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PRODUK: MOBIL MAINAN TAMIYA MINI 4WD

Tabel 1. Data Permintaan Tahun 2018/2019


BULAN DEMAND
1 3998 4075 3998
2 4192 4269 4192
3 4444 4521 4444
4 3671 3748 3671
5 3958 4035 3958
6 3609 3686 3609
7 4073 4150 4073
8 3243 3320 3243
9 4101 4178 4101
10 3215 3292 3215
11 3007 3084 3007
12 4253 4330 4253
13 3038 3115 3038
14 4457 4534 4457
15 3871 3948 3871
16 4144 4221 4144
17 4069 4146 4069
18 3566 3643 3566
19 3585 3662 3585
20 4313 4390 4313
21 4062 4139 4062
22 4305 4382 4305
23 3948 4025 3948
24 4138 4215 4138
3886

Tabel 4. Jumlah Hari Kerja Setiap Bulan 2019


No Bulan Jumlah Hari Kerja
1 Januari 22
2 Februari 20
3 Maret 22
4 April 21
5 Mei 23
6 Juni 21
7 Juli 22
8 Agustus 23
9 September 20
10 Oktober 23
11 Nopember 22
12 Desember 21
Tabel 4. Status Persediaan, Schedule Receipt dan lain-lain
Status Persediaan

No Nama Komponen Deskripsi Qty

1 Assembly Assy 1
2 Bottom Bottom 1
3 Cover Cover 1
4 Assembly VI Assy 1
5 Stiker Stiker 1
6 Assembly II Assy II 1
7 Guide Wheel GW 1
8 Baut M1 Baut 4
9 Assembly III Assy III 4
10 Spie Spie 1
11 Switch Belakang SW.B 1
12 Baterai Baterai 2
13 Penutup Baterai P. Baterai 2
14 Assembly IV Assy IV 1
15 Switch depan Sw.D 1
16 Ass Depan As.D 2
17 Assembly V Assy V 1
18 Penutup As depan P.As.D 1
19 Fitting Fitting 1
20 Ass Belakang As.B 1
21 Gear Belakang Gear.Blk 1
22 Spool Belakang Sp.Blk 1
23 Tire Belakang Tire Blk 2
24 Assembly I Assy I 2
25 Motor Motor 1
26 Gear Motor G.Motor 1
27 Tire Depan Tire.D 1
28 Spool Depan Sp.d 2
29 Box Box 2

Tabel 5. data perencanaan produk


No Uraian Nilai
1 Cost Reguler Time Rp.8900,-/jam per orang
2 Cost Over Time Rp.10900,-/jam per orang
3 Hiring Cost (HC) Rp.185.000,-/jam perorang
4 Lay of Cost (LC) Rp.279.000,-/jam per orang
5 Waktu Baku (WB) 7,2 menit/unit
6 Jam Kerja rata-rata (JK) 8 jam/hari
7 Tenaga Kerja Awal (TK) 5 orang
8 Inventory Awal (lo) 100 unit
9 Shorted Cost/Back Order (BO) Rp.150,-/unit
10 Inventory Cost (IC) Rp.100,-/unit
11 Ongkos Sub Contract Rp.1000,-/unit
12 Production Cost per unit reguler time Rp.8900*(7,69/60)

Tabel 6. daftar harga komponen Tamiya


No Nma Komponen Kode Qty
1 Bottom Bottom 1
2 Cover Cover 1
3 Stiker Stiker 1
4 Guide Wheel GW 1
5 Baut M1 Baut 4
6 Spie Spie 1
7 Switch Belakang SW.B 1
8 Baterai Baterai 2
9 Penutup Baterai P. Baterai 2
10 Switch depan Sw.D 1
11 Ass Depan As.D 2
12 Penutup As depan P.As.D 1
13 Fitting Fitting 1
14 Ass Belakang As.B 1
15 Gear Belakang Gear.Blk 1
16 Spool Belakang Sp.Blk 1
17 Tire Belakang Tire Blk 2
18 Motor Motor 1
19 Gear Motor G.Motor 1
20 Tire Depan Tire.D 1
21 Spool Depan Sp.d 2
22 Box Box 2

Tabel 7. data Bill of Material (BOM) Tamiya


No Level Nama Komponen Deskripsi
Demon
1 0 Demon Scorpion
Scorpion
2 1 Assembly Assy
3 .2 Bottom Bottom

4 .2 Cover Cover
5 .2 Assembly VI Assy
6 ..3 Stiker Stiker
7 ..3 Assembly II Assy II
8 ..3 Guide Wheel GW
9 ..3 Baut M1 Baut
10 ..3 Assembly III Assy III
11 ..3 Spie Spie
12 ..3 Switch Belakang SW.B
13 ..3 Baterai Baterai
14 ..3 Penutup Baterai P. Baterai
15 ..3 Assembly IV Assy IV
16 ..3 Switch depan Sw.D
17 ..3 Ass Depan As.D
18 ..3 Assembly V Assy V
19 …4 Penutup As depan P.As.D
20 …4 Fitting Fitting
21 …4 Ass Belakang As.B

22 …4 Gear Belakang Gear.Blk

23 …4 Spool Belakang Sp.Blk


24 …4 Tire Belakang Tire Blk
25 …4 Assembly I Assy I
26 …4 Motor Motor
27 …4 Gear Motor G.Motor
28 ….5 Tire Depan Tire.D
29 ….5 Spool Depan Sp.d

30 ….5 Box Box


Tabel 2. Data Permintaan/Penjualan Tahun 2016
K1 K2 K3 ... K10 ... K23
4076 4065 4057 4054 4069
4270 4259 4251 4248 4263
4522 4511 4503 4500 4515
3749 3738 3730 3727 3742
4036 4025 4017 4014 4029
3687 3676 3668 3665 3680
4151 4140 4132 4129 4144
3321 3310 3302 3299 3314
4179 4168 4160 4157 4172
3293 3282 3274 3271 3286
3085 3074 3066 3063 3078
4331 4320 4312 .... 4309 .... 4324
3116 3105 3097 3094 3109
4535 4524 4516 4513 4528
3949 3938 3930 3927 3942
4222 4211 4203 4200 4215
4147 4136 4128 4125 4140
3644 3633 3625 3622 3637
3663 3652 3644 3641 3656
4391 4380 4372 4369 4384
4140 4129 4121 4118 4133
4383 4372 4364 4361 4376
4026 4015 4007 4004 4019
4216 4205 4197 .... 4194 .... 4209

TABEL 3. Bilangan Acak


Kelompok R1 R2 R3 R4 R5 R6
Number 78 67 59 98 54 80

Kelompok R9 R10 R11 R12 R13 R14


Number 73 56 64 52 61 83

Kelompok R17 R18 R19 R20 R21 R22


Number 99 91 93 85 88 79

Kelompok R25 R26 R27 R28 R29 R30


Number 86 69 63 66 68 84
Catatan:
K1 = Kelompok 1 ..... K32 = Kelompok 32
R1 = Bilangan Acak untuk Kelompok 1 ….. K27 = Bilangan Acak untuk Kelompok 24
Rumus Data Permintaan: D = Ki + Ri
Dimana: D = Demand
Ki = Kelompok ke…
Ri = Bilangan Acak ke…
Contoh data permintaan:
KELOMPOK 1 : BULAN 1 --> DEMAND = K1 + R1 = 3998 + 78 = 4076
KELOMPOK 32 : BULAN 1 --> DEMAND = K32 + R1 = 3998 + 81 = 4079

n Shedule Receipt
Order Lot
LT SS On Hand Qty Bulan
policy size
1 100 100 LFL 50 400 1
2 100 100 LFL 50 400 2
2 100 100 LFL 50 400 2
2 100 100 LFL 50 400 2
3 100 100 LFL 50 400 3
3 100 100 LFL 50 400 2
3 100 100 LFL 50 400 2
3 400 400 LFL 50 1600 3
3 400 400 LFL 50 1600 5
3 100 100 LFL 50 400 4
3 100 100 LFL 50 400 3
3 200 200 LFL 50 800 3
3 200 200 LFL 50 800 2
3 100 100 LFL 50 400 4
3 100 100 LFL 50 400 5
3 200 200 LFL 50 800 2
3 100 100 LFL 50 400 2
4 100 100 LFL 50 400 3
4 100 100 LFL 50 400 2
4 100 100 LFL 50 400 1
4 100 100 LFL 50 400 1
4 100 100 LFL 50 400 1
4 200 200 LFL 50 500 2
4 200 200 LFL 50 700 2
4 100 100 LFL 50 600 1
4 100 100 LFL 50 760 1
4 100 100 LFL 50 550 2
5 150 150 LFL 50 900 2
5 150 150 LFL 50 350 2
Inv
Harga Rp
Status
LFL 1,000
LFL 1,000
LFL 750
LFL 1,500
LFL 1,000
LFL 1,500
LFL 500
LFL 3,000
LFL 500
LFL 500
LFL 1,500
LFL 500
LFL 150
LFL 750
LFL 500
LFL 500
LFL 500
LFL 2,500
LFL 750
LFL 500
LFL 1,000
LFL 1,500
21,900
Satuan Spesifikasi

1
(140 x 84 x
1
10) mm
(125 x 70 x
1
20) mm
1
1
1 M1
4
4
1
1
2
2
1
1
2
1 (n 2.0 x 60) mm
1
1
1
1 (n2.0 x 60) mm

1 (n10 x 3.0) mm

2 (n24 x 10) mm
2
1
1 (n20 x 24) mm
1 (n1 x 5) mm
2
2 (n23 x 15) mm
(230 x 140 x
1
40) mm
K24 ... K32
4079 4058
4273 4252
4525 4504
3752 3731
4039 4018
3690 3669
4154 4133
3324 3303
4182 4161
3296 3275
3088 3067
4334 .... 4313
3119 3098
4538 4517
3952 3931
4225 4204
4150 4129
3647 3626
3666 3645
4394 4373
4143 4122
4386 4365
4029 4008
4219 .... 4198

R7 R8
90 59

R15 R16
77 89

R23 R24
71 81

R31 R32
82 60

untuk Kelompok 24
data permintaan tahun 2018/2019
kelompok 15

Bulan Demand
1 4075
2 4269
3 4521
4 3748
5 4035
6 3686
7 4150
8 3320
9 4178
10 3292
11 3084
12 4330
13 3115
14 4534
15 3948
16 4221
17 4146
18 3643
19 3662
20 4390
21 4139
22 4382
23 4025
24 4215
METODE REGRESI LINEAR
X Y XY X^2 Y' Y-Y' (Y-Y')^2
1 4075 4075 1 3884.39 190.6 36330.9
2 4269 8538 4 3891.21 377.8 142722.1
3 4521 13563 9 3898.04 623.0 388085.3
4 3748 14992 16 3904.86 -156.9 24603.8
5 4035 20175 25 3911.68 123.3 15208.6
6 3686 22116 36 3918.50 -232.5 54055.2
7 4150 29050 49 3925.32 224.7 50481.8
8 3320 26560 64 3932.14 -612.1 374714.7
9 4178 37602 81 3938.96 239.0 57140.0
10 3292 32920 100 3945.78 -653.8 427429.8
11 3084 33924 121 3952.60 -868.6 754469.5
12 4330 51960 144 3959.42 370.6 137327.4
13 3115 40495 169 3966.24 -851.2 724616.0
14 4534 63476 196 3973.06 560.9 314648.5
15 3948 59220 225 3979.89 -31.9 1016.7
16 4221 67536 256 3986.71 234.3 54893.5
17 4146 70482 289 3993.53 152.5 23247.9
18 3643 65574 324 4000.35 -357.3 127697.7
19 3662 69578 361 4007.17 -345.2 119141.6
20 4390 87800 400 4013.99 376.0 141383.6
21 4139 86919 441 4020.81 118.2 13968.7
22 4382 96404 484 4027.63 354.4 125577.0
23 4025 92575 529 4034.45 -9.5 89.3
24 4215 101160 576 4041.27 173.7 30181.0
TOTAL 300 95108 1196694 4900 95108 4139030.4
a 3877.572
DIKETAHUI RUMUS Y' = a + b(x) MSE 172459.60135266
b 6.82087
GRAFIK REGRESI LINEAR
5000

4500

4000

3500

3000 Penjua l an mas a l al u


Pera mal an
2500

2000

1500

1000

500

0
1 2 3 4 5 6 7 8 9 101112131415161718192021222324

karena nilai MA 2X3 memiliki Nilai MSE paling kecil maka, untuk peralamannya menggunakan MA 2X3
annya menggunakan MA 2X3
Metode Moving Average MA(2x3)
t Demand MA(2) MA(2x3) SSE(MA2) SSE(MA2x3)
1 4075 MO
2 4269 4172 9409 5000
3 4521 4395 4288 15876 54134 4500
4 3748 4135 4179 149382 186048 4000
5 4035 3892 4101 20592 4400 3500
6 3686 3861 3823 30450 18769 3000
7 4150 3918 3957 53824 37249 2500
2000
8 3320 3735 3719 172225 158935
1500
9 4178 3749 3883 184041 87222
1000
10 3292 3735 3597 196249 92822
500
11 3084 3188 3518 10816 188356 0
12 4330 3707 3569 388129 579628 1 2 3 4 5 6 7 8
Col umn C Col um
13 3115 3723 3510 369056 155762
14 4534 3825 3993 503390 292681
15 3948 4241 3866 85849 6779
16 4221 4085 4234 18632 178
17 4146 4184 4105 1406 1681
18 3643 3895 4003 63252 129840
19 3662 3653 3817 90 24025
20 4390 4026 3898 132496 241736
21 4139 4265 4064 15750 5675
22 4382 4261 4304 14762 6136
23 4025 4204 4182 31862 24649
24 4215 4120 4207 9025 59
TOTAL 95108 2476566 2296764
MSE 107677 104398
MOVING AVERAGE (2X3)
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Col umn C demand
Col umn D Col umn E
MA(2) MA(2X3)

1
2
3
4
5
6
7
8
9
10
11
12
Tabel. Peramalan Metode DES dengan 0.2
Bulan Demand S Demand
S't S"t S't - S"t a
1 4075 (t) (x)
2 4269 1 4075 4075 4075 0
3 4521 2 4269 4114 4083 -31 4145
4 3748 3 4521 4195 4105 -90 4285
5 4035 4 3748 4106 4105 0 4106
6 3686 5 4035 4092 4103 11 4081
7 4150 6 3686 4011 4084 74 3937
8 3320 7 4150 4038 4075 37 4002
9 4178 8 3320 3895 4039 144 3750
10 3292 9 4178 3951 4021 70 3881
11 3084 10 3292 3820 3981 162 3658
12 4330 11 3084 3672 3919 247 3425
13 3115 12 4330 3804 3896 92 3712
14 4534 13 3115 3666 3850 184 3482
15 3948 14 4534 3840 3848 8 3831
16 4221 15 3948 3861 3851 -11 3872
17 4146 16 4221 3933 3867 -66 3999
18 3643 17 4146 3976 3889 -87 4063
19 3662 18 3643 3909 3893 -16 3925
20 4390 19 3662 3860 3886 27 3833
21 4139 20 4390 3966 3902 -64 4029
22 4382 21 4139 4000 3922 -79 4079
23 4025 22 4382 4077 3953 -124 4201
24 4215 23 4025 4066 3976 -91 4157
24 4215 4096 4000 -96 4193

TOTAL 95108 95023 95325 301 90647


Tabel. Peramalan Metode DES dengan
S Demand
b Ft e e^2 S't S"t
(t) (x)
1 4075 2975 2975
8 2 4269 3363 3091
22 4153 368 135719 3 4521 3711 3277
0 4308 -560 313286 4 3748 3722 3411
-3 4106 -71 5088 5 4035 3816 3532
-18 4078 -392 153589 6 3686 3777 3606
-9 3918 232 53640 7 4150 3889 3691
-36 3993 -673 452412 8 3320 3718 3699
-18 3714 464 214914 9 4178 3856 3746
-40 3864 -572 326937 10 3292 3687 3728
-62 3618 -534 284677 11 3084 3506 3662
-23 3364 966 933657 12 4330 3753 3689
-46 3689 -574 328916 13 3115 3562 3651
-2 3436 1098 1205549 14 4534 3853 3712
3 3829 119 14115 15 3948 3882 3763
17 3875 346 119985 16 4221 3984 3829
22 4016 130 16948 17 4146 4032 3890
4 4084 -441 194828 18 3643 3916 3898
-7 3930 -268 71582 19 3662 3839 3880
16 3827 563 317437 20 4390 4005 3918
20 4045 94 8779 21 4139 4045 3956
31 4099 283 80274 22 4382 4146 4013
23 4232 -207 42701 23 4025 4110 4042
24 4180 35 1228 24 4215 4141 4072
4217
-75 90572 409 5276262 TOTAL 95108 91287 88728
MSE 239830
0.3 Tabel. Peramalan Metode DES dengan
S Demand
S't - S"t a b Ft e e^2
(t) (x)
0 1 4075
-272 3635 116 2 4269
-433 4144 186 3751 770 592284 3 4521
-311 4033 133 4330 -582 338282 4 3748
-284 4099 122 4166 -131 17259 5 4035
-171 3948 73 4221 -535 286147 6 3686
-198 4087 85 4022 128 16506 7 4150
-19 3737 8 4172 -852 725941 8 3320
-110 3966 47 3746 432 186812 9 4178
41 3645 -18 4013 -721 520425 10 3292
156 3350 -67 3628 -544 295668 11 3084
-64 3817 27 3284 1046 1094604 12 4330
89 3473 -38 3845 -730 532658 13 3115
-142 3995 61 3434 1100 1209072 14 4534
-119 4001 51 4056 -108 11658 15 3948
-155 4138 66 4052 169 28577 16 4221
-142 4175 61 4204 -58 3414 17 4146
-18 3933 8 4236 -593 351215 18 3643
41 3799 -17 3941 -279 77873 19 3662
-87 4092 37 3781 609 370529 20 4390
-89 4134 38 4129 10 99 21 4139
-133 4279 57 4172 210 43948 22 4382
-68 4178 29 4336 -311 96954 23 4025
-70 4211 30 4207 8 70 24 4215
4241
-2559 90871 1097 91967 -963 6799992 TOTAL 95108
MSE 309091
amalan Metode DES dengan 0.4

S't S"t S't - S"t a b Ft e e^2

4075 4075
4153 4106 47 4199 31
4300 4184 116 4416 78 4230 -291 84565
4079 4142 -63 4017 -42 4494 746 556337
4062 4110 -48 4013 -32 3975 -60 3631
3911 4030 -119 3792 -79 3981 295 87129
4007 4021 -14 3993 -9 3713 -437 191053
3732 3905 -173 3559 -116 3983 663 439862
3910 3907 3 3913 2 3443 -735 539902
3663 3810 -147 3516 -98 3916 624 388757
3431 3658 -227 3205 -151 3419 335 112041
3791 3711 79 3870 53 3053 -1277 1630194
3521 3635 -115 3406 -76 3923 808 653430
3926 3751 175 4100 116 3330 -1204 1450423
3935 3825 110 4045 73 4217 269 72249
4049 3915 135 4184 90 4118 -103 10586
4088 3984 104 4192 69 4274 128 16325
3910 3954 -44 3866 -30 4261 618 382371
3811 3897 -86 3725 -57 3836 174 30289
4042 3955 87 4130 58 3667 -723 522390
4081 4006 76 4157 50 4188 49 2404
4201 4084 118 4319 78 4207 -175 30615
4131 4103 28 4159 19 4397 372 138671
4165 4127 37 4202 25 4178 -37 1380
4226
94974 94895 79 90977 52 86803 39 7344603
MSE 333846
Tabel. Peramalan Metode DES dengan 0.5
S Demand
S't S"t S't - S"t a b Ft e
(t) (x)
1 4075 4075 4075
2 4269 4172 4124 49 4221 49
3 4521 4347 4235 112 4458 112 4269 252
4 3748 4047 4141 -94 3953 -94 4570 -822
5 4035 4041 4091 -50 3991 -50 3860 176
6 3686 3864 3977 -114 3750 -114 3941 -255
7 4150 4007 3992 15 4022 15 3636 514
8 3320 3663 3828 -164 3499 -164 4036 -716
9 4178 3921 3874 46 3967 46 3335 843
10 3292 3606 3740 -134 3472 -134 4014 -722
11 3084 3345 3543 -198 3148 -198 3338 -254
12 4330 3838 3690 147 3985 147 2950 1380
13 3115 3476 3583 -107 3369 -107 4132 -1017
14 4534 4005 3794 211 4216 211 3262 1272
15 3948 3977 3885 91 4068 91 4427 -479
16 4221 4099 3992 107 4205 107 4159 62
17 4146 4122 4057 65 4188 65 4312 -166
18 3643 3883 3970 -87 3795 -87 4253 -610
19 3662 3772 3871 -99 3674 -99 3708 -46
20 4390 4081 3976 105 4186 105 3575 815
21 4139 4110 4043 67 4177 67 4291 -152
22 4382 4246 4145 101 4348 101 4244 138
23 4025 4136 4140 -5 4131 -5 4449 -424
24 4215 4175 4158 18 4193 18 4126 89
4210
TOTAL 95108 95008 94925 83 91015 83 91098 -124
MSE
Tabel. Peramalan Metode DES dengan 0.6
S Demand
e^2 S't S"t S't - S"t a b
(t) (x)
1 4075 2975 2975
2 4269 3751 3441 311 4062 466
63504 3 4521 4213 3904 309 4522 463
674862 4 3748 3934 3922 12 3946 18
30800 5 4035 3995 3966 29 4024 43
65089 6 3686 3809 3872 -62 3747 -94
264196 7 4150 4014 3957 57 4071 85
512969 8 3320 3598 3741 -144 3454 -216
711123 9 4178 3946 3864 82 4028 123
520799 10 3292 3554 3678 -124 3429 -186
64762 11 3084 3272 3434 -162 3109 -244
1904211 12 4330 3907 3718 189 4096 284
1035199 13 3115 3432 3546 -114 3317 -172
1616890 14 4534 4093 3874 219 4312 328
229506 15 3948 4006 3953 53 4059 79
3849 16 4221 4135 4062 73 4208 109
27620 17 4146 4142 4110 32 4173 48
371738 18 3643 3842 3949 -107 3735 -160
2130 19 3662 3734 3820 -86 3648 -129
664666 20 4390 4128 4005 123 4251 184
23162 21 4139 4134 4083 52 4186 78
19042 22 4382 4283 4203 80 4363 120
179743 23 4025 4128 4158 -30 4098 -45
7840 24 4215 4180 4171 9 4189 13

8993702 TOTAL 95108 93204 92407 798 91027 1196


408805
Tabel. Peramalan Metode DES dengan 0.7
S Demand
Ft e e^2 S't S"t S't - S"t
(t) (x)
1 4075 2975 2975
2 4269 3881 3609 272
4528 -7 46 3 4521 4329 4113 216
4985 -1237 1531357 4 3748 3922 3979 -57
3964 71 5056 5 4035 4001 3995 7
4067 -381 145252 6 3686 3781 3845 -64
3653 497 246738 7 4150 4039 3981 58
4156 -836 698292 8 3320 3536 3669 -134
3238 940 883623 9 4178 3985 3891 95
4150 -858 736658 10 3292 3500 3617 -117
3243 -159 25291 11 3084 3209 3331 -123
2866 1464 2143590 12 4330 3994 3795 199
4379 -1264 1598390 13 3115 3379 3503 -125
3146 1388 1927444 14 4534 4187 3982 205
4640 -692 478942 15 3948 4020 4009 11
4138 83 6926 16 4221 4161 4115 46
4317 -171 29136 17 4146 4150 4140 11
4221 -578 333934 18 3643 3795 3899 -103
3575 87 7572 19 3662 3702 3761 -59
3519 871 758765 20 4390 4184 4057 127
4435 -296 87655 21 4139 4152 4124 29
4264 118 13871 22 4382 4313 4256 57
4483 -458 210138 23 4025 4111 4155 -43
4054 161 26059 24 4215 4184 4175 9
4203
92223 -1257 11894737 TOTAL 95108 93490 92976 514
MSE 540670
Tabel. Peramalan Metode DES dengan
S Demand
a b Ft e e^2 S't
(t) (x)
1 4075 2975
4153 634 2 4269 4010
4545 504 4787 -266 70543 3 4521 4419
3865 -133 5049 -1301 1692133 4 3748 3882
4008 15 3732 303 92059 5 4035 4004
3716 -150 4023 -337 113487 6 3686 3750
4097 136 3566 584 340549 7 4150 4070
3402 -312 4234 -914 834558 8 3320 3470
4080 221 3091 1087 1182339 9 4178 4036
3383 -273 4301 -1009 1018825 10 3292 3441
3086 -286 3109 -25 649 11 3084 3155
4192 464 2800 1530 2339533 12 4330 4095
3254 -291 4656 -1541 2374603 13 3115 3311
4393 479 2962 1572 2470415 14 4534 4289
4031 26 4871 -923 852407 15 3948 4016
4206 106 4057 164 26761 16 4221 4180
4161 25 4313 -167 27807 17 4146 4153
3692 -241 4186 -543 294605 18 3643 3745
3643 -138 3451 211 44666 19 3662 3679
4310 296 3505 885 782615 20 4390 4248
4181 67 4606 -467 218302 21 4139 4161
4370 133 4248 134 17968 22 4382 4338
4068 -101 4503 -478 228028 23 4025 4088
4193 20 3967 248 61714 24 4215 4190
4213
91029 1200 92229 -1253 15084566 TOTAL 95108 93704
MSE 685662
tode DES dengan 0.8 Tabel. Peramalan Metode DES den
S Demand
S"t S't - S"t a b Ft e e^2
(t) (x)
2975 1 4075
3803 207 4217 828 2 4269
4296 123 4542 287 5045 -524 274995 3 4521
3965 -83 3799 -193 4829 -1081 1169195 4 3748
3997 8 4012 18 3606 429 183632 5 4035
3799 -49 3700 -115 4031 -345 118891 6 3686
4016 54 4124 126 3585 565 319078 7 4150
3579 -109 3361 -255 4251 -931 865879 8 3320
3945 91 4128 213 3106 1072 1148887 9 4178
3542 -101 3340 -235 4341 -1049 1100893 10 3292
3233 -77 3078 -180 3105 -21 434 11 3084
3923 172 4268 402 2898 1432 2051107 12 4330
3433 -122 3189 -285 4670 -1555 2418126 13 3115
4118 171 4461 400 2903 1631 2659183 14 4534
4037 -20 3996 -48 4860 -912 831960 15 3948
4151 29 4209 67 3948 273 74342 16 4221
4153 0 4153 1 4276 -130 16810 17 4146
3826 -82 3663 -190 4154 -511 260883 18 3643
3708 -30 3649 -69 3473 189 35625 19 3662
4140 108 4356 252 3580 810 656093 20 4390
4157 4 4165 10 4607 -468 219416 21 4139
4302 36 4374 85 4175 207 42973 22 4382
4130 -43 4045 -100 4459 -434 187960 23 4025
4178 12 4201 28 3945 270 72949 24 4215
4229
93404 301 91030 1047 87848 -1084 14709312 TOTAL 95108
MSE 668605
amalan Metode DES dengan 0.9

S't S"t S't - S"t a b Ft e e^2

2975 2975
4140 4023 116 4256 1048
4483 4437 46 4529 414 5304 -783 613402
3821 3883 -62 3760 -554 4943 -1195 1427021
4014 4001 13 4027 118 3206 829 687102
3719 3747 -28 3691 -254 4144 -458 210012
4107 4071 36 4143 324 3437 713 508450
3399 3466 -67 3331 -605 4467 -1147 1315164
4100 4037 63 4163 571 2726 1452 2106876
3373 3439 -66 3306 -597 4734 -1442 2080028
3113 3146 -33 3080 -294 2709 375 140654
4208 4102 106 4315 956 2787 1543 2382176
3224 3312 -88 3137 -790 5271 -2156 4648614
4403 4294 109 4512 982 2347 2187 4784512
3994 4024 -30 3963 -270 5494 -1546 2390020
4198 4181 17 4216 157 3693 528 278713
4151 4154 -3 4148 -27 4373 -227 51508
3694 3740 -46 3648 -414 4122 -479 229125
3665 3673 -7 3658 -67 3233 429 183643
4318 4253 64 4382 580 3591 799 639190
4157 4166 -10 4147 -87 4962 -823 677965
4359 4340 19 4379 174 4061 321 103252
4058 4087 -28 4030 -254 4553 -528 278257
4199 4188 11 4211 101 3777 438 192095
4312
93872 93737 135 91032 1213 87933 -1169 25927780
MSE 1178535
SUMMARY PERAMALAN

Tabel. Perbandingan MSE untuk Metode DES Tabel. Rekapitulasi hasil perhitu
NO METODE NILAI MSE
1 Double Exponenetial Smoothing α = 0.2 239830
Periode
2 Double Exponenetial Smoothing α = 0.3 309091
3 Double Exponenetial Smoothing α = 0.4 333846 1
4 Double Exponenetial Smoothing α = 0.5 408805 2
5 Double Exponenetial Smoothing α = 0.6 540670 3
6 Double Exponenetial Smoothing α = 0.7 685662 4
7 Double Exponenetial Smoothing α = 0.8 668605 5
8 Double Exponenetial Smoothing α = 0.9 1178535 6
7
MSE (MIN) Double Exponenetial Smoothing α = 0.2 239830 8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
MSE MSE
Tabel. Rekapitulasi hasil perhitungan peramalan dari 3 Metode.
Verifikasi Data Peramalan
Ramalan
Data Demand
MA (2) MA (2x3) Regresi Linear DES 0,2 Periode
4075 3884
4269 4172 3891
4521 4395 4288 3898 4153
3748 4135 4179 3905 4308
4035 3892 4101 3912 4106
3686 3861 3823 3918 4078
4150 3918 3957 3925 3918
3320 3735 3719 3932 3993
4178 3749 3883 3939 3714
3292 3735 3597 3946 3864
3084 3188 3518 3953 3618
4330 3707 3569 3959 3364
3115 3723 3510 3966 3689
4534 3825 3993 3973 3436
3948 4241 3866 3980 3829
4221 4085 4234 3987 3875
4146 4184 4105 3994 4016
3643 3895 4003 4000 4084
3662 3653 3817 4007 3930
4390 4026 3898 4014 3827
4139 4265 4064 4021 4045
4382 4261 4304 4028 4099
4025 4204 4182 4034 4232
4215 4120 4207 4041 4180
107677 104398 172460 239830
Tabel Perhitungan Tracking Signal

Forecast MA Absolute Kum Absolute


Periode Aktual Error RSFE
(2x3) Error Error
E=A-F (6) =
n A (4) = (2)- (5) = Kum Absolute (7) = Kum dari
F (3)
(1) (2) dari (4) (6)
(3) dari (4)
1 4075
2 4269
3 4521 4288 233 233 233 233
4 3748 4179 -431 -199 431 664
5 4035 4101 -66 -265 66 730
6 3686 3823 -137 -402 137 867
7 4150 3957 193 -209 193 1060
8 3320 3719 -399 -608 399 1459
9 4178 3883 295 -312 295 1754
10 3292 3597 -305 -617 305 2059
11 3084 3518 -434 -1051 434 2493
12 4330 3569 761 -290 761 3254
13 3115 3510 -395 -684 395 3649
14 4534 3993 541 -143 541 4190
15 3948 3866 82 -61 82 4272
16 4221 4234 -13 -74 13 4286
17 4146 4105 41 -33 41 4327
18 3643 4003 -360 -394 360 4687
19 3662 3817 -155 -549 155 4842
20 4390 3898 492 -57 492 5334
21 4139 4064 75 18 75 5409
22 4382 4304 78 97 78 5487
23 4025 4182 -157 -60 157 5644
24 4215 4207 8 -53 8 5652

Standar
Average Deviasi UCL LCL OUTLIER

-1 1.59 2.95 -5.92 3


-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
-1 1.59 2.95 -5.92 #N/A
Tracking
MAD
Signal

(8) = (7) / (9) = (5) /


(1) (8)

GRAFIK TRACKING SIGNAL


78 3 6
166 -1
146 -2
145 -3 4
151 -1
182 -3
195 -2 2
206 -3
227 -5
271 -1 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
281 -2
299 0
285 0 -2
268 0
255 0
260 -2 -4
255 -2
267 0
258 0 -6
249 0
245 0
236 0

4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
4 -4
Forecast
Periode Aktual Error RSFE
MA (2x3)
E = A - F (5) = Kum
n A F (4) = (2)- dari (4)
(1) (2) (3) (3)
1 4075
G SIGNAL 2 4269
3 4521 4288 233 233
4 3748 4179 -431 -199
5 4035 4101 -66 -265
6 3686 3823 -137 -402
7 4150 3957 193 -209
8 3320 3719 -399 -608
9 4178 3883 295 -312
Tra cki ng Si gna l 10 3292 3597 -305 -617
UCL 12 4330 3569 761 144
LCL 13 3115 3510 -395 -250
16 17 18 19 20 21 22
14 4534 3993 541 291
15 3948 3866 82 373
16 4221 4234 -13 360
17 4146 4105 41 401
18 3643 4003 -360 40
19 3662 3817 -155 -115
20 4390 3898 492 377
21 4139 4064 75 452
22 4382 4304 78 531
23 4025 4182 -157 374
24 4215 4207 8 381

Standar
Average Deviasi UCL LCL OUTLIER

-1 1.39 2.85 -5.51 #N/A


-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
-1 1.39 2.85 -5.51 #N/A
Absolute Kum Absolute Tracking
MAD
Error Error Signal
(6) =
Absolute (7) = Kum (8) = (7) / (9) = (5) /
dari (6) (1) (8)
dari (4)

GRAFIK TRACKING S
233 233 78 3 5
431 664 166 -1
66 730 146 -2 4

137 867 145 -3


3
193 1060 151 -1
399 1459 182 -3 2
295 1754 195 -2
305 2059 206 -3 1
761 2820 235 1
395 3215 247 -1 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
541 3756 268 1
-1
82 3838 256 1
13 3852 241 1 -2
41 3893 229 2
360 4253 236 0 -3
155 4408 232 0
492 4900 245 2 -4
75 4975 237 2
-5
78 5053 230 2
157 5210 227 2
8 5218 217 2

Tracking Signal
4

2
Tracking Signal
4

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1

-1

-2

-3

-4

-5

-6
AFIK TRACKING SIGNAL

Tracki ng Si gnal
UCL
LCL
10 11 12 13 14 15 16 17 18 19 20 21
15 16 17 18 19
PETA PROSES OPERASI
NAMA OBYEK : Tamiya Spin Cobra
NOMOR PETA : 01
DIPETAKAN OLEH : KELOMPOK 14 & 9
TANGGAL DIPETAKAN : 16 November 2019

Roda belakang (2) As belakang (1) Roda depan (2) As depan (1) Motor (1)
( cm) ( cm) ( cm) ( cm) ( cm)

Gear ban Bearing Gear gardan Switch belakang


Bearing
Pasang Pasang
Pasang Pasang gear Pasang gear
bearing switch
13" bearing pada 12" 12" 10" 10"
0% 0-22 roda belakang 0% 0-19 ban pada as 0% 0-17 pada roda 0% 0-15 gardan pada 0%
0-7 belakang
belakang as depan pada motor
Meja Assy depan
Meja Assy Meja Assy Meja Assy
Meja Assy
Dinamo
Pasang
15" dinamo pada
0-8 motor
0%
Meja Assy
As roda gear
mesin
Pasang as
roda gear
12" 0-9 mesin pada
0% motor
Meja Assy
Gear mesin

Pasang gear
13" mesin pada
0-10 motor
0%
Meja Assy
Assy II

Assy III

Assy IV

Assy V

Ringkasan
Kegiatan Jumlah Waktu (detik)
Operasi 24 258.0
Gabungan 1 68
Total 25 326.0
5.26 Menit
PERASI

SEKARANG :

USULAN :

Chassis (1) Set Body (1) BOX (Spin Kobra)


( cm) ( cm) ( cm)

Guide wheel baut Pasang guide


Pasang wheel baut
switch 13" depan dan
belakang 0% 0-1 belakang pada
pada motor chassis bottom
Meja Assy Meja Assy
Washers
Pasang Pasang
10"
dinamo pada 0-2 washers pada
0%
motor chassis bottom
Meja Assy Meja Assy
Bearing
Pasang as Pasang bearing
roda gear 9" pada chassis
mesin pada 0% 0-3 bottom
motor Meja Assy
Meja Assy
Saklar on/off
Pasang gear Pasang saklar
mesin pada 15" on/off pada
motor 0-4
0% chassis bottom
Meja Assy Meja Assy

Switch depan

Pasang switch
10" depan pada
0-5
0% chassis bottom
Meja Assy

Gear garden

Pasang gear
10" garden pada
0-6
0% chassis bottom
Meja Assy
Assy I

Pasang motor
13" 0-11 pada chassis
0% bottom
Meja Assy
Penutup gear
Pasang
penutup
7" 0-12 gear pada
0% chassis
bottom
Meja Assy
Batu baterai

Pasang batu
5" 0-13 baterai pada
0% chassis bottom
Meja Assy

Pengunci baterai
Pasang
pengunci
5"
0-14 baterai pada
0% chassis
bottom
Meja Assy
Pasang
pengunci
baterai pada
chassis
bottom
Meja Assy

Pasang as
depan pada
10"
0-16 chassis
0%
bottom
Meja Assy

Pasang roda
12" 0-18 depan pada
0% chassis bottom
Meja Assy

Pasang as
10" 0-20 belakang pada
0% chassis bottom
Meja Assy

Garden 4WD
Pasang garden
12" 4WD pada
0-21
0% chassis bottom
Meja Assy

Pasang roda
12" belakang pada
0-23
0% chassis bottom
Meja Assy
Assy VI Pasang set
Pengunci kerangka body pada
body chassis
bottom
8" Meja Assy
0-24
0%

68" Periksa dan


masukkan
G-1 Produk pd
Kemasan
(Meja
Packing)

M/C Packing
326

258
PETA PROSES PERAKITAN
NAMA OBYEK : Tamiya Spin Cobra
NOMOR PETA : 02
DIPETAKAN OLEH : KELOMPOK 10 & 11
TANGGAL DIPETAKAN : 24 November 2019

Roda belakang (2) As belakang (1) Roda depan (2) As depan (1) Motor (1)
( cm) ( cm) ( cm) ( cm) ( cm)
Assy II

Assy III

Assy IV

Assy V

Ringkasan
Kegiatan Jumlah Waktu (detik)
Operasi 6 65.0
Gabungan 1 68
Total 7 133.0
5.26 Menit
RAKITAN

SEKARANG :

USULAN :

Chassis Bottom (1) Set Body (1) BOX (Spin Kobra)


( cm) ( cm) ( cm)

Assy I

Pasang motor
13" A-1 pada chassis
0% bottom
Meja Assy
Pasang as
depan pada
10"
A-2 chassis
0%
bottom
Meja Assy

Pasang roda
12" A-3 depan pada
0% chassis bottom
Meja Assy

Pasang as
10" A-4 belakang pada
0% chassis bottom
Meja Assy

Pasang roda
12" belakang pada
A-5
0% chassis bottom
Meja Assy

Pengunci kerangka
body Pasang set
body pada
8" A-6 chassis
0%
bottom
Meja Assy

Periksa dan
masukkan
68" G-1 Produk pd
0%
Kemasan
(Meja
Packing)

M/C Packing
326

258
Praktikum Sistem Produksi

Level 0

Level 1

3 1
Level 2 Set Body

5 1
Level 3 Pengunci Kerangka Body 6
Assy I

21 1 22 1 23 1 24 1
Level 4 Switch B Dinamo As Roda Gear Gear Mesin
STRUKTUR PRODUK TAMIYA

1 1
Spin Cobra

2
Assy VI

7 4 8 6 9 10 2 11 1 12 2
Guide Wheel Baut Washers Assy II Bearing Saklar on/off Switch D

25 1 26 2
As Depan Gear Gardan
4 1
Chassis

13 2 14 15 1 16 2 17
Gear Garden Assy III Penutup Gear Batu baterai Assy IV

27 2 28 1 29 1 30 1
Roda Depan Bearing As Belakang Gear Ban
III-18

18 19 1 20
Pengunci Baterai Garden 4WD Assy V

31 2 32 1 33 1
Roda Belakang Bearing Box
Praktikum Sistem Produksi

Level 0

Level 1

3 1 4 1
Level 2 Set Body Motor

6 1 7
Level 3 Pengunci Kerangka Body Assy I

22 1 23 1 24 1 25 1
Level 4 Switch B Dinamo As Roda Gear Gear Mesin
STRUKTUR PRODUK TAMIYA

1 1
Spin Cobra

2
Assy VI

8 4 9 6 10 11 2 12 1 13 2
Guide Wheel Baut Washers Assy II Bearing Saklar on/off Switch D

26 1 27 2
As Depan Gear Gardan
5 1
Chassis Bottom

14 2 15 16 1 17 2 18
Gear Gardan Assy III Penutup Gear Batu baterai Assy IV

28 2 29 1 30 1 31 1
Roda Depan Bearing As Belakang Gear Ban
III-18

19 1 20 1 21
Pengunci Baterai Garden 4WD Assy V

32 2 33 1 34 1
Roda Belakang Bearing Box
STATUS PERSEDIAAN
No. Kode Part Nama Komponen Gambar Komponen

1 SC Spin Cobra

2 Assy6 Assembling VI

3 C Chassis

4 SB Set Body

5 PKB Pengunci Kerangka Body

6 Assy1 Assembling I

7 GWB Guide Wheel Baut

8 W Washers

9 Assy2 Assembling II
10 B Bearing

11 RB Saklar On/Off

12 SD Switch Depan

13 GG Gear Garden

14 Assy3 Assembling III

15 PG Penutup Gear

16 BB Batu Baterai

17 Assy4 Assembling IV

18 PB Pengunci Baterai
19 G4WD Garden 4WD

20 Assy5 Assembling V

21 S Switch B

22 D Dinamo

23 AR As roda Gear

24 GM Gear Mesin

25 AD As Depan

26 GG Gear Gardan
27 RD Roda Depan

28 GBN Gear Ban

29 AS As Belakang

30 RB Roda Belakang

31 BOX Box
Level Spesifikasi QTY

0 (13,2 x 8 x 2,2) cm 1

1 Chassis + Set Body

2 1

2 ( 1

3 ( 1

Switch B + Dinamo + As Roda


3
Gear + Gear Mesin

3 ( 4

3 (3,8 x 2 x 1,7) cm 6

3 As Depan + Gear Garden


3.4 ( 4

3 ( 1

3 ( 2

3 ( 2

3 Roda Depan + Bearing

3 ( 1

3 ( 2

3 As Belakang + Gear Ban

3 ( 1
3 1

3 Roda Belakang + Bearing

4 ( 1

4 ( 1

4 (7,3 x 0,1 x 0,1) cm 1

4 ( 1

4 ( 1

4 2
4 ( 2

4 ( 1

4 ( 1

4 ( 2

4 ( 1
STATUS PERSEDIAAN
No. Kode Part Nama Komponen Gambar Komponen

1 SC Spin Cobra

2 Assy6 Assembling VI

3 C Chassis Bottom

4 SB Set Body

5 PKB Pengunci Kerangka Body

6 Assy1 Assembling I

7 GWD Guide Wheel Depan

8 GWB Guide Wheel Belakang


9 W Washers

10 Assy2 Assembling II

11 B Bearing

12 RB Saklar On/Off

13 SD Switch Depan

14 Assy3 Assembling III

15 PG Penutup Gear

16 BB Batu Baterai

17 Assy4 Assembling IV

18 PB Pengunci Baterai
19 G4WD Garden 4WD

20 Assy5 Assembling V

21 SB Switch Belakang

22 D Dinamo

23 AR As Roda Gear Mesin

24 GM Gear Mesin

25 AD As Depan

26 GG Gear Gardan
27 RD Roda Depan

28 GBN Gear Ban

29 AS As Belakang

30 RB Roda Belakang

31 BOX Box 34
Level Spesifikasi QTY

0 (13,2 x 8 x 2,2) cm 1

1 Chassis + Set Body

2 Plastik 1

2 Plastik 1

3 Plastik 1

Switch B + Dinamo + As Roda


3
Gear + Gear Mesin

3 Plastik 4

Plastik
3 (3,8 x 2 x 1,7) cm 6

3 As Depan + Gear Garden

3.4 Aluminium 4

3 Plastik 1

3 Aluminium 2

3 Roda Depan + Bearing

3 Plastik 1

3 Seng Karbon 2

3 As Belakang + Gear Ban

3 Plastik 1
3 Besi 1

3 Roda Belakang + Bearing

4 Aluminium 1

4 1

4 (7,3 x 0,1 x 0,1) cm 1

4 Plastik 1

4 Besi 1

3,4 Plastik 2
4 Plastik 2

4 Plastik 1

4 Besi 1

4 Plastik 2

4 (30 x 20 x 6) cm 1
MASTER PRODUCTIO

1 Orang Karyawan
8
6= 10 =
1 2 3 4 5 = (4) X 8 (5)x35% w =[(6)x60]/ 9=(2)x50% (7)+(8)+(9)
2,11

Cum. Reg Time Over Time Sub Cont


T (Bulan) D (Unit) Demand RTD (Hari) RTP (Hari) OTD (Hari) Productio Productio (50%dmn MPS (unit)
(Unit) n (unit) n (unit) d) (unit)

1 0 0 22 176 62 2008 703 0 2710


2 0 0 20 160 56 1825 639 0 2464
3 4288 4288 22 176 62 2008 703 2144 4854
4 4179 8468 21 168 59 1916 671 2090 4677
5 4101 12569 23 184 64 2099 735 2051 4884
6 3823 16392 21 168 59 1916 671 1912 4499
7 3957 20349 22 176 62 2008 703 1979 4689
8 3719 24068 23 184 64 2099 735 1859 4693
9 3883 27950 20 160 56 1825 639 1941 4405
10 3597 31547 23 184 64 2099 735 1798 4632
11 3518 35065 22 176 62 2008 703 1759 4469
12 3569 38634 21 168 59 1916 671 1784 4371
Total 38634 260 2080 728 23726 8304 19317 51347

32030

2 Orang Karyawam
8
6= 10 =
1 2 3 4 5 = (4) X 8 (5)x35% w =[(6)x60]/ 9=(2)x50% (7)+(8)+(9)
2,11

Cum. Reg Time Over Time Sub Cont


T (Bulan) D (Unit) Demand RTD (Hari) RTP (Hari) OTD (Hari) Productio Productio (40%dmn MPS (unit)
(Unit) n (unit) n (unit) d) (unit)

1 0 0 22 352 123 4015 1405 0 5421


2 0 0 20 320 112 3650 1278 0 4928
3 4288 4288 22 352 123 4015 1405 1715 7136
4 4179 8468 21 336 118 3833 1341 1672 6846
5 4101 12569 23 368 129 4198 1469 1641 7307
6 3823 16392 21 336 118 3833 1341 1529 6703
7 3957 20349 22 352 123 4015 1405 1583 7003
8 3719 24068 23 368 129 4198 1469 1487 7154
9 3883 27950 20 320 112 3650 1278 1553 6481
10 3597 31547 23 368 129 4198 1469 1439 7106
11 3518 35065 22 352 123 4015 1405 1407 6828
12 3569 38634 21 336 118 3833 1341 1427 6602
Total 38634 260 4160 1456 47452 16608 15453 79514

64061
3 Orang Karyawam
8
6= 10 =
1 2 3 4 5 = (4) X 8 (5)x35% w =[(6)x60]/ 9=(2)x50% (7)+(8)+(9)
2,11

Cum. Reg Time Over Time Sub Cont


T (Bulan) D (Unit) Demand RTD (Hari) RTP (Hari) OTD (Hari) Productio Productio (30%dmn MPS (unit)
(Unit) n (unit) n (unit) d) (unit)

1 0 0 22 528 185 6023 2108 0 8131


2 0 0 20 480 168 5475 1916 0 7392
3 4288 4288 22 528 185 6023 2108 1287 9417
4 4179 8468 21 504 176 5749 2012 1254 9015
5 4101 12569 23 552 193 6297 2204 1230 9731
6 3823 16392 21 504 176 5749 2012 1147 8908
7 3957 20349 22 528 185 6023 2108 1187 9318
8 3719 24068 23 552 193 6297 2204 1116 9616
9 3883 27950 20 480 168 5475 1916 1165 8556
10 3597 31547 23 552 193 6297 2204 1079 9579
11 3518 35065 22 528 185 6023 2108 1055 9186
12 3569 38634 21 504 176 5749 2012 1071 8832
Total 38634 260 6240 2184 71179 24913 11590 107681

96091
4 Orang Karyawam
8
6= 10 =
1 2 3 4 5 = (4) X 8 (5)x35% w =[(6)x60]/ 9=(2)x50% (7)+(8)+(9)
2,11

Cum. Reg Time Over Time Sub Cont


T (Bulan) D (Unit) Demand RTD (Hari) RTP (Hari) OTD (Hari) Productio Productio (20%dmn MPS (unit)
(Unit) n (unit) n (unit) d) (unit)

1 0 0 22 704 246 8030 2811 0 10841


2 0 0 20 640 224 7300 2555 0 9856
3 4288 4288 22 704 246 8030 2811 858 11699
4 4179 8468 21 672 235 7665 2683 836 11184
5 4101 12569 23 736 258 8395 2938 820 12154
6 3823 16392 21 672 235 7665 2683 765 11113
7 3957 20349 22 704 246 8030 2811 791 11632
8 3719 24068 23 736 258 8395 2938 744 12078
9 3883 27950 20 640 224 7300 2555 777 10632
10 3597 31547 23 736 258 8395 2938 719 12053
11 3518 35065 22 704 246 8030 2811 704 11545
12 3569 38634 21 672 235 7665 2683 714 11062
Total 38634 260 8320 2912 94905 33217 7727 135848

5 Orang Karyawam
8
6= 10 =
1 2 3 4 5 = (4) X 8 (5)x35% w =[(6)x60]/ 9=(2)x50% (7)+(8)+(9)
2,11

Cum. Reg Time Over Time Sub Cont


T (Bulan) D (Unit) Demand RTD (Hari) RTP (Hari) OTD (Hari) Productio Productio (10%dmn MPS (unit)
(Unit) n (unit) n (unit) d) (unit)

1 0 0 22 880 308 10038 3513 0 13551


2 0 0 20 800 280 9125 3194 0 12319
3 4288 4288 22 880 308 10038 3513 429 13980
4 4179 8468 21 840 294 9582 3354 418 13353
5 4101 12569 23 920 322 10494 3673 410 14577
6 3823 16392 21 840 294 9582 3354 382 13318
7 3957 20349 22 880 308 10038 3513 396 13947
8 3719 24068 23 920 322 10494 3673 372 14539
9 3883 27950 20 800 280 9125 3194 388 12708
10 3597 31547 23 920 322 10494 3673 360 14527
11 3518 35065 22 880 308 10038 3513 352 13903
12 3569 38634 21 840 294 9582 3354 357 13292
Total 38634 260 10400 3640 118631 41521 3863 164015
STER PRODUCTION SCHEDULLING (MPS)

12 = (11)- 15 = 16 = 17 =
11 13 14 = (7)xRp.8900
(3) (8)xRp.10900 (12)xRp.100 (13)xRp.150

Cum MPS Inv (unit) Inv. Cost BO. Cost


BO(unit) RTPC (Rp/unit) OTPC (Rp/unit)
(unit) (Rp/unit) (Rp/unit)

100
2710 2710 1,617,025 693,141 24,528
5174 5174 1,470,023 630,128 46,826
10029 5740 1,617,025 693,141 51,949
14705 6238 1,543,524 661,634 56,451
19589 7020 1,690,526 724,647 63,535
24088 7696 1,543,524 661,634 69,649
28777 8428 1,617,025 693,141 76,271
33470 9402 1,690,526 724,647 85,087
37875 9924 1,470,023 630,128 89,816
42507 10960 1,690,526 724,647 99,184
46976 11911 1,617,025 693,141 107,793
51347 12714 1,543,524 661,634 115,058
98016.916 19,110,297 8,191,661 886,148

12 = (11)- 15 = 16 = 17 =
11 13 14 = (7)xRp.8900
(3) (8)xRp.10900 (12)xRp.100 (13)xRp.150

Cum MPS Inv (unit) Inv. Cost BO. Cost


BO(unit) RTPC (Rp/unit) OTPC (Rp/unit)
(unit) (Rp/unit) (Rp/unit)

5421 5421 3,234,050 1,386,281 49,056


10348 10348 2,940,046 1,260,256 93,652
17484 13196 3,234,050 1,386,281 119,422
24330 15862 3,087,048 1,323,268 143,554
31637 19068 3,381,052 1,449,294 172,570
38341 21949 3,087,048 1,323,268 198,637
45344 24995 3,234,050 1,386,281 226,206
52499 28431 3,381,052 1,449,294 257,299
58979 31029 2,940,046 1,260,256 280,813
66085 34538 3,381,052 1,449,294 312,569
72913 37848 3,234,050 1,386,281 342,522
79514 40881 3,087,048 1,323,268 369,970
283566 38,220,593 16,383,322 2,566,270

12 = (11)- 15 = 16 = 17 =
11 13 14 = (7)xRp.8900
(3) (8)xRp.10900 (12)xRp.100 (13)xRp.150

Cum MPS Inv (unit) Inv. Cost BO. Cost


BO(unit) RTPC (Rp/unit) OTPC (Rp/unit)
(unit) (Rp/unit) (Rp/unit)

8131 8131 4,851,075 2,079,422 73,584


15522 15522 4,410,068 1,890,383 140,478
24940 20651 4,851,075 2,079,422 186,895
33955 25487 4,630,572 1,984,902 230,658
43686 31117 5,071,579 2,173,941 281,605
52594 36202 4,630,572 1,984,902 327,625
61912 41563 4,851,075 2,079,422 376,141
71528 47460 5,071,579 2,173,941 429,512
80084 52134 4,410,068 1,890,383 471,809
89663 58116 5,071,579 2,173,941 525,953
98850 63785 4,851,075 2,079,422 577,250
107681 69048 4,630,572 1,984,902 624,882
469214 57,330,890 24,574,983 4,246,391

12 = (11)- 15 = 16 = 17 =
11 13 14 = (7)xRp.8900
(3) (8)xRp.10900 (12)xRp.100 (13)xRp.150

Cum MPS Inv (unit) Inv. Cost BO. Cost


BO(unit) RTPC (Rp/unit) OTPC (Rp/unit)
(unit) (Rp/unit) (Rp/unit)

10841 10841 6,468,100 2,772,562 98,112


20697 20697 5,880,091 2,520,511 187,304
32395 28107 6,468,100 2,772,562 254,368
43579 35112 6,174,096 2,646,537 317,762
55734 43165 6,762,105 2,898,588 390,639
66846 50454 6,174,096 2,646,537 456,613
78479 58130 6,468,100 2,772,562 526,076
90556 66489 6,762,105 2,898,588 601,724
101189 73238 5,880,091 2,520,511 662,806
113242 81695 6,762,105 2,898,588 739,337
124786 89721 6,468,100 2,772,562 811,979
135848 97215 6,174,096 2,646,537 879,793
654863 76,441,186 32,766,643 5,926,513

12 = (11)- 15 = 16 = 17 =
11 13 14 = (7)xRp.8900
(3) (8)xRp.10900 (12)xRp.100 (13)xRp.150

Cum MPS Inv (unit) Inv. Cost BO. Cost


BO(unit) RTPC (Rp/unit) OTPC (Rp/unit)
(unit) (Rp/unit) (Rp/unit)

13551 13551 8,085,125 3,465,703 122,640


25871 25871 7,350,114 3,150,639 234,130
39851 35563 8,085,125 3,465,703 321,841
53204 44737 7,717,620 3,308,171 404,865
67782 55213 8,452,631 3,623,235 499,674
81099 64707 7,717,620 3,308,171 585,601
95046 74697 8,085,125 3,465,703 676,011
109585 85518 8,452,631 3,623,235 773,936
122293 94343 7,350,114 3,150,639 853,802
136820 105273 8,452,631 3,623,235 952,722
150723 115658 8,085,125 3,465,703 1,046,707
164015 125382 7,717,620 3,308,171 1,134,705
840512 95,551,483 40,958,304 7,606,634
18=(9)xRp1000 19

Sub. Con Cost Total cost (Rp)


(Rp/unit)

5.43 waktu produksi


- 2,334,694
- 2,146,977 805.45 RTPC
194,047 2,556,162
189,115 2,450,724 986.45 OTPC
185,585 2,664,293
172,991 2,447,798 9.05 INV. COST
179,054 2,565,491
168,270 2,668,530 90.5 SUB CONT
175,691 2,365,658
162,749 2,677,107
159,190 2,577,148
161,482 2,481,698 DIILIHAT BERDASARKAN NILAI MPS PADA PERIODE BULAN KE 1
1,748,173 29,936,279
JUMLAH MPS
SUB CONT. BULAN
KARYAWAN 1
1 50% 4734
2 40% 7040

18=(9)xRp1000 19
3 30% 9345
4 20% 11651
Sub. Con Cost Total cost (Rp) 5 10% 13956
(Rp/unit)

- 4,669,387
- 4,293,953
155,238 4,894,991
151,292 4,705,162
148,468 5,151,384
138,393 4,747,346
143,243 4,989,781
134,616 5,222,262
140,553 4,621,666
130,199 5,273,114
127,352 5,090,204
129,186 4,909,472
1,398,539 58,568,723

18=(9)xRp1000 19

Sub. Con Cost Total cost (Rp)


(Rp/unit)

- 7,004,081
- 6,440,930
116,428 7,233,820
113,469 6,959,601
111,351 7,638,475
103,794 7,046,894
107,433 7,414,070
100,962 7,775,993
105,414 6,877,675
97,650 7,869,122
95,514 7,603,261
96,889 7,337,245
1,048,904 87,201,167

18=(9)xRp1000 19

Sub. Con Cost Total cost (Rp)


(Rp/unit)

- 9,338,774
- 8,587,906
77,619 9,572,649
75,646 9,214,040
74,234 10,125,566
69,196 9,346,442
71,622 9,838,360
67,308 10,329,724
70,276 9,133,684
65,100 10,465,130
63,676 10,116,317
64,593 9,765,019
699,269 115,833,612

18=(9)xRp1000 19

Sub. Con Cost Total cost (Rp)


(Rp/unit)

- 11,673,468
- 10,734,883
38,809 11,911,479
37,823 11,468,479
37,117 12,612,657
34,598 11,645,989
35,811 12,262,650
33,654 12,883,456
35,138 11,389,693
32,550 13,061,137
31,838 12,629,373
32,296 12,192,792
349,635 144,466,056
AI MPS PADA PERIODE BULAN KE 1

TOTAL BIAYA

2,334,694
4,669,387
DALAM MEMENUHI KEBUTUHAN PERMINTAAN SELAMA SATU PERIODE (12
BULAN), DIHASILKAN EFESIENSI TERBESAR ADALAH PENJADWALAN PRODUKSI 5
ORANG KARYAWAN. KARENA DENGAN 5 ORANG KARYAWAN TERSEBUT
7,004,081 MENGHASILKAN JUMLAH TINGKAT PRODUKSI YANG TINGGI YANG MENYEBABKAN
9,338,774 INVENTORY UNTUK BULAN KE 1 TINGGI. DENGAN MENGGUNAKAN 5 ORANG
KARYAWAN, PENGELUARAN BIAYA UNTUK SUB CONT LEBIH RENDAH KARENA
11,673,468 SEMAKIN BERTAMBAH JUMLAH KARYAWAN MAKA SEMAKIN BERKURANG NILAI
SUB CONT NYA,
Tabel 6 Harga tiap komponen produk tamiyah
No. Kode Part Nama Komponen QTY Inv Status Harga Rp

1 CB Chassiss 1 LFL 1500


2 S Set Body 1 LFL 1000
3 B Bearing 4 LFL 500
4 GWD Guide Wheel Depan 2 LFL 500
5 GWB Guide Wheel Belakang 2 LFL 500
6 D Dinamo 1 LFL 3500
7 RD Roda Depan 2 LFL 2000
8 RB Roda Belakang 2 LFL 2000
9 SB Switch Belakang 2 LFL 500
10 SD Switch Depan 1 LFL 500
11 PB Penutup Baterai 1 LFL 500
12 SO Saklar On/Of 1 LFL 500
13 CC Motor 1 LFL 2000
14 PSD Penutup Switch Depan 1 LFL 500
15 PG Penutup Gir 1 LFL 500
16 PBK Pengunci Body Dengan Kerangka 1 LFL 1000
17 G Gardan 1 LFL 1000
18 BP Baut Ring Pinggir 4 LFL 1000
19 BT Baterai 2 LFL 4000
20 GG Gir Gardan 2 LFL 1000
21 GB Gir Ban 1 LFL 1000
22 GM Gir Mesin 1 LFL 1500
23 AR As Roda 2 LFL 500
24 AG As Gir Mesin 1 LFL 500
25 W Washers 6 LFL 1500
total 29500
Tabel 4. Status Persediaan, Schedule Receipt dan lain-lain
Status Persediaan

No Nama Komponen Deskripsi Qty LT

1 Assembly VII Assembly VII 1 1


2 Assembly VI Assembly VI 1 2
3 Motor Motor 1 3
4 Set Body Set Body 1 3
5 Chasis Bottom Chasis Bottom 1 3
6 Assembly V Assembly V 1 3
7 Assembly I Assembly I 1 3
8 Guide Wheel Baut Guide Wheel Baut 4 4
9 Washers Washers 6 4
10 Bearing Bearing 4 4
11 Assembly II Assembly II 1 4
12 Saklar On/Off Saklar On/Off 1 4
13 Switch Depan Switch Depan 2 4
14 Gear Garden Gear Garden 2 4
15 Assembly III Assembly III 1 4
16 Garden 4WD Garden 4WD 1 4
17 Penutup Gear Penutup Gear 1 4
18 Assembly IV Assembly IV 1 4
19 Batu Baterai Batu Baterai 2 4
20 Pengunci Baterai Pengunci Baterai 1 4
21 Switch B Switch B 1 5
22 Dinamo Dinamo 1 5
23 As roda GM As roda GM 1 5
24 Gear Mesin Gear Mesin 1 5
25 Gear Ban Gear Ban 1 5
26 As Depan As Depan 1 5
27 Roda Depan Roda Depan 2 5
28 Gear Ban Gear Ban 1 5
29 As Belakang As Belakang 1 5
30 Roda Belakang Roda Belakang 2 5
31 Box BOX 1 5
Shedule Receipt
Order Lot
SS On Hand Qty Bulan
policy size
100 100 LFL 50 400 1
100 100 LFL 50 400 3
100 100 LFL 50 400 3
100 100 LFL 50 400 3
100 100 LFL 50 400 3
100 100 LFL 50 400 4
100 100 LFL 50 400 4
400 400 LFL 50 1600 1
600 600 LFL 50 2400 4
400 400 LFL 50 1600 4
100 100 LFL 50 400 4
100 100 LFL 50 400 1
200 200 LFL 50 800 1
200 200 LFL 50 800 4
100 100 LFL 50 400 5
100 100 LFL 50 400 4
100 100 LFL 50 400 4
100 100 LFL 50 400 5
200 200 LFL 50 800 1
100 100 LFL 50 400 4
100 100 LFL 50 400 5
100 100 LFL 50 400 5
100 100 LFL 50 400 1
100 100 LFL 50 400 5
100 100 LFL 50 400 5
100 100 LFL 50 400 1
200 200 LFL 50 800 5
100 100 LFL 50 400 5
100 100 LFL 50 400 1
200 200 LFL 50 800 5
100 100 LFL 50 400 5
Identifikasi WC

Line 1 Line 2 Line 3


67 detik 80 detik 56 detik

2 Kapasitas Produksi
WC WS Efisiensi Availabilitas Kapasitas Tersedia
Line 1 95% 95% 9530.4
Line 2 95% 95% 9530.4
1
Line 3 95% 95% 9530.4
Line 4 95% 95% 9530.4
2 Inspeksi 95% 95% 9530.4
packing
Line 4

55 detik

Line 5
68 detik

Diketahui:
Perusahaan menetapkan bahwa jumlah hari kerja rata-rata per bulan adalah 22 hari,
dengan jumlah jam kerja per hari adalah 8 jam, dengan jumlah shift yang dijadwalkan adalah 1
an adalah 22 hari,
ft yang dijadwalkan adalah 1 shift.
RCCP (Before Shorting)

Part Operasi WC Run Time (detik) Qty Part


Chassiss O-1 1 13 1
O-2 1 10 6
O-3 1 9 4
O-4 1 15 1
O-5 1 10 2
O-6 1 10 2
Motor O-7 1 10 1
O-8 1 15 1
O-9 1 12 1
O-10 1 13 2
Assy I O-11 1 13 1
O-12 1 7 2
O-13 1 5 1
O-14 1 5 1
As depan O-15 1 10 2
Assy II O-16 1 10 1
Roda depanr O-17 1 12 2
Assy III O-18 1 12 1
As belakang O-19 1 12 1
Assy IV O-20 1 10 2
O-21 1 12 1
Roda belakang O-22 1 13 1
Assy V O-23 1 12 1
Assy VI O-24 1 8 1
inpection & packing G-1 2 68 1
Line Part Operasi WC Run Time (detik)
O-1 1 13
O-2 1 10
O-3 1 9
Line 1 Chassiss
O-4 1 15
O-5 1 10
O-6 1 10
O-7 1 10
O-8 1 15
Motor
O-9 1 12
O-10 1 13
Line 2
O-11 1 13
O-12 1 7
Assy I
O-13 1 5
O-14 1 5
As depan O-15 1 10
Assy II O-16 1 10
Line 3 Roda depan O-17 1 12
Assy III O-18 1 12
As belakang O-19 1 12
O-20 1 10
Assy IV
O-21 1 12
Line 4 Roda belakang O-22 1 13
Assy V O-23 1 12
Assy VI O-24 1 8
Line 5 inpection & packing G-1 2 68
Power Time Qty Part Total
13 1
10 6
9 4
67
15 1
10 2
10 2
10 1
15 1
12 1
13 2
80
13 1
7 2
5 1
5 1
10 2
10 1
12 2 56
12 1
12 1
10 2
12 1
13 1 55
12 1
8 1
68 1 68
BILL OF LABOUR (BOL)
Setup
Waktu Waktu Setup 12000.00
WC WS
(detik) (menit)
time
time(detik) 10000.00
(menit)
1 line 1 67 1.12 5 0.08 8000.00
line 2 80 1.33 7 0.12 6000.00
line 3 56 0.93 4 0.07 4000.00

line 4 55 0.92 3 0.05 2000.00


0.00
2 line 5 68 1.13 6 0.1 1 2

Periode 1 2 3 4 5 6 7 8
Qty 0 0 4288 4179 4101 3823 3957 3719

MPS RCCP STANDARD WIDGETS

Periode Qty
WC WS 1 2 3
1 0
2 0 Line 1 0.00 0 5145.60
3 4288 Line 2 0.00 0 6217.60
1
4 4179 Line 3 0.00 0 4288.00
5 4101 Line 4 0.00 0 4145.07
7 3823 2 Line 6 0.00 0 5288.53
8 3957
9 3719
10 3883
11 3597
12 3518
3568.667
GRAFIK RCCP
12000.00
10000.00
Average
8000.00
Ava il a bl e
6000.00 Ca paci ty
4000.00
2000.00
0.00
1 2 3 4 5

9 10 11 12
3883 3597 3518 3568

4 5 6 7 8 9 10 11 12 Average
5014.80 4921.2 4587.6 4748.4 4462.8 4659.6 4316.4 4221.6 4281.6 3863.30
6059.55 5946.45 5543.35 5737.65 5392.55 5630.35 5215.65 5101.1 5173.6 4668.15
4179.00 4101 3823 3957 3719 3883 3597 3518 3568 3219.42
4039.70 3964.3 3695.567 3825.1 3595.033 3753.567 3477.1 3400.733 3449.067 3112.10
5154.10 5057.9 4715.033 4880.3 4586.767 4789.033 4436.3 4338.867 4400.533 3970.61
Total 18833.59
Availabl
e
Capacity
9530.4
9530.4
9530.4
9530.4
9530.4
47652
WC WS 1 2 3 4 5
1 Line 1 0 0 5145.6 5014.8 4921.2
Line 2 0 0 6217.6 6059.55 5946.45
Line 3 0 0 4288 4179 4101
Line 4 0 0 4145.067 4039.7 3964.3
2 Line 5 0 0 5288.533 5154.1 5057.9
WC WS 7 8 9 10 11
1 Line 1 4748.4 4462.8 4659.6 4316.4 4221.6
Line 2 5737.65 5392.55 5630.35 5215.65 5101.1
Line 3 3957 3719 3883 3597 3518
Line 4 3825.1 3595.033 3753.567 3477.1 3400.733
2 Line 5 4880.3 4586.767 4789.033 4436.3 4338.867
Available
Capacity
6 WC WS Average Capacity
4587.6 1 Line 1 3863.3 9530.4
5543.35 Line 2 4668.154 9530.4
3823 Line 3 3219.417 9530.4
3695.567 Line 4 3112.103 9530.4
4715.033 2 Line 5 3970.614 9530.4
12 Total 18833.59 47652
4281.6
5173.6
3568
3449.067
4400.533
MATERIAL REQUIERMENT PLANNING
Part No 1
Part Name Assembly VII
LT 1
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 500 500 -3788 -7967 -12068 -15891
Net Requirement -400 -400 3888 8067 12168 15891
PO Receipt 4000 8150 11800 16000 20000 24000
PO Release 8150 11800 16000 20000 24000 28100
PAB II 4500 8650 8012 8033 7932 8109

MATERIAL REQUIERMENT PLANNING


Part No 2
Part Name Assembly VI
LT 2
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 500 -3788 -7967 -12068 -15891
Net Requirement 0 -400 3888 8067 12168 15891
PO Receipt 4050 7750 11800 15850 20000 23900
PO Release 11800 15850 20000 23900 28100 32200
PAB II 4150 8250 8012 7883 7932 8009

MATERIAL REQUIERMENT PLANNING


Part No 3
Part Name Motor
LT 3
SS 100
Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -3788 -7967 -12068 -15891
Net Requirement 0 0 3888 8067 12168 15891
PO Receipt 4050 8150 11800 15850 20000 23900
PO Release 15850 20000 23900 28100 32200 36300
PAB II 4150 8250 8012 7883 7932 8009

MATERIAL REQUIERMENT PLANNING


Part No 4
Part Name Set Body
LT 3
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -3788 -7967 -12068 -15891
Net Requirement 0 0 3888 8067 12168 15891
PO Receipt 4050 8150 11800 15850 20000 23900
PO Release 15850 20000 23900 28100 32200 36300
PAB II 4150 8250 8012 7883 7932 8009

MATERIAL REQUIERMENT PLANNING


Part No 5
Part Name Chassiss
LT 3
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -3788 -7967 -12068 -15891
Net Requirement 0 0 3888 8067 12168 15891
PO Receipt 4050 8150 11800 15850 20000 23900
PO Release 15850 20000 23900 28100 32200 36300
PAB II 4150 8250 8012 7883 7932 8009
MATERIAL REQUIERMENT PLANNING
Part No 6
Part Name Assembly V
LT 3
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -7967 -12068 -15891
Net Requirement 0 0 4288 8067 12168 15891
PO Receipt 4050 8150 12200 15850 20000 23900
PO Release 15850 20000 23900 28100 32200 36300
PAB II 4150 8250 8012 7883 7932 8009

MATERIAL REQUIERMENT PLANNING


Part No 8
Part Name Guide Wheel Baut
LT 4
SS 400

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 17152 16716 16404 15292
Schedule Receipt 1600
PAB I 400 2000 2000 -15152 -31868 -48272 -63564
Net Requirement -1600 -1600 15552 32268 48672 63564
PO Receipt 14600 30850 47100 63350 79650 96000
PO Release 79650 96000 112350 128750 145150 161100
PAB II 16600 32850 31948 31482 31378 32436

MATERIAL REQUIERMENT PLANNING


Part No 7
Part Name Assembly I
LT 3
SS 100

Due Periode
Date
Due
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -7967 -12068 -15891
Net Requirement 0 0 4288 8067 12168 15891
PO Receipt 4050 8150 12200 15850 20000 23900
PO Release 15850 20000 23900 28100 32200 36300
PAB II 4150 8250 8012 7883 7932 8009

MATERIAL REQUIERMENT PLANNING


Part No 9
Part Name Whasers
LT 4
SS 600

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 25728 25074 24606 22938
Schedule Receipt 2400
PAB I 600 600 600 -25128 -47802 -72408 -95346
Net Requirement 0 0 25728 48402 73008 95346
PO Receipt 24300 48650 73000 95050 119500 143350
PO Release 119500 143350 168500 193100 217700 242350
PAB II 24900 49250 47872 47248 47092 48004

MATERIAL REQUIERMENT PLANNING


Part No 10
Part Name Bearing
LT 4
SS 400

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 17152 16716 16404 15292
Schedule Receipt 1600
PAB I 400 400 400 -16752 -31868 -48272 -63564
Net Requirement 0 0 17152 32268 48672 63564
PO Receipt 16200 32450 48700 63350 79650 95600
PO Release 79650 95600 112350 128750 145150 161600
PAB II 16600 32850 31948 31482 31378 32036
MATERIAL REQUIERMENT PLANNING
Part No 11
Part Name Assembly II
LT 4
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -7967 -12068 -15891
Net Requirement 0 0 4288 8067 12168 15891
PO Receipt 4050 8150 12200 15850 19950 23900
PO Release 19950 23900 28100 32200 36300 40400
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 12
Part Name Saklar on/off
LT 4
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 500 500 -3788 -7967 -12068 -15891
Net Requirement -400 -400 3888 8067 12168 15891
PO Receipt 3650 7750 11800 15850 19950 23900
PO Release 19950 23900 28100 32200 36300 40400
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 13
Part Name Switch Depan
LT 4
SS 200

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 8576 8358 8202 7646
Schedule Receipt 800
PAB I 200 1000 1000 -7576 -15934 -24136 -31782
Net Requirement -800 -800 7776 16134 24336 31782
PO Receipt 7700 15850 23950 32100 40250 48200
PO Release 15850 23950 32100 40250 48200 56600
PAB II 8700 16850 16374 16166 16114 16418

MATERIAL REQUIERMENT PLANNING


Part No 14
Part Name Gear Garden
LT 4
SS 200

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 8576 8358 8202 7646
Schedule Receipt 800
PAB I 200 200 200 -8376 -15934 -24136 -31782
Net Requirement 0 0 8576 16134 24336 31782
PO Receipt 8100 16250 24350 31700 39850 47800
PO Release 39850 47800 56200 64400 72600 80800
PAB II 8300 16450 15974 15766 15714 16018

MATERIAL REQUIERMENT PLANNING


Part No 15
Part Name Assembly III
LT 4
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 19950 23900 28100 32200 36300 40400
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 16
Part Name Garden 4WD
LT 4
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -7967 -12068 -15891
Net Requirement 0 0 4288 8067 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 19950 23900 28100 32200 36300 40400
PAB II 4150 8250 8012 8283 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 17
Part Name Penutup Gear
LT 4
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -7967 -12068 -15891
Net Requirement 0 0 4288 8067 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 19950 23900 28100 32200 36300 40400
PAB II 4150 8250 8012 8283 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 18
Part Name Assembly IV
LT 4
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 19950 23900 28100 32200 36300 40400
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 19
Part Name Batu Baterei
LT 4
SS 200

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 8576 8358 8202 7646
Schedule Receipt 800
PAB I 200 1000 1000 -7576 -15934 -24136 -31782
Net Requirement -800 -800 7776 16134 24336 31782
PO Receipt 7300 15450 23550 31700 39850 47800
PO Release 39850 47800 56200 64400 72600 80800
PAB II 8300 16450 15974 15766 15714 16018

MATERIAL REQUIERMENT PLANNING


Part No 20
Part Name Pengunci Baterei
LT 4
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -7967 -12068 -15891
Net Requirement 0 0 4288 8067 12168 15891
PO Receipt 4050 8150 12200 15850 19950 23900
PO Release 19950 23900 28100 32200 36300 40400
PAB II 4150 8250 8012 7883 7882 8009

Part No 21
Part Name Switch B
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 22
Part Name Dinamo
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 23
Part Name As Roda GM
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 500 500 -3788 -7967 -12068 -15891
Net Requirement -400 -400 3888 8067 12168 15891
PO Receipt 3650 7750 11800 15850 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 24
Part Name Gear Mesin
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 25
Part Name Gear Ban
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 26
Part Name As Depan
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 500 500 -3788 -7967 -12068 -15891
Net Requirement -400 -400 3888 8067 12168 15891
PO Receipt 3650 7750 11800 15850 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 27
Part Name Roda Depan
LT 5
SS 200

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 8576 8358 8202 7646
Schedule Receipt 800
PAB I 200 200 200 -8376 -16734 -24136 -31782
Net Requirement 0 0 8576 16934 24336 31782
PO Receipt 8100 16250 24350 32500 39850 47800
PO Release 47800 56200 64400 72600 80800 89050
PAB II 8300 16450 15974 15766 15714 16018

MATERIAL REQUIERMENT PLANNING


Part No 28
Part Name Gear Ban
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 29
Part Name As Belakang
LT 5
SS 100

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 500 500 -3788 -7967 -12068 -15891
Net Requirement -400 -400 3888 8067 12168 15891
PO Receipt 3650 7750 11800 15850 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009

MATERIAL REQUIERMENT PLANNING


Part No 30
Part Name Roda Belakang
LT 5
SS 200

Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 8576 8358 8202 7646
Schedule Receipt 800
PAB I 200 200 200 -8376 -16734 -24136 -31782
Net Requirement 0 0 8576 16934 24336 31782
PO Receipt 8100 16250 24350 32500 39850 47800
PO Release 47800 36200 64400 72600 80800 89050
PAB II 8300 16450 15974 15766 15714 16018

MATERIAL REQUIERMENT PLANNING


Part No 31
Part Name Box
LT 5
SS 100
Due Periode
Date 1 2 3 4 5 6
Gross Requirement 0 0 4288 4179 4101 3823
Schedule Receipt 400
PAB I 100 100 100 -4188 -8367 -12068 -15891
Net Requirement 0 0 4288 8467 12168 15891
PO Receipt 4050 8150 12200 16250 19950 23900
PO Release 23900 28100 32200 36300 40400 44550
PAB II 4150 8250 8012 7883 7882 8009
PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 1

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
32200 36300 40400 44550 48650 0
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 2

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
36300 40400 44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 3
Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
40400 44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 3

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
40400 44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 3

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
40400 44550 48650
8252 8633 8850 9353 9985 10517
PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 4

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
40400 44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 4
On Hand 400
Order Policy LFL
Lot Size 50
Schedule Receipt 1600 bulan 1

Periode
7 8 9 10 11 12
15828 14876 15532 14388 14072 14272

-79392 -94268 -109800 -124188 -138260 -152532


79792 94668 110200 124588 138660 152932
112350 128750 145150 161100 178050 194550
178050 194550
32958 34482 35350 36912 39790 42018

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 4

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
40400 44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 6
On Hand 600
Order Policy LFL
Lot Size 50
Schedule Receipt 2400 bulan 4

Periode
7 8 9 10 11 12
23742 22314 23298 21582 21108 21408

-119088 -141402 -164700 -186282 -207390 -228798


119688 142002 165300 186882 207990 229398
168500 193100 217700 242350 267050 291800
267050 291800
49412 51698 53000 56068 59660 63002

PLANNING
QTY 4
On Hand 400
Order Policy LFL
Lot Size 50
Schedule Receipt 1600 bulan 4

Periode
7 8 9 10 11 12
15828 14876 15532 14388 14072 14272

-79392 -94268 -109800 -124188 -138260 -152532


79792 94668 110200 124588 138660 152932
112350 128750 145150 161600 178050 194550
178050 194550
32958 34482 35350 37412 39790 42018
PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 4

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 1

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 2
On Hand 200
Order Policy LFL
Lot Size 50
Schedule Receipt 800 bulan 1

Periode
7 8 9 10 11 12
7914 7438 7766 7194 7036 7136

-39696 -47134 -54900 -62094 -69130 -76266


39896 47334 55100 62294 69330 76466
56600 64800 73000 81200 89450 97700
64800 73000 81200 89450 97700
16904 17666 18100 19106 20320 21434

PLANNING
QTY 2
On Hand 200
Order Policy LFL
Lot Size 50
Schedule Receipt 800 bulan 4

Periode
7 8 9 10 11 12
7914 7438 7766 7194 7036 7136

-39696 -47134 -54900 -62094 -69130 -76266


39896 47334 55100 62294 69330 76466
56200 64400 72600 80800 89050 97300
89050 97300
16504 17266 17700 18706 19920 21034

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 4

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 4

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568
-19848 -23567 -27450 -31047 -34565 -38133
19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
44550 48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 2
On Hand 200
Order Policy LFL
Lot Size 50
Schedule Receipt 800 bulan 1

Periode
7 8 9 10 11 12
7914 7438 7766 7194 7036 7136

-39696 -47134 -54900 -62094 -69130 -76266


39896 47334 55100 62294 69330 76466
56200 64400 72600 80800 89050 97300
89050 97300
16504 17266 17700 18706 19920 21034

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 4

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
44550 48650
8252 8633 8850 9353 9985 10517

QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 1

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 1

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 2
On Hand 200
Order Policy LFL
Lot Size 50
Schedule Receipt 800 bulan 5

Periode
7 8 9 10 11 12
7914 7438 7766 7194 7036 7136

-39696 -47134 -54900 -62094 -69130 -76266


39896 47334 55100 62294 69330 76466
56200 64400 72600 80800 89050 97300
97300
16504 17266 17700 18706 19920 21034

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 1

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517

PLANNING
QTY 2
On Hand 200
Order Policy LFL
Lot Size 50
Schedule Receipt 800 bulan 5

Periode
7 8 9 10 11 12
7914 7438 7766 7194 7036 7136

-39696 -47134 -54900 -62094 -69130 -76266


39896 47334 55100 62294 69330 76466
36200 64400 72600 80800 89050 97300
97300
-3496 17266 17700 18706 19920 21034

PLANNING
QTY 1
On Hand 100
Order Policy LFL
Lot Size 50
Schedule Receipt 400 bulan 5

Periode
7 8 9 10 11 12
3957 3719 3883 3597 3518 3568

-19848 -23567 -27450 -31047 -34565 -38133


19948 23667 27550 31147 34665 38233
28100 32200 36300 40400 44550 48650
48650
8252 8633 8850 9353 9985 10517
CRP: Langkah 1: Memperoleh informasi tentang Planned Order Release dari MRP

Planned Order Release


PERIODE
WS Part
1 2 3 4 5
Line 1 Chassiss 15850 20000 23900 28100 32200
Total 15850 20000 23900 28100 32200
motor 15850 20000 23900 28100 32200
Line 2
Assy I 15850 20000 23900 28100 32200
Total 31700 40000 47800 56200 64400
As depan 23900 28100 32200 36300 40400
Assy II 19950 23900 28100 32200 36300
Line 3 Roda depan 47800 56200 64400 72600 80800
Assy III 19950 23900 28100 32200 36300
As belakang 23900 28100 32200 36300 40400
Total 135500 160200 185000 209600 234200
Assy IV 19950 23900 28100 32200 36300
Roda belakang 47800 36200 64400 72600 80800
Line 4
Assy V 15850 20000 23900 28100 32200
Assy VI 11800 15850 20000 23900 28100
Total 95400 95950 136400 156800 177400
nned Order Release
max
PERIODE
6 7 8 9 10 11 12
36300 40400 44550 48650 48650
36300 40400 44550 48650
36300 40400 44550 48650 48650
36300 40400 44550 48650
72600 80800 89100 97300
44550 48650
40400 44550 48650
89050 97300
40400 44550 48650
44550 48650
258950 283700 97300
40400 44550 48650
89050 97300
36300 40400 44550 48650
32200 36300 40400 44550 48650
197950 218550 133600 93200 48650
Tabel Standard Setup Time dan Standard Run Time

WS (line) PART Lot Size

Line 1 Chassiss 50
Motor 50
Line 2
Assy I 50
As depan 50
Assy II 50
line 3 Roda depan 50
Assy III 50
As belakang 50
Assy IV 50
Roda belakang 50
Line 4
Assy V 50
Assy VI 50
ard Run Time

Setup Run
Time / Time /
Lot Unit
(menit) (menit)
0.08 1.12
0.12 1.33
0.12 1.33
0.07 0.93
0.07 0.93
0.07 0.93
0.07 0.93
0.07 0.93
0.05 0.92
0.05 0.92
0.05 0.92
0.05 0.92

Setup Setup Run


Part Keb. Max Lot Size WS Time/Lot Time/Uni Time/Uni
(menit) t (menit) t (menit)

1 2 3 4 5 6=5/3 7
Chassiss 48650 50 1 0.08 0.00167 1.12
Motor 48650 50 2 0.12 0.002333 1.33
Assy I 48650 50 2 0.12 0.0024 1.33
As depan 48650 50 3 0.07 0.0014 1.52
Assy II 48650 50 3 0.07 0.0014 1.52
Roda depan 48650 50 3 0.07 0.0014 1.52
Assy III 48650 50 3 0.07 0.0014 1.52
As belakang 48650 50 3 0.07 0.0014 1.52
Assy IV 48650 50 4 0.05 0.001 0.92
Roda belakang 48650 50 4 0.05 0.001 0.92
Assy V 48650 50 4 0.05 0.001 0.92
Assy VI 48650 50 4 0.05 0.001 0.92
Total
Total
Operation Operation
Operation
Time/Uni Time per
Time
t (menit) WS
(menit)
(menit)
8=6+7 9=2x8 10
1.12 54406.92 54406.92
1.34 64980.18
129801.4
1.33 64821.26
1.52 74016.11
1.52 74016.11
1.52 74016.11 370080.6
1.52 74016.11
1.52 74016.11
0.92 44806.65

179226.6
0.92 44806.65
179226.6
0.92 44806.65
0.92 44806.65
Tabel Laporan CRP tentang Kebutuhan Kapasitas Mesin
Deskripsi Line 1 Line 2 Line 3
(1) Waktu yang tersedia (menit) 10560 10560 10560
(2) Tingkat utilitas (kondisi aktual) 95% 95% 95%
(3) Tingkat efisiensi (kondisi aktual) 95% 95% 95%
(4) overtime (35% * Rated Capacity) 4503.114 4503.114 4503.114
(5) Kapasitas Tersedia (Rated Capacity)
= 12866.04 12866.04 12866.04
(6) Kebutuhan Aktual 54406.917 129801.44333 370080.55
(7) Kelebihan/Kekurangan kapasitas -41540.877 -116935.4033 -357214.51
= (5) - (6)

(8) Sub Cont (%) 0.8976502 3.7985861123 0.0859129


rata rata subcont = 8%

GRAFIK CRP

400000

350000

300000

250000

200000

150000

100000

50000

0
1 2 3 4
Actual Kap. Ters edi a
Line 4
10560
95%
95% 54406.917 129801.44 370080.55 179226.6
4503.114

12866.04
179226.6
-166360.6

0.0642075
te Preceden
Elemen te (detik)
(menit) ce
1 13.0 0.22 O-1
2 10.0 0.17 O-2
3 9.0 0.15 O-3
4 15.0 0.25 O-4
5 10.0 0.17 O-5
6 10.0 0.17 O-6
7 10.0 0.17 O-7
8 15.0 0.25 O-8
9 12.0 0.20 O-9
10 13.0 0.22 O-10
11 13.0 0.22 O-11
12 7.0 0.12 O-12
13 5.0 0.08 O-13
14 5.0 0.08 O-14
15 10.0 0.17 O-15
16 10.0 0.17 O-16
17 12.0 0.20 O-17
18 12.0 0.20 O-18
19 12.0 0.20 O-19
20 10.0 0.17 O-20
21 12.0 0.20 O-21
22 13.0 0.22 O-22
23 12.0 0.20 O-23
24 8.0 0.13 O-24
Nilai
Elemen yang Mengikuti Elemen
RPW
2,3,4,5,6,11,12,13,14,16,18,20,21,23,24 2.52 1
3,4,5,6,11,12,13,14,16,18,20,21,23,24 2.47 2
4,5,6,11,12,13,14,16,18,20,21,23,24 2.30 7
5,6,11,12,13,14,16,18,20,21,23,24 2.15 3
6,11,12,13,14,16,18,20,21,23,24 1.90 8
11,12,13,14,16,18,20,21,23,24 1.73 4
8,9,10,11,12,13,14,16,18,20,21,23,24 2.40 9
9,10,11,12,13,14,16,18,20,21,23,24 2.23 5
10,11,12,13,14,16,18,20,21,23,24 1.98 10
11,12,13,14,16,18,20,21,23,24 1.78 6
12,13,14,16,18,20,21,23,24 1.57 11
13,14,16,18,20,21,23,24 1.35 12
14,16,18,20,21,23,24 1.23 13
16,18,20,21,23,24 1.15 14
16,18,20,21,23,24 0.72 17
18,20,21,23,24 1.07 16
18,20,21,23,24 1.10 18
20,21,22,23,24 0.90 15
20,21,23,24 0.17 20
21,23,24 0.70 22
23.24 0.53 21
23.24 0.55 23
24 0.33 19
- 0.13 24
Te Preceden Te ∑WT
RPW Stasiun Stasiun Elemen
(menit) ce (menit)
2.52 0.04 O-1 1 0.04
2.47 0.04 O-2 0.12 1 2 0.04 0.12
2.40 0.04 O-7 7 0.04
2.30 0.04 O-3 3 0.04
2.23 0.04 O-8 8 0.04
0.14 2 0.14
2.15 0.04 O-4 4 0.04
1.98 0.03 O-9 9 0.03
1.90 0.03 O-5 5 0.03
1.78 0.03 O-10 10 0.03
1.73 0.03 O-6 0.14 3 6 0.03 0.14
1.57 0.03 O-11 11 0.03
1.35 0.02 O-12 12 0.02
1.23 0.02 O-13 13 0.02
1.15 0.02 O-14 14 0.02
1.10 0.02 O-17 17 0.02
0.10 4 0.10
1.07 0.02 O-16 16 0.02
0.90 0.02 O-18 18 0.02
0.72 0.01 O-15 15 0.01
0.70 0.01 O-20 20 0.01
0.55 0.01 O-22 22 0.01
0.53 0.01 O-21 21 0.01
0.04 5 0.04
0.33 0.01 O-23 23 0.01
0.17 0.00 O-19 19 0.00
0.13 0.00 O-24 24 0.00
Work Efisiensi
Waktu
Stasiun (%)
1 0.12 100% 0.50
2 0.14 117%
3 0.14 117%
4 0.10 83%
5 0.04 33%
0.54

EL = 90%

0 0.0076
0.0004
0.0004
0.0004
0.0064
SI = 0.087178