Internal Use Only

North/Latin America http://aic.lgservice.com

Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com

LED TV
SERVICE MANUAL
CHASSIS : LM91N

MODEL : 22LN4000 22LN4000-TA

CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL67698505 (1303-REV00) Printed in Korea

 CONTENTS

CONTENTS . ............................................................................................. 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS ................................................................... 4

SPECIFICATION ....................................................................................... 6

ADJUSTMENT INSTRUCTION ................................................................ 7

TROUBLE SHOOTING GUIDE................................................................ 10

BLOCK DIAGRAM ................................................................................. 18

EXPLODED VIEW .................................................................................. 19

SCHEMATIC CIRCUIT DIAGRAM ..............................................................

Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
 SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)

An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed

metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
 SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precau-
tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explo-
sion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks
are correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas-
ily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors
and semiconductor “chip” components. The following techniques
should be used to help reduce the incidence of component dam-
age caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alter-
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.
Copyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or expo-
sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads elec-
trically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective mate-
rial to the chassis or circuit assembly into which the device will
be installed.
CAUTION: Be sure no power is applied to the chassis or cir-
cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace-
ment ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted floor can generate static electricity suf-
ficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri-
ate tip size and shape that will maintain tip temperature within
the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder flows onto and around both the compo-
nent lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
-4- LGE Internal Use Only
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent flat against the cir-
cuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain-
ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos-
sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
Copyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed when-
ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connec-
tions).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly con-
nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.
-5- LGE Internal Use Only
 SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method

This spec sheet is applied to the 22” LED TV used LM91N 1) Performance: LGE TV test method followed
chassis. 2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Requirement for Test
Each part is tested as below without special appointment.

1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C

2) Relative Humidity: 65 % ± 10 %
3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
5) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. General Specification
No. Item Specification Remarks
1. Market NON EU
PAL B/G/DK,/I,
2. Broadcasting system
NTSC-M
BAND PAL NTSC China(DK) Australia(BG)
Available Channel
3. VHF/UHF C1~C69 2~78 VHF/UHF C1~C62 C1~C75
(Revision 21: 10.12.08)
CATV S1~S41 1~71 CATV S1~S41 S2~S44
4. Receiving system Upper Heterodyne
5. CVBS Input (1EA) PAL, SECAM, NTSC 4 System(Rear) :PAL50, SECAM, NTSC, PAL60
6. RGB Input RGB-PC Analog (D-SUB 15Pin)
7. Audio Input (1EA) CVBS L/R Input

Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
 ADJUSTMENT INSTRUCTION
1. Application Range 3) Select “Tool Option/ Area Option” by using ▲/▼(CH+/-)
key, and press the number key(0~9) consecutively
This document is applied to LD93Q chassis 22” LED TV which
is manufactured in TV Factory or is produced on the basis of Ex) if the value of Tool Option1 is 7, input the data using
this data. number key “7” (If not changed the option, the input
menu can differ from the model spec.)
* Refer to Job Expression of each main chassis ass'y
(EBTxxxxxxxx) for Option value
2. Designation
(1) The adjustment is according to the order which is designated * Before PCB check, you have to change the Tool option,
and which must be followed, according to the plan which Area Option and have to AC off/on (Plug out and in)
can be changed only on agreeing. (If missing this process, set can operate abnormally)
(2) Power adjustment : Free Voltage. * N ever push the IN-STOP key after completing the
(3) Magnetic Field Condition: Nil. function inspection.
(4) Input signal Unit: Product Specification Standard.
(5) Reserve after operation : Above 5 Minutes (Heat Run) 3.2. S/W program download
Temperature : at 25 °C ± 5 °C (1) P rofile : This is for downloading the s/w to the flash
Relative humidity : 65 ± 10 % memory of IC603.
Input voltage : 100 - 240V~, 50 / 60 Hz (2) Equipment
(6) A djustment equipments : Color Analyzer (CA-210 or 1) PC
CA-110), Pattern Generator (MSPG-925L or Equivalent), 2) MTK_tool program
DDC Adjustment Jig equipment, Service remote control 3) Download jig
4) USB
Case1 : Software version up
(3) Connection structure
1. After downloading S/W by USB , TV set will reboot
automatically. Download jig
2. Push “In-stop” key. Main
3. Push “Power on” key. PC
B/D
4. Function inspection 4pin harness
5. After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
(4) Connection condition
1. When TV set is entering on the assembly line, Push
1) IC name and circuit number : Flash Memory and IC603
“In-stop” key at first.
2) Tact time : about 2min
2. Push “Power on” key for turning it on.
→ If you push “Power on” key, TV set will recover
channel information by itself. 3.3. Download method 1
3. After function inspection, Push “In-stop” key. 3.3.1. Preliminary steps

3. Adjustment items
3.1. PCB assembly adjustment items
3.1.1. Input Tool-Option, Area Option
- Option adjustment following BOM (Tool Option, Area Option)
(1) Required Equipments
: Remote control for adjustment
(2) Profile: Must be changed the option value because being
different with some setting value Depend on module
maker, inch and market. (1) Connect the download jig to 4pin jack (P303)
(3) Adjustment method
The input methods are same as other chassis. (Use
IN-START key on the Adjust Remote control.)
OG<6K# # # OJG# # # P5575D#
Pdlq# # # Y4133# # # XWW# # # # [#
DGF0QJ# # # HGLG0QJ/#QJ# # # # # # #
#
Wrro#Rswlrq# # # # # # # # # # # # 54;7#
#

Duhd#Rswlrq#
# # # # # # # # # # # # # # # # 4#
=

1) Push the IN-START key in the Adjust R/C.

2) Input the Option Number that was specified in the BOM,
into the Shipping area.
(2) Connect the PC to USB jack

Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
3.3.2. Download steps (5).Click “Upgrade” tab and set as below
(1) Execute ‘ISP Tool’ program in PC, then a main window will
be opened



k–œ‰“ŒGŠ“Š’

(6) After downloading, AC Power OFF and ON.

3.4. Download method 2

(2) Click the Config and Change speed 1) Connection USB memory for upgrade.(File name : Mx42A_
(MT8223, Using Port, 115200, 4ms) PMN_xxxx.bin or Mx42A_PTN_xxxx.bin)

2) Press the IN START key.
3) Select the ‘Upg Fw’ menu
4) Press the ► key and wait
5) If the progressive bar 100% will be completed
OG<6T# # # OJG# # # P5575D#
Pdlq# # # 僚Y4133# # # XWW# # # # 7#
DGF0RN# # # HGLG0RN/# # RN# # # #
Wrro#Rswlrq# # # # # # # # # # # # # # # # # 54;7#
Duhd#Rswlrq# # # # # # # # # # # # # # # # # # # # 4#
V|vwhp#frqwuro4#
V|vwhp#frqwuro5#
Srzhu#Rii#Klvwru|#
Xsj#Iz#
(3) Click the connect button and confirm
 - Notice: Do not plug out USB during upgrading.

4. Check EDID and Write HDCP key

- This model is no need to write. EDID data is in Program source

4.1. EDID data

No. Item content 16bit Data
1 Manufacturer ID GSM 1E6D
2 Product ID Analog : 22984 59C8
(4) Read and write bin file 3 Year 2012 16
Click “(1) Browse” tab, and then load download file (XXXX. 4 Version Analog : 1 1
bin) by clicking and open.
5 Revision Analog : 3 3
6 Model Name 2D HD LG TV
 HKNGZZZDKP 

Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
 (1) RGB EDID Data RGB_Gains are fixed data for each model
Color Cool 13,000k °K x = 0.269 (±0.03) <Test Signal>
Temperature y = 0.273 (±0.03) RF/AV
Medium 9,300k °K x = 0.285 (±0.03) Inner pattern
y = 0.293 (±0.03) (216gray, 85IRE)
Warm 6,500k °K X=0.313 (±0.03)
Y=0.329 (±0.03)
Luminance Cool Min: 150 Typ : 200 <Test Signal>
(cd/m2) Medium Min: 150 Typ : 200 (Full white,
100IRE)
Warm Min: 150 Typ : 200

1) All data are HEXA * When doing Adjustment, Please make circumstance as below.
2) Adjustable Data :
**: week
***: year ex) when year 2008: input “12”
****: CHECK SUM (deferent along week, year)

5. Check of White Balance

RGB_Gains are fixed data for each model.
Insert D-sub jack (I2C) which is connected with PC
for White Balance or equivalent device. * W/B condition
→ Total Assembly line should be check whether the - Ambient Humidity : 20 % ~ 80 %
- Ambient Temperature : 25 ± 5 °C
color coordinate(x, y) data Refer to below table
were meet or not.

5.1. Required Equipment

6. Function Check
■ Remote controller for checking W/B 6.1. Check display and sound
■ Check input and Signal items. (cf. work instructions)
■ Color Analyzer : CA-210 1. TV
■ CH: 14 (LCD MNT, Normal) → 22LN4000 2. AV (CVBS)
■ PC (for communication through RGB) 3. RGB (PC : 1366 x 768 @ 60hz)(Display only)
■ Pattern Generator (MSPG-925FS series) 4. HDMI

5.2. Connecting diagram of equipment for

measuring(For Automatic Adjustment) 7. Preset CH writes condition
(Method 1, using IIC, You connect RGB Cable) (1) AC on time on only one after assembled automatically
(2) CH recover on SVC OSD manually
System Control 2
EDID Download ►
Channel Recover ►
UTT Reset ►

(Standard color coordinate and temperature when using the

CA210 equipment)

Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
 TROUBLE SHOOTING
1. NO POWER-Main PCBA

NO POWER

1 pšGh‹ˆ—›Œ™G NO check open or short at Line.

vœ›—œ›G}vs{hnlG X`U[}
or change Adapter.
›™–œŽG–G qr^WWf

YES

2 check the Lines of IC701,

NO
pšGZUZ}G ˆ›G j^^Xf If there is any problem at Line,
Change IC701

YES

3
NO check the Lines of IC704,IC706
pšG\}Gˆ›Gj^X]f If there is any problem at Line,
šGXUX}G ˆ›Gj^Z^f Change IC704,IC706.

YES
4
Check Line short or open between
NO
jŒŠ’GžˆŒ–™”G –G ]WWG IC600 and X600,
Change IC600 or change X600

YES
5
šGZUZ}G ˆ›GXY—•G –G wXYWf
NO Change control
žŒ•G—œšG—–žŒ™G’Œ S
Or check Line short or open of P120
pšGWG ˆ›GY—•G–G wXYWf

YES
6
šG›Œ™ŒGˆ• GžˆŒ™Gˆ›G XX—•G–G wXYWS NO change IR board
žŒ•GœšŒG™Œ”–›ŒGŠ–•›™–““Œ™fG Or check Line short or open of P120

Insert F/W 4

]WW

Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
2. No raster (Power LED blue, black screen)

NO RASTER
(Screen is not displayed)

1 NO check open or short at Line.

pšGX`U[}G ˆ›Gqr^WWf or change Adapter

YES
Check Line short or open between
2 pšGXUX}G ˆ›G s^WXf NO IV701/IC704 and IC600,
pšGZUZ}G ˆ›G s^XYf If there is any problem at Line,
Change IC701/IC704 or change IC600
YES

check open or short at Line and waf er

3 NO
pšGXUY\}G ˆ›GY—•G–G pj^WYf
pšGYU\}G ˆ›G Y—•G–G pj^WZf
YES
4 NO
šGZ}Gˆ›GX—•G–G pj_WXf
YES
between IC702,IC703 and IC600.
If there is any problem at Line,
Change IC702,IC703 or IC600
It is not over 3V at 1pin of IC801.
Change Q801.
Or check Line short or open between
R803 and 95pin of IC600.
Change IC 600.

If LVDS cable isn’t insulted enough,

5
wœ›G•›–Gs}kzGŠˆ‰“ŒGŠ–”—“Œ›Œ“ f NO Insult LVDS cable until locking hook.
s}kzGŠˆ‰“ŒGˆŒG‹ˆ”ˆŽŒf If LVDS cable have damage,
Change LVDS cable

YES If is not under 1.5V at R744,

change Q702 or check open and short
6 NO
of Line among Q703 and Q702.
pšGXY}G ˆ›GX—•G–G wXWXf
If is under 10.8V at L710,
Check open and short
YES Of line between L710 and P101.

Insert the F/W back

or REPLACE LCD MODULE

Copyright © LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
3. Abnormal/No screen (All input)-Main PCBA

Abnormal/No screen
(all input)

1 If LVDS cable isn’t insulted enough,

wœ›G•›–Gs}kzGŠˆ‰“ŒGŠ–”—“Œ›Œ“ f NO Insult LVDS cable until locking hook.
s}kzGŠˆ‰“ŒGˆŒG‹ˆ”ˆŽŒf If LVDS cable have damage,
Change LVDS cable

YES
If is not under 1.5V at R744,
change Q702 or check open and short
2 NO of Line among Q703 and Q702.
pšGXY}G ˆ›GX—•G–G wXWXf If is under 10.8V at L710,
Check open and short
Of line between L710 and P101.
YES

3 jŒŠ’GžˆŒ–™”G ˆ›GšŽ•ˆ“G
NO Check open and short
“•ŒG–G wYWXG Oj“–Š’aXWSXXSYYSYZ
Of line between Q703 and P101.
kˆ›ˆaG_S`SXYSXZSX\SX]SX_SX`SYWS
Or Check LVDS cable have damage.
YXSY\SY]SY^SY_SY`SZWP
Another is change IC600.

YES

Change module

WAVEFORMS

XWSXXSYYSYZw•G –G wYWX _S`SXYSXZSX\SX]SX_SX`SYWSYXS

Oj“–Š’G“•ŒP Y\SY]SY^SY_SY`SZWw•G –G wYWX
Okˆ›ˆGs•ŒP

Copyright © LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
4. Abnormal screen (TV)-Main PCBA

Abnormal screen (TV)

1 NO insult RF cable tight and then

wœ›G•›–GymG Šˆ‰“ŒGŠ–”—“Œ›Œ“ f Cable nut screw tight.

YES
If 4.9V is not at plus pin of L705, check
2 NO It is over 3V at 2pin of IC706,
pšG\}Gˆ›G\—•G–G {|[WXf if it is not, Check Line between IC706
and IC600 is open or short.
Another is change IC706

3 pšGpYjG žˆŒ–™”G NO Check Line between TU401 and IC600

h›G]S^—•G –G {|[WXf is open or short, Another is change
IC600 or TU401

4 pšGpmG žˆŒ–™”G ˆ›G]^ NO Check Line between TU401 and IC600

S]_G—•G–G pj]WWf is open or short, Another is change
IC600 or TU401

Change Main PCBA

WAVEFORMS
3 4

]w•G–G {|[WXG OzkhP ]^SG]_—•G –G pj]WW

^w•G–G {|[WXG OzjsP

Copyright © LG Electronics. Inc. All rights reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
5. Abnormal screen (AV)-Main PCBA

Abnormal screen (AV)

1 NO
wœ›G•›–Gh}GŠˆ‰“ŒGŠ–”—“Œ›Œ“ f Insult AV cable tight

YES

2 pšGp•—œ›G šŽ•ˆ“G›”•ŽG NO Change Timing to 480I, 576I

ˆ•‹G–™”ˆ›G •Gš—ŒŠf Or change f ormat CVBS

YES

Check Line between JK101 and IC600

3 NO
pšGžˆŒ–™”G ˆ›Gy]\X is open or short, Another is
change AV cable

YES

Change IC600

WAVEFORMS
3

y]\XGOj}izP

Copyright © LG Electronics. Inc. All rights reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
6. No sound (all source )-Main PCBA

NO sound (All source)

1
NO
k–ŒšGž™ŒGŠ–••ŒŠ›Gw\WXG ž›G š—Œˆ’Œ™f Connect wire between P501 and speaker.

YES
If 8V is not plus at L703, check
2 of JK700 is open.
pšGX`U[}G ˆ›GYSZ[S[WS[[—• NO
If is not Check Line between L703
–G pj\WYG f and IC502 is open or short.
.Another is change IC502
YES
If 3V is not plus 13,27pin of IC502,
3 check It is over 3V at L501,L504,
NO
pšGZUZ}G ˆ›G XZSY^—•G –G pj\WYf if it is not, Check Line between L712
and IC502 is open or short.
Another is change IC701,IC502
YES

4
Check Line between IC502 and IC600
pšGpYjG žˆŒ–™”G ˆ›G NO
is open or short, Another is change
YZSY[—•G –G pj\WYf IC502 or IC600.
YES
5 Check Line between IC501 and IC600
pšGpYzGžˆŒ–™”G ˆ›G NO
is open or short, Another is change
y\XWSy\XXSy\XYSy\XZf IC502 or IC600.

6 Check Line between IC502 and P501

NO is open or short. And then check resistance
pšG›Œ™ŒGˆ• GžˆŒ–™”G w\WXf of speaker is under 4ohm.
Another is change IC502
YES
Change speaker and wire

4 5

YZ—•G–G pj\WY Y[—•G–G pj\WY y\XZOzkvP y\XXO~zP y\XYOzjrP

5 6

y\XWOtjsrP X—•G–G w\WXOhœ‹–G –œ›P

Copyright © LG Electronics. Inc. All rights reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
7. Abnormal sound (TV)-Main PCBA

Abnormal sound (TV)

1 NO insult RF cable tight and then

wœ›G•›–GymG Šˆ‰“ŒGŠ–”—“Œ›Œ“ f Cable nut screw tight.

YES
If 4.9V is not at plus pin of L706, check
2 NO It is over 3V at 2pin of IC706,
pšG\}Gˆ›G\—•G–G {|[WXf if it is not, Check Line between IC706
and IC600 is open or short.
Another is change IC706

Check Line between TU401 and IC600

3 pšGpYjG žˆŒ–™”G NO
is open or short, Another is change
h›G]S^—•G –G {|[WXf IC600 or TU401

4 pšGpmG žˆŒ–™”G ˆ›G]^ NO Check Line between TU401 and IC600

S]_G—•G–G pj]WWf is open or short, Another is change
IC600 or TU401

Change Main PCBA

WAVEFORMS
3 4

^w•G–G {|[WXG OzjsP ]w•G–G {|[WXG OzkhP ]^S]_G —•G–G pj]W[

Copyright © LG Electronics. Inc. All rights reserved. - 16 - LGE Internal Use Only
Only for training and service purposes
8. Abnormal sound (AV)-Main PCBA

Abnormal sound (AV)

1 NO
wœ›G•›–Gh}GŠˆ‰“ŒGŠ–”—“Œ›Œ“ f Insult AV cable tight

YES

Check Line between JK101 and IC600

2 NO
pšGžˆŒ–™”G ˆ›Gj]__Sj]_` is open or short, Another is
change AV cable

YES

Change IC600

WAVEFORMS

j]__Sj]_`G Oˆœ‹–G•P

Copyright © LG Electronics. Inc. All rights reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
Copyright ©
System
Crystal Flash
24M hz EEPROM
LVDS
RF 1366X768 60hz
saw filter VIF De- mode Decoder 76M hz
64M SDRAM MCU

Only for training and service purposes

TMDS/HDMI RX ADC
Video LCD
LVDS TX
processor module
ADC `
Scalar
OSD/LUT

LG Electronics. Inc. All rights reserved.

video

CVBS audio ADC Audio Speaker

processor Amp(5W)

- 18 -
saw filter SIF De- mode MT8223L
19V 19V_amp Touch
BLOCK DIAGRAM

DC/DC 3.3V Stand by LED IR

BJT 3.3v_AVCC
Adapter 5v_tuner LDO 1.25v_AVDD
DC/DC
LDO 2.5v_SDR

DC/DC 12v_module

DC/DC 1.1V_VCCK 24V

Burst up(22”)

LGE Internal Use Only

 EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

400

910

900
LV1

540

120
122
800
200

A31
A2
511
510
300

501
502

Copyright © LG Electronics. Inc. All rights reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
APCPCWM_4828539:WP_GLOBAL_PFWP_GLOBAL_PF

A P C P C W M _4828539:W P _G LO B A L_P F W P _G LO B A L_P F

Copyright © 2013 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
APCPCWM_4828539:WP_GLOBAL_PFWP_GLOBAL_PF

A P C P C W M _4828539:W P _G LO B A L_P F W P _G LO B A L_P F

Copyright © 2013 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
APCPCWM_4828539:WP_GLOBAL_PFWP_GLOBAL_PF

A P C P C W M _4828539:W P _G LO B A L_P F W P _G LO B A L_P F

Copyright © 2013 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
APCPCWM_4828539:WP_GLOBAL_PFWP_GLOBAL_PF

A P C P C W M _4828539:W P _G LO B A L_P F W P _G LO B A L_P F

Copyright © 2013 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
APCPCWM_4828539:WP_GLOBAL_PFWP_GLOBAL_PF

A P C P C W M _4828539:W P _G LO B A L_P F W P _G LO B A L_P F

Copyright © 2013 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
APCPCWM_4828539:WP_GLOBAL_PFWP_GLOBAL_PF

A P C P C W M _4828539:W P _G LO B A L_P F W P _G LO B A L_P F

Copyright © 2013 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
APCPCWM_4828539:WP_GLOBAL_PFWP_GLOBAL_PF

A P C P C W M _4828539:W P _G LO B A L_P F W P _G LO B A L_P F

Copyright © 2013 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes