MAZDA EVAPORATOR COMPARISION

Single V/S Multi Pass + Horizontal V/S Vertical Calendria Forced Circulation Evaporator

Utilities Vertical 1-1 Pass Vertical 1-3 Pass

Total Kg/hr Steam Requirement @ 6 kg/cm2(g) 2605 2605

Total M3/hr Cooling Water @ 2 Kg/cm2(g) 197 197

KW Total Power Connected/Consumed 207/166 203/163

Vertical V/s Horizontal Forced Circulation Evaporator

Vertical 1-3 Pass Horizontal 1-4 Pass

Piping Cost 51 lac Piping Cost 36 lac

Structure Material Apprx. 80 MT Structure Material Apprx. 45 MT

Pump with Motor Cost high 56.7 lac Pump with Motor Cost less 50.4 lac

Total Unit Cost 516 lac Total Unit Cost 493 lac

Operating Cost 492 lac/annum Operating Cost 487 lac/annum

High Power consumption 163 Kw Less Power consumption 154 Kw

Space requirement 16 ml*8 mw* 14 mh Space requirement 13 ml*8 mw* 18 mh

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Cleaning is easy just by opening the end

Cleaning is relatively difficult & dismentaling
flange & dismentaling time is very less around
time is very high upto 2 days.
2-4 hrs.

In case of power failure it will be easily get Chocking might be the problem incase of last
drained due to elevation so chocking can be effect conc. Goes very high upto 55% as well
prevented. as incase of power failure if not drain quickly.

Conclusion:-

1. Initially Vertical System is costlier by Rs. 24,00,000 Compare to Horizontal System.

2. Power Cost of Vertical is high by Rs. 4,32,000 Compare to Horizontal System.
3. Structral Cost of Vertical is high by Rs. 22,75,000 Compare to Horizontal System.
Total Cost difference is Rs. 51,00,000

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Horizontal 1-4 Pass

2605

197

192/154

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