# 235 REQUIRED
Contacts
Role Customer Contact Our Rep
Construction Manager Cardinal Group USA
Designer Jacobs Engineering
Project Manager Cardinal Group USA
Deliverables
Track # 421 422 419
Attention:
NOTE: THIS IS FOR RECORD PURPOSES ONLY. EQUIPMENT HAS BEEN RELEASED FOR
PRODUCTION,AND ANY CHANGES THAT ARE NOW RECEIVED WILL RESULT IN PRODUCTION DELAYS
ANDINCREASED COSTS.
Approval Stamps
HTS New England | newengland.htseng.com
Two Corporation Way | Suite 220 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
The below comments reflect responses to the markups seen throughout the
returned REV 00 submittal and correspondence with Jacobs:
20. Cooling coil drain pan extends for entire cooling coil section, as shown on
unit drawing.
21. Drains shall be insulated as requested. Drain caps will be provided.
22. 20 amp receptacles will be provided. See attached updated electrical
drawing.
23. Accelerometer shall be CTC model AC102-1A as requested by Shire
to match the existing units.
24. GFCI receptacles will be mounted outside casing on unit ends.
25. VFDs shall match existing units furnished by HTS. A bypass will be
included for each VFD.
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Table of Contents
Construction Details 3
Static Pressure Calculations, Fans, & Motors 4
Coils, Racks, Drain Pans, & Drains 5
Humidifiers 6
Filters & Filter Racks 7
Electrical Details 8
Variable Frequency Drives 9
Warranty Statement 10
O&M Manual 11
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Tab 1
Contractor Responsibilities
The following work must be completed by the installing contractors:
· Unit ships fully shrink-wrapped with plastic retained with temporary wood
strips. Contractor to be responsible for unpacking units and disposing of
materials.
· Contractor is responsible for ensuring that units will fit into designated spaces.
· Contractor is responsible for mounting and wiring of any other control devices not
provided by Haakon, but required by the contract documents.
· Contractor is responsible for providing and installing all valves and controls.
· Filters & filter clips ship loose and must be installed by the installing contractor.
HTS requires four (4) weeks’ notice for shipment of extra filter sets.
· Contractor is responsible for providing all stairways, rails, and platforms around
the units (if required).
· Contractor to cover units if being stored and periodically rotate fan wheels to
ensure that fan bearings do not seize.
· Contractor to notify the rep 2 weeks in advance of any requested startup dates.
Unit pre-startup checklists must be completed by installing contractor and
returned to HTS before the startup technician arrives on site.
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
ITEM Manufacturer
Custom Air Handling Unit Haakon Industries
Heating & Cooling Coils Daikin Corporation
Supply & Exhaust Fans Twin City Fan & Blower
Humidifier Pure Humidifier Company
Filters American Air Filter
Motors Baldor
Dampers T.A. Morrison Co.
Variable Frequency Drives Allen-Bradley
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Tab 2
Haakon casing sound absorption coefficients and transmission loss values used in the calculations have been obtained by an independent sound testing
laboratory. The fan sound data is based on AMCA 300 testing.
TEST PROCEDURE
The leak test shall be carried out in accordance with the guidelines set forth in the SMACNA HVAC AIR
DUCT TEST MANUAL. A mobile test unit utilizing a calibrated orifice air flow measuring device shall
be utilized for carrying out the test.
Each unit (or section if applicable) shall be sealed off, securely blanking off all inlets and discharges to the
section. Assemble the mobile test unit as outlined in the LEAK TEST UNIT Operating Manual. Attach
the mobile leak test unit flexible hose to a formed collar in one of the blank-offs of the unit to be tested.
For a NEGATIVE pressure test, attach the other end of the flexible hose to the inlet of the test unit fan.
For a POSITIVE pressure test, attach the other end of the flexible hose to the discharge of the test section
on the mobile test unit.
Adjust the fan speed to obtain the desired static pressure in the unit (or section) to be tested. Obtain a
pressure differential reading across the flow station orifice and determine the actual air-flow using the table
provided in the LEAK TEST UNIT Operating Manual.
TEST CRITERIA
THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS :
INSPECTOR : ____________________________________
DATE : ____________________________________
Deflection Test Certificate
TEST PROCEDURE
The deflection test shall be carried out in accordance with the guidelines set forth in the SMACNA HVAC
AIR DUCT TEST MANUAL. A mobile test unit utilizing a calibrated orifice air flow measuring device
shall be utilized for carrying out the test.
Each unit (or section if applicable) shall be sealed off, securely blanking off all inlets and discharges to the
section. Assemble the mobile test unit as outlined in the LEAK TEST UNIT Operating Manual. Attach
the mobile leak test unit flexible hose to a formed collar in one of the blank-offs of the unit to be tested.
For a NEGATIVE pressure test, attach the other end of the flexible hose to the inlet of the test unit fan.
For a POSITIVE pressure test, attach the other end of the flexible hose to the discharge of the test section
on the mobile test unit. Adjust the fan speed to obtain the desired static pressure in the unit (or section) to
be tested. Using a straight edge as reference, measure the maximum deflection at 2 points in the center of
the panel on both the roof and walls of the unit.
Airflow
Fan Bulkhead
1 of 2
JOB NAME: SHIRE 2x2
JOB NUMBER: 4394
UNIT TAG: AHU-8110-01-046
TEST CRITERIA
THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS:
INSPECTOR : ____________________________________
DATE : ____________________________________
2 of 2
*4394U02QA01*
Air-Flow Test
Certificate
Connect airflow test duct to the unit. Ensure that the airflow station is located and oriented correctly.
Start up unit. If a VFD is utilized, ensure the fans are running at the 100% rpm setting on the VFD.
Determine the air density at the factory and fill in the table below.
Adjust the balancing damper to achieve the corrected total static pressure for the factory. Enter this
value in the table below. The value is calculated as.
factory
PFactory Psite *
site
Measure and record the velocity pressure at the air flow station.
Measure and record the motor amps.
THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS:
INSPECTOR : ____________________________________
DATE : ____________________________________
Page 1 of 1
*4394U02QA01*
Air-Flow Test
Certificate
Connect airflow test duct to the unit. Ensure that the airflow station is located and oriented correctly.
Start up unit. If a VFD is utilized, ensure the fans are running at the 100% rpm setting on the VFD.
Determine the air density at the factory and fill in the table below.
Adjust the balancing damper to achieve the corrected total static pressure for the factory. Enter this
value in the table below. The value is calculated as.
factory
PFactory Psite *
site
Measure and record the velocity pressure at the air flow station.
Measure and record the motor amps.
THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS:
INSPECTOR : ____________________________________
DATE : ____________________________________
Page 1 of 1
*4394U02QV01*
Vibration test is done in accordance with ANSI/AMCA Standard 204-96 for flexibly mounted fans.
Place accelerometer on drive side bearing on horizontal, vertical and axial (relative to fan shaft) axis.
Measure and record vibration levels with filter-in sharp . Repeat for non-drive side bearing.
ALL FAN BEARING VIBRATION LEVELS ARE WITHIN THE MAXIMUM ALLOWABLE
SPECIFICATION.
CARRIED OUT BY :
INSPECTOR :
DATE :
*4394U02QV01*
Vibration test is done in accordance with ANSI/AMCA Standard 204-96 for flexibly mounted fans.
Place accelerometer on drive side bearing on horizontal, vertical and axial (relative to fan shaft) axis.
Measure and record vibration levels with filter-in sharp . Repeat for non-drive side bearing.
ALL FAN BEARING VIBRATION LEVELS ARE WITHIN THE MAXIMUM ALLOWABLE
SPECIFICATION.
CARRIED OUT BY :
INSPECTOR :
DATE :
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Tab 3
Construction Details
Casing
D
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT01
DATE 2017-01-11 UNITS IMPERIAL REVISION
A Z-bar
B Casing
C Insulation
This 1.5" collar is installed around the Wall and roof panels are constructed out Walls are insulated with 2" thick, 1.0
perimeter of the unit floor to ensure that of 16 ga. satin coat galvanized steel. Wall lbs/cu. ft density Rigid Foam Board.
the unit is internally watertight.The collar panels are 2" thick. Wall seams are turned
is alternately screwed down and tack inward to provide a clean flush exterior
welded to the unit base on 12" centres. finish. All panel seams are caulked and
sealed during assembly to produce an
airtight unit. The permanently joined
flanged panel surfaces are sealed with an
individual strip of 1/8" x 3/8" tape sealer.
D Overlapping Liner
E Floor 304L
F Base Construction
A 20 ga. type 304 stainless steel metal A 12 ga. type 304 stainless steel floor is The base is constructed from a 8"
liner is provided to protect the insulation. installed on the base. Floor seams are perimeter channel iron frame with
The Liner is installed over the z-bar and continuously welded. intermediate structural box sections.
screwed to the panel flanges.
The base is insulated with 3" thick, 1.0 A 22 ga. galvanized steel metal liner is
Washdown liner: The liner overlap is lbs/cu. ft density SPRAY FOAM. provided to protect the insulation. The
sealed with a bead of silicone. base liner is broken and tack welded to
The floor and the underside of the base is the underside of the base.
Thermal break: A 1/8" x 2" neoprene tape painted with epoxy paint:
is installed between the liner and the --> THICKNESS : 1 mil
return flanges of the casing. --> COLOUR : GRAY
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT03
DATE 2017-01-11 UNITS IMPERIAL REVISION
A Frame, Hinge & Seal
B Material & Insulation
C Handles
Door Frame Door Material Heavy duty cast handles of a
Door frames are made from 16 ga. satin Doors are manufactured from 16 ga. satin non-corrosive alloy of zinc and aluminum
coat galvanized steel and continuously coat galvanized steel. Doors are 2" thick. are installed on both sides of the door for
welded for rigidity. easy access. (Vent-Lok model 310)
Insulation (Doors 48" and under in height have only
Door Hinge Doors are insulated with 2", 1.0 lbs/cu. ft one handle.)
Continuous piano hinges are made of density Rigid Foam Board. A 20 ga. type
~stainless steel. 304 stainless steel liner is provided to
protect the insulation.
Door Seal
Close cell EPDM bulb type seal is used
around the door to prevent air leakage.
D Viewing Port
E Test Port
A 12" round double glazed tempered A Durodyne IP test port is located in each
glass hermetically sealed window is door.
provided.
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT05
DATE 2017-01-11 UNITS IMPERIAL REVISION
A Frame, Hinge & Seal
B Material & Insulation
C Handles
Door Frame Door Material Heavy duty cast handles of a
Door frames are made from 12 ga. satin Doors are manufactured from 16 ga. satin non-corrosive alloy of zinc and aluminum
coat galvanized steel and continuously coat galvanized steel. Doors are 2" thick. are installed on both sides of the door for
welded for rigidity. easy access. (Doors 48" and under in
Insulation height have only one handle.)
Door Hinge Doors are insulated with 2", 1.0 lbs/cu. ft
Continuous piano hinges are made of density Rigid Foam Board. A 20 ga. type
~stainless steel. 304 stainless steel liner is provided to
protect the insulation.
Door Seal
Close cell EPDM bulb type seal is used
around the door to prevent air leakage.
D Viewing Port
E Test Port
A 12" round double glazed tempered A Durodyne IP test port is located in each
glass hermetically sealed window is door.
provided.
A Panel
B Trim
Unit roof is A full perimeter 16
constructed with ga. wall trim is
same material and provided to secure
insulation as and seal roof to
casing panels. casing. Wall trim is
Roof seams are caulked and tek
turned inward to screwed to unit
provide a clean casing and roof to
flush exterior produce an airtight
finish. unit.
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT07
DATE 2017-01-09 UNITS IMPERIAL REVISION
Unit Insulation Cut-Sheet ENRGY 3 ®
Description
ENRGY 3 is a rigid roof insulation board composed of a closed cell
polyisocyanurate foam core bonded in the manufacturing process to
universal fiber glass reinforced facers.
F
D
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT24
DATE 2017-01-09 UNITS IMPERIAL REVISION
A Frame
B Blades
C Linkage
Frame is constructed of minimum 0.081" Minimum 0.081" extruded aluminum Linkage hardware shall be installed in
extruded aluminum. Dampers are airfoil. Blades ends to be capped in order frame side and be constructed of
designed to be AMCA Class 1A at 1" W.C. to seal hollow interior and reduce air aluminum and corrosion resistance, zinc &
static pressure differential. leakage possibilities. nickel plated steel, complete with
cup-point trunnion screws for slip-proof
grip.
D Blade Seal
E Jamb Seal
F Axles
Continuous silicone blade seal. Frame seals shall be extruded silicone. Aluminum 7/16" hexagon pivot rods.
Gaskets to be secured in an integral slot
within the aluminum extrusions. TAMCO "Double-Sealed" bearings, with a
Celcon inner bearing fixed on hexagon
rod rotates within a polycarbonate outer
bearing inserted in frame.
Testports
Test Ports are
supplied for unit air
stream testing.
TAG: AHU-8110-01-046, AHU-8110-01-046 30" EPFN SW, 69% Width, Arrangement-4, AHU-8110-01-046 sf wall, AHU-8110-01-046 HEATING,
AHU-8110-01-046 COOLING, AHU-8110-01-046 r/a damper wall, AHU-8110-01-046 24" EPFN SW, Arrangement-4, AHU-8110-01-046 rf
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT27
DATE 2017-01-09 UNITS IMPERIAL REVISION
Mounting
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT28
DATE 2017-01-09 UNITS IMPERIAL REVISION
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Tab 4
Supply Airstream APD (in w.c.) Return Airstream APD (in w.c.)
Mixing Box 0.25 RA Inlet Damper 0.10
2" Pre-Filter (Dirty) 1.00 Return Fan 0.00
Cooling Coil 0.55
Heating Coil 0.06
Humidifier 0.05
Supply Fan 0.00
12" Final Filter (Dirty) 1.50
SA Discharge Damper 0.10
Supply Airstream APD (in w.c.) Return Airstream APD (in w.c.)
Mixing Box 0.25 RA Inlet Damper 0.10
2" Pre-Filter (Clean) 0.23 Return Fan 0.00
Cooling Coil 0.55
Heating Coil 0.06
Humidifier 0.05
Supply Fan 0.00
12" Final Filter (Clean) 0.56
SA Discharge Damper 0.10
D Motor
E Isobase
Motors are mounted on heavy duty slide Fans and motors are mounted on heavy
bases. The motors are premium duty angle isolation bases. The base is
efficiency, ÜÃÌ industrial grade T frame, supported on four open spring isolators.
suitable for VFD operation. Shaft
Grounding is supplied on all motors.
Motor bearing life: L10 @ 200000 hours.
WOV
3 LIMIT
, CLASS
50%
15 2291 RPM
V
WO
FEG80 Peak Total Eff Ntp: 79%
60%
Total Eff Nt: 74% Nt/Ntp: 94%
STATIC PRESSURE (in wc)
V
1940 RPM
WO
70%
10
1764 RPM
1587 RPM OV
W
25
0%
.00
8
BH
20
P
.00
BH
P
15
.00
5 BH
P
V
WO
90%
0
0 5000 10000 15000 20000 25000 30000
AIR FLOW (CFM)
FAN SELECTION: PERFORMANCE SOUND POWER (Inlet/Outlet) BLADE PASSAGE FREQ: 265 Hz
Model : 300EPFN, CLASS III Total Static : 7 in wc Octave Band MOTOR DATA:
Type : Arrangement 4 Fan RPM : 1764 1 2 3 4 5 6 7 8 Rated HP : 25
Width : 0.69 Brake HP @ Op. Cond.: 19.37 90 93 101 103 94 91 86 77 Frame Size : 284T
OPERATING CONDITIONS: Static Efficiency : 74% 90 93 101 103 94 91 86 77 Nominal RPM : 1750
Motor Inertia Load : 199 WRsqrd
Required Air Flow : 13000 CFM Electrical Power : 460/3/60
Inlet Veocity : 2383 FPM
Static Pressure : 7 in wc Enclosure Type : TEFC
Tip Speed : 13854 FPM
Site Elevation : SEA LEVEL Max Inertial Load : 0 WRsqrd
OV
9
50% W
WOV
60%
8
1933 RPM
7
FEG85 Peak Total Eff Ntp: 79%
V
WO
Total Eff Nt: 64% Nt/Ntp: 81%
70%
1758 RPM
6
STATIC PRESSURE (in wc)
5 1582 RPM
V
WO
%
80
15
4
.00
10
BH
.00
P
BH
P
7.5
0B
HP
V
WO
90%
2
0
0 5000 10000 15000 20000 25000
AIR FLOW (CFM)
FAN SELECTION: PERFORMANCE SOUND POWER (Inlet/Outlet) BLADE PASSAGE FREQ: 264 Hz
Model : 245EPFN, CLASS II Total Static : 3 in wc Octave Band MOTOR DATA:
Type : Arrangement 4 Fan RPM : 1758 1 2 3 4 5 6 7 8 Rated HP : 15
Width : 1 Brake HP @ Op. Cond.: 9.16 88 90 97 93 88 84 82 79 Frame Size : 254T
OPERATING CONDITIONS: Static Efficiency : 64% 88 90 97 93 88 84 82 79 Nominal RPM : 1750
Motor Inertia Load : 23 WRsqrd
Required Air Flow : 12500 CFM Electrical Power : 460/3/60
Inlet Veocity : 3374 FPM
Static Pressure : 3 in wc Enclosure Type : TEFC
Tip Speed : 11276 FPM
Site Elevation : SEA LEVEL Max Inertial Load : 0 WRsqrd
EM4103T-BG
25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Supply Fan Motor Cut-Sheet
Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Part Detail
Revision: F Status: PRD/A Change #: Proprietary: No
Page 2 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Nameplate NP2138L
Page 3 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Parts List
Part Number Description Quantity
Page 4 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Page 5 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
460 V, 60 Hz:
Nameplate Data
High Voltage Connection
Rated Output (HP) 25 Full Load Torque 74.2 LB-FT
Volts 230/460 Start Configuration direct on line
Full Load Amps 60/30 Breakdown Torque 238 LB-FT
R.P.M. 1770 Pull-up Torque 99.7 LB-FT
Hz 60 Phase 3 Locked-rotor Torque 125 LB-FT
NEMA Design Code A KVA Code G Starting Current 187.6 A
Service Factor (S.F.) 1.15 No-load Current 11.43 A
NEMA Nom. Eff. 93.6 Power Factor 84 Lineline Res. @ 25ºC 0.284 Ω
Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 51°C
S.F. Amps Temp. Rise @ S.F. Load 67°C
Locked-rotor Power Factor 33
Rotor inertia 3.66 LB-FT2
Page 6 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Performance Graph at 460V, 60Hz, 25.0HP Typical performance - Not guaranteed values
Page 7 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Page 8 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Page 9 of 9
Product Information Packet
EM2333T-BG
15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Return Fan Motor Cut-Sheet
Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Part Detail
Revision: F Status: PRD/A Change #: Proprietary: No
Page 2 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Nameplate NP1259L
CAT.NO. EM2333T-BG
SPEC. 09K909Z910G1
HP 15
VOLTS 230/460
AMP 36.2/18.1
RPM 1765
FRAME 254T HZ 60 PH 3
SER.F. 1.15 CODE H DES A CL H
NEMA-NOM-EFF 92.4 PF 83
RATING 40C AMB-CONT
CC 010A USABLE AT 208V 38
DE 6309 ODE 6208
ENCL TEFC SN
Page 3 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Parts List
Part Number Description Quantity
09CB3002 CB W/1.38 LEAD HOLE FOR 37, 39, 307 & 30 1.000 EA
Page 4 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Page 5 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Page 6 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
460 V, 60 Hz:
Nameplate Data
High Voltage Connection
Rated Output (HP) 15 Full Load Torque 44.6 LB-FT
Volts 230/460 Start Configuration direct on line
Full Load Amps 36.2/18.1 Breakdown Torque 152 LB-FT
R.P.M. 1765 Pull-up Torque 69.5 LB-FT
Hz 60 Phase 3 Locked-rotor Torque 83.4 LB-FT
NEMA Design Code A KVA Code H Starting Current 125 A
Service Factor (S.F.) 1.15 No-load Current 7.12 A
NEMA Nom. Eff. 92.4 Power Factor 83 Lineline Res. @ 25ºC 0.60351 Ω
Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 58°C
S.F. Amps Temp. Rise @ S.F. Load 71°C
Locked-rotor Power Factor 33
Rotor inertia 1.92 LB-FT2
Page 7 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Performance Graph at 460V, 60Hz, 15.0HP Typical performance - Not guaranteed values
Page 8 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Page 9 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Page 10 of 10
FreeFlow Display The FreeFlo display
converts the pressure drop
through the fan inlet cone,
as measured by the FreeFlo
ring, into cfm. The cfm is
displayed on the front LCD
screen. The display outputs
a linear 0-10VDC signal that
is proportional to 110% of
the fans rated airflow.
Display is programed for
minimum airflow cutoff at
approximately 20% of the
fans rated airflow. The
transducer and the
electronic board have an
accuracy of +/-1%.
Specifications
Wire Designations
Black Hot(24VAC)
White Common(24VAC)
Red Fan 1 out(0-10VDC)
Blue Fan 2 out(0-10VDC)
Zebra Fan 3 out(0-10VDC)
Orange Fan 4 out(0-10VDC)
Green Ground
A D
A Fanbase
B Earthquake
C Isolators
D Iso Pad
Motors are mounted on Restraint Fanbase is supported on A non-skid neoprene
industrial grade T frame Isolation base comes four open spring isolators. acoustical isolation pad is
slide bases. Fans and complete with earthquake Horizontal stiffness is supplied.
motor bases are mounted restraints designed to equal to vertical stiffness.
on heavy duty isolation inhibit the fanbase from Static deflection is 2".
bases. Bases are coming off of the
fabricated out of structural isolators. EQ restraints
angle. are provided with rubber
sleeves to eliminate metal
to metal contact, and are
designed in accordance
with IBC 2006/ASCE
7-05. (EQ. restraints are
designed to double as
shipping restraints.)
2 4
ISOLATOR TABLE
ISOLATORS
1 2 3 4
RATED RATED RATED RATED RATED RATED RATED RATED OPERATING
CAP. DEF. CAP. DEF. CAP. DEF. CAP. DEF. HEI
TAG (LBS) (In.) COLOUR (LBS) (In.) COLOUR (LBS) (In.) COLOUR (LBS) (In.) COLOUR (In.)
AHU-8110-01-046 SF 500 2 GREEN 500 2 GREEN 310 2 PINK 310 2 PINK 6.5
AHU-8110-01-046 RF 310 2 PINK 310 2 PINK 200 2 BROWN 200 2 BROWN 6.5
A I-Beam Frame
B Motor
Structural steel Removal
frame is provided I-Beam
to support motor
removal I-beam. Structural steel
I-beam is provided
above motor for
easy removal.
I-beam is
positioned to be
inline with motor
and access door.
Accelerometer Cut
Sheet Product Features
CTC’s Most Popular Sensor!
High Performance in a Low Cost Sensor
Cable Cable
Diameter Diameter
0.12 in 0.19 in
[3 mm] [5 mm]
Ordering Information
Standard AC102-1A AC102-2C - / - AC102-3C - / AC102-6C - /
(1/4-28 (1/4-28 (1/4-28
/ - (1/4-28
- -
Stud) Stud) (length in feet) (termination) Stud) (maximum armor length 100 ft.) (cable length in feet) (termination) Stud) (maximum armor length 20 ft.) (cable length in feet) (termination)
Stock Build Build Build
Product To To To
Order Order Order
Toughest
cables in the
WORLD Heavy Duty
BNC Connectors
Connectors
Rugged, mechanical construction
Back-filled with epoxy or injection
molded to cables
Portable & permanent
monitoring designs
CTC offers connectors for permanent monitoring as well as portable measurements.
Every application has its own demanding requirements. Permanent monitoring
connectors feature materials which resist caustic washdowns and harsh environments,
while our portable measurement connectors feature custom rubber strain reliefs to
help prevent premature cable failure at the intersection of the connector and cable.
Compare CTC’s “epoxy back-filled” and “injection molded” connectors to the standard
“heat shrink and ship out” method so commonly available on the market. You will
understand why CTC is known around the world for providing the toughest and most
reliable cables in our industry.
CT101
Cable Termination Boxes
1, 2, 3 and 4 Channels
data collectors
Optional cord grip inputs provide quick and secure cable entry
into enclosure (see model CT101-4C Photo, left)
CT101-4C
Specifications
Inputs Terminal Block
3 Inputs per channel (+,-, Shield)
Output BNC Jack Per Channel
Electrically Isolated
Rating NEMA 4X (IP66)
Door Attachment 4 Screws
Material Polycarbonate
Screw Torque for 40-45 in-oz
Door & Mounting Feet
Temperature Rating -58° to 180° F (-50° to 82° C)
Resistance Resistant to Hose Directed Fluid
Ordering Information
CT101
Build
3 = 3 Channels B = **Conduit Fitting To
Order
Build
4 = 4 Channels C = Cord Grips To
Order
SENSOR
SENSOR
SENSOR
SENSOR
PROBE TIP
SENSOR
RECEPTACLE
MAGNET
MOUNTING
MAGNET
STUD
MOUNTING
MOUNTING
TARGET
PAD
PAD
Tab 5
Coil Overview
Model Number Application Total Capacity Air Flow Fin Height Fin Length
Btu/hr CFM in in
5WH0808A Chilled water coil 377623 13000 33 64.00
Coil
Model Number: 5WH0808A
Application: Chilled water coil
Type Cooling - Standard
Crating: Standard Crate
Number of Coils: 2
AHRI Certification
Coil is outside the scope of AHRI Standard 410.
Accessories
Mandatory
Part Number Description
TempRowAccessorie
s
Dimensions
Fin Fin Overall Overall
Coil Conn A G M N Q Depth
Coil Model Rows Height Length Height Length E (in) L (in) P (in)
Airflow Size (in) (in) (in) (in) (in) (in) (in)
(in) (in) (in) (in)
www.DaikinApplied.com
5WH0808A Horizontal 8 33 64.00 35.00 81.13 1.500 3.380 1.810 1.810 1.64 1.64 10.00 1.00 1.00 12.38
2"
1/27/2017
Technical Data Sheet for HC-AHU-1
Technical D ata Sheet f or H C- AH U-1
Coil Overview
Model Number Application Total Capacity Air Flow Fin Height Fin Length
Btu/hr CFM in in
5WB0701A Hot Water coil 240296 13000 33 64.00
Coil
Model Number: 5WB0701A
Application: Hot Water coil
Type Standard
Crating: Standard Crate
Number of Coils: 2
AHRI Certification
Coil is outside the scope of AHRI Standard 410.
Accessories
Mandatory
Part Number Description
TempRowAccessorie
s
Dimensions
Fin Fin Overall Overall
Coil Conn A N Q
Coil Model Rows Height Length Height Length B (in) E (in) P (in)
Airflow Size (in) (in) (in) (in)
(in) (in) (in) (in)
www.DaikinApplied.com
5WB0701A Horizontal 1 33 64.00 35.00 81.00 1.500 3.250 2.940 2.940 10.00 1.00 1.00
2"
1/27/2017
Cooling Coil Rack B
D
A
C B
A Coils
B Coil Rack Frame
C V-Brace
Heating coil racks are Coil rack frame and A 'V-Brace' fabricated out
designed to allow each blank-offs are fabricated of 16 ga. type 304
coil to be individually out of 16 ga. type 304 stainless steel is tack
removed. Coils are fully stainless steel. welded to the coil rack
enclosed within the unit frame for extra rigidity.
casing.
A Drain
B Inlet
C Discharge
1.25" Standard Drain A 1.25" drain pipe is A 1.25" diameter drain
drains are provided at the continuously welded to connection terminates out
locations shown on the unit floor. the side of the unit.
drawings and are
insulated with base
insulation.
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT20
DATE 2017-01-09 UNITS IMPERIAL REVISION
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Tab 6
Humidifiers
PURE Humidifier Company Equipment Schedule & Specification
Each of the above PURE Humidifier Company INSTY-PAC Steam Injection Humidifiers are supplied with:
1. Steam supply/condensate header constructed of 304 stainless steel with steam inlet, condensate drain outlet and
steam injection tubes welded/hose cuffed to header. Condensate drain outlets are supplied on bottom of header
and lowest injection tube.
2. Steam jacketed injection tube(s) constructed of 304 stainless steel with punched steam ports of the proper size
and spacing to deliver the maximum specified capacity.
3. Two-piece duct plate(s) (one per injection tube); to seal opening where the injection tube enters the duct.
All humidifier sensors, valves, traps, & strainers are to be field provided.
Sheet No.
Selection & Capacity
Insty-Pac Live Steam Series IPS-2
When steam is emitted from the injection tubes, it immediately The valve package and Insty-Pac assembly are ordered separately
condenses into tiny water droplets. As the steam (fog) travels to match the correct capacity for the Insty-Pac humidifier.
downstream, the air slowly absorbs the condensed steam until all the
water droplets have changed state back to a gas. Dissipation To properly select an Insty-Pac humidifier:
distance is defined as the distance downstream from the face of the 1. Select the correct valve package from Table 1 by referencing
Insty-Pac tubes, wherein the visible condensed steam (fog) has been the steam supply pressure and humidification load required in lbs/hr.
re-evaporated to the extent that wetting will not occur on solid objects
such as coils, dampers, fans, etc. 2. Select the proper quantity of injection tubes from the Insty-Pac
Dissipation Chart by referencing the tube centers required to meet
In many installations a single injection tube will provide the the given dissipation distance. Then divide the AHU/duct height by
dissipation distance required. However, there are applications where the tube centers and subtract 2 for clearance.
the conditions necessitate the use of an Insty-Pac humidifier to
achieve a shorter dissipation distance. Example: Tube centers required= 3” centers
Duct height= 36”
To prevent condensation on in-duct objects, such as dampers, coils, Injection tube quantity= (36÷3) - 2= 10 tubes
filters, or turning vanes, it is very important that the dissipation
distance be shorter than the distance from the humidifier to the
in-duct object.
Nomenclature Example:
The Insty-Pac Dissipation Chart should be consulted to determine the
IP03– 10– 36”- 10
quantity of injection tubes required to meet the dissipation distance Quantity of Tubes
needed. The relative humidity entering the humidifier and the relative Tube Length (in inches)
humidity leaving the humidifier will be required to determine tube Tube Model Number
centers on the Insty-Pac Dissipation Chart. Header/Separator Size (“)
Insty-Pac
*Note: When installing humidifier upstream of filters or internally
insulated duct consult factory for dissipation distance required.
Table 1 Insty-Pac Humidifier Valve Package Capacity in pounds per hour (lbs/hr) * used only with boiler steam
Steam Pressure to Humidifier Supply Connection
Model Valve Cv
Number (Size-NPT) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 25 30 35 40 45 50 55 60
.10 (1/2”) 1.6 1.9 2.3 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.3 4.4 5.1 5.7 6.3 6.8 7.3 7.7 8.1 8.5 8.9
.22 (1/2”) 3.5 4.2 5.0 5.6 6.5 6.6 7.1 7.6 8 8 9 9 10 10 11 13 14 15 16 17 18 19 20
.40 (1/2”) 6.4 7.6 9.1 10 11 12 13 14 15 15 16 16 17 18 20 23 25 27 29 31 33 34 36
.75 (1/2”) 12 14 17 19 21 23 24 26 27 28 30 31 32 33 38 43 47 50 54 57 60 63 66
.95 (1/2”) 15 18 21 24 27 29 31 33 34 36 38 39 40 42 48 54 59 64 68 72 76 80 84
BP-1 1.30 (1/2”) 21 24 29 33 36 39 42 44 47 49 51 53 55 57 66 74 80 87 93 99 104 109 114
1.80 (1/2”) 28 33 40 44 49 52 56 60 63 66 69 72 74 76 88 99 107 116 124 132 139 146 153
2.20 (1/2”) 35 41 50 55 61 66 71 75 79 82 86 90 93 95 111 123 134 146 156 165 174 183 192
2.90 (1/2”) 45 53 64 70 78 84 90 96 100 104 109 114 118 121 141 157 171 186 199 210 221 233 244
3.25 (1/2”) 52 61 73 82 90 96 104 110 116 121 127 132 137 140 163 181 198 214 229 244 257 270 282
4.40 (1/2”) 70 83 98 110 121 130 141 149 157 163 172 178 185 190 221 244 266 290 310 328 345 363 381
5.50 (3/4”) 85 104 123 138 150 161 176 186 196 204 213 222 231 236 275 305 333 360 385 408 430 451 471
BP-2 6.20 (3/4”) 96 117 138 155 169 182 198 210 220 230 240 250 259 265 310 343 372 403 434 459 485 508 529
7.50 (3/4”) 116 142 166 186 204 220 238 253 265 277 289 302 312 320 373 412 450 487 525 555 585 614 640
8.20 (1”) 123 155 180 204 223 240 261 275 290 303 313 328 341 349 407 443 488 529 570 603 635 668 703
BP-3 10.0 (1”) 150 189 220 248 272 293 317 335 354 370 380 400 414 423 497 540 595 645 695 735 770 810 850
12.0 (1”) 180 228 264 296 326 351 378 402 422 441 456 465 492 505 595 648 714 774 828 876 ∆ ∆ ∆
20.0 (1-1/4”) 300 375 440 494 540 582 630 666 702 736 750 772 814 834 990 1060 1180 1280 1376 1460 ∆ ∆ ∆
BP-4
28.0 (1-1/2”) 420 511 612 686 756 812 873 927 980 1024 1044 1075 1128 1165 1383 1484 1638 1778 1912 2044 ∆ ∆ ∆
BP-5 40.0 (2”) 600 720 872 980 1080 1112 1240 1316 1392 1456 1480 1528 1592 1656 1964 2080 2320 2520 2720 2904 ∆ ∆ ∆
Notes: 1). Capacity per injection tube should not exceed 60 lbs/hr. If capacity per tube exceeds
the 60 lbs/hr limit consult factory for options.
2). Multiple valve packages may be required to meet specified capacity. Consult factory
for verification.
3
1/2"
4 By Others
12" By Others
75" I.D.
1/2
By Others
77" I.D.
By Others
PURE Humidifier Co.
Non-Wetting Distance With an Insty-Pac Tube Assembly Having 3" Centers
RH Leaving
90% 30" 15" 13" 11" 8" 7" 5.5" 2" 1"
85% 15" 11" 10" 9" 7" 5" 4" 1"
80% 10" 8" 7" 6" 5" 3" 2"
70% 8" 6" 5" 4" 3" 1"
60% 6" 4" 3.5" 2.5" 0.75"
50% 4" 3" 2" 0.75"
40% 2" 1.5" 0.5"
30% 1" 0.5"
20% 0.25"
10% 20% 30% 40% 50% 60% 70% 80% 85%
RH Entering
The above is based on air conditions of 55°F duct temperature at a velocity of 500 feet per minute.
Dissipation distance may vary depending on airflow and temperature characteristics.
Sheet No.
“Read and Save These Instructions” LSIP-IM
Fig. 1
AHU/duct height
Control valve
Duct plate
Stainless steel
tube header
Steam trap
Secure end bracket
AHU/duct width to AHU/duct
casing with 3/8-16
UNC bolts
INSTALLATION
1. Install the assembly so that the injection tubes are level within the duct or AHU.
2. Install tube with orifices injecting steam up.
3. Insty-Pac condensate steam traps must drain by gravity to an open drain (condensate
cannot be elevated).
4. Each condensate connection must have it’s own steam trap. Condensate connections cannot be combined
together to a common steam trap.
5. A common condensate drain line can be used after the individual steam traps.
01/10
Introduction
Table of Contents
Introduction 1
Non-Wetting Distance Charts 2
Mounting Instructions 3
Component Identification 4
Header & Bracket Support Detail 5
Installation Tips/Controls 6
Troubleshooting 7
Maintenance 8
We at PURE Humidifier Co. thank you for choosing one of our quality products. PURE Humidifier Co.
humidifiers are simple to install, operate, and maintain. However, they must be maintained to provide maximum
operating efficiency.
PLEASE READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY. PROPER OPERATION AND HUMIDITY
CONTROL IS POSSIBLE ONLY WITH PROPER INSTALLATION AND MAINTENANCE.
To ensure proper installation of this product, it must be installed by qualified HVAC and electrical contractors,
and must be in compliance with local, state, federal, and governing codes. If installed improperly this product
may cause damage to property, severe personal injury, or death as a result of electric shock, burns, and/or fire.
High chloride content in boiler steam condensate carryover can cause chloride stress cracking and
chloride pitting in stainless components. Chloride stress corrosion cracking (CSCC) and chloride
pitting of stainless steel components is not covered by warranty. Do not use hydrochloric acid
descalers or bleach to clean the tank. Consult the factory if you are unsure about which chemical
descaler to use.
PURE Humidifier Co. guarantees its products to be free from defects in material and workmanship for a period of
two years from the date of shipment; provided the product is properly installed, serviced, and put into the service
for which it was intended.
PURE Humidifier Co. is obligated under the terms of this warranty to the repair or replacement of the defective
part(s), excluding any labor charges, or to refund the purchase price at our option. PURE Humidifier Co.
assumes no obligation for incidental or consequential damages. The above provisions are in lieu of all other
guarantees, obligations, liabilities or warranties, expressed or implied.
Non-Wetting Distance With a Insty-Pac Tube Assembly Having 3” Centers
80% 10” 8” 7” 6” 5” 3” 2”
70% 8” 6” 5” 4” 3” 1"
Leaving
The above is based on air conditions of 55°F duct temperature at a velocity of 500 feet per minute.
Dissipation distance may vary depending on airflow and temperature characteristics.
3” 6”
Air Velocity
Tube Spacing Tube Spacing
500 fpm .025 .015
Note: Tube spacing greater than 6” has no measureable air pressure loss.
2
Insty-Pac Injection Tube Assembly
Internal Mounting Instructions
The Insty-Pac tube assembly supplied is designed for rapid dissipation of steam.
The tube assembly is designed for internal AHU or duct mounting.
Verify Components
Unpack the components from the shipping container. Verify all components are checked off
according to the packing list and the COMPONENTS IDENTIFICATION DRAWING (Fig. 2).
Report any missing pieces to your local PURE Humidifier Co. representative immediately.
Location
1. Mount the injection tube assembly in the AHU or duct work as shown on the
project plans or as indicated by the engineer.
2. Install the injection tube with the 3/4”-NPT drain connection, located on the tube header,
directed towards the bottom of the AHU or duct.
3. Install the tube assembly so that the injection tubes are level within the AHU or duct.
4. Install the tube assembly with the steam discharge ports facing upwards.
5. The tube assembly should be centered in the AHU or duct height with an even distance
between the bottom tube and the casing floor and the top tube and the casing ceiling.
Mounting
1. Layout the center lines for the injection tube SUPPLY and CONDENSATE connections.
The supply connections outside diameter may vary, the condensate connection is a
1-1/16” outside diameter. Duct plates are provided to seal the opening. The layout
should be based on the “Location” instructions listed above (see Fig. 3).
2. Cut a hole through the AHU or duct wall for the supply connection. If the alternate
horizontal condensate drain connection is supplied, cut a 1-1/16” diameter hole through
the AHU or duct wall, for the drain connection (see Fig. 3).
3. Install the tube HEADER onto the inside of the AHU or duct wall with the steam supply
connection installed through the access hole (cut in step above). Secure the header to
the AHU or duct wall with 3/8-16 fasteners (by others). The HEADER is provided with
header mounting brackets welded onto the header (see Fig. 2)
4. Secure the END BRACKET to the AHU or duct wall with 3/8-16 fasteners (by
others). The END BRACKET must be located so that tubes are level (see FIG. 3).
5. Seal the openings where the STEAM SUPPLY and CONDENSATE connections
penetrate through the AHU or duct wall with the duct plates provided (see Fig. 3).
6. Supply piping, valve and strainer require independent support (by others in field).
7. Control valve, traps and strainer are shipped loose for field installation (by others). All
condensate and supply piping is by others.
NOTE: For tube assemblies over 48” (122 cm) in length, allow for 1/2” (1.3 cm) of linear
expansion of tubes. Not allowing for this expansion could cause system
performance issues or cracking of welds.
3
Internal Mount Insty-Pac Tube Assembly
Component Identification
ITEM
NO. DESCRIPTION QUANTITY
1 Supply/condensate header 1
2 Injection tubes varies with order
3 Tube mounting bolts 1 per tube
4 Duct plate (supply) 1 per supply inlet
5 Duct plate (condensate) 1
6 Tube support bracket 1
2
Fig. 2
6
1
4
NPT Valve
connection
4
Header & Support Bracket Mounting Detail
Supply/
condensate
header
End Bracket
Header mounting
bracket (welded Injection tube
to header)
NPT valve
connection
End bracket
mounting bolts
Notes:
1. Center the multiple injection tube assembly in the duct height.
2. The injection tubes should be mounted level within the duct or AHU.
3. Install injection tubes with the orifices injecting upwards.
4. All condensate drain piping is by others.
5. Condensate must drain by gravity to an open drain. Condensate cannot be elevated.
6. Each condensate connection must have it’s own steam trap. Condensate connections
cannot be combined together to a common steam trap.
7. A common condensate drain line can be used after the individual steam traps.
5
Installation Tips
Insulated ducts
Internally insulated ducts must be lined with a non-absorbent material to avoid saturation. If
the duct is lined it must be removed three feet (3’) upstream and ten feet (10’) downstream of
tube assembly.
Final Filters
Tube assembly must be installed a minimum of ten feet (10’) upstream of final filters.
VAV Systems
Low velocity will cause long fog trails and steam will rise wetting the top of the AHU/duct
casing. Modulating VAV high-limit humidistat is required. A minimum velocity of 300 feet per
minute is required to avoid saturation and excessive fog travel.
Controls
High-Limit Humidistat
PURE Humidifier Co. recommends the use of a duct high-limit humidistat to prevent
humidifier operation when the duct humidity level exceeds 85% relative humidity. Humidifier
operation above 85% relative humidity can result in over-saturation of the air stream. High-
limit humidistats are available as optional equipment from your PURE Humidifier Co.
representative. The high limit humidistat should be 8 to 10 feet (244-305 cm) downstream
from the humidifier injection tube. Installing the high-limit closer than 8 feet (244 cm) from the
humidifier may cause erratic control.
Temperature sensors should be located 12 to 14 feet (365-427 cm) downstream from the
humidifier injection tube, or past any visible fog travel that may be greater than this distance.
6
Troubleshooting
1. Faulty drainage:
A) Return line pressure greater than humidifier pressure.
B) Return line flooded.
C) Dirty steam trap.
D) Vertical lift.
E) Wrong type steam trap, float type must be used.
F) Tube assembly not level.
7
Maintenance
Valve - Electric– Should be inspected annually to confirm that the stem packing
is not leaking and that the valve closes tightly.
4. Strainer– Clean screen a few days after humidifier is put in operation and
annually thereafter.
8
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Tab 7
A Rack
B AAF Perfect
16 ga. type 304 stainless Pleat HC
steel lift-out filter rack
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT22
DATE 2017-01-09 UNITS IMPERIAL REVISION
Holding Frame Filter Rack
B
A Rack
B Foam Tape
C AAF Rigifil IISH
16 ga. type 304 stainless Open cell foam tape 95%
steel holding frame. keeps air from bypassing
filters.
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT21
DATE 2017-01-09 UNITS IMPERIAL REVISION
Magnehelic Gauge
Tab 8
Electrical Details
Accelerometer details shown are not
place holders, not actual representation.
Accelerometers will be CTC model
AC102-1A.
Marine Light
TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT26
DATE 2017-01-09 UNITS IMPERIAL REVISION
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941
Tab 9
INSTALLED OPTIONS
Human Interface Module Door Mounted Bezel w/ LCD Full Numeric N-1 (C)
Documentation User Manual (A)
Brake IGBT Brake IGBT Installed (Y)
Brake Resistor Without Drive Mounted Brake Resistor (N)
EMC Filtering Options Second Environment Filter per CE EMC directive (89/336/EEC) (A)
Internal Communication Module No Communication Module (N)
I/O Enhanced Control 24VDC Basic I/O (C)
Feedback option Enhanced Control, without Encoder (0)
SYSTEM OPTIONS
Bypass Options No Bypass (-B0)
Input Power Devices Drive Circuit Breaker (-P3)
Power Filtering Line Reactor, Mtd & Wired, 3%, Input (-L1)
Control Power Control Power for program options only (-C1)
Operator Devices 800F Hand/Off/Auto S.S. (Start/Stop/Speed Ref) (-S1)
800F Run P.L. (-S9)
800F Drive Fault P.L. (-S10)
Control Interface Drive Fault Aux. Contact (-J2)
Drive Run Aux. Contact (-J4)
Tab 10
Warranty Statement
HTS New England | newengland.htseng.com
3 Centennial Drive, Suite 150 | Peabody, MA 01960
Shire – 2x2 Corridor AHU
T 978.977.9911 | F 978.977.9941
Warranty Statement
Project: Shire – 2x2 Corridor AHU
Tags: AHU-XX
HTS Engineering will warranty all equipment contained within this submittal for a period of 12
months from initial startup or 18 months from the date of shipment, whichever occurs first.
This warranty includes parts but does not include labor or first responder service, initial
diagnosis, or preventative maintenance. As a condition of this warranty, someone must perform
the preventative maintenance. Equipment must also be cared for during construction and kept
clean of dirt and debris in order to keep the warranty in force.
Tab 11
O&M Manual
HAAKON INDUSTRIES
PENTPAK AND AIRPAK
CUSTOM AIR-HANDLING UNITS
MM0218 2015
Table of Contents
SECTION 1: INTRODUCTION ..........................................................................................1
INTRODUCTION 1
SAFETY 1
SECTION 2: RECIEVING ..................................................................................................1
RECEIVING AND INSPECTION 1
TOOL LOCK HANDLES 1
STORAGE 2
CLEARANCES 2
LIFTING AND HANDLING 2
SECTION 3: ASSEMBLY AND INSTALLATION .................................................................3
LIFTING 3
MOUNTING SURFACE 4
ASSEMBLY OF SPLIT UNIT 4
ASSEMBLY OF SPLIT UNIT SECTIONS 5
INSTALLATION OF HOODS 7
ASSEMBLY AND INSTALLATION OF HAAKON ROOF CURB 8
UNIT INSTALLATION ON A ROOF CURB 9
ROOF CURB EARTHQUAKE RESTRAINTS 10
UNIT INSTALLATION ON HOUSEKEEPING PAD 10
SECTION 4: DAMPERS AND DUCTING ..........................................................................13
DUCT CONNECTIONS 13
DAMPER ACTUATORS 14
DAMPER TORQUE REQUIREMENTS 14
SECTION 5: COILS, DRAINS AND PIPING ......................................................................16
TRAPPING DRAINS 16
COIL PIPING CONNECTIONS 18
WATER COIL PIPING 18
STEAM COIL PIPING 18
REFRIGERANT PIPING 19
EVAPORATIVE HUMIDIFIER 19
SECTION 6: ELECTRICAL CONNECTIONS .....................................................................22
SECTION 7: FILTERS .........................................................................................................24
FILTER INSTALLATION 24
SECTION 8: START-UP AND MAINTENANCE .................................................................37
START-UP 37
Pre-start checklist: 37
UNIT MAINTENANCE 38
FAN MAINTENANCE 39
MOTOR MAINTENANCE 41
SECTION 9: FREEFLOW DISPLAY AND TROUBLESHOOTING ........................................42
HAAKON FREEFLOW DISPLAY GUIDE 42
AHU TROUBLESHOOTING: 45
APPENDIX A: DAMPER ACTUATOR MOUNTING ..........................................................47
APPENDIX B: TABLE OF FIGURES....................................................................................50
SECTION 1: INTRODUCTION before putting the fan back into service).
Always replace any guarding which has
INTRODUCTION been removed for servicing.
This manual is intended as a guide for the There are a number of safety related issues
customer, the installer and the end user of addressed throughout the manual; read the
Haakon custom air-handling units. The complete manual before installing or
manual covers standard features and some operating the equipment.
optional features. Due to the custom nature
of the equipment however, not all SECTION 2: RECIEVING
possibilities are addressed. In cases where
a special application is not covered, the RECEIVING AND INSPECTION
customer can obtain information from the
Haakon sales representative or the Haakon Haakon HVAC units are inspected and
factory. tested prior to shipment to ensure a high
standard of quality. Upon receipt of an air-
handling unit, conduct a thorough inspection
SAFETY of the casing and internal components. If
there is any damage that might have
The customer must provide qualified occurred during shipping, immediately file a
personnel and use safe practices when claim with the carrier.
installing and operating the equipment.
Consult all local building, occupational Compare the items on the packing list with
safety, electrical, gas, and other codes the items in the shipment to verify that all
applicable to the installation. parts have been received. Pay particular
attention to any separate components that
A variety of optional safety features are have shipped along with or inside the unit.
available from the manufacturer; it is the
responsibility of the customer to determine if Should repairs or alterations be required, the
the unit is equipped with all of the safety local representative must be fully informed
devices required for the particular before any work begins. Unauthorized back
application. Safety considerations include charges will not be accepted.
the accessibility of the equipment to non-
service personnel, the provision of electrical Care must be exercised when working
lock-out switches, maintenance procedures, on the roof of an AHU, as damage to the
and automatic control sequences. casing integrity may result due to
overloading.
Contact with moving parts can cause
personal injury or property damage.
Automatic control devices may start the unit TOOL LOCK HANDLES
without warning. To prevent accidental start-
up, the maintenance personnel should Some access doors may be equipped with
always lock-out all power supplies before tool lock handles for additional safety.
working on the air-handling unit. Often a unit
will have more than one power connection
point; disconnect all sources of power before
servicing. Even when locked out electrically,
fans located in a parallel or series fan
system may be subject to wind milling. As an
added precaution, the impeller should be
secured to restrict rotation (but always
ensure that any restrictive device is removed
-1-
surfaces, immediately heat and ventilate the
unit to prevent corrosion.
STORAGE
8) Upon final installation and removal of
Failure to follow the procedures outlined tarps, remove all temporary opening covers,
below may cause damage to the unit and and temporary internal support structural,
void the warranty. and fully dry out the unit before attaching any
duct-work.
1) Unit must be adequately protected from
the weather until final installation is Failure to adequately protect the unit from
complete, and heated when stored outdoors. the weather during storage may result in
NOTE: The factory installed poly-wrap is not surface corrosion of the unit interior, and
considered adequate protection against the damage to internal components.
weather where a unit is stored in an area
exposed to the elements! The contractor
must fully tarp the unit to protect it from CLEARANCES
weather and construction damage.
When locating the air-handling unit, pay
2) Where an indoor unit has been fully particular attention to the clearances
installed, but is exposed to the elements due between the unit and adjacent objects.
to incomplete building construction, tarping
must remain in place to protect the unit until The relevant electrical code (NEC or CEC)
such time the building structure will protect requires a minimum of 42 inches (1.65
the unit against the elements. meters) of service space between the face of
any electrical enclosure and any wall or
3) Do not remove any factory provided obstruction.
temporary covers or temporary internal
support structural until the unit is installed in Provide sufficient clearance to ensure full
its design position. NOTE: All temporary access door swings, panel removal and
structural, if any, will be clearly marked as room for piping and wiring ducting. There
such inside the unit. must be no obstructions to prevent airflow
through hoods or louvers. Allow a distance
4) Units should be stored in a location such equivalent to the horizontal width of the
that it is protected from excessive vibration louver between the louver and any wall
and accidental impact. facing the louver.
6) During extended storage periods, Use the factory lifting lugs to raise the unit.
manually rotate the fan wheels and grease Spreader bars are required to prevent
the fan bearings a minimum of once a month damage to the casing and protruding
to prevent bearing damage. NOTE: Do not components during a lift. Use all of the lifting
over-grease the bearings as this may rupture lugs on the base channels. Adjust the
the seals and lead to premature bearing tension in each line for proper load
failure during operation. distribution.
-2-
SECTION 3: ASSEMBLY AND INSTALLATION
LIFTING
All units (split and non-split) must be surface can result in doors binding,
mounted on a level surface (within 1/8” every drains/coils not draining completely or
10 ft). Shims 12” long and the width of the properly and heat pipes not functioning
channel may be placed under the base correctly.
channel to compensate for a non-level
mounting surface Failure to mount on a level
7) Carefully remove excess caulking which is Figure 7: Joining Strip Cross Section.
squeezed from the joints during assembly.
-5-
Figure 8: Joining Strip Detail.
-6-
Figure 11: Vestibule/Corridor Joining Angle Detail.
INSTALLATION OF HOODS
Figure 12: Front view of hood. Figure 13: Rear view of hood.
-7-
4) Carefully remove excess caulking 5) Couplings are provided for attachment
from around the flange of the hood of down-spouts to the hood gutters.
flanges.
-8-
1) The roof curb ships in pieces; each
piece is labeled to match the lay-out
drawing to determine the location of each of UNIT INSTALLATION ON A ROOF
the pieces. It is important to correctly orient CURB
the curb so that cross channels do not
interfere with openings in the base of the 1) Ensure that the roof curb is level. Level
air-handling unit. to within 1/8” every 10 ft. Failure to level the
curb will result in a variety of operational
2) Bolt the curb together. problems.
3) Ensure that the curb mounting surface is 2) Install sealant on top of roof curb to seal
level, to within 1/8” over 10 ft. Failure to between the base of the unit and the curb.
provide a level mounting surface for the air-
handling unit will result in a variety of 3) Check for the correct orientation of the
operational and assembly problems. unit on the curb.
4) Adequately secure the roof curb to the 4) Check that there is sufficient height
building structural support in accordance between the base of the unit and the roof to
with local building and earthquake codes. allow adequate drain trapping. See Figure
24 for trapping details.
-9-
UNIT INSTALLATION ON
HOUSEKEEPING PAD
- 10 -
Figure 19: Hanging Unit.
- 11 -
Before operating the unit, change the 3) Once the earthquake restraints have
earthquake restraints from shipping position been changed to operating position, the fan
to operating position. Failure to remove the should float freely on its isolators. The
shipping restraints may result in excessive operating height of the isolators has been
noise and vibration being transmitted to the set in the factory but adjustments can be
building. Failure to properly change the made by rotating the top cap of each spring.
restraint to operating position may result in Adjust the operating height of the entire fan
excessive movements of the fan in the assembly by moving all of the top caps up
event of an earthquake. or down by an equal amount. More weight
can be transferred to an individual isolator
1) Back off both nuts until the rubber by moving its top cap downwards. If, for
sleeve is no longer compressed. Then example, one isolator is compressed too
tighten the nuts against each other. The much, adjust its top cap upwards and the
nuts and washers must remain installed to top caps of adjacent springs downwards
provide vertical restraint. (ref. Figure 21)
- 12 -
SECTION 4: DAMPERS AND DUCTING
DUCT CONNECTIONS
Make duct connections to the casing by Apply caulking around the duct
screwing flanged ducts directly to the connection. It is important to seal all
casing with self-tapping sheet metal duct connections to prevent air-leakage
screws. and system performance problems.
CAULKING
DUCT
- 13 -
DAMPER ACTUATORS
Install actuators on the damper drive For standard dampers, the actuator must
shaft(s). Where a jack-shaft has been rotate approximately 95 degrees to move
provided, drive the damper from the jack- the blades from fully closed to fully open.
shaft(s). To obtain proper air-seal and
damper operation, the actuator torque
should meet the recommendations on
the following table.
24 4 5 6 8 9 9 11 12 15
the multiplier listed below to obtain 30 4 6 7 9 10 12 12 14 18
torque for greater design face velocity. 36 5 7 9 11 13 15 16 18 20
42 6 8 11 12 14 16 18 20 22
48 6 9 12 15 17 19 20 23 25
FACE VELOCITY (FPM) MULTIPLIER 54 7 10 15 16 18 21 22 25 27
60 7 12 17 18 21 23 25 27 30
1500 2.25 66 8 13 18 20 22 24 27 30 32
2000 4 72 9 15 21 24 26 30 33 36 39
2500 6.25
3000 9
3500 12.25
4000 16
- 14 -
DAMPER WIDTH (in.) PRESSURE TORQUE (in.-lbs.)
12 18 24 30 36 42 48 54 60 @ 2 in. w.c. differential
12 2 4 6 7 8 11 12 14 16
18 5 8 12 14 17 19 22 24 31
Multiply value in Pressure Torque chart
DAMPER HEIGHT (in.)
24 7 12 18 21 25 28 32 35 45
30 10 17 24 27 33 40 44 49 59 by the multiplier listed below to obtain
36 13 22 33 39 46 52 60 66 73 torque for greater design pressure.
42 16 27 39 47 56 63 72 79 87
DIFFERENTIAL PRESS. MULTIPLIER
48 18 32 47 57 65 74 83 92 102
3 1.5
54 20 36 55 64 75 85 95 104 116
4 2
60 23 42 63 73 86 96 108 119 131
5 2.5
66 24 45 66 79 92 104 116 127 139
6 3
72 25 47 72 84 96 108 123 136 150
- 15 -
As an alternative to measuring the actual
SECTION 5: COILS, DRAINS AND pressure, the maximum static pressure
PIPING listed on the unit nameplate can be used
as a conservative estimate of the plenum
TRAPPING DRAINS pressure. Determine the required
dimensions of the trap from the following
All condensate drain connections and diagram.
floor drains must be trapped. Failure to
properly trap a drain will result in flooding Since the condensate is drained only by
of the drain pan and potential water the force of gravity, avoid long runs of
damage to the air-handling unit and other drain piping. If a long run of trap piping
building facilities. cannot be avoided or the piping has
water flow restrictions such as several
Measure the static pressure inside the elbows, add extra height to H1 to provide
drain plenum after the system has been enough hydrostatic head to overcome
properly balanced. Plenum pressure is the frictional losses.
measured in inches of water using a
manometer. If the fan has variable inlet
vanes or a VFD, measure at the peak
pressure.
- 16 -
Always slope condensate piping in Drains which are inactive will dry out and
accordance with the national and local air will be drawn through the drain
piping codes. preventing water flow. Inactive drains
should be plugged or connected to a
The discharge of the trap must be at shut-off valve.
atmospheric pressure and not tied into a
pressurized line or the trap will not On outdoor units, drain and cap the traps
function properly. during periods in which freezing
temperatures may occur; during this
Never attach two drain connections from time, the drain must be inactive. An
an air-handling unit into a common trap. alternative for drains which are active
This practice will result in water draining during the freezing season is to install a
from one compartment into the other. heat-trace around the trap piping.
Never attach drain piping to a closed Traps on outdoor units should be heated
drain or sewer gasses may enter the air to prevent them from freezing during cold
stream through the drain. weather. Inactive drains may be drained
and capped until required for the start of
To function properly, a trap must always the cooling season.
be primed. The "U" portion of the trap
must be filled with water. If the trap is
not properly primed, air will be drawn
through the trap upon start-up and
prevent proper condensate drainage.
- 17 -
may cause capacity problems or sweating
COIL PIPING CONNECTIONS inside the unit.
Connection of piping to air handling units 9) When installing coil piping, always
should only be performed by qualified check that the piping will not interfere with
mechanics. The following general guidelines access doors into the unit.
should be used when connecting piping to
the air handling unit: WATER COIL PIPING
1) Install an air vent in the top plug tapping
1) Support all coil piping independently of
of the supply or return header. If the supply
the coils to avoid placing excessive stress
or return line rises above the top of the coil,
on the coil headers.
provide an air vent at the top of the supply
or return line.
2) Consider the thermal expansion effects
when installing piping on heating coils.
2) On coil supply lines, make provision to
Swing joints or flexible fittings should be
drain the coil.
used to absorb thermal strains.
3) When connecting steel to copper coil
3) Connect the piping to the coil only tight
headers, use a brass or dielectric pipe
enough to prevent leakage.
nipple between the steel pipe and copper
header to prevent galvanic corrosion.
4) Be particularly cautious about over-
tightening the piping into the coils when
elbows or flanges are mated to the nipple STEAM COIL PIPING
which is entering the coil. 1) Always install vacuum breakers on
steam coils to prevent collapse of the coil
5) Always use a back-up wrench when under low heating loads. On coils provided
attaching piping to coils. Failure to use a with an unused condensate return tapping,
back-up wrench may result in damage to install the vacuum breaker onto the tapping
the coil header. as close to the coil as possible. On all other
steam coils, tee the vacuum breaker off of
6) Never use Teflon tape on piping being the supply piping as near as possible to the
installed in the coil headers. Teflon tape supply connection. The vacuum breaker
reduces the friction and increases the should be vented to the atmosphere or
tendency to over-tighten the piping and connected into the return main at the
cause damage to the coil headers. discharge of the steam trap.
7) Always drain water from coils which will 2) It is important to allow condensate to
be exposed to freezing air temperatures flow freely from the steam coil. Failure to
when not in use. As complete drainage by provide adequate means for condensate
gravity is unlikely, use compressed air to removal may result in: water hammer,
force out any remaining water or fill the coil thermal stresses, freeze-up, or corrosion.
with a glycol mixture to prevent freezing of As a result, proper steam trap selection and
the coil. application are very important.
8) Always seal between the unit casing 3) Each coil should have its own steam
and the entering piping before the pipe is trap. Headers that are designed to expand
insulated. Failure to provide an air seal during operation should be positioned to
allow expansion when piping is connected.
- 18 -
4) Steam traps should be sized for the be drained through the coils but rather
maximum possible condensate flow rate through a separate steam trap directly to the
with a service factor of 2 to allow for condensate return lines.
morning warm-up.
- 19 -
RECIRCULATING SYSTEM:
- 20 -
drain. See the section on “Trapping Drains” 5) If there are scale or mineral deposits
for more details. forming on the face of the media, the
mineral content in the water is too high.
5) The tank drain allows the system to be
Solutions would be: to increase the flow of
completely drained for cleaning and
water over the face of the media; clean and
seasonal maintenance. Typically a ball
flush the distribution pipe on top of the
valve is installed on the drain to allow
media; check the pH of water (which should
manual operation. The tank drain may be
be between 6 and 8); and use plenty of
piped into the same trap and drain as the
bleed-off.
overflow as long as the connection to the
6) Replacement of media will depend on
overflow piping is made downstream of the
usage. However, once the media is
ball valve.
noticeably fouled or damaged, it is best to
replace the media. Damaged media may
SINGLE PASS SYSTEM: cause the water to be carried downstream
in the unit.
- 21 -
SECTION 6: ELECTRICAL CONNECTIONS
Instructions for power wiring penetration into the air section of the unit in the case where
the customer desires to provide field wiring directly to a motor inside our air handling
unit. All parts and tools required are standard electrical items.
- 22 -
Figure 28: Electrical Penetration Detail.
- 23 -
SECTION 7: FILTERS
FILTER INSTALLATION
The diagrams on the following pages show the installation procedure for various air
filters and holding frames. The list of applicable diagrams is shown below:
- 24 -
Figure 29: Filter Holding
Frames.
- 25 -
Figure 30: PH Style Final Filter Upstream Installation in Holding Frame.
- 26 -
Figure 31: Pre-Filter and Peripheral Headered (PH) Final Filter in Common Holding
Frame.
- 27 -
Figure 32: Pre-Filter and Peripheral Headered (PH) Final Filter in Common Holding
Frame with spacer for separate pre and final filter gauge installation.
- 28 -
C-79-1 OR C-79-2
FILTER INSTALLATION FILTER RETAINING CLIP
FILTER
HOLDING FRAME
FINAL FILTER
PRE-FILTER
AIRFLOW
C-99 FILTER
PRE-FILTER RETAINING CLIP
FINAL FILTER HOLDING FRAME
CROSS SECTION
PRE/FINAL FILTER ASSEMBLY
Figure 33: Upstream Pre-Filters and Final Filters in a Frame Downstream of Filters.
- 29 -
Figure 34: Downstream Lift-Out Final Filter Installation in Holding Frame.
- 30 -
Figure 35: Lift-Out Pre-Filter Rack Filter Access Sequence.
- 31 -
Figure 36: Slide Out Pre-Filter Access.
- 32 -
Figure 37: Pre-Filter and Final Filter in a Common Slide-Out Rack.
- 33 -
Figure 38: Final Filter Slide-Out Rack.
- 34 -
FILTER RETAINER
- 35 -
Figure 40: Lift-Out HEPA Filter Installation.
Four sheet metal retaining clips are provided for each HEPA frame. The HEPA filter must be
placed into the frame first. A clip is then slid into the each of the 4 corners, with the rectangular
slots of the clip engaging the formed tabs of the frame. The threaded bolt can then be
tightened, compressing the filter gasket to the frame for sealing. The bolt should be hand-
tightened only, as the filter and/or clip may be damaged by over-tightening.
- 36 -
SECTION 8: START-UP AND MAINTENANCE
START-UP
Power wiring is correctly connected
Pre-start checklist: and the supply voltage has been
Damper actuators open the
verified.
appropriate dampers prior to fan
start-up. Failure to open the dampers Electrical connections may have
can result in excessive pressure and come loose in shipment due to
cause damage to the duct work or vibration. Check that all connections
the unit casing. The control are secure before connecting power.
sequence should never close all inlet
dampers at once while the fan is All required safety guards are in
rotating. place.
Inlet vane actuators open to a
Fan restraints have been changed
minimum position prior to start-up or
from shipping position to operating
immediately upon start-up. The inlet
position.
vanes should open a minimum of
15% to prevent fan surging and All personnel are clear of the fan
excessive vibration. To reduce discharge and inlet area.
starting power, the vanes can remain
closed during start-up but should be
Piping to the unit has been correctly
opened at least 15% as soon as the installed and sealed.
fan reaches full speed.
All of the condensate drains have
The control sequence does not been properly trapped.
permit free wheeling of a second fan.
If the unit is equipped with more than Unit is level.
one fan in the same airstream, the
control sequence should start both All doors on the unit are closed. If
fans simultaneously or provide the doors are not closed, the air
braking on one fan while it is idle and
pressure can cause them to close
the other is running. If braking is not suddenly and with force sufficient to
provided, the airflow from one fan cause bodily injury.
may rotate the second fan
backwards. If the second fan is Ensure heating and / or cooling
started while it is running backwards, components are set up to provide the
excessive current draw will result and design discharge temperature.
the electric motor may be damaged. Discharge temperatures above or
below the design values may result in
Ensure fan rotates freely. damage to the unit.
Ensure fan bearing and drive part set
screws are tightened securely.
Trial "Bump":
Ensure fan wheel is clean and free of
debris. Apply power to check fan wheel
rotation.
All objects upstream of the fan intake
have been secured.
- 37 -
Check the direction of rotation of the back to operating condition before the
fan wheel(s). If the fan is running cooling season starts.
backwards, switch the power wires
on two phases of the 3 phase power Filters
supply to reverse the direction of the
motor rotation. Change the filters regularly. Pressure
Visually check drive alignment drop readings can be used to determine
when a filter should be replaced.
Initial inspection while the unit is
first running: Filter manufacturers recommend their
filters be replaced when the measured
filter pressure drop is roughly twice the
Check the unit casing for any leakage
value of the initial pressure drop.
points. Potential leakage points are:
where the piping enters the unit, field
Energy costs are directly related to the
assembled joints at unit splits, duct
internal pressure drop of the air handling
connections to the unit, where
unit. Operators may be able to reduce
electrical conduit enters the unit.
energy costs by replacing filters earlier.
Where safety permits, observe the
When pre-filters and cartridge or bag
vibration response of each fan during
filters are in the same bank, the following
ramp-up and coast down, and
change-out procedure is recommended:
program the VFD to skip any
resonant frequencies.
Start with clean pre-filters and clean final
filters. Use the filters until the combined
Re-tension the belts and re-tighten all
pressure drop is roughly double the
set screws after the first 24 hours of
combined initial pressure drop of each
operation.
filter. Change the pre-filters and continue
UNIT MAINTENANCE to use the final filters. Repeat this
procedure until the combined pressure
Coils drop across the new pre-filters and
original final filters is double the initial
Clean coils regularly as required. Coils clean value. At this point, remove the
can be cleaned with water spray or pre-filters and run the final filters alone
steam. Check for damage to the coil fins until the pressure drop reaches the
and straighten them as required. desired maximum. At this point change
to new pre-filters and new final filters.
Drain Pan
Dampers
Clean the condensate drain pans
regularly. Remove any foreign objects Inspect the dampers periodically. Check
which may obstruct drainage. that all linkages are operating smoothly
and that the damper blade seals are in
Check the drain trap for any sediment good condition. Clean the damper rod
which may be built-up in the bottom of bushings.
the trap and prevent drainage.
Casing
Winterize the drain trap each year before
the drain piping or drain pan will be The external casing should be cleaned
exposed to freezing air. Change the trap occasionally to prevent build-up of
- 38 -
foreign material which can cause deterioration or breaking-down of the
corrosion. The required frequency of grease.
cleaning depends on the location of the
unit. If any damage to the paint is found, When re-lubricating, use sufficient amount
remove any corrosion and repaint the of grease to purge the seals. Rotate the
surface. fan wheel during re-lubrication where good
Access Doors safety practice permits. Do not over
lubricate.
Check the condition of the gaskets
around the door. Where extended lube lines have been
provided, visually check the condition of the
Cleaning bearing during lubrication where possible.
Shell Alvania #2
FAN MAINTENANCE Texaco Premium RB2
Mobilith SHC100
Lubrication or equivalent
- 39 -
BALL BEARING PILLOW BLOCKS
RE-LUBRICATION SCHEDULE IN MONTHS
DIAMETER
0.5" - 1.69" 6 6 5 3 3 2 2
1.94" - 2.44" 6 5 4 2 2 1 1
2.56" - 2.94" 5 4 3 2 1 1 1
3.44" - 3.94" 4 3 2 1 1 1
DIAMETER
1.19" - 1.44" 6 4 4 2 1 1 1
DIAMETER QTY
- 40 -
at the peak load. Most often the peak
Wheel and Shaft Maintenance load on a fan belt is during start-up.
Care must be taken however, not to
Inspect the wheel and shaft for dirt over-tension the belts. Over-
build-up, corrosion, and signs of tensioning can cause excessive
fatigue. Clean the components and loading on the fan bearings and
apply new coatings as required. shorten belt life. The best tension for
Check the balance of the assembly. a V-belt is the lowest tension at which
the belt will not slip under full load.
Drive Maintenance The belts can be tightened or
Where safety permits, visually inspect loosened by adjusting the position of
the drive as it is running. Squealing the fan motor.
of belts indicates that the drive is MOTOR MAINTENANCE
improperly tensioned or that there is
foreign material on the belt or sheave. Inspection
On a properly tensioned drive, there Inspect motor at regular intervals.
will be a slight bowing on the slack Keep motor clean and vent openings
side of the belt. clear.
With the fan shut off and locked out,
visually inspect the belts for wear. Lubrication
Unacceptable operation will result if No lubrication is required before start-
belts are excessively worn or up. The motor bearings have been
cracked. Inspect the sheaves. If the lubricated in the factory.
sheaves are worn down, the belts
may not be able to transmit full Recommended greases:
power. Exxon Mobil Polyrex EM
Chevron USA SRI No. 2
Tensioning V-Belt Drives
The motor bearings should be re-
Correct tensioning of the V-belt drive
lubricated according to the following
is an important factor for successful
schedule:
operation of the fan. The belts must
be tight enough to overcome slippage
10 - 40 10
50 - 150 5
50 - 150 2.5
SEASON
- 41 -
SECTION 9: FREEFLOW DISPLAY AND TROUBLESHOOTING
HAAKON FREEFLOW DISPLAY GUIDE
Normal operation:
When 24 vac power is applied between the black and white wires leading to the display it will
initially display a software version date, then assemble the words Haakon Industries. Following
this the display will show one or two CFM readings with the appropriate labels depending on the
number of fans it is designed for.
When a differential pressure is applied to either set of the ¼ inch pressure inlets at the rear of
the display the corresponding line will display a calculated CFM value. Values below
approximately 20% of the design fan volume will display as 0 CFM. Values below 30% of the
design fan volume are not considered accurate.
The differential pressure input range to the display will vary depending on the model of fan.
Each display is programmed for a specific model of fan and is not interchangeable without
factory reprogramming. . The formula for the displayed CFM of a specific differential pressure
input is printed on the back of the display by the pressure input inlets. The formula applies only
to the model of fan to be connected to that input.
Each fan volume displayed has a matching 0-10 vdc signal output (4-20ma option available)
which can be read at the wiring connections. On the back of the display is the range in CFM
that each 0-10 vdc output corresponds to. The scale is linear from 0 to 10 vdc.
- 42 -
TROUBLE SHOOTING
No display:
Consult the unit wiring diagram and ensure that all required field power supply
connections have been made. Check right at the black and white wire leading into the
back of the display. If there is 24vac on these wires and no display the device will have
to be returned for repair.
The fan must be moving at least 20% of its design volume before the display will give a
CFM reading Dirty filters or duct blockage can cause the air flow to drop below the low
limit regardless of fan speed.
Check that all the connecting tubing from the fan to the display is in good condition.
Leaking tubing connections or damaged tubing can result in a loss of signal.
Check the pressure signal reaching the display. Connect an accurate low pressure (0-40
inches w.c. recommended scale) manometer to the tubes at the back of the display
using tees if possible. Use the formula printed beside the inputs to calculate the CFM
that the display should read. If possible generate a false signal in the range of the
display and check the displayed CFM at several points in the range.
Check the polarity of the signal. The low pressure line should come from the throat of the
fan and the high pressure signal from the face plate of the fan.
If the supply fan is running there is often enough induced air flow through the return
fan to produce a reading on the display. The display shows air movement through
the fan whether the fan is operating or not.
In some cases air pressure differential from the building to the outdoors can create
sufficient air flow to produce a reading on the display.
Check that the pressure taps on the throat and face of the fan are not clogged with
grease or dirt. The holes are very small and if sealed a pressure could be trapped in
the line that does not immediately bleed off resulting in a display of CFM without air
movement.
The displayed value does not agree with the calculated value.
The values may be at opposite ends of their respective accuracy. If the display
value is +5% of actual and the calculated value is -10% of actual the combined
error will be 15%
There may be unexpected turbulence in the area of the high pressure pick up
point. Certain duct configurations can result in air flow patterns that affect the
pressure at the high pressure sensing point. If this is suspected install a static
pressure probe in place of the tap hole. Moving the location of the probe may be
required to produce an accurate reading.
- 43 -
The 0-10 vdc output does not track the displayed value.
The common of the signal must be connected to white wire leading into the back of
the display. Any power supply of any connected system must share this common.
This common is not normally grounded by Haakon Industries but may be grounded if
required by the building control system.
The 4-20ma output does not track the displayed value (optional output)
The 4-20 ma outputs require an independent 24vdc power supply. Do not use the
24vac power supply to the display.
The 24 vdc power supply of the output may not share a common leg with the 24 vac
supply for the device nor may have one leg grounded if the 24 vac supply is
grounded.
Ensure the wiring polarity is correct. Reversing the polarity will damage the output.
Ensure the wiring is connected as per the wiring diagram attached to the unit.
- 44 -
AHU TROUBLESHOOTING:
The following section is provided as a 2) Air flow is restricted and the fan is
guide to diagnose problems associated surging. Check that the inlet vanes
with air handling unit operation. and dampers are opened sufficiently.
- 45 -
1) The remote fan start contacts are a
5) Tripped cut-out device such as large distance from the air handling
freezestat or door interlock switch if unit and the resistance load in the
so equipped. wiring is overloading the control
transformer.
Motor overheating
(High Amperage): 2) Field-installed control wiring is
overloading control transformer.
1) Belts too tight.
Contactor Failure:
2) Excessive current draw caused by 1) Fan is short-cycling.
incorrect fan rotation.
2) Field-installed wiring may be
3) Low supply voltage. overloading control transformer.
4) Open phase. Damper does not open:
1) Actuator is not functioning.
5) Damaged motor.
2) Damper linkage is adjusted
6) Sheave misalignment.
incorrectly.
7) Pressure loss is less than design on
3) Damper bearing surfaces are
a forward curved fan system.
contaminated and require cleaning and
lubrication.
Belt squealing:
1) Incorrectly tensioned belt.
2) Bearings over-lubricated.
- 46 -
APPENDIX A: DAMPER ACTUATOR
MOUNTING