹ bPCO
kKCO2KCH4PCO2PCH4
r= Rh/Al2O3 68
(1 ⫹ KCO2PCO2 ⫹ KCH4PCH4)2
kR[PCH4 ⫺ (P H2 2P CO
2
/KRPCO2)]
r= Ir/Al2O3 151
1 ⫹ (P CO /KR,CPCO2)
2
k兹K1K2PCO2PCH4 Ni/Al2O3
r= Ni/CaO – Al2O3 90, 185
(1 ⫹ 兹K1PCO2 ⫹ 兹K2PCH4) 2
Ni/SiO2
2
aPCH4P CO2 Ni/Al2O3
r= 89
(PCO2 ⫹ bP CO2 ⫹ cPCH4)2
2
Ni/CaO – Al2O3
mechanism from which their rate expression was derived, they performed
their experiments within a very limited experimental regime, and they as-
sumed that all parameters were temperature independent, with the exception
of the rate constant. The latter assumption implies that the heats of adsorption
of CO2, H2, and H2O are zero and is inconsistent with the reported heat of
adsorption of CO2 on Cu/SiO2 [184]. Bodrov and Apel’baum fit their data to
an expression which they originally derived to explain the kinetics of steam
reforming of CH4 [115,174], as mentioned previously. Richardson and Pari-
patyadar provided an expression based on a Langmuir–Hinshelwood ap-
proach involving redox mechanisms [68]. However, they also did not present
the reaction mechanism from which they derived their model, and the heats
and entropies of adsorption obtained from their adsorption parameters do not
satisfy the adsorption guidelines proposed by Boudart et al. and Vannice et
al. [186,187] because entropy changes are too small. Although other inves-
tigators have presented rate expressions for CO2 reforming of CH4
[89,90,151,185], they did not provide values for the adsorption and kinetic
parameters; thus, it was not possible to evaluate the validity of their models.
One of the most recent quantitative effort to model reaction kinetics for
this reaction is that of our group. After a thorough analysis of the data pre-
sented in Table 6, the numerous reaction models in Table 7, and the kinetic
studies previously discussed, the following reaction sequence has been pro-
posed for CO2 reforming of CH4 over supported Ni and Pt catalysts [70,71]:
CO2 REFORMING OF CH4 29
CH4 ⫹ * S
k1
k⫺1
CHx* ⫹ 冉 冊 4⫺x
2
H2 (35)
冋 册
K2
2 `
CO2 ⫹ * O CO2* (36)
K3
`
H2 ⫹ 2* O 2H* (37)
2 冋 `
K4
CO2* ⫹ H* O CO* ⫹ OH* 册 (38)
K5
`
OH* ⫹ H* O H2O ⫹ 2* (39)
K 6
CH * ⫹ OH*`
x O CH O* ⫹ H* x (40)
k7
CHxO* ⫹ → CO* ⫹ 冉冊 x
2
H2 (41)
3 冋 `
1/K6
CO* O CO ⫹ * 册 (42)
concentration and showed that the CH4 consumption rate was reversible
[70,71].
Bond-order conversion Morse potential (BOC–MP) calculations indi-
cate that the activation energies for O-assisted CH4 dissociation are higher
than those for unassisted CH4 dissociation on both Ni and Pt surfaces
[43,179]. Thus, step (35) in our proposed reaction sequence excludes pro-
motion by adsorbed O atoms. In regard to step (40), it has been proposed
that either hydroxyl groups [70,180] or O atoms [147,153,175] react with
surface CHx fragments. As discussed previously (see Section III), these O and
OH species may also originate from the support. Nevertheless, the reaction
of CHx with either adsorbed O or OH does not alter the mathematical form
of the derived rate expression; thus, exclusion of either species as the inter-
mediate oxidant is not possible on the basis of kinetic data alone. Further-
more, the correlation of Qin et al. [153] does not allow discrimination be-
tween the two intermediates, as mentioned earlier. However, the activation
barriers calculated for step (40) (with x = 0) by Shustorovich and Bell [182]
do provide further support for assuming that adsorbed CHx fragments pref-
erentially react with OH groups.
The isotopic studies discussed earlier have indicated that CH4 dissoci-
ation is a slow step [28,175,177], whereas Osaki et al. concluded from their
PSRA study that the surface reaction between CHx and O is rate determining
[125]. The choice of both reaction steps (35) and (41) as slow kinetic steps
in the proposed reaction sequence was influenced by the values of activation
energies reported for analogous homogeneous gas-phase reactions. The re-
actions between CHx and OH (as well as between C and OH) occur in the
gas phase with no activation barrier; that is, they are facile, free-radical re-
actions, and activation barriers are also zero for OH formation [188]. Con-
versely, the activation barriers for CHxO (1 < x < 3) decomposition in the
gas phase range from about 17 to 81 kcal/mol [188]. Nevertheless, because
a surface reaction between CHx and O (or OH) is difficult to differentiate
from the decomposition of a subsequently formed CHxO intermediate on the
basis of isotope effects and PSRA alone, the results of Wang and Au [175],
Zhang and Verykios [177], and Osaki et al. [125] are not inconsistent with
the choice of CH4 dissociation and CHxO decomposition as slow kinetic steps
in our kinetic model.
Reaction steps (36)–(39) plus step (42) describe the RWGS reaction and
are assumed to be quasi-equilibrated to accommodate experimental results
that this reaction is near thermodynamic equilibrium (see Fig. 2). Rostrup-
Nielsen and Bak Hansen have shown that the TOF for the RWGS reaction
is more than 20 times higher than that for CO2 reforming of CH4 over 0.9%
Pt/MgO [49]. Nondissociative adsorption of CO2 under reaction conditions is
assumed to occur on the support in the form of carbonates, as evidenced by
in situ DRIFT spectra such as those shown in Fig. 8. The strong bands at
1588 and 1436 cm⫺1 represent bicarbonate species, whereas the weaker bands
at 1675 and 1222 cm⫺1 are associated with bidentate carbonate species and
the bands at 1540, 1380, and 1363 cm⫺1 can be assigned to a surface formate
species [109]. Hydrogen atom-assisted carbonate dissociation has been dis-
cussed previously [70] and is further indicated by TPH (temperature-
programmed hydrogenation) results [71]. On Pt/TiO2, reaction steps (36)–
(38) may involve a type of redox cycle, as previously suggested by DRIFTS
and TPSR results [70,109]. Otsuka et al. have also provided evidence to
FIG. 10. Fit of the proposed kinetic model for CO2 reforming of CH4 as a
function of CH4 partial pressure (panel A) and CO2 partial pressure (panel B); (a)
10.1% Ni/MgO at (▫) 773 K, (䉭) 798 K, and (䡩) 823 K; (b) 0.82% Pt/TiO2 at (▫)
673 K, (䉭) 698 K, and (䡩) 723 K. [Data for (a) from Ref. 70; data for (b) from Ref.
71.]
CO2 REFORMING OF CH4 33
indicate that a redox reaction may occur during CO2 reforming of CH4 over
Pt/CeO2 [164].
If it is assumed that the most abundant reaction intermediate (mari) is
CHxO, then L = [*] ⫹ [CHx O*] and the following general expression can be
derived for the rate of CH4 consumption [43,70]:
k̂1PCH4PCO2
rCH4 = ˆ ¯ ˆ (44)
(4⫺x)/2
(k⫺1K/k7)PCOP H2 ⫹ [1 ⫹ (kˆ 1 /kˆ 7)PCH4]PCO2
where k̂i = ki L, ki is the rate constant for step i, L is total number of active
sites, and K̄ is a lumped equilibrium constant. Computer optimization of ki-
netic data obtained with Ni and Pt catalysts [70,71] failed to locate a global
minimum for x and indicated that the statistical fit of the data (as measured
by residual sum of squares) with Eq. (44) was essentially independent of x
(0 ⱕ x ⱕ 4). A value of x = 0 would physically imply that adsorbed C atoms
are the active CHx intermediate and adsorbed CO is the mari; however, in-
TABLE 8
Optimized Parameter Values for Rate Expression (44)
Parameter
T
Catalyst (K) k̂1a,b k̂7c kˆ ⫺1K
¯b
clusion of adsorbed CO in the site balance did not improve the statistical fit
of the model, although adsorbed CO can be detected under reaction condi-
tions, as shown in Fig. 9 for Pt. As discussed previously, it is very possible
that a distribution of CHx species exists under reforming conditions; thus, for
simplicity, the partial pressure data for Ni and Pt catalysts were optimized to
Eq. (44) by assuming an arbitrary but reasonable value of x = 2 [70,71]. The
recent evidence for the identification of a CH2O surface species supports this
choice [109]. Two examples of the fit of this rate expression to experimental
data are shown in Figs. 10a and 10b for Ni/MgO and Pt/TiO2, respectively,
and values of the optimized model parameters are provided in Table 8. Plots
of the two model parameters kˆ 1 and kˆ 7 versus reciprocal temperature yield the
activation energy for step (35) in the forward direction, Ek̂1 , and the activation
energy for step (41), Ek̂7. The activation energies in Table 9 obtained with
this model can be compared with literature values for similar but not identical
TABLE 9
Activation Energies for Elementary Steps Obtained from Eq. (44)
Catalyst Step Parameter E (kcal/mol)
10.1% Ni/MgO 35 k̂1 26
41 k̂7 9.3
1.22% Ni/TiO2 35 k̂1 51
41 k̂7 38
0.82% Pt/TiO2 35 k̂1 19
41 k̂7 22
CO2 REFORMING OF CH4 35
VIII. SUMMARY
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