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Submittal RECORD PURPOSE - APPROVAL NOT

# 235 REQUIRED

Project 21600438-MECH-1- Shire - 2X2 Renovations - Corridor AHU


Leader Dan Jenks
Job Site 400 Shire Way, Lexington, Massachusetts
Submission Date 2017-02-03
Sold To CARDINAL GROUP USA
Submitted By Dan Jenks

Contacts
Role Customer Contact Our Rep
Construction Manager Cardinal Group USA
Designer Jacobs Engineering
Project Manager Cardinal Group USA

Deliverables
Track # 421 422 419

Tag HC-1-2 H-1 AHU-8260-01-236


Description Daikin Heating Coils Pure Insty-Pak Haakon Airpak Hydronic Equip.
Manufacturer Daikin Applied Pure Humidifier Haakon
Track # 420 424 423

Tag CC-1-2 FILTERS VFD-1-2


Description Cooling Coils Filters Variable Frequency Drive
Manufacturer Daikin Applied Flanders Filters Allen-Bradley

Attention:

NOTE: THIS IS FOR RECORD PURPOSES ONLY. EQUIPMENT HAS BEEN RELEASED FOR
PRODUCTION,AND ANY CHANGES THAT ARE NOW RECEIVED WILL RESULT IN PRODUCTION DELAYS
ANDINCREASED COSTS.
Approval Stamps
HTS New England | newengland.htseng.com
Two Corporation Way | Suite 220 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Submittal Comment Responses

The below comments reflect responses to the markups seen throughout the
returned REV 00 submittal and correspondence with Jacobs:

1. Unit tag will be updated to AHU-8260-01-236. The record submittal will


show the correct tag.
2. Startup for the AHU is included by HTS/Haakon.
3. Coil manufacturer will be Daikin as stated on the “Major Componenets’
Manufacturers table. Page 1 will be updated to reflect Daikin instead of
RAE on the record submittal. Haakon’s software still uses the “McQuay”
name, which is why it is shown on the unit drawing. Daikin bought
McQuay, and the companies are one in the same.
4. See updated unit drawing addressing all comments on REV 00 unit
drawing.
5. Test sheets are place holders only – Haakon will test to requested
parameters.
6. Electrical system test & condensate drainage test will be included.
7. Interior bulkhead wall construction will be 304SS.
8. A Haakon unit base drawing will be added to the record submittal showing
floor supports.
9. Floor perimeter will be fully welded for watertight pan construction as
specified. The floor material will be 304LSS.
10. Record submittal will be updated with cut-sheet on insulation. Haakon’s
panels have been flame and smoke tested with foam insulation.
11. Interior stainless steel will be 304SS to match existing Haakon units on
site, except for the unit floor, which wil lbe 304LSS.
12. Caulking shipped with Haakon unit will be FDA approved.
13. Floor will be changed from checker plate to smooth.
14. Doors have same construction as unit casing to achieve thermal break.
15. Removable wall service panels will be same construction as unit casing.
16. Test ports will be provided for each access door.
17. Motors will be TEFC. Wrong cut-sheet was included. Record submittal will
have updated motor cuts reflecting TEFC.
18. Accelerometers will be changed to CTC model AC102-1A as
requested by Shire. Cut-sheets will be included in record submittal.
19. See attached updated coil selections. Coils will have 2” connections.
HTS New England | newengland.htseng.com
Two Corporation Way | Suite 220 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

20. Cooling coil drain pan extends for entire cooling coil section, as shown on
unit drawing.
21. Drains shall be insulated as requested. Drain caps will be provided.
22. 20 amp receptacles will be provided. See attached updated electrical
drawing.
23. Accelerometer shall be CTC model AC102-1A as requested by Shire
to match the existing units.
24. GFCI receptacles will be mounted outside casing on unit ends.
25. VFDs shall match existing units furnished by HTS. A bypass will be
included for each VFD.
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Table of Contents

Section Description Tab


Contractor Responsibilities & Major Components List 1
Unit Drawings, Sound Data, & Factory Testing 2

Construction Details 3
Static Pressure Calculations, Fans, & Motors 4
Coils, Racks, Drain Pans, & Drains 5
Humidifiers 6
Filters & Filter Racks 7
Electrical Details 8
Variable Frequency Drives 9
Warranty Statement 10
O&M Manual 11
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 1

Contractor Responsibilities & Major Components List


HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Contractor Responsibilities
The following work must be completed by the installing contractors:

· All rigging is by the installing contractor. Contractor is responsible for having


rigger sign for shipments as they arrive in rigger’s yard. Rigger must clearly note
any and all visible exterior damage claims that were shown on the trucker’s
paperwork from when the units were picked up at the factory. Without
documentation of equipment leaving the factory with damage, HTS cannot be
held responsible. Should any issues occur, contact Peter Foss at HTS (978) 977-
9911 immediately.

· Unit ships fully shrink-wrapped with plastic retained with temporary wood
strips. Contractor to be responsible for unpacking units and disposing of
materials.

· Removal and disposal of any temporary shipping supports is by the installing


contractor. All openings will be securely sealed at the factory.

· Contractor is responsible for ensuring that units will fit into designated spaces.

· Contractor is to confirm all access, duct connections, and drain locations.

· Contractor is responsible for re-assembly of unit sections on site.

· Contractor is responsible for re-connection of wiring across all shipping splits on


site.

· Contractor is responsible for mounting and wiring of any other control devices not
provided by Haakon, but required by the contract documents.

· Contractor is responsible for providing all power connections.

· Contractor is responsible for providing and installing all valves and controls.

· Contractor responsible for providing a mounting surface that is level in all


directions-no more than ¼” deviation over a span of 10 feet.
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

· Filters & filter clips ship loose and must be installed by the installing contractor.
HTS requires four (4) weeks’ notice for shipment of extra filter sets.

· Contractor is responsible for condensate trap piping.

· Contractor is responsible for all piping exterior to the unit.

· Contractor is responsible for providing all stairways, rails, and platforms around
the units (if required).

· Contractor to be responsible for cleaning units after installation. Units are


shipped clean.

· Contractor to be responsible for touch-up painting as necessary.

· Contractor to cover units if being stored and periodically rotate fan wheels to
ensure that fan bearings do not seize.

· Contractor to provide any field testing or commissioning required.

· Contractor to notify the rep 2 weeks in advance of any requested startup dates.
Unit pre-startup checklists must be completed by installing contractor and
returned to HTS before the startup technician arrives on site.
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Major Components’ Manufacturers

ITEM Manufacturer
Custom Air Handling Unit Haakon Industries
Heating & Cooling Coils Daikin Corporation
Supply & Exhaust Fans Twin City Fan & Blower
Humidifier Pure Humidifier Company
Filters American Air Filter
Motors Baldor
Dampers T.A. Morrison Co.
Variable Frequency Drives Allen-Bradley
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 2

Unit Drawings, Sound Data, & Factory Testing

Note: Unit tag will be AHU-8260-01-236.


This note supersedes all tags shown
throughout the submittal as AHU-8110-01-
046

Note: Factory test sheets are placeholders only. All


tests will be run to required specified parameters,
and updated test sheets with results will be submitted
upon completion.
Notes:
-Removable panels are provided for fans/motors and individual coils.
-Filters will be 2" MERV 8 and 12" MERV 14
-Fan inlet screens are included as standard. Removable panels
-Magnahelic gauges are provided for all filter banks. are shown as purple
-Supply fan VFD has been relocated further from the end of the unit. "bump outs".
Light switch & GFCI
receptacle located
here.
GFCI receptacle
symbol
Magnahelic
18" wide doors
gauge symbol
SOUND POWER LEVELS
Sound calculations are based on ASHRAE equations for attenuation of sound from lined plenums. To match actual test data, adjustments are made
in the lower bands to account for sound reflection by the plenums.

Haakon casing sound absorption coefficients and transmission loss values used in the calculations have been obtained by an independent sound testing
laboratory. The fan sound data is based on AMCA 300 testing.

UNIT OPEN SOUND POWER LEVELS (db)


BAND 1 2 3 4 5 6 7 8
FREQ 63 125 250 500 1000 2000 4000 8000
AHU-8110-01-046 SA DISCH 85 86 95 97 88 85 80 71
AHU-8110-01-046 OA 87 88 96 98 89 86 82 74
AHU-8110-01-046 RA INLET 87 87 95 91 86 82 80 77
AHU-8110-01-046 RADIATED 75 70 63 60 60 60 60 60

PROJECT: SHIRE 2x2 HAAKON


DRAWN BY BH JOB NO. 4394 DWG NO. 4394DT01
INDUSTRIES
11851 DYKE ROAD, RICHMOND, B.C. CANADA V7A 4X8
DATE 2017-01-10 UNITS IMPERIAL REVISION
% Leak Test Certificate

JOB NAME : SHIRE 2x2


JOB NUMBER : 4394
UNIT TAG : AHU-8260-01-236

TEST PROCEDURE

The leak test shall be carried out in accordance with the guidelines set forth in the SMACNA HVAC AIR
DUCT TEST MANUAL. A mobile test unit utilizing a calibrated orifice air flow measuring device shall
be utilized for carrying out the test.

Each unit (or section if applicable) shall be sealed off, securely blanking off all inlets and discharges to the
section. Assemble the mobile test unit as outlined in the LEAK TEST UNIT Operating Manual. Attach
the mobile leak test unit flexible hose to a formed collar in one of the blank-offs of the unit to be tested.
For a NEGATIVE pressure test, attach the other end of the flexible hose to the inlet of the test unit fan.
For a POSITIVE pressure test, attach the other end of the flexible hose to the discharge of the test section
on the mobile test unit.

Adjust the fan speed to obtain the desired static pressure in the unit (or section) to be tested. Obtain a
pressure differential reading across the flow station orifice and determine the actual air-flow using the table
provided in the LEAK TEST UNIT Operating Manual.

TEST CRITERIA

 POSITIVE SECTIONS TESTED AT POSITIVE AND NEGATIVE SECTIONS TESTED AT


NEGATIVE PRESSURE AS INDICATED IN TABLE BELOW.

THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS :

TAG: AHU-8110-01-046 Positive Pressure Negative Pressure


STATIC PRESSURE (in w.c.) 8 8
FLOW STATION dP (in w.c.)
LEAKAGE RATE (cfm)
TOTAL LEAKAGE (cfm)
DESIGN AIRFLOW (cfm) 13000
PERCENT LEAKAGE OF TOTAL FLOW:
MAX. ALLOWABLE PERCENT LEAKAGE: 1%
MAX. ALLOWABLE TOTAL LEAKAGE (cfm): 130

CARRIED OUT BY : ____________________________________

INSPECTOR : ____________________________________

DATE : ____________________________________
Deflection Test Certificate

JOB NAME : SHIRE 2x2

JOB NUMBER : 4394

UNIT TAG : AHU-8110-01-046

TEST PROCEDURE

The deflection test shall be carried out in accordance with the guidelines set forth in the SMACNA HVAC
AIR DUCT TEST MANUAL. A mobile test unit utilizing a calibrated orifice air flow measuring device
shall be utilized for carrying out the test.

Each unit (or section if applicable) shall be sealed off, securely blanking off all inlets and discharges to the
section. Assemble the mobile test unit as outlined in the LEAK TEST UNIT Operating Manual. Attach
the mobile leak test unit flexible hose to a formed collar in one of the blank-offs of the unit to be tested.
For a NEGATIVE pressure test, attach the other end of the flexible hose to the inlet of the test unit fan.
For a POSITIVE pressure test, attach the other end of the flexible hose to the discharge of the test section
on the mobile test unit. Adjust the fan speed to obtain the desired static pressure in the unit (or section) to
be tested. Using a straight edge as reference, measure the maximum deflection at 2 points in the center of
the panel on both the roof and walls of the unit.

Airflow

Fan Bulkhead

(+) Pressure Test (-) Pressure Test


Section Section

1 of 2
JOB NAME: SHIRE 2x2
JOB NUMBER: 4394
UNIT TAG: AHU-8110-01-046

TEST CRITERIA

Test Pressure (in wg) 8


Deflection Criteria - Wall 240
Deflection Criteria - Roof 240
Wall Height (in)
Roof Width (in)

THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS:

Max Allowable Measured Deflection Measured Deflection


Deflection (in) (+) Pressure (in) (-) Pressure (in)
Wall
Roof

CARRIED OUT BY : ____________________________________

INSPECTOR : ____________________________________

DATE : ____________________________________

2 of 2
*4394U02QA01*
Air-Flow Test
Certificate

JOB NAME : SHIRE 2x2

JOB NUMBER : 4394

UNIT TAG : AHU-8110-01-046

FAN TAG : SFx1

AIRFLOW TEST PROCEDURE

 Connect airflow test duct to the unit. Ensure that the airflow station is located and oriented correctly.
 Start up unit. If a VFD is utilized, ensure the fans are running at the 100% rpm setting on the VFD.
 Determine the air density at the factory and fill in the table below.
 Adjust the balancing damper to achieve the corrected total static pressure for the factory. Enter this
value in the table below. The value is calculated as.
 factory
PFactory  Psite *
 site
 Measure and record the velocity pressure at the air flow station.
 Measure and record the motor amps.

THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS:

Site Conditions Factory Conditions


Altitude (ft) 0 300
Air Density (lb/cu.ft.) 0.075
Fan RPM 1764
Total Static Pressure (in w.c.) 7
Airflow (cfm) 13000
Motor Amps 30

CARRIED OUT BY : ____________________________________

INSPECTOR : ____________________________________

DATE : ____________________________________

Page 1 of 1
*4394U02QA01*
Air-Flow Test
Certificate

JOB NAME : SHIRE 2x2

JOB NUMBER : 4394

UNIT TAG : AHU-8110-01-046

FAN TAG : RFx1

AIRFLOW TEST PROCEDURE

 Connect airflow test duct to the unit. Ensure that the airflow station is located and oriented correctly.
 Start up unit. If a VFD is utilized, ensure the fans are running at the 100% rpm setting on the VFD.
 Determine the air density at the factory and fill in the table below.
 Adjust the balancing damper to achieve the corrected total static pressure for the factory. Enter this
value in the table below. The value is calculated as.
 factory
PFactory  Psite *
 site
 Measure and record the velocity pressure at the air flow station.
 Measure and record the motor amps.

THE UNIT WAS TESTED PER THE AFOREMENTIONED PROCEDURE WITH THE FOLLOWING
RESULTS:

Site Conditions Factory Conditions


Altitude (ft) 0 300
Air Density (lb/cu.ft.) 0.075
Fan RPM 1758
Total Static Pressure (in w.c.) 3
Airflow (cfm) 12500
Motor Amps 18.5

CARRIED OUT BY : ____________________________________

INSPECTOR : ____________________________________

DATE : ____________________________________

Page 1 of 1
*4394U02QV01*

Haakon Factory Vibration Test Report


JOB NAME : SHIRE 2x2

JOB NUMBER : 4394

UNIT TAG : AHU-8110-01-046

FAN TAG : AHU-8110-01-046 SF

VIBRATION TEST PROCEDURE

Vibration test is done in accordance with ANSI/AMCA Standard 204-96 for flexibly mounted fans.

MOUNT FAN DRIVES AND SET VIBRATION ISOLATORS IN OPERATING POSITION.


CONNECT FAN MOTOR TO VFD AND SLOWLY BRING FAN TO OPERATING SPEED.

Expected Fan Speed: 1764 RPM

Measured Fan Speed: RPM

Place accelerometer on drive side bearing on horizontal, vertical and axial (relative to fan shaft) axis.
Measure and record vibration levels with filter-in sharp . Repeat for non-drive side bearing.

Maximum Allowable Vibration Level


0.1 in/sec peak

UNIT VIBRATION TEST RESULTS:

(in/sec peak) DRIVE SIDE level on horizontal axis.

(in/sec peak) DRIVE SIDE level on vertical axis.

(in/sec peak) DRIVE SIDE level on axial axis.

(in/sec peak) NON-DRIVE SIDE level on horizontal axis.

(in/sec peak) NON-DRIVE SIDE level on vertical axis.

(in/sec peak) NON-DRIVE SIDE level on axial axis.

ALL FAN BEARING VIBRATION LEVELS ARE WITHIN THE MAXIMUM ALLOWABLE
SPECIFICATION.

CARRIED OUT BY :

INSPECTOR :

DATE :
*4394U02QV01*

Haakon Factory Vibration Test Report


JOB NAME : SHIRE 2x2

JOB NUMBER : 4394

UNIT TAG : AHU-8110-01-046

FAN TAG : AHU-8110-01-046 RF

VIBRATION TEST PROCEDURE

Vibration test is done in accordance with ANSI/AMCA Standard 204-96 for flexibly mounted fans.

MOUNT FAN DRIVES AND SET VIBRATION ISOLATORS IN OPERATING POSITION.


CONNECT FAN MOTOR TO VFD AND SLOWLY BRING FAN TO OPERATING SPEED.

Expected Fan Speed: 1758 RPM

Measured Fan Speed: RPM

Place accelerometer on drive side bearing on horizontal, vertical and axial (relative to fan shaft) axis.
Measure and record vibration levels with filter-in sharp . Repeat for non-drive side bearing.

Maximum Allowable Vibration Level


0.1 in/sec peak

UNIT VIBRATION TEST RESULTS:

(in/sec peak) DRIVE SIDE level on horizontal axis.

(in/sec peak) DRIVE SIDE level on vertical axis.

(in/sec peak) DRIVE SIDE level on axial axis.

(in/sec peak) NON-DRIVE SIDE level on horizontal axis.

(in/sec peak) NON-DRIVE SIDE level on vertical axis.

(in/sec peak) NON-DRIVE SIDE level on axial axis.

ALL FAN BEARING VIBRATION LEVELS ARE WITHIN THE MAXIMUM ALLOWABLE
SPECIFICATION.

CARRIED OUT BY :

INSPECTOR :

DATE :
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 3

Construction Details
Casing
D

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT01
DATE 2017-01-11 UNITS IMPERIAL REVISION
A Z-bar
B Casing
C Insulation
This 1.5" collar is installed around the Wall and roof panels are constructed out Walls are insulated with 2" thick, 1.0
perimeter of the unit floor to ensure that of 16 ga. satin coat galvanized steel. Wall lbs/cu. ft density Rigid Foam Board.
the unit is internally watertight.The collar panels are 2" thick. Wall seams are turned
is alternately screwed down and tack inward to provide a clean flush exterior
welded to the unit base on 12" centres. finish. All panel seams are caulked and
sealed during assembly to produce an
airtight unit. The permanently joined
flanged panel surfaces are sealed with an
individual strip of 1/8" x 3/8" tape sealer.

The unit is painted with a 2 part Acrylic


Enamel paint:
--> THICKNESS : 1.5 mil
--> COLOUR : STD. HAAKON WHITE

over a 2 part epoxy primer.

D Overlapping Liner
E Floor 304L
F Base Construction
A 20 ga. type 304 stainless steel metal A 12 ga. type 304 stainless steel floor is The base is constructed from a 8"
liner is provided to protect the insulation. installed on the base. Floor seams are perimeter channel iron frame with
The Liner is installed over the z-bar and continuously welded. intermediate structural box sections.
screwed to the panel flanges.
The base is insulated with 3" thick, 1.0 A 22 ga. galvanized steel metal liner is
Washdown liner: The liner overlap is lbs/cu. ft density SPRAY FOAM. provided to protect the insulation. The
sealed with a bead of silicone. base liner is broken and tack welded to
The floor and the underside of the base is the underside of the base.
Thermal break: A 1/8" x 2" neoprene tape painted with epoxy paint:
is installed between the liner and the --> THICKNESS : 1 mil
return flanges of the casing. --> COLOUR : GRAY

The base is painted with acrycote paint:


--> THICKNESS : 1.5 mil
--> COLOUR : WHITE

over zero induction epoxy primer.

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT02
DATE 2017-01-11 UNITS IMPERIAL REVISION
Standard Door

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT03
DATE 2017-01-11 UNITS IMPERIAL REVISION
A Frame, Hinge & Seal
B Material & Insulation
C Handles
Door Frame Door Material Heavy duty cast handles of a
Door frames are made from 16 ga. satin Doors are manufactured from 16 ga. satin non-corrosive alloy of zinc and aluminum
coat galvanized steel and continuously coat galvanized steel. Doors are 2" thick. are installed on both sides of the door for
welded for rigidity. easy access. (Vent-Lok model 310)
Insulation (Doors 48" and under in height have only
Door Hinge Doors are insulated with 2", 1.0 lbs/cu. ft one handle.)
Continuous piano hinges are made of density Rigid Foam Board. A 20 ga. type
~stainless steel. 304 stainless steel liner is provided to
protect the insulation.
Door Seal
Close cell EPDM bulb type seal is used
around the door to prevent air leakage.

D Viewing Port
E Test Port
A 12" round double glazed tempered A Durodyne IP test port is located in each
glass hermetically sealed window is door.
provided.

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT04
DATE 2017-01-11 UNITS IMPERIAL REVISION
Pressure Door

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT05
DATE 2017-01-11 UNITS IMPERIAL REVISION
A Frame, Hinge & Seal
B Material & Insulation
C Handles
Door Frame Door Material Heavy duty cast handles of a
Door frames are made from 12 ga. satin Doors are manufactured from 16 ga. satin non-corrosive alloy of zinc and aluminum
coat galvanized steel and continuously coat galvanized steel. Doors are 2" thick. are installed on both sides of the door for
welded for rigidity. easy access. (Doors 48" and under in
Insulation height have only one handle.)
Door Hinge Doors are insulated with 2", 1.0 lbs/cu. ft
Continuous piano hinges are made of density Rigid Foam Board. A 20 ga. type
~stainless steel. 304 stainless steel liner is provided to
protect the insulation.
Door Seal
Close cell EPDM bulb type seal is used
around the door to prevent air leakage.

D Viewing Port
E Test Port
A 12" round double glazed tempered A Durodyne IP test port is located in each
glass hermetically sealed window is door.
provided.

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT06
DATE 2017-01-11 UNITS IMPERIAL REVISION
Indoor Unit Roof
A B

A Panel
B Trim
Unit roof is A full perimeter 16
constructed with ga. wall trim is
same material and provided to secure
insulation as and seal roof to
casing panels. casing. Wall trim is
Roof seams are caulked and tek
turned inward to screwed to unit
provide a clean casing and roof to
flush exterior produce an airtight
finish. unit.

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT07
DATE 2017-01-09 UNITS IMPERIAL REVISION
Unit Insulation Cut-Sheet ENRGY 3 ®

Description
ENRGY 3 is a rigid roof insulation board composed of a closed cell
polyisocyanurate foam core bonded in the manufacturing process to
universal fiber glass reinforced facers.

ENRGY 3 utilizes an environmentally compliant blowing agent con-


taining pentane hydrocarbon to enhance the thermal performance
of the foam insulation. This hydrocarbon has zero ozone depletion
potential and conforms to the Montreal Protocol established in 1987.

ENRGY 3 meets the physical property requirements of ASTM C 1289,


Type II, Class 1, Grade 2 and CAN/ULC S704, Type 2, Class 3.
ENRGY 3 specialty products are also available as tapered panels,
precut miters and precut crickets.
Advantages
Use
• High thermal efficiency
ENRGY 3 provides high thermal insulation value over metal, nailable • Universal facer that is compatible with BUR, modified bitumen and
and non-nailable roof decks in built-up, modified bitumen and single single ply membrane systems
ply membrane roofing systems. It may be applied using hot bitumen, • Complies with EPA, CEPA and Montreal Protocol requirements
cold adhesives or mechanical fasteners. The universal facer on • Meets Clean Air Act Amendments of 1990
both the top and bottom provides a suitable surface for mechanical • Third-party certification with the PIMA Quality Mark™ for Long-Term
attachment to a structural deck as well as a suitable surface to apply Thermal Resistance (LTTR) values
hot asphalt or cold adhesives. ENRGY 3 is rated in FM Global® fire- • Potential LEED points
and wind-resistant systems for BUR, modified bitumen and single
ply systems in specific constructions. It has been classified by UL® Sizes
as an approved roof insulation in many Class A roof constructions
ENRGY 3 is available in 4' x 4' (1.22 m x 1.22 m) or 4' x 8' (1.22 m x
and Roof/Ceiling hourly fire-rated assemblies, and is classified by
2.44 m) boards (other sizes available by special request) and in thick-
Underwriters’ Laboratories of Canada.
nesses of 1.0" (2.54 cm) to 4.0" (10.16 cm). Some sizes are special order
JM supports NRCA Bulletin #9 in recommending that a cover board of with minimum order quantities. Contact your JM sales representative
Fesco® Board or ½" (1.27 cm) Retro-Fit™ Board be installed over foam for details.
insulations in hot bituminous membrane systems.
For Use over Metal Decks
Energy and the Environment The minimum thicknesses of ENRGY 3 and ISO 3 insulation over metal
decks are as follows:
Producing Bremen, IN Cornwall, ONT
Fernley, NV Hazleton, PA Width of Up to 2 5⁄8" Up to 3 3⁄8" Up to 4 3⁄8"
Locations Rib Opening (6.67 cm) (8.57 cm) (11.11 cm)
Jacksonville, FL
Thickness 1.0" (2.54 cm) 1.2" (3.05 cm) 1.3" (3.30 cm)
of Insulation
(Minimum)

Typical Physical Properties Product Data


Values Test Method Standard
Water Absorption ......................... .<1.0% max.....................ASTM C 209 Thicknesses Recycled Content**
Dimensional Stability Change...... <2%.................................ASTM D 2126 (nom.) LTTR* R-Value* Pre-Consumer Post-Consumer Total
Compression Resistance* (in.) (mm) (hr•ft2 •°F)/BTU m2 •°C/W (%) (%) (%)
10% Consolidation–psi (kPa)......20 (138) min....................ASTM D 1621 1.0 025 6.0 1.05 13.7 26.4 40.1
Moisture Vapor Permeance......... <1 perm..........................ASTM E 96 1.5 038 9.0 1.59 11.8 19.1 30.9
57.5 ng/(Pa•s•m2) 1.7 043 10.3 1.81 11.3 17.4 28.8
2.0 051 12.1 2.14 10.9 15.8 26.7
Service Temperature ................... -100°F - 250°F 2.3 058 14.0 2.47 10.2 13.3 23.6
(-73°C - 121°C) 2.5 064 15.3 2.69 10.1 12.9 23.1
Tensile Strength–psf (kPa)........... 730 (35) nom..................ASTM D 1623 2.8 071 17.2 3.03 9.8 11.9 21.7
3.0 076 18.5 3.26 9.7 11.3 21.1
* Also available in 25 psi (172 kPa). 3.1 079 19.1 3.37 9.7 11.0 20.6
3.3 084 20.4 3.60 9.5 10.5 20.0
4.0 102 25.0 4.40 9.1 8.7 17.8
Refer to the Material Safety Data Sheets and product labels prior to using * The Long-Term Thermal Resistance (LTTR) values were determined in
this product. accordance with CAN/ULC S770.
** Value represents average results.
Nonstandard thicknesses are available. Contact your JM sales representative
for more information.
RS-5137 3-11 (Replaces 1-10)
T.A. Morrison 1500

F
D

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT24
DATE 2017-01-09 UNITS IMPERIAL REVISION
A Frame
B Blades
C Linkage
Frame is constructed of minimum 0.081" Minimum 0.081" extruded aluminum Linkage hardware shall be installed in
extruded aluminum. Dampers are airfoil. Blades ends to be capped in order frame side and be constructed of
designed to be AMCA Class 1A at 1" W.C. to seal hollow interior and reduce air aluminum and corrosion resistance, zinc &
static pressure differential. leakage possibilities. nickel plated steel, complete with
cup-point trunnion screws for slip-proof
grip.

D Blade Seal
E Jamb Seal
F Axles
Continuous silicone blade seal. Frame seals shall be extruded silicone. Aluminum 7/16" hexagon pivot rods.
Gaskets to be secured in an integral slot
within the aluminum extrusions. TAMCO "Double-Sealed" bearings, with a
Celcon inner bearing fixed on hexagon
rod rotates within a polycarbonate outer
bearing inserted in frame.

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT25
DATE 2017-01-09 UNITS IMPERIAL REVISION
Test Port

Testports
Test Ports are
supplied for unit air
stream testing.

TAG: AHU-8110-01-046, AHU-8110-01-046 30" EPFN SW, 69% Width, Arrangement-4, AHU-8110-01-046 sf wall, AHU-8110-01-046 HEATING,
AHU-8110-01-046 COOLING, AHU-8110-01-046 r/a damper wall, AHU-8110-01-046 24" EPFN SW, Arrangement-4, AHU-8110-01-046 rf
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT27
DATE 2017-01-09 UNITS IMPERIAL REVISION
Mounting

The unit is Lifting lugs are


designed to be provided on the
mounted on a base rail to
CHANNEL SIZE "X" "D"
concrete pad. Unit facilitate lifting. A
to be installed level minimum of 4 lugs
and continuously are provided per 4" 1.29" 1.125"
supported around section. The
the perimeter and quantity and
at all splits. location of the lugs 6" 1.23" 1.25f"
are dependant on
the size and weight
distribution of the 8" 1.46" 1.25f"
section.
10" 1.14" 1.25f"

12" 2.09" 1.25f"

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT28
DATE 2017-01-09 UNITS IMPERIAL REVISION
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 4

Static Pressure Calcs, Fans, Motors & Accelerometers


HTS New England | newengland.htseng.com Shire – 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Static Pressure Calculation

AHU-XX (Dirty Filters)

Supply Airstream APD (in w.c.) Return Airstream APD (in w.c.)
Mixing Box 0.25 RA Inlet Damper 0.10
2" Pre-Filter (Dirty) 1.00 Return Fan 0.00
Cooling Coil 0.55
Heating Coil 0.06
Humidifier 0.05
Supply Fan 0.00
12" Final Filter (Dirty) 1.50
SA Discharge Damper 0.10

Unit Internal Static


Unit Internal Static Pressure 3.51 Pressure 0.10
External Static Pressure 3.50 External Static Pressure 3.00
Total Fan Static Pressure 7.01 Total Fan Static Pressure 3.10
Supply Fan Selected At 7.00 Return Fan Selected At 3.00
HTS New England | newengland.htseng.com Shire – 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Static Pressure Calculation

AHU-XX (Clean Filters)

Supply Airstream APD (in w.c.) Return Airstream APD (in w.c.)
Mixing Box 0.25 RA Inlet Damper 0.10
2" Pre-Filter (Clean) 0.23 Return Fan 0.00
Cooling Coil 0.55
Heating Coil 0.06
Humidifier 0.05
Supply Fan 0.00
12" Final Filter (Clean) 0.56
SA Discharge Damper 0.10

Unit Internal Static


Unit Internal Static Pressure 1.80 Pressure 0.10
External Static Pressure 3.50 External Static Pressure 3.00
Total Fan Static Pressure 5.30 Total Fan Static Pressure 3.10
Supply Fan Selected At 7.00 Return Fan Selected At 3.00
Fan
B

TAG: AHU-8110-01-046 RF, AHU-8110-01-046 SF


PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT08
DATE 2017-01-09 UNITS IMPERIAL REVISION
A Wheel
B Screening
C Flex
Wheels are precision spun, flat inlet cone Protective enclosures are made of powder Fan discharges have heavy glass fabric,
to allow higher efficiencies over the coated mild steel. double-coated with neoprene, connection.
performance range of the fan. Hollow Flex connection is resistant to abrasion
airfoil-shaped blades are made from and damage from flexing and is air-tight,
Aluminum , continuously welded around water-tight, and fire retardant. Flex
all edges, and statically and dynamically connection is provided with Stainless
balanced on precision electronic Steel trim.
balancers to a Balance Quality Grad G6.3
per ANSI/AMCA 204 or better.

Inlet cone is steel and the entire fan is


thoroughly degreased and deburred
before application of a rust-preventative
primer. Completed assembly is coated
with EPOXY. Aluminum parts are not
painted.

D Motor
E Isobase
Motors are mounted on heavy duty slide Fans and motors are mounted on heavy
bases. The motors are premium duty angle isolation bases. The base is
efficiency, ÜÃÌ industrial grade T frame, supported on four open spring isolators.
suitable for VFD operation. Shaft
Grounding is supplied on all motors.
Motor bearing life: L10 @ 200000 hours.

Fans tested in accordance with AMCA


211 and AMCA 311 test codes for air
moving devices and licensed to bear the
AMCA certified ratings seal for both sound
and air.

TAG: AHU-8110-01-046 RF, AHU-8110-01-046 SF


PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT09
DATE 2017-01-09 UNITS IMPERIAL REVISION
AHU-8110-01-046SF
20

WOV
3 LIMIT
, CLASS

50%
15 2291 RPM

V
WO
FEG80 Peak Total Eff Ntp: 79%

60%
Total Eff Nt: 74% Nt/Ntp: 94%
STATIC PRESSURE (in wc)

V
1940 RPM

WO
70%
10

1764 RPM

1587 RPM OV
W
25

0%
.00

8
BH

20
P

.00
BH
P
15
.00
5 BH
P
V
WO
90%

0
0 5000 10000 15000 20000 25000 30000
AIR FLOW (CFM)

FAN SELECTION: PERFORMANCE SOUND POWER (Inlet/Outlet) BLADE PASSAGE FREQ: 265 Hz
Model : 300EPFN, CLASS III Total Static : 7 in wc Octave Band MOTOR DATA:
Type : Arrangement 4 Fan RPM : 1764 1 2 3 4 5 6 7 8 Rated HP : 25
Width : 0.69 Brake HP @ Op. Cond.: 19.37 90 93 101 103 94 91 86 77 Frame Size : 284T
OPERATING CONDITIONS: Static Efficiency : 74% 90 93 101 103 94 91 86 77 Nominal RPM : 1750
Motor Inertia Load : 199 WRsqrd
Required Air Flow : 13000 CFM Electrical Power : 460/3/60
Inlet Veocity : 2383 FPM
Static Pressure : 7 in wc Enclosure Type : TEFC
Tip Speed : 13854 FPM
Site Elevation : SEA LEVEL Max Inertial Load : 0 WRsqrd

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT13
DATE 2017-01-09 UNITS IMPERIAL REVISION
AHU-8110-01-046RF
10

2183 RPM, CLASS


2 LIMIT

OV
9

50% W

WOV
60%
8

1933 RPM

7
FEG85 Peak Total Eff Ntp: 79%

V
WO
Total Eff Nt: 64% Nt/Ntp: 81%

70%
1758 RPM
6
STATIC PRESSURE (in wc)

5 1582 RPM

V
WO
%
80
15
4
.00
10

BH
.00

P
BH
P
7.5
0B
HP

V
WO
90%
2

0
0 5000 10000 15000 20000 25000
AIR FLOW (CFM)

FAN SELECTION: PERFORMANCE SOUND POWER (Inlet/Outlet) BLADE PASSAGE FREQ: 264 Hz
Model : 245EPFN, CLASS II Total Static : 3 in wc Octave Band MOTOR DATA:
Type : Arrangement 4 Fan RPM : 1758 1 2 3 4 5 6 7 8 Rated HP : 15
Width : 1 Brake HP @ Op. Cond.: 9.16 88 90 97 93 88 84 82 79 Frame Size : 254T
OPERATING CONDITIONS: Static Efficiency : 64% 88 90 97 93 88 84 82 79 Nominal RPM : 1750
Motor Inertia Load : 23 WRsqrd
Required Air Flow : 12500 CFM Electrical Power : 460/3/60
Inlet Veocity : 3374 FPM
Static Pressure : 3 in wc Enclosure Type : TEFC
Tip Speed : 11276 FPM
Site Elevation : SEA LEVEL Max Inertial Load : 0 WRsqrd

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT10
DATE 2017-01-09 UNITS IMPERIAL REVISION
Product Information Packet

EM4103T-BG
25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1
Supply Fan Motor Cut-Sheet

Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

Part Detail
Revision: F Status: PRD/A Change #: Proprietary: No

Type: AC Prod. Type: 1046M Elec. Spec: 10WGX209 CD Diagram: CD0005

Enclosure: TEFC Mfg Plant: Mech. Spec: 10J470 Layout: 10LYJ470

Frame: 284T Mounting: F1 Poles: 04 Created Date: 10-09-2013

Base: RG Rotation: R Insulation: H Eff. Date: 01-04-2017

Leads: 9#10 Replaced By:

Literature: Elec. Diagram:

Page 2 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

Nameplate NP2138L

CAT.NO. EM4103T-BG P/N ENCLOSURE TEFC


SPEC. 10J470X209G1 CC 010A FRAME 284T S/N
HP 25 CLASS H HZ 60
RPM 1770 PH 3 DES A
VOLT 230/460 KVA-CODE G ODE BRG 6309 DE BRG 6311
AMP 60/30 USABLE AT 208V 63.3
RATING 40C AMB-CONT GREASE POLYREX EM
NEMA-NOM-EFF 93.6 PF 84 SER.F. 1.15

HTR-VOLTS HTR-AMPS MAX. SPACE HEATER TEMP.

Page 3 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

Parts List
Part Number Description Quantity

SA270683 SA 10J470X209G1 1.000 EA

RA257315 RA 10J470X209G1 1.000 EA

S/P107-000-004 SUPER-E(284 FR. & UP)-CL PLANT,POLYREX E 1.000 EA

10CB3000SP STD KO BOX MODEL 310,312,314 MTRS W/2.00 1.000 EA

12GS1000SP GASKET 1.000 EA

10XN3118K12 5/16-18 X .75 GRADE 5, ZINC PLATED 4.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 4.000 EA

WD1000B16 T&B CX70TN TERMINAL 1.000 EA

51XF2520A08 SCREW, HEX SER SLT HD, ZN 1/4-20 X .50 L 1.000 EA

10EP1106A53 FR ENDPLATE, MACH 1.000 EA

10XN3816K32 BOLT, 3/8-16X2 HH YZ(5) 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

HA4017A01 1/8 X 4 GREASE EXT (F/S) 1.000 EA

HW5100A11 W3917-042 WVY WSHR (WB) 1.000 EA

10XN2520K32 1/4-20 X 2.00 HX HD SCRW GRADE 5, ZINC P 2.000 EA

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 2.000 EA

10EP1105A113 PU ENDPLATE, MACH 1.000 EA

10XN3816K28 3/8-16 X 1.75 HEX HD CAP SCREW, GRADE 5 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

HW4600B40 V-RING SLINGER 2.000 X 2.680 X .28 VITON 1.000 EA

10XN3118K40 5/16-18 X 2.50" HEX HD, GRADE 5 4.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 4.000 EA

10FH4000 310 FAN HOUSING STAMPED 1.000 EA

51XF2520A08 SCREW, HEX SER SLT HD, ZN 1/4-20 X .50 L 4.000 EA

Page 4 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

Parts List (continued)


Part Number Description Quantity

10CB3500 CONDUIT BOX LID, CAST 1.000 EA

10GS1000SP GASKET, CONDUIT BOX LID 1.000 EA

51XW2520A12 .25-20 X .75, TAPTITE II, HEX WSHR SLTD 4.000 EA

HW2501H28 KEY, 1/2 SQ X 3.250 1.000 EA

MN416A01 TAG-INSTAL-MAINT no wire (1000/bx) 11/14 1.000 EA

LB1115N LABEL,LIFTING DEVICE (ON ROLLS) 1.000 EA

LB1508 LABEL "SHAFT GROUNDING BRUSH" 1.50 X .81 1.000 EA

HW4500A21 1618BALEMITE FITTING 825 UNIVERSAL 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4066A01 PUSH IN T-DRAIN FITTING (BLACK) 1.000 EA

MJ1000A02 GREASE, POLYREX EM EXXON (USe 4824-15A) 0.130 LB

HW4500A03 GREASE FITTING, .125 NPT 1610(ALEMITE) 8 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4066A01 PUSH IN T-DRAIN FITTING (BLACK) 1.000 EA

09FN3001C02 EXTERNAL FAN, PLASTIC 1.000 EA

HW2500A25 WOODRUFF KEY USA #1008 #BLOW CARBON STEE 1.000 EA

51XB1214A20 12-14X1.25 HXWSSLD SERTYB 1.000 EA

MG1000Y03 MUNSELL 2.53Y 6.70/ 4.60, GLOSS 20, 0.070 GA

85XU0407S04 4X1/4 U DRIVE PIN STAINLESS 4.000 EA

LB1119N WARNING LABEL 1.000 EA

LC0005 CONN.DIA.,TY M,9-LD,DUAL VOLT,REVERSING 1.000 EA

NP2138L ALUM SUPER-E UL CSA-EEV PREM CC (300 1.000 EA

10PA1000 PACKAGING GROUP COMBINED PRINT PK1023A06 1.000 EA

Page 5 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

AC Induction Motor Performance Data


Record # 20103 - Typical performance - not guaranteed values

Winding: 10WGX209-R005 Type: 1046M Enclosure: TEFC

460 V, 60 Hz:
Nameplate Data
High Voltage Connection
Rated Output (HP) 25 Full Load Torque 74.2 LB-FT
Volts 230/460 Start Configuration direct on line
Full Load Amps 60/30 Breakdown Torque 238 LB-FT
R.P.M. 1770 Pull-up Torque 99.7 LB-FT
Hz 60 Phase 3 Locked-rotor Torque 125 LB-FT
NEMA Design Code A KVA Code G Starting Current 187.6 A
Service Factor (S.F.) 1.15 No-load Current 11.43 A
NEMA Nom. Eff. 93.6 Power Factor 84 Line­line Res. @ 25ºC 0.284 Ω
Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 51°C
S.F. Amps Temp. Rise @ S.F. Load 67°C
Locked-rotor Power Factor 33
Rotor inertia 3.66 LB-FT2

Load Characteristics 460 V, 60 Hz, 25 HP


% of Rated Load 25 50 75 100 125 150 S.F.
Power Factor 50 72 81 84 86 86 85
Efficiency 88.6 92.4 93.6 93.6 93.2 92.4 93.4
Speed 1793 1785 1779 1771 1763 1755 1766
Line amperes 13.34 17.65 23.3 29.63 36.5 44.2 33.7

Page 6 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

Performance Graph at 460V, 60Hz, 25.0HP Typical performance - Not guaranteed values

Page 7 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

Page 8 of 9
Product Information Packet: EM4103T-BG - 25HP,1770RPM,3PH,60HZ,284T,1046M,TEFC,F1

Page 9 of 9
Product Information Packet

EM2333T-BG
15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1
Return Fan Motor Cut-Sheet

Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

Part Detail
Revision: F Status: PRD/A Change #: Proprietary: No

Type: AC Prod. Type: 0944M Elec. Spec: 09WGZ910 CD Diagram: CD0005

Enclosure: TEFC Mfg Plant: Mech. Spec: 09K909 Layout: 09LYK909

Frame: 254T Mounting: F1 Poles: 04 Created Date: 10-09-2013

Base: RG Rotation: R Insulation: H Eff. Date: 11-22-2016

Leads: 9#12 Replaced By:

Literature: Elec. Diagram:

Page 2 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

Nameplate NP1259L

CAT.NO. EM2333T-BG
SPEC. 09K909Z910G1
HP 15
VOLTS 230/460
AMP 36.2/18.1
RPM 1765
FRAME 254T HZ 60 PH 3
SER.F. 1.15 CODE H DES A CL H
NEMA-NOM-EFF 92.4 PF 83
RATING 40C AMB-CONT
CC 010A USABLE AT 208V 38
DE 6309 ODE 6208
ENCL TEFC SN

Page 3 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

Parts List
Part Number Description Quantity

SA270710 SA 09K909Z910G1 1.000 EA

RA257342 RA 09K909Z910G1 1.000 EA

S/P107-000-005 SUPER-E PROC'S(254/6 FR.) ZK PLANT - POL 1.000 EA

HW1002A63 WASHER, 5/8 HI-COLLAR SPRLCKWASHER 1.000 EA

09CB3002 CB W/1.38 LEAD HOLE FOR 37, 39, 307 & 30 1.000 EA

09GS1000 GASKET-CONDUIT BOX, 1/16 THICK LEXIDE 1.000 EA

10XN2520K12 1/4-20 X.75 GRD 5 2.000 EA

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 2.000 EA

09PE1101A136 PUEP ASSEMBLY, 09EP1101A136 1.000 EA

HW4600B44 V-RING SLINGER 1.500 X 1.810 X .28 VITON 1.000 EA

WD1000B17 T&B CX35TN TERMINAL 1.000 EA

11XW1032G06 10-32 X .38, TAPTITE II, HEX WSHR SLTD U 1.000 EA

09FE1100A194 FREP 09EP1100A194 FOR PLANT ROUTING 1.000 EA

XY3816A12 3/8-16 FINISHED NUT 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

HW5100A08 W3118-035 WVY WSHR (WB) 1.000 EA

10XN2520K28 1/4-20 X 1.75" HX HD SCRWGRADE 5, ZINC P 2.000 EA

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 2.000 EA

10XN2520K34 1/4-20X 2 1/8 HEX HD, GRADE 5 4.000 EA

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 4.000 EA

HA3113A02 THRUBOLT 3/8-16 X 16.750 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

09FH4000SP FAN COVER, STAMPED 1.000 EA

HA2081A05 SPACER TUBE, 309 FAN HSG, 2.00 LONG 4.000 EA

Page 4 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

Parts List (continued)


Part Number Description Quantity

XY3816A12 3/8-16 FINISHED NUT 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

09CB3501 CONDUIT BOX LID FOR 09CB3001 & 09CB3002 1.000 EA

09GS1013 09 GS FOR 09CB3501 LID - LEXIDE 1.000 EA

51XW2520A12 .25-20 X .75, TAPTITE II, HEX WSHR SLTD 2.000 EA

HW2501G26 KEY, 3/8 SQ X 3.000 1.000 EA

LB1115N LABEL,LIFTING DEVICE (ON ROLLS) 1.000 EA

LB1508 LABEL "SHAFT GROUNDING BRUSH" 1.50 X .81 1.000 EA

HW4500A05 1669B ALEM/UNIV860 GR FTG X 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4066A01 PUSH IN T-DRAIN FITTING (BLACK) 1.000 EA

MN416A01 TAG-INSTAL-MAINT no wire (1000/bx) 11/14 1.000 EA

MJ1000A02 GREASE, POLYREX EM EXXON (USe 4824-15A) 0.080 LB

HW4500A03 GREASE FITTING, .125 NPT 1610(ALEMITE) 8 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4066A01 PUSH IN T-DRAIN FITTING (BLACK) 1.000 EA

09FN3001D01 EXTERNAL FAN, PLASTIC 1.000 EA

HW2500A25 WOODRUFF KEY USA #1008 #BLOW CARBON STEE 1.000 EA

51XB1214A20 12-14X1.25 HXWSSLD SERTYB 1.000 EA

MG1000Y03 MUNSELL 2.53Y 6.70/ 4.60, GLOSS 20, 0.050 GA

85XU0407S04 4X1/4 U DRIVE PIN STAINLESS 2.000 EA

LB1119N WARNING LABEL 1.000 EA

LC0005 CONN.DIA.,TY M,9-LD,DUAL VOLT,REVERSING 1.000 EA

NP1259L ALUM SUPER-E UL CSA-EEV CC NEMA PREMIUM 1.000 EA

Page 5 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

09PA1000 PACKAGING GROUP COMBINED PRINT 1.000 EA

Page 6 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

AC Induction Motor Performance Data


Record # 40350 - Typical performance - not guaranteed values

Winding: 09WGZ910-R004 Type: 0942M Enclosure: TEFC

460 V, 60 Hz:
Nameplate Data
High Voltage Connection
Rated Output (HP) 15 Full Load Torque 44.6 LB-FT
Volts 230/460 Start Configuration direct on line
Full Load Amps 36.2/18.1 Breakdown Torque 152 LB-FT
R.P.M. 1765 Pull-up Torque 69.5 LB-FT
Hz 60 Phase 3 Locked-rotor Torque 83.4 LB-FT
NEMA Design Code A KVA Code H Starting Current 125 A
Service Factor (S.F.) 1.15 No-load Current 7.12 A
NEMA Nom. Eff. 92.4 Power Factor 83 Line­line Res. @ 25ºC 0.60351 Ω
Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 58°C
S.F. Amps Temp. Rise @ S.F. Load 71°C
Locked-rotor Power Factor 33
Rotor inertia 1.92 LB-FT2

Load Characteristics 460 V, 60 Hz, 15 HP


% of Rated Load 25 50 75 100 125 150 S.F.
Power Factor 49 71 79 83 87 87 86
Efficiency 88.1 92.1 92.6 92.4 91.7 90.6 92
Speed 1790.9 1782.8 1774.4 1765.5 1755 1744.1 1759
Line amperes 8.24 10.8 14.4 18.1 22.2 26.8 20.6

Page 7 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

Performance Graph at 460V, 60Hz, 15.0HP Typical performance - Not guaranteed values

Page 8 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

Page 9 of 10
Product Information Packet: EM2333T-BG - 15HP,1765RPM,3PH,60HZ,254T,0944M,TEFC,F1

Page 10 of 10
FreeFlow Display The FreeFlo display
converts the pressure drop
through the fan inlet cone,
as measured by the FreeFlo
ring, into cfm. The cfm is
displayed on the front LCD
screen. The display outputs
a linear 0-10VDC signal that
is proportional to 110% of
the fans rated airflow.
Display is programed for
minimum airflow cutoff at
approximately 20% of the
fans rated airflow. The
transducer and the
electronic board have an
accuracy of +/-1%.

Display is installed through


outer casing of air handler
and is watertight, suitable
for use on outdoor units.

Each display can


simultaneously transmit the
unobstructed CFM for up to
4 fans.

Specifications

Supply Voltage : 24VAC


Power required : 5VA
Output Signal : 0-10VDC

Wire Designations

Black Hot(24VAC)
White Common(24VAC)
Red Fan 1 out(0-10VDC)
Blue Fan 2 out(0-10VDC)
Zebra Fan 3 out(0-10VDC)
Orange Fan 4 out(0-10VDC)
Green Ground

TAG: AHU-8110-01-046 SF, AHU-8110-01-046 RF


PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT12
DATE 2017-01-09 UNITS IMPERIAL REVISION
Isolator

A D

A Fanbase
B Earthquake
C Isolators
D Iso Pad
Motors are mounted on Restraint Fanbase is supported on A non-skid neoprene
industrial grade T frame Isolation base comes four open spring isolators. acoustical isolation pad is
slide bases. Fans and complete with earthquake Horizontal stiffness is supplied.
motor bases are mounted restraints designed to equal to vertical stiffness.
on heavy duty isolation inhibit the fanbase from Static deflection is 2".
bases. Bases are coming off of the
fabricated out of structural isolators. EQ restraints
angle. are provided with rubber
sleeves to eliminate metal
to metal contact, and are
designed in accordance
with IBC 2006/ASCE
7-05. (EQ. restraints are
designed to double as
shipping restraints.)

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT13
DATE 2017-01-09 UNITS IMPERIAL REVISION
1 3

AIR FLOW ISOLATOR POSITIONS

2 4

ISOLATOR TABLE
ISOLATORS
1 2 3 4
RATED RATED RATED RATED RATED RATED RATED RATED OPERATING
CAP. DEF. CAP. DEF. CAP. DEF. CAP. DEF. HEI
TAG (LBS) (In.) COLOUR (LBS) (In.) COLOUR (LBS) (In.) COLOUR (LBS) (In.) COLOUR (In.)

AHU-8110-01-046 SF 500 2 GREEN 500 2 GREEN 310 2 PINK 310 2 PINK 6.5
AHU-8110-01-046 RF 310 2 PINK 310 2 PINK 200 2 BROWN 200 2 BROWN 6.5

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT14
DATE 2017-01-09 UNITS IMPERIAL REVISION
Motor Removal I-Beam

A I-Beam Frame
B Motor
Structural steel Removal
frame is provided I-Beam
to support motor
removal I-beam. Structural steel
I-beam is provided
above motor for
easy removal.
I-beam is
positioned to be
inline with motor
and access door.

TAG: AHU-8110-01-046 SF, AHU-8110-01-046 RF


PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT15
DATE 2017-01-09 UNITS IMPERIAL REVISION
AC102 Series
Multi-Purpose Accelerometer, Top Exit Connector/Cable, 100 mV/g
Section I - Vibration Sensors
Accelerometers

Accelerometer Cut
Sheet Product Features
CTC’s Most Popular Sensor!
High Performance in a Low Cost Sensor

Standard 2 Pin MIL Connection


Actual
Product
Size Shown Perfect for Thousands of Applications

Affordably Priced, Hermetically Sealed Sensors

AC102-1A AC102-2C AC102-3C AC102-6C


2 Pin Connector Integral Cable Armored Integral Cable Heavy Duty Armored Integral Cable
Connector Pin Polarity Conductor Polarity Conductor Polarity Conductor Polarity
A (+) Signal/Power Red (+) Signal/Power Red (+) Signal/Power Red (+) Signal/Power
B (-) Common Black (-) Common Black (-) Common Black (-) Common
Shield Cable Drain Wire Shield Cable Drain Wire Shield Cable Drain Wire

Cable Cable
Diameter Diameter
0.12 in 0.19 in
[3 mm] [5 mm]

Specifications Standard Metric Specifications Standard Metric


Part Number AC102 M/AC102 Environmental
Sensitivity (±10%) 100 mV/g Temperature Range -58 to 250°F -50 to 121°C
Frequency Response (±3dB) 30-900,000 CPM 0,5-15000 Hz Maximum Shock Protection 5,000 g, peak
Frequency Response (±10%) 120-600,000 CPM 2,0-10000 Hz Electromagnetic Sensitivity CE
Dynamic Range ± 50 g, peak Sealing IP68
Electrical Submersible Depth (AC102-2C/3C) 200 ft. 60 m
Settling Time <2.5 seconds Physical
Voltage Source (IEPE) 18-30 VDC Sensing Element PZT Ceramic
Constant Current Excitation 2-10 mA Sensing Structure Shear Mode
Spectral Noise @ 10 Hz 14 µg/√Hz Weight 3.2 oz 90 grams
Case Material 316L Stainless Steel
Spectral Noise @ 100 Hz 2.3 µg/√Hz
Mounting 1/4-28
Spectral Noise @ 1000 Hz 2 µg/√Hz
Connector (non-integral) 2 Pin MIL-C-5015
Output Impedance <100 ohm
Resonant Frequency 1,380,000 CPM 23000 Hz
Bias Output Voltage 10-14 VDC
Mounting Torque 2 to 5 ft. lbs. 2,7 to 6,8 Nm
Case Isolation >108 ohm
Mounting Hardware 1/4-28 Stud M6x1 Adapter Stud
Calibration Certificate CA10

Ordering Information
Standard AC102-1A AC102-2C - / - AC102-3C - / AC102-6C - /
(1/4-28 (1/4-28 (1/4-28
/ - (1/4-28
- -
Stud) Stud) (length in feet) (termination) Stud) (maximum armor length 100 ft.) (cable length in feet) (termination) Stud) (maximum armor length 20 ft.) (cable length in feet) (termination)
Stock Build Build Build
Product To To To
Order Order Order

Metric M/AC102-1A M/AC102-2C - / M/AC102-3C - / M/AC102-6C - /


(M6x1 (M6x1
- (M6x1
/ - (M6x1 - -
Adapter Stud) Adapter Stud) (length in feet) (termination) Adapter Stud) (maximum armor length 100 ft.) (cable length in feet) (termination) Adapter Stud) (maximum armor length 20 ft.) (cable length in feet) (termination)
Build Build Build
Stock
Product To M - To M / M / To M / M -
Order Order Order
(length in meters) (termination) (maximum armor length 30 m) (cable length in meters) (termination) (maximum armor length 6 m) (cable length in meters) (termination)

Cable Termination Options: E F L Z

Backed by our Unconditional Lifetime Warranty


www.ctconline.com Page 4
Cables &
Connectors

Toughest
cables in the
WORLD Heavy Duty
BNC Connectors

CTC cables are assembled to meet our


rigorous standards for low noise, high
mechanical strength, and resistance to harsh
plant environments. CTC cabling features a
twisted, shielded pair with shield drain wire
for easy installation into a junction box or
monitoring system. We utilize extra thick
cable jackets to prevent the cable from
ripping or tearing.
Rugged MIL
Since CTC cables are designed to resist harsh Connectors with
Molded Strain
plant environments, the distinguishing factors Relief
between our cables and our competitor’s
are the temperature range and chemical
resistance. For more information on the
chemical resistance of CTC cables, please
see our Chemical Resistance Chart on
pages 201-204.

Connectors
Rugged, mechanical construction
Back-filled with epoxy or injection
molded to cables
Portable & permanent
monitoring designs
CTC offers connectors for permanent monitoring as well as portable measurements.
Every application has its own demanding requirements. Permanent monitoring
connectors feature materials which resist caustic washdowns and harsh environments,
while our portable measurement connectors feature custom rubber strain reliefs to
help prevent premature cable failure at the intersection of the connector and cable.
Compare CTC’s “epoxy back-filled” and “injection molded” connectors to the standard
“heat shrink and ship out” method so commonly available on the market. You will
understand why CTC is known around the world for providing the toughest and most
reliable cables in our industry.
CT101
Cable Termination Boxes
1, 2, 3 and 4 Channels

CT101-4A Product Features


Low-Cost Cable Termination Boxes
Easy access to 1 to 4 channels with attached
metal cap covers for superior durability and longevity.

Connects remotely installed sensors to portable


Section 3 - Junction Boxes
Cable Termination Boxes

data collectors

Optional cord grip inputs provide quick and secure cable entry
into enclosure (see model CT101-4C Photo, left)

Attached BNC covers keep jacks protected

CT101-4C
Specifications
Inputs Terminal Block
3 Inputs per channel (+,-, Shield)
Output BNC Jack Per Channel
Electrically Isolated
Rating NEMA 4X (IP66)
Door Attachment 4 Screws
Material Polycarbonate
Screw Torque for 40-45 in-oz
Door & Mounting Feet
Temperature Rating -58° to 180° F (-50° to 82° C)
Resistance Resistant to Hose Directed Fluid

Ordering Information
CT101

Enclosure Type Channels Input


Polycarbonate 1 = 1 Channel Options
Stock
2 = 2 Channels A = *User Defined Product

Build
3 = 3 Channels B = **Conduit Fitting To
Order

Build
4 = 4 Channels C = Cord Grips To
Order

Example Part Number: CT101-2C


Two channel cable termination box, with cord grip inputs

* No punch outs are provided ** For use with


in the enclosure for cable conduit.
entry. User may install †
Stainless Steel
any fitting required. enclosure only.

Backed by our Unconditional Lifetime Warranty


www.ctconline.com Page 192
Chemical Compatibility Resistance Chart for CTC Cables
Chemical Cable Part # Cable Part # Chemical Cable Part # Cable Part #


Teflon Cables Polyurethane Cables

Teflon Cables Polyurethane Cables
*CB102 CB103, CB104 *CB102 CB103, CB104
CB111, CB112 CB105, CB108 CB111, CB112 CB105, CB108
CB206, CB119 CB110, CB117 CB206, CB119 CB110, CB117
Acetaidehyde E P Arsenic Plating 110°F E --
Acetamide E D ASTM Oil No. 1 E G
Acetate Solvent E E ASTM Oil No. 2 E G
Acetic Acid E E ASTM Oil No. 3 E G
Acetic Acid, 20% E F-P ASTM Fuel A -- E
Acetic Acid, 80% E E ASTM Fuel B E G
Acetic Anhydride E P ASTM Fuel C E F-G
Acetone E P Barium Carbonate E G
Acetyl Bromide E F Barium Chloride E E
Acetyl Chloride E F Barium Cyanide E (<72°F/22°C) --
Acetylene E G Barium Hydroxide E G
Acid 75° F E -- Barium Nitrate E (<72°F/22°C) --
Acid Fluoborate Bath R.T. E -- Barium Sulfate E E
Acid Sulfate Bath 150° F E -- Barium Sulfide E E
Acrylonitrile E -- Barrel Chrome Bath 95° F E --
Adipic Acid E E Beer E E
Alcohols Amyl E E Benzaldehyde E P
Alkaline Cyanide Bath R.T. E -- Benzene E P
Aluminum Chloride E G Benzine -- G
Aluminum Flouride E F Benzoic Acid E F
Aluminum Hydroxide E -- Benzol E --
Page 197

Aluminum Sulfide -- G Black Chrome Bath 115° E E


Alum Potassium Sulfate E E Borax (Sodium Borate) E E
(Alum), 10% Boric Acid E G
Amines E (<120°F/48°C) -- Brake Fluid -- F-G
Ammonia E G Brass Plating Regular E --
Ammonia 10% E -- Brass Bath 100°
Ammonium Acetate E -- Bromine E F-G
Ammonium Anhydrous E P Bunker Oil -- G
Ammonium Liquids E P Bronze Plating Copper- E --
Ammonium Nitrate E -- Cadmium Bronze Bath RT
Ammonium Bifluoride E -- Butadiene E (<120°F/48°C) D
Ammonium Carbonate E G Butane E G
Ammonium Chloride E G (<72°F/22°C) Butanol E (<120°F/48°C) --
Ammonium Hydroxide E G-E Butyl E P
Ammonium Nitrate E F-G Butylene E --
Ammonium Persulfate E (<72°F/22°C) P Butyl Acetate E P
Ammonium Phosphate, E (<120°F/48°C) -- Butyl Alcohol E G
Dibasic Butyric Acid E (<120°F/48°C) P
Ammonium Phosphate, E -- Cadmium Plating Cyanide E --
Monobasic Bath 90°
Ammonium Phosphate, E -- Carbolic Acid (See Phenol) E P
Tribasic Carbon Dioxide (Wet) E E
Ammonium Sulfate E G Carbon Disulfide E F-G
Ammonium Thiocyanide -- G Carbon Tetrachloride E P
Amyl-Acetate E P Carbonic Acid E G (<72°F/22°C)
Amyl-Alcohol E F Chloracetic Acid E P-F
Amyl-Chloride E F Chloric Acid E P
Aniline E F Chlorine E G
Aniline Hydrochloride E P Chlorine, Anhydrous Liquid E D
Antimony Plating 130°F E -- Chlorine (Dry) E P
Anti-Freeze E -- Chlorine Water E D
Antimony Trichloride E -- Chlorobenzene (Mono) G F-P
Arsenic Acid E P Chloroform E P
Arsenic Salts -- G Chlorosulfonic Acid E D
* CB206 utilizes a stainless steel outer jacket. The specifications on
RATINGS: E - Excellent / G - Good / F - Fair / P - Poor / D - Dissolves / -- - No or Incomplete Data this chart for CB206 pertain only to the internal Teflon cable.

Chemical Compatibility Resistance Chart


Section 5 - Technical Info
Section 5 - Technical Info
Chemical Compatibility Resistance Chart

Chemical Compatibility Resistance Chart for CTC Cables


Chemical Cable Part # Cable Part # Chemical Cable Part # Cable Part #


Teflon Cables Polyurethane Cables

Teflon Cables Polyurethane Cables
*CB102 CB103, CB104 *CB102 CB103, CB104
CB111, CB112 CB105, CB108 CB111, CB112 CB105, CB108
CB206, CB119 CB110, CB117 CB206, CB119 CB110, CB117
Chromic Acid E P Ferric Chloride E G
Chromium Plating Chromic- E -- Ferric Nitrate E G
Sulfuric Bath 130° F Ferric Sulfate E --
Chromium Potassium Sulfate -- G Ferrous Chloride E G
Citric Acid E G Ferrous Sulfate E G
Copper Chloride E E Ferrous Sulfate Bath 150° F E --
Copper (Misc) Copper E -- Ferrous Am, Sulfate E --
Pyrophosphate 140° F Bath 150° F
Copper Cyanide E E Fluoborate 100-170° F E --
Copper (Electroless) 140° F E -- Fluoborate Bath 100° F E --
Copper Fluoborate E -- Fluoborate Bath 145° F E --
Bath 120° F Fluoboric Acid E --
Fluoride Bath 130° F E --
Copper Nitrate E -- Fluorine P P
Copper Plating-(Acid) Copper E -- Fluosilicate Bath 95° F E --
Sulfate Bath R.T. Fluosilicic Acid E --
Copper Plating-Copper Strike E -- Formaldehyde E D
Bath 120° F Formaldehyde 40% E D
Copper Sulfate (5% Solution) E E Formic Acid E P
Copper Sulfate E E Freon E P-F
Copper-Tin Bronze E -- Fuel Oils E G
Page 198

Bath 160° F Furan Resin E --


Copper-Zinc Bronze E -- Furfural E P
Bath 100° F Gallic Acid E P
Cresol E D Gasoline 1 4 E E
Cresote -- G Gasoline 100 Octane E F-G
Cresylic Acid E D Gelatin E E
Cupric Chloride -- G Glycerin E G
Cupric Nitrate -- G Glycolic Acid F F-G
Cupric Sulfate -- G Gold Monocyanide D --
Cyclohexane E G Gold Plating Cyanide 150° F E --
Cyclohexanone E D Grease E G
Cyanic Acid E -- Heptane E G
Diacetone Alcohol E G Hexane E G
Dibutyl Phthalate E P-F High Chloride 130-160° F E --
Dibutyl Ether -- G High Speed Brass Bath 100° F E --
Dichlorethane E (<72°F/22°C) -- High Speed Bath 180° F E --
Dichlorobenzene E D Hydraulic Oils (Petroleum) E E
Diesel Fuel(2D, 3D, 4D, 5D) E G Hydraulic Oils (Synthetic) E E
Diester Oil -- G Hydrazine E D
Diethylamine E P Hydrobromic Acid E G
Diethylene Glycol E (<120°F/48°C) D Hydrobromic Acid (Dry Gas) E P
Dimethyl Acetamide -- P Hydrobromic Acid (20%) E P
Dimethyl Formamide E D Hydrobromic Acid (37%) E P
Dodeayl Mercaptan -- G Hydrocarbon Oil -- G
DTE Oil -- G Hydrochloric Acid E F-G
Ether E E Hydrocyanic Acid E F-G
Ethyl Acetate E P Hydrocyanic Acid (Gas 10%) E --
Ethyl Alcohol E F-G Hydrofluoric Acid E F-G
Ethyl Bromide E P-F Hydrofluoric Acid (20%) E P
Ethyl Chloride E P-F Hydrofluoric Acid (75%) E P
Ethyl Sulfate E -- Hydrofluosilicic Acid (20%) E --
Ethyl Dichloride E -- Hydrofluosilicic Acid E --
Ethylene Chloride E F-G Hydrogen E G-E
Ethylene Glycol E F-G Hydrogen Peroxide E G
* CB206 utilizes a stainless steel outer jacket. The specifications on
RATINGS: E - Excellent / G - Good / F - Fair / P - Poor / D - Dissolves / -- - No or Incomplete Data this chart for CB206 pertain only to the internal Teflon cable.
Chemical Compatibility Resistance Chart for CTC Cables
Chemical Cable Part # Cable Part # Chemical Cable Part # Cable Part #


Teflon Cables Polyurethane Cables

Teflon Cables Polyurethane Cables
*CB102 CB103, CB104 *CB102 CB103, CB104
CB111, CB112 CB105, CB108 CB111, CB112 CB105, CB108
CB206, CB119 CB110, CB117 CB206, CB119 CB110, CB117
Hydrogen Peroxide 10% E P MIL-L-7808-B Oil -- G
Hydrogen Peroxide 30% E P Motor Oil 20W Detergent -- G
Hydrogen Sulfide E P-F Motor Oil 20W Non-Detergent -- G
Hydrogen Sulfide, E -- Naptha E G
Aqueous Solution Napthalene E G
Hydrogen Sulfide (Dry) E -- Natural Gas E G
Hydrolodic Acid -- G Nickel Chloride E F (< 72°F/22°C)
Indium Sulfamate Plating R.T. E -- Nickel Plating Watts Type E --
Iodine E P 115-160° E
Iodine Solution -- G Nickel Salts E P-F
Iodoform F -- Nickel Sulfate E E
Iron Plating Ferrous Chloride E -- Nitric Acid E P
Bath 190° F Nitric Acid (10% Solution) E F-P
Isooctane E G Nitric Acid (20% Solution) E P
Isopropyl Acetate E E Nitric Acid (50% Solution) E P
Isopropyl Ether E G Paints E G
Isopropanal -- F-G Perchlorethylene E P
JP-4 Oil E F Perchloric Acid E P
Jet Fuel (JP3, JP4, JP5) E E Petroleum E G
Kerosene E G Phenol E P
Ketones E G Phosphoric Acid E P
Page 199

Lacquer Thinners E P Potassium Bicarbonate E --


Lactic Acid E G Potassium Bromide E --
Lead Acetate E G Potassium Carbonate E --
Lead Fluoborate Plating E -- Potassium Chlorate E --
Lead Sulfamate G -- Potassium Chloride E E
Lubricants E G Potassium Chromate E (< 72°F/22°C) --
Lubricating Oil G G Potassium Cyanide Solutions E G
Magnesium Carbonate E (<72°F/22°C) -- Potassium Dichromate E E
Magnesium Chloride E E Potassium Ferrocyanide E --
Magnesium Hydroxide E E Potassium Hydroxide (50%) E G
Magnesium Nitrate E -- Potassium Nitrate E E
Magnesium Oxide E -- Potassium Permanganate E F
Magnesium Salts -- G Potassium Salts -- G
Magnesium Sulfate E -- Potassium Sulfate E E
(Epson Salts) Potassium Sulfide E E
Maleic Acid E P-F Propane (Liquified) E G
Mercuric Chloride E -- Propyl Alcohol E F
(Dilute Solution) Propylene Glycol E G
Mercuric Cyanide E -- Pyridine E P
Mercury E G-E Pyrogallic Acid E --
Methanol (See Alcohol Methyl) E F-G Rhodium Plating 120° F E --
Methyl E -- Rochelle Salt Bath 150° F E --
Methyl Acetate E P Rosins E --
Methyl Acetone E P SAE No. 10 Oil -- G
Methyl Alcohol 10% E D Sea Water E G
Methyl Bromide E -- Shellac (Bleached) E --
Methyl Cellosolve E P Shellac (Orange) E --
Methyl Chloride E P Silicic Acid -- G
Methyl Ethyl Ketone E P Silver Bromide E E
Methyl Isobutyl Ketone E P Silver Nitrate E G
Methyl Isopropyl Ketone E P Silver Plating 80-120° F E --
Methylene Chloride E D Skydrol Oil - Type B D G
Methylamine E -- Soda Ash E E
MIL-D-5606 Oil -- P-F (See Sodium Carbonate)
* CB206 utilizes a stainless steel outer jacket. The specifications on
RATINGS: E - Excellent / G - Good / F - Fair / P - Poor / D - Dissolves / -- - No or Incomplete Data this chart for CB206 pertain only to the internal Teflon cable.

Chemical Compatibility Resistance Chart


Section 5 - Technical Info
Section 5 - Technical Info
Chemical Compatibility Resistance Chart

Chemical Compatibility Resistance Chart for CTC Cables


Chemical Cable Part # Cable Part # Chemical Cable Part # Cable Part #


Teflon Cables Polyurethane Cables

Teflon Cables Polyurethane Cables
*CB102 CB103, CB104 *CB102 CB103, CB104
CB111, CB112 CB105, CB108 CB111, CB112 CB105, CB108
CB206, CB119 CB110, CB117 CB206, CB119 CB110, CB117

Sodium Acetate E G Tallow E --


Sodium Aluminate E E Tannic Acid E P-F
Sodium Bicarbonate E G Tanning Liquors E --
Sodium Bisulfate E G Tartaric Acid E F-G
Sodium Borate E G Tetrachlorethane E G
Sodium Carbonate E -- Tetrahydrofuran E P
Sodium Chlorate E G Tin Salts E G
Sodium Chloride E G Tin-Fluoborate E --
Sodium Chromate E E Plating 100° F
Sodium Cyanide E G Tine-Lead Plating 100° F E --
Sodium Dichromate E G Titanium Salts -- P
Sodium Ferrocyanide E G Toluene E P
Sodium Fluoride E F-G Toluene, Toluol E P
Sodium Hydrosulfite E G Transformer Oil E F
Sodium Hydroxide E G Transmission Oil -- G
Sodium Hydroxide (20%) E -- Trichlorethane E D
Sodium Hydroxide (50%) E -- Trichlorethylene E D
Sodium Hydroxide (80%) E -- Trichloroacetic Acid E P
Sodium Hypochlorite E P Trichloroethylene E P
(up to 20%) Trichloropropane E (< 72°F/22°C) --
Page 200

Sodium Hyposulfate E -- Tricresylphosphate E P


Sodium Metaphosphate E -- Triethanol Amine E G
Sodium Metasilicate E -- Trisodium Phosphate E G
Sodium Nitrate E G Triethylamine E E
Sodium Perborate E -- Turpentine E G
Sodium Peroxide E P Varnish E F-G
Sodium Polyphosphate E -- White Liquor (Pulp Mill) E --
(Mono, Di, Tribasic) Xylene E P-F
Sodium Silicate E G Zinc Chloride E G
Sodium Sulfate E G Zinc Hydrosulfite E --
Sodium Sulfide E G Zinc Sulfate E G
Sodium Sulfite E E Zinc Plating Acid E --
Sodium Tetraborate E -- Chloride 140° F
Sodium Thiosulphate E E
(“Hypo”)
Sulfamate 100-140° F E --
Sulfamate 140° F E --
Sulfate Chloride E --
Bath 160° F
Sperry Oil -- G
Stannic Chloride E --
Stannous Chloride E --
Steam -- P-F
Stearic Acid E E
Stoddard Solvent E E
Styrene E G
Sulfate (Liquors) E --
Sulfur Chloride E --
Sulfur Dioxide E F-G
Sulfur Trioxide (Dry) E --
Sulfuric Acid (to 10%) E G
Sulfuric Acid (10%-75%) E P
Sulfuric Acid (75%-100%) E P
Sulfurous Acid E P
Sulfuryl Chloride E -- --
* CB206 utilizes a stainless steel outer jacket. The specifications on
RATINGS: E - Excellent / G - Good / F - Fair / P - Poor / D - Dissolves / -- - No or Incomplete Data this chart for CB206 pertain only to the internal Teflon cable.
Sensor Mounting Techniques

Frequency Response / Mounting Techniques


The accuracy of your high frequency response is directly affected by the mounting technique that you
select for the sensor. In general, the greater the mounted surface area contact between the sensor
and the machine surface, the more accurate your high frequency response will be. High frequency
response is based on the sensor specified as well as the method of attachment (together as a
system). Stud mounted (or epoxy mounted) sensors are often able to utilize the entire high frequency
measurement capability of a sensor, because this technique will maximize the surface contact of the
sensor on the machine. Conversely, a probe tip mounted sensor has very little surface area contact
with the machine surface, and offers very little high frequency accuracy above 500 Hz (30,000 CPM).
Low frequency response may be accurately obtained by all of the below illustrated techniques,
because low frequency is not based on the mounting system resonance of the sensor and attachment
method. The ability to measure low frequency vibrations will be a function of the sensor’s specified

Section 5 - Technical Info


capability to measure a given low frequency, and not dependent on the mounting technique chosen.

Sensor Mounting Techniques


The following chart offers a general guideline for the range of mounting techniques available, and the
corresponding high frequency response expectations.*
SENSOR

SENSOR

SENSOR
SENSOR

SENSOR
PROBE TIP

SENSOR
RECEPTACLE

MAGNET

MOUNTING
MAGNET

STUD
MOUNTING

MOUNTING
TARGET
PAD

PAD

Backed by our Unconditional Lifetime Warranty


Vibration Analysis Hardware Page 195 • 800-999-5290
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 5

Coils, Racks, Drain Pans, & Drains


Technical Data Sheet for CC-AHU-1
Technical D ata Sheet f or CC -AH U-1

Job Information Technical Data Sheet


Job Name 21600438 2x2 Shire
Date 1/27/2017
Submitted By Robert Jones
Software Version 06.20 Coil DLL Version 06.20
Unit Tag CC-AHU-1

Coil Overview
Model Number Application Total Capacity Air Flow Fin Height Fin Length
Btu/hr CFM in in
5WH0808A Chilled water coil 377623 13000 33 64.00

Coil
Model Number: 5WH0808A
Application: Chilled water coil
Type Cooling - Standard
Crating: Standard Crate
Number of Coils: 2

Physical (Per Coil)


Depth Height Length Weight
Shipping Operating Dry
12.4 in 35.00 in 81.13 in 719 lb 624 lb 494 lb
Material
Tube Diameter Fin Tube Case
0.035 in Copper
0.625 in 0.0095 in Aluminum Stainless steel
nominal
Geometry
Fin Design Fins per Inch Number of Rows Fin Height Fin Length Tube Spacing
Flat 8 8 33 in 64.00 in 1.50 X 1.299
Connection Flange Dimensions
Type Size Hand Length Header Side
Copper tube (O.D.
1.500 in Left Hand 10.00 in 1.00 in 1.00 in
sweat)
2"
Performance (Per Coil Bank)
Airflow Altitude Face Area Face Velocity
Airflow Direction
CFM ft ft² ft/min
13000 Horizontal 0 29.3 443.2
Capacity Air Temperature Air Pressure Drop
Entering Leaving inH₂O
Total Sensible Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Btu/hr Btu/hr °F °F °F °F
377623 285754 69.4 59.6 49.3 48.9 0.38
Fluid
Entering Temp Leaving Temp Type Flow Rate Velocity Pressure Drop Volume
°F °F gpm ft/s ft H₂O gal
42.0 53.8 Water 64.0 3.5 17.1 15.00
Chilled Water Fouling Factor: 0.0000

Job Number: 43F050 Page Prepared Date: 1/27/2017


Job Name: 21600438 2x2 Shire 4 of 12 www.DaikinApplied.com
Technical Data Sheet for CC-AHU-1
Replacement Coil
Type Serial Number Order Number
Vision/Skyline Airhandler 1111 11111

AHRI Certification
Coil is outside the scope of AHRI Standard 410.

Accessories
Mandatory
Part Number Description
TempRowAccessorie
s

Job Number: 43F050 Page Prepared Date: 1/27/2017


Job Name: 21600438 2x2 Shire 5 of 12 www.DaikinApplied.com
No change to this drawing may be made unless approved in writing by Daikin Applied. Purchaser must determine that the equipment is fit and sufficient for the job specifications.
Job Name:
Job Number:

coil_water_sameend_LH_vision_Drawing for CC-AHU-1


21600438 2x2 Shire
43F050
7 of 12
Page
Prepared Date:

Dimensions
Fin Fin Overall Overall
Coil Conn A G M N Q Depth
Coil Model Rows Height Length Height Length E (in) L (in) P (in)
Airflow Size (in) (in) (in) (in) (in) (in) (in)
(in) (in) (in) (in)
www.DaikinApplied.com

5WH0808A Horizontal 8 33 64.00 35.00 81.13 1.500 3.380 1.810 1.810 1.64 1.64 10.00 1.00 1.00 12.38

2"
1/27/2017
Technical Data Sheet for HC-AHU-1
Technical D ata Sheet f or H C- AH U-1

Job Information Technical Data Sheet


Job Name 21600438 2x2 Shire
Date 1/27/2017
Submitted By Robert Jones
Software Version 06.20 Coil DLL Version 06.20
Unit Tag HC-AHU-1

Coil Overview
Model Number Application Total Capacity Air Flow Fin Height Fin Length
Btu/hr CFM in in
5WB0701A Hot Water coil 240296 13000 33 64.00

Coil
Model Number: 5WB0701A
Application: Hot Water coil
Type Standard
Crating: Standard Crate
Number of Coils: 2

Physical (Per Coil)


Depth Height Length Weight
Shipping Operating Dry
4.1 in 35.00 in 81.00 in 232 lb 95 lb 73 lb
Material
Tube Diameter Fin Tube Case
0.035 in Copper
0.625 in 0.0095 in Aluminum Stainless steel
nominal
Geometry
Fin Design Fins per Inch Number of Rows Fin Height Fin Length Tube Spacing
Flat 7 1 33 in 64.00 in 3.00 X 1.299
Connection Flange Dimensions
Type Size Hand Length Header Side
Copper tube (O.D.
1.500 in Left Hand 10.00 in 1.00 in 1.00 in
sweat) 2"
Performance (Per Coil Bank)
Air Flow Altitude Face Area Face Velocity
CFM ft ft² ft/min
13000 0 29.3 443.2
Total Capacity Temperature Air Pressure Drop
Btu/hr Entering Leaving inH₂O
Air Dry Bulb Water Air Dry Bulb Water
°F °F °F °F
240296 49.0 160.0 65.9 140.0 0.04
Fluid
Pressure Drop Flow rate Velocity Type Volume
ft H₂O gpm ft/s gal
1.4 24.0 2.6 Water 2.00
Hot Water Fouling Factor: 0.0000

Job Number: 43F050 Page Prepared Date: 1/27/2017


Job Name: 21600438 2x2 Shire 8 of 12 www.DaikinApplied.com
Technical Data Sheet for HC-AHU-1
Replacement Coil
Type Serial Number Order Number
Vision/Skyline Airhandler 111 1111

AHRI Certification
Coil is outside the scope of AHRI Standard 410.

Accessories
Mandatory
Part Number Description
TempRowAccessorie
s

Job Number: 43F050 Page Prepared Date: 1/27/2017


Job Name: 21600438 2x2 Shire 9 of 12 www.DaikinApplied.com
No change to this drawing may be made unless approved in writing by Daikin Applied. Purchaser must determine that the equipment is fit and sufficient for the job specifications.
Job Name:
Job Number:

coil_water_1_2row_vision_Drawing for HC-AHU-1


21600438 2x2 Shire
43F050
11 of 12
Page
Prepared Date:

Dimensions
Fin Fin Overall Overall
Coil Conn A N Q
Coil Model Rows Height Length Height Length B (in) E (in) P (in)
Airflow Size (in) (in) (in) (in)
(in) (in) (in) (in)
www.DaikinApplied.com

5WB0701A Horizontal 1 33 64.00 35.00 81.00 1.500 3.250 2.940 2.940 10.00 1.00 1.00

2"
1/27/2017
Cooling Coil Rack B

D
A

TAG: AHU-8110-01-046 COOLING


PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT16
DATE 2017-01-09 UNITS IMPERIAL REVISION
A Coils
B Blank-off
C V-Brace
Cooling coil racks are designed to allow Coil rack blank-off and frame support is A 'V-Brace' fabricated out of 16 ga. type
each coil to be individually removed. fabricated out of 16 ga. type 304 stainless 304 stainless steel is tack welded to the
Coils are fully enclosed within the unit steel. coil rack frame for extra rigidity.
casing.

D Coil Rack Frame


E Extra Drain Pans
F Drain Pan
Coil rack frame is constructed of 12 ga. Intermediate drain pans are provided for Drain pans are fabricated out of 16 ga.
~stainless steel. multi-coil racks. Intermediate drain pans ~stainless steel, and continuously welded
are fabricated from the same material as to ensure that they are watertight. A FPT
the main drain pan. ~stainless steel drain fitting is also
provided on the drain pan end. Drain pan
Intermediate drain pans are height and extension downstream of the
interconnected with 1" ~stainless steel cooling coil's air exiting face are tabulated
drain lines. below. Drain pan is sloped both in the
direction of airflow and towards the drain
connection.

Pan Pan Drain Drain pan will extend


Tag
Hei Ext Size entire length of cooling
AHU-8110-01-046 COOLING 3 7/8 22 1 1/4 coil section.

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT17
DATE 2017-01-09 UNITS IMPERIAL REVISION
Heating Coil Rack A

C B

A Coils
B Coil Rack Frame
C V-Brace
Heating coil racks are Coil rack frame and A 'V-Brace' fabricated out
designed to allow each blank-offs are fabricated of 16 ga. type 304
coil to be individually out of 16 ga. type 304 stainless steel is tack
removed. Coils are fully stainless steel. welded to the coil rack
enclosed within the unit frame for extra rigidity.
casing.

TAG: AHU-8110-01-046 HEATING


PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT18
DATE 2017-01-09 UNITS IMPERIAL REVISION
Drain Trap

Draw Thru Drain


Trap
DRAIN TRAPS ARE BY Tag Y H1 H2 Drain Size
OTHERS : Trap all drains AHU-8110-01-046 COOLING 5 1/8 8 4 1/2 1 1/4
as shown on the drawing.
Values H1 and H2 are
referenced in the table
below for each coil.

TAG: AHU-8110-01-046 COOLING


PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT19
DATE 2017-01-09 UNITS IMPERIAL REVISION
Drain

A Drain
B Inlet
C Discharge
1.25" Standard Drain A 1.25" drain pipe is A 1.25" diameter drain
drains are provided at the continuously welded to connection terminates out
locations shown on the unit floor. the side of the unit.
drawings and are
insulated with base
insulation.

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT20
DATE 2017-01-09 UNITS IMPERIAL REVISION
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 6

Humidifiers
PURE Humidifier Company Equipment Schedule & Specification

Project: Shire – Corridor

Tag Capacity Steam Model Injection Tube AHU Figure


(lbs./hr) Pressure Number Qty Model Length WxH

H-1 52.6 15 IP03-10 4 10 77” 77” x 75” Insty-Pac

Each of the above PURE Humidifier Company INSTY-PAC Steam Injection Humidifiers are supplied with:

1. Steam supply/condensate header constructed of 304 stainless steel with steam inlet, condensate drain outlet and
steam injection tubes welded/hose cuffed to header. Condensate drain outlets are supplied on bottom of header
and lowest injection tube.

2. Steam jacketed injection tube(s) constructed of 304 stainless steel with punched steam ports of the proper size
and spacing to deliver the maximum specified capacity.

3. Two-piece duct plate(s) (one per injection tube); to seal opening where the injection tube enters the duct.

All humidifier sensors, valves, traps, & strainers are to be field provided.
Sheet No.
Selection & Capacity
Insty-Pac Live Steam Series IPS-2

Recommended Quantity of Insty-Pac Injection Tubes Insty-Pac Humidifier Selection

When steam is emitted from the injection tubes, it immediately The valve package and Insty-Pac assembly are ordered separately
condenses into tiny water droplets. As the steam (fog) travels to match the correct capacity for the Insty-Pac humidifier.
downstream, the air slowly absorbs the condensed steam until all the
water droplets have changed state back to a gas. Dissipation To properly select an Insty-Pac humidifier:
distance is defined as the distance downstream from the face of the 1. Select the correct valve package from Table 1 by referencing
Insty-Pac tubes, wherein the visible condensed steam (fog) has been the steam supply pressure and humidification load required in lbs/hr.
re-evaporated to the extent that wetting will not occur on solid objects
such as coils, dampers, fans, etc. 2. Select the proper quantity of injection tubes from the Insty-Pac
Dissipation Chart by referencing the tube centers required to meet
In many installations a single injection tube will provide the the given dissipation distance. Then divide the AHU/duct height by
dissipation distance required. However, there are applications where the tube centers and subtract 2 for clearance.
the conditions necessitate the use of an Insty-Pac humidifier to
achieve a shorter dissipation distance. Example: Tube centers required= 3” centers
Duct height= 36”
To prevent condensation on in-duct objects, such as dampers, coils, Injection tube quantity= (36÷3) - 2= 10 tubes
filters, or turning vanes, it is very important that the dissipation
distance be shorter than the distance from the humidifier to the
in-duct object.
Nomenclature Example:
The Insty-Pac Dissipation Chart should be consulted to determine the
IP03– 10– 36”- 10
quantity of injection tubes required to meet the dissipation distance Quantity of Tubes
needed. The relative humidity entering the humidifier and the relative Tube Length (in inches)
humidity leaving the humidifier will be required to determine tube Tube Model Number
centers on the Insty-Pac Dissipation Chart. Header/Separator Size (“)
Insty-Pac
*Note: When installing humidifier upstream of filters or internally
insulated duct consult factory for dissipation distance required.

Table 1 Insty-Pac Humidifier Valve Package Capacity in pounds per hour (lbs/hr) * used only with boiler steam
Steam Pressure to Humidifier Supply Connection
Model Valve Cv
Number (Size-NPT) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 25 30 35 40 45 50 55 60
.10 (1/2”) 1.6 1.9 2.3 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.3 4.4 5.1 5.7 6.3 6.8 7.3 7.7 8.1 8.5 8.9
.22 (1/2”) 3.5 4.2 5.0 5.6 6.5 6.6 7.1 7.6 8 8 9 9 10 10 11 13 14 15 16 17 18 19 20
.40 (1/2”) 6.4 7.6 9.1 10 11 12 13 14 15 15 16 16 17 18 20 23 25 27 29 31 33 34 36
.75 (1/2”) 12 14 17 19 21 23 24 26 27 28 30 31 32 33 38 43 47 50 54 57 60 63 66
.95 (1/2”) 15 18 21 24 27 29 31 33 34 36 38 39 40 42 48 54 59 64 68 72 76 80 84
BP-1 1.30 (1/2”) 21 24 29 33 36 39 42 44 47 49 51 53 55 57 66 74 80 87 93 99 104 109 114
1.80 (1/2”) 28 33 40 44 49 52 56 60 63 66 69 72 74 76 88 99 107 116 124 132 139 146 153
2.20 (1/2”) 35 41 50 55 61 66 71 75 79 82 86 90 93 95 111 123 134 146 156 165 174 183 192
2.90 (1/2”) 45 53 64 70 78 84 90 96 100 104 109 114 118 121 141 157 171 186 199 210 221 233 244
3.25 (1/2”) 52 61 73 82 90 96 104 110 116 121 127 132 137 140 163 181 198 214 229 244 257 270 282
4.40 (1/2”) 70 83 98 110 121 130 141 149 157 163 172 178 185 190 221 244 266 290 310 328 345 363 381

5.50 (3/4”) 85 104 123 138 150 161 176 186 196 204 213 222 231 236 275 305 333 360 385 408 430 451 471
BP-2 6.20 (3/4”) 96 117 138 155 169 182 198 210 220 230 240 250 259 265 310 343 372 403 434 459 485 508 529
7.50 (3/4”) 116 142 166 186 204 220 238 253 265 277 289 302 312 320 373 412 450 487 525 555 585 614 640

8.20 (1”) 123 155 180 204 223 240 261 275 290 303 313 328 341 349 407 443 488 529 570 603 635 668 703
BP-3 10.0 (1”) 150 189 220 248 272 293 317 335 354 370 380 400 414 423 497 540 595 645 695 735 770 810 850
12.0 (1”) 180 228 264 296 326 351 378 402 422 441 456 465 492 505 595 648 714 774 828 876 ∆ ∆ ∆

20.0 (1-1/4”) 300 375 440 494 540 582 630 666 702 736 750 772 814 834 990 1060 1180 1280 1376 1460 ∆ ∆ ∆
BP-4
28.0 (1-1/2”) 420 511 612 686 756 812 873 927 980 1024 1044 1075 1128 1165 1383 1484 1638 1778 1912 2044 ∆ ∆ ∆

BP-5 40.0 (2”) 600 720 872 980 1080 1112 1240 1316 1392 1456 1480 1528 1592 1656 1964 2080 2320 2520 2720 2904 ∆ ∆ ∆

Notes: 1). Capacity per injection tube should not exceed 60 lbs/hr. If capacity per tube exceeds
the 60 lbs/hr limit consult factory for options.
2). Multiple valve packages may be required to meet specified capacity. Consult factory
for verification.

Metric Conversion: lbs/hr x .4536 = Kg/hr 1 psig x 6.895 = Kpa


∆ Special valve/actuator required; consult factory
H-1

3
1/2"
4 By Others

12" By Others

75" I.D.

1/2

By Others

77" I.D.
By Others
PURE Humidifier Co.
Non-Wetting Distance With an Insty-Pac Tube Assembly Having 3" Centers
RH Leaving
90% 30" 15" 13" 11" 8" 7" 5.5" 2" 1"
85% 15" 11" 10" 9" 7" 5" 4" 1"
80% 10" 8" 7" 6" 5" 3" 2"
70% 8" 6" 5" 4" 3" 1"
60% 6" 4" 3.5" 2.5" 0.75"
50% 4" 3" 2" 0.75"
40% 2" 1.5" 0.5"
30% 1" 0.5"
20% 0.25"
10% 20% 30% 40% 50% 60% 70% 80% 85%
RH Entering

Non-Wetting Distance With an Insty-Pac Tube Assembly Having 6" Centers


RH Leaving
90% 60" 30" 27" 24" 20' 16" 14" 13" 9"
85% 50" 24" 21" 17" 13" 12" 10" 8"
80% 40" 19" 15" 13" 9" 8" 7"
70% 30" 15" 11" 9" 6" 4"
60% 15" 10" 8" 5" 3"
50% 9" 6" 4" 2"
40% 5" 3" 1"
30% 2.5" 1"
20% 0.5"
10% 20% 30% 40% 50% 60% 70% 80% 85%
RH Entering

The above is based on air conditions of 55°F duct temperature at a velocity of 500 feet per minute.
Dissipation distance may vary depending on airflow and temperature characteristics.
Sheet No.
“Read and Save These Instructions” LSIP-IM

INSTY-PAC INTERNAL MOUNT


WELDED MULTIPLE
TUBE ASSEMBLY
INSTALLATION
AND
ASSEMBLY INSTRUCTIONS

Fig. 1

Tube support AHU/duct


Injection tube
Secure to AHU/duct
casing with 3/8-16
UNC bolts
Strainer Typ. centers

AHU/duct height
Control valve
Duct plate

Stainless steel
tube header

Steam trap
Secure end bracket
AHU/duct width to AHU/duct
casing with 3/8-16
UNC bolts

INSTALLATION

1. Install the assembly so that the injection tubes are level within the duct or AHU.
2. Install tube with orifices injecting steam up.
3. Insty-Pac condensate steam traps must drain by gravity to an open drain (condensate
cannot be elevated).
4. Each condensate connection must have it’s own steam trap. Condensate connections cannot be combined
together to a common steam trap.
5. A common condensate drain line can be used after the individual steam traps.
01/10
Introduction

Table of Contents

Introduction 1
Non-Wetting Distance Charts 2
Mounting Instructions 3
Component Identification 4
Header & Bracket Support Detail 5
Installation Tips/Controls 6
Troubleshooting 7
Maintenance 8

To the user of PURE Humidifier Co.’s Electric Humidifiers

We at PURE Humidifier Co. thank you for choosing one of our quality products. PURE Humidifier Co.
humidifiers are simple to install, operate, and maintain. However, they must be maintained to provide maximum
operating efficiency.

PLEASE READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY. PROPER OPERATION AND HUMIDITY
CONTROL IS POSSIBLE ONLY WITH PROPER INSTALLATION AND MAINTENANCE.

To ensure proper installation of this product, it must be installed by qualified HVAC and electrical contractors,
and must be in compliance with local, state, federal, and governing codes. If installed improperly this product
may cause damage to property, severe personal injury, or death as a result of electric shock, burns, and/or fire.

High chloride content in boiler steam condensate carryover can cause chloride stress cracking and
chloride pitting in stainless components. Chloride stress corrosion cracking (CSCC) and chloride
pitting of stainless steel components is not covered by warranty. Do not use hydrochloric acid
descalers or bleach to clean the tank. Consult the factory if you are unsure about which chemical
descaler to use.

The PURE Humidifier Co. Warranty

PURE Humidifier Co. guarantees its products to be free from defects in material and workmanship for a period of
two years from the date of shipment; provided the product is properly installed, serviced, and put into the service
for which it was intended.

PURE Humidifier Co. is obligated under the terms of this warranty to the repair or replacement of the defective
part(s), excluding any labor charges, or to refund the purchase price at our option. PURE Humidifier Co.
assumes no obligation for incidental or consequential damages. The above provisions are in lieu of all other
guarantees, obligations, liabilities or warranties, expressed or implied.
Non-Wetting Distance With a Insty-Pac Tube Assembly Having 3” Centers

90% 30” 15” 13” 11” 8” 7” 5.5” 2” 1”


85% 15” 11” 10” 9” 7” 5” 4” 1”
Relative Humidity

80% 10” 8” 7” 6” 5” 3” 2”
70% 8” 6” 5” 4” 3” 1"
Leaving

60% 6” 4” 3.5” 2.5” 0.75


50% 4” 3” 2” 0.75”
40% 2” 1.5” 0.5”
30% 1” 0.5”
20% 0.25”
10% 20% 30% 40% 50% 60% 70% 80% 85%

Relative Humidity Entering

Non-Wetting Distance With a Insty-Pac Tube Assembly Having 6” Centers

90% 60” 30” 27” 24” 20” 16” 14” 13” 9”


85% 50” 24” 21” 17” 13” 12” 10” 8”
Relative Humidity

80% 40” 19” 15” 13” 9” 8” 7”


Leaving

70% 30” 15” 11” 9” 6” 4”


60% 15” 11” 8” 5” 3”
50% 9” 8” 4” 2”
40% 5” 4” 1”
30% 2.5” 1”
20% 0.5”
10% 20% 30% 40% 50% 60% 70% 80% 85%
Relative Humidity Entering

The above is based on air conditions of 55°F duct temperature at a velocity of 500 feet per minute.
Dissipation distance may vary depending on airflow and temperature characteristics.

Air Pressure Loss in Inches of Water Column

3” 6”
Air Velocity
Tube Spacing Tube Spacing
500 fpm .025 .015

750 fpm .060 .020

1000 fpm .085 .030

1250 fpm .130 .043

1500 fpm .180 .055

Note: Tube spacing greater than 6” has no measureable air pressure loss.

2
Insty-Pac Injection Tube Assembly
Internal Mounting Instructions

The Insty-Pac tube assembly supplied is designed for rapid dissipation of steam.
The tube assembly is designed for internal AHU or duct mounting.

Verify Components

Unpack the components from the shipping container. Verify all components are checked off
according to the packing list and the COMPONENTS IDENTIFICATION DRAWING (Fig. 2).
Report any missing pieces to your local PURE Humidifier Co. representative immediately.

Location

1. Mount the injection tube assembly in the AHU or duct work as shown on the
project plans or as indicated by the engineer.
2. Install the injection tube with the 3/4”-NPT drain connection, located on the tube header,
directed towards the bottom of the AHU or duct.
3. Install the tube assembly so that the injection tubes are level within the AHU or duct.
4. Install the tube assembly with the steam discharge ports facing upwards.
5. The tube assembly should be centered in the AHU or duct height with an even distance
between the bottom tube and the casing floor and the top tube and the casing ceiling.

Mounting

1. Layout the center lines for the injection tube SUPPLY and CONDENSATE connections.
The supply connections outside diameter may vary, the condensate connection is a
1-1/16” outside diameter. Duct plates are provided to seal the opening. The layout
should be based on the “Location” instructions listed above (see Fig. 3).
2. Cut a hole through the AHU or duct wall for the supply connection. If the alternate
horizontal condensate drain connection is supplied, cut a 1-1/16” diameter hole through
the AHU or duct wall, for the drain connection (see Fig. 3).
3. Install the tube HEADER onto the inside of the AHU or duct wall with the steam supply
connection installed through the access hole (cut in step above). Secure the header to
the AHU or duct wall with 3/8-16 fasteners (by others). The HEADER is provided with
header mounting brackets welded onto the header (see Fig. 2)
4. Secure the END BRACKET to the AHU or duct wall with 3/8-16 fasteners (by
others). The END BRACKET must be located so that tubes are level (see FIG. 3).
5. Seal the openings where the STEAM SUPPLY and CONDENSATE connections
penetrate through the AHU or duct wall with the duct plates provided (see Fig. 3).
6. Supply piping, valve and strainer require independent support (by others in field).
7. Control valve, traps and strainer are shipped loose for field installation (by others). All
condensate and supply piping is by others.

NOTE: For tube assemblies over 48” (122 cm) in length, allow for 1/2” (1.3 cm) of linear
expansion of tubes. Not allowing for this expansion could cause system
performance issues or cracking of welds.

3
Internal Mount Insty-Pac Tube Assembly
Component Identification

ITEM
NO. DESCRIPTION QUANTITY

1 Supply/condensate header 1
2 Injection tubes varies with order
3 Tube mounting bolts 1 per tube
4 Duct plate (supply) 1 per supply inlet
5 Duct plate (condensate) 1
6 Tube support bracket 1

2
Fig. 2

6
1

Header mounting bracket


(welded onto the header)

4
NPT Valve
connection

Tube drain connection (3/4”-NPT)

Header drain connection (3/4”-NPT)


Alternate drain connection
(if ordered, it will need to penetrate
through the unit casing or duct wall)

4
Header & Support Bracket Mounting Detail

AHU casing or duct wall

Supply/
condensate
header
End Bracket
Header mounting
bracket (welded Injection tube
to header)

NPT valve
connection

Cut openings for steam


inlet stub-out. Seal with
duct plate.

End bracket
mounting bolts

Mount tubes level within the duct or AHU

3/4” NPT condensate drain connection


(hidden line is the alternate location - Fig. 3
special order)

Notes:
1. Center the multiple injection tube assembly in the duct height.
2. The injection tubes should be mounted level within the duct or AHU.
3. Install injection tubes with the orifices injecting upwards.
4. All condensate drain piping is by others.
5. Condensate must drain by gravity to an open drain. Condensate cannot be elevated.
6. Each condensate connection must have it’s own steam trap. Condensate connections
cannot be combined together to a common steam trap.
7. A common condensate drain line can be used after the individual steam traps.

5
Installation Tips

Condensate Return Line


Condensate from the header or tubes cannot be elevated. Do not connect water seals to
pressurized condensate return lines. The drain piping should be copper or stainless
steel. The use of PVC piping is not recommended; the humidifier temperature will
cause the PVC to soften and fail.

Laminar air flow


Tube assembly must be installed in a location that allows for laminar air flow across entire
grid. A minimum velocity of 300 feet per minute is required to avoid saturation and excessive
fog travel. If gravity drain is not possible please use a condensate pump rated for 212°F water
or contact a PURE Humidifier Co. representative to purchase one.

Plug fan installations


Install tube assembly as close as possible to the upstream coil to ensure laminar airflow and
proper absorption.

Insulated ducts
Internally insulated ducts must be lined with a non-absorbent material to avoid saturation. If
the duct is lined it must be removed three feet (3’) upstream and ten feet (10’) downstream of
tube assembly.

Final Filters
Tube assembly must be installed a minimum of ten feet (10’) upstream of final filters.

VAV Systems
Low velocity will cause long fog trails and steam will rise wetting the top of the AHU/duct
casing. Modulating VAV high-limit humidistat is required. A minimum velocity of 300 feet per
minute is required to avoid saturation and excessive fog travel.

Controls

Fan Interlock Switch


PURE Humidifier Co. recommends the use of an air flow proving switch or fan interlock to
prove air flow prior to humidifier cooperation. Humidifier operation without air flow will result
in over-saturation of the air stream. Air flow proving switches are available as optional
equipment from your PURE Humidifier Co. representative.

High-Limit Humidistat
PURE Humidifier Co. recommends the use of a duct high-limit humidistat to prevent
humidifier operation when the duct humidity level exceeds 85% relative humidity. Humidifier
operation above 85% relative humidity can result in over-saturation of the air stream. High-
limit humidistats are available as optional equipment from your PURE Humidifier Co.
representative. The high limit humidistat should be 8 to 10 feet (244-305 cm) downstream
from the humidifier injection tube. Installing the high-limit closer than 8 feet (244 cm) from the
humidifier may cause erratic control.

Smoke Alarms and Temperature Sensors


Smoke alarms should be located 12 to 14 feet (365-427 cm) upstream from the humidifier
injection tube.

Temperature sensors should be located 12 to 14 feet (365-427 cm) downstream from the
humidifier injection tube, or past any visible fog travel that may be greater than this distance.

6
Troubleshooting

Too Much Humidity

1. Humidity controller out of calibration.


2. Valve stem sticking.
3. Valve spring broken.
4. Foreign matter preventing valve from closing.

Too Little Humidity

1. Strainer screen plugged.


2. Stop valve not fully open.
3. Humidity controller out of calibration.
4. Inadequate steam pressure.
5. Undersized humidifier.
6. Automatic control valve not opening fully.
A) Pneumatic valve operator leaking air.
B) Valve stem sticking.

Humidifier Discharges Water

1. Faulty drainage:
A) Return line pressure greater than humidifier pressure.
B) Return line flooded.
C) Dirty steam trap.
D) Vertical lift.
E) Wrong type steam trap, float type must be used.
F) Tube assembly not level.

2. Faulty steam supply:


A) Humidifier supply not taken from top of main.
B) Long, un-trapped supply line.
C) Steam main flooded due to priming boiler.

7
Maintenance

1. Header– No maintenance required.

2. Injection Tube – No maintenance required.

3. Valve - Pneumatic– Should be inspected annually to be sure that a) the


diaphragm in the actuator is not leaking air, b) the valve closes off tightly, c) the
stem packing is not leaking steam.

Valve - Electric– Should be inspected annually to confirm that the stem packing
is not leaking and that the valve closes tightly.

Valve-Solenoid– Requires no maintenance.

4. Strainer– Clean screen a few days after humidifier is put in operation and
annually thereafter.

5. Steam Trap - Inspect annually

8
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 7

Filters & Racks


Lift-Out Filter Rack
B

A Rack
B AAF Perfect
16 ga. type 304 stainless Pleat HC
steel lift-out filter rack

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT22
DATE 2017-01-09 UNITS IMPERIAL REVISION
Holding Frame Filter Rack
B

A Rack
B Foam Tape
C AAF Rigifil IISH
16 ga. type 304 stainless Open cell foam tape 95%
steel holding frame. keeps air from bypassing
filters.

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT21
DATE 2017-01-09 UNITS IMPERIAL REVISION
Magnehelic Gauge

Magnehelic Gauge FILTER GAUGE TABLE


A Magnehelic differential pressure TAG RANGE
gauge is installed to provide a visual
AHU-8110-01-046 ALL, AHU-8110-01-046 PRE 0-2in and 0-500Pa MAGNEHELIC
indication of the air pressure drop
across the filter bank. The gauge has
a die cast aluminum case and acrylic
cover. Accuracy is +-2% of full
scale. The gauge is suitable for use
between -20F and 140F. An
adjustable flag is provided to indicate
change out pressure. The gauge is
installed recessed into the air
handling unit casing. No power
wiring is required.

PROJECT: SHIRE 2x2


DRAWN BY BH JOB NO. 4394 DWG NO 4394DT23
DATE 2017-01-09 UNITS IMPERIAL REVISION
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 8

Electrical Details
Accelerometer details shown are not
place holders, not actual representation.
Accelerometers will be CTC model
AC102-1A.
Marine Light

A LED Marine Light


B Duplex
C Conduit
LED marine lights with Receptacle All wiring is done in EMT
protective metal cage and Duplex receptacles are conduit with weatherproof
glass seals are supplied provided only in the fan rated fittings.
in the locations shown on sections.
the drawings. All lights
are wired to a single
junction box with a switch
and indicator light.

TAG: AHU-8110-01-046
PROJECT: SHIRE 2x2
DRAWN BY BH JOB NO. 4394 DWG NO 4394DT26
DATE 2017-01-09 UNITS IMPERIAL REVISION
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 9

Variable Frequency Drives


20 HP SF VFD

Product Details and Certifications


Product: 21AD034ACAYNANC0NNNN-ND-B0-C1-J2-J4-L1-P3-S1-S9-S10
Description: PowerFlex 70 AC Industrial Packaged Drive

Note: An updated 20 HP VFD submittal will be added


once received from Allen-Bradley. The updated
submittal will include a bypass and start/stop circuit to
match the existing drives on site from the 2008 Shire
project. Representative
Photo Only
(actual product
may vary
based on
configuration
selections)
BASE DRIVE INFORMATION
Show Custom Quote Options Show Options Available Only By Custom Quote
Input Voltage 480 VAC, 3 PH (D)
Drive Duty Cycle Normal Duty Cycle (-ND)
Output Current 34 Amps (034)
Enclosure IP20 / NEMA Type 1 (A)
Frame Size Frame Size D
Please Note: Any photos in this documentation are representative of the products supplied and may not be that
of the actual unit shipping

INSTALLED OPTIONS
Human Interface Module Door Mounted Bezel w/ LCD Full Numeric N-1 (C)
Documentation User Manual (A)
Brake IGBT Brake IGBT Installed (Y)
Brake Resistor Without Drive Mounted Brake Resistor (N)
EMC Filtering Options Second Environment Filter per CE EMC directive (89/336/EEC) (A)
Internal Communication Module No Communication Module (N)
I/O Enhanced Control 24VDC Basic I/O (C)
Feedback option Enhanced Control, without Encoder (0)

SYSTEM OPTIONS
Bypass Options No Bypass (-B0)
Input Power Devices Drive Circuit Breaker (-P3)
Power Filtering Line Reactor, Mtd & Wired, 3%, Input (-L1)
Control Power Control Power for program options only (-C1)
Operator Devices 800F Hand/Off/Auto S.S. (Start/Stop/Speed Ref) (-S1)
800F Run P.L. (-S9)
800F Drive Fault P.L. (-S10)
Control Interface Drive Fault Aux. Contact (-J2)
Drive Run Aux. Contact (-J4)

Rockwell Automation / Allen-Bradley 2 January 10, 2017


Dimension Drawing (PDF)

Rockwell Automation / Allen-Bradley 3 January 10, 2017


Note: This submittal package was pulled from the Shire project from 2008. An 15 HP RF VFD
identical drive to this submittal package will be provided for the new Shire unit.
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 10

Warranty Statement
HTS New England | newengland.htseng.com
3 Centennial Drive, Suite 150 | Peabody, MA 01960
Shire – 2x2 Corridor AHU
T 978.977.9911 | F 978.977.9941

Warranty Statement
Project: Shire – 2x2 Corridor AHU

Equipment: Haakon Custom Air Handling Units

Tags: AHU-XX

HTS Engineering will warranty all equipment contained within this submittal for a period of 12
months from initial startup or 18 months from the date of shipment, whichever occurs first.

This warranty includes parts but does not include labor or first responder service, initial
diagnosis, or preventative maintenance. As a condition of this warranty, someone must perform
the preventative maintenance. Equipment must also be cared for during construction and kept
clean of dirt and debris in order to keep the warranty in force.

Contact for Warranty Service: HTS Engineering


Suite 220
Two Corporation Way
Peabody, Ma. 01960
(978) 977-9911
HTS New England | newengland.htseng.com Shire- 2x2 Corridor AHU
3 Centennial Drive, Suite 150 | Peabody, MA 01960
T 978.977.9911 | F 978.977.9941

Tab 11

O&M Manual
HAAKON INDUSTRIES
PENTPAK AND AIRPAK
CUSTOM AIR-HANDLING UNITS

INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

MM0218  2015
Table of Contents
SECTION 1: INTRODUCTION ..........................................................................................1
INTRODUCTION 1
SAFETY 1
SECTION 2: RECIEVING ..................................................................................................1
RECEIVING AND INSPECTION 1
TOOL LOCK HANDLES 1
STORAGE 2
CLEARANCES 2
LIFTING AND HANDLING 2
SECTION 3: ASSEMBLY AND INSTALLATION .................................................................3
LIFTING 3
MOUNTING SURFACE 4
ASSEMBLY OF SPLIT UNIT 4
ASSEMBLY OF SPLIT UNIT SECTIONS 5
INSTALLATION OF HOODS 7
ASSEMBLY AND INSTALLATION OF HAAKON ROOF CURB 8
UNIT INSTALLATION ON A ROOF CURB 9
ROOF CURB EARTHQUAKE RESTRAINTS 10
UNIT INSTALLATION ON HOUSEKEEPING PAD 10
SECTION 4: DAMPERS AND DUCTING ..........................................................................13
DUCT CONNECTIONS 13
DAMPER ACTUATORS 14
DAMPER TORQUE REQUIREMENTS 14
SECTION 5: COILS, DRAINS AND PIPING ......................................................................16
TRAPPING DRAINS 16
COIL PIPING CONNECTIONS 18
WATER COIL PIPING 18
STEAM COIL PIPING 18
REFRIGERANT PIPING 19
EVAPORATIVE HUMIDIFIER 19
SECTION 6: ELECTRICAL CONNECTIONS .....................................................................22
SECTION 7: FILTERS .........................................................................................................24
FILTER INSTALLATION 24
SECTION 8: START-UP AND MAINTENANCE .................................................................37
START-UP 37
Pre-start checklist: 37
UNIT MAINTENANCE 38
FAN MAINTENANCE 39
MOTOR MAINTENANCE 41
SECTION 9: FREEFLOW DISPLAY AND TROUBLESHOOTING ........................................42
HAAKON FREEFLOW DISPLAY GUIDE 42
AHU TROUBLESHOOTING: 45
APPENDIX A: DAMPER ACTUATOR MOUNTING ..........................................................47
APPENDIX B: TABLE OF FIGURES....................................................................................50
SECTION 1: INTRODUCTION before putting the fan back into service).
Always replace any guarding which has
INTRODUCTION been removed for servicing.
This manual is intended as a guide for the There are a number of safety related issues
customer, the installer and the end user of addressed throughout the manual; read the
Haakon custom air-handling units. The complete manual before installing or
manual covers standard features and some operating the equipment.
optional features. Due to the custom nature
of the equipment however, not all SECTION 2: RECIEVING
possibilities are addressed. In cases where
a special application is not covered, the RECEIVING AND INSPECTION
customer can obtain information from the
Haakon sales representative or the Haakon Haakon HVAC units are inspected and
factory. tested prior to shipment to ensure a high
standard of quality. Upon receipt of an air-
handling unit, conduct a thorough inspection
SAFETY of the casing and internal components. If
there is any damage that might have
The customer must provide qualified occurred during shipping, immediately file a
personnel and use safe practices when claim with the carrier.
installing and operating the equipment.
Consult all local building, occupational Compare the items on the packing list with
safety, electrical, gas, and other codes the items in the shipment to verify that all
applicable to the installation. parts have been received. Pay particular
attention to any separate components that
A variety of optional safety features are have shipped along with or inside the unit.
available from the manufacturer; it is the
responsibility of the customer to determine if Should repairs or alterations be required, the
the unit is equipped with all of the safety local representative must be fully informed
devices required for the particular before any work begins. Unauthorized back
application. Safety considerations include charges will not be accepted.
the accessibility of the equipment to non-
service personnel, the provision of electrical Care must be exercised when working
lock-out switches, maintenance procedures, on the roof of an AHU, as damage to the
and automatic control sequences. casing integrity may result due to
overloading.
Contact with moving parts can cause
personal injury or property damage.
Automatic control devices may start the unit TOOL LOCK HANDLES
without warning. To prevent accidental start-
up, the maintenance personnel should Some access doors may be equipped with
always lock-out all power supplies before tool lock handles for additional safety.
working on the air-handling unit. Often a unit
will have more than one power connection
point; disconnect all sources of power before
servicing. Even when locked out electrically,
fans located in a parallel or series fan
system may be subject to wind milling. As an
added precaution, the impeller should be
secured to restrict rotation (but always
ensure that any restrictive device is removed

-1-
surfaces, immediately heat and ventilate the
unit to prevent corrosion.
STORAGE
8) Upon final installation and removal of
Failure to follow the procedures outlined tarps, remove all temporary opening covers,
below may cause damage to the unit and and temporary internal support structural,
void the warranty. and fully dry out the unit before attaching any
duct-work.
1) Unit must be adequately protected from
the weather until final installation is Failure to adequately protect the unit from
complete, and heated when stored outdoors. the weather during storage may result in
NOTE: The factory installed poly-wrap is not surface corrosion of the unit interior, and
considered adequate protection against the damage to internal components.
weather where a unit is stored in an area
exposed to the elements! The contractor
must fully tarp the unit to protect it from CLEARANCES
weather and construction damage.
When locating the air-handling unit, pay
2) Where an indoor unit has been fully particular attention to the clearances
installed, but is exposed to the elements due between the unit and adjacent objects.
to incomplete building construction, tarping
must remain in place to protect the unit until The relevant electrical code (NEC or CEC)
such time the building structure will protect requires a minimum of 42 inches (1.65
the unit against the elements. meters) of service space between the face of
any electrical enclosure and any wall or
3) Do not remove any factory provided obstruction.
temporary covers or temporary internal
support structural until the unit is installed in Provide sufficient clearance to ensure full
its design position. NOTE: All temporary access door swings, panel removal and
structural, if any, will be clearly marked as room for piping and wiring ducting. There
such inside the unit. must be no obstructions to prevent airflow
through hoods or louvers. Allow a distance
4) Units should be stored in a location such equivalent to the horizontal width of the
that it is protected from excessive vibration louver between the louver and any wall
and accidental impact. facing the louver.

5) Do not store other equipment on top of,


LIFTING AND HANDLING
or inside the unit.

6) During extended storage periods, Use the factory lifting lugs to raise the unit.
manually rotate the fan wheels and grease Spreader bars are required to prevent
the fan bearings a minimum of once a month damage to the casing and protruding
to prevent bearing damage. NOTE: Do not components during a lift. Use all of the lifting
over-grease the bearings as this may rupture lugs on the base channels. Adjust the
the seals and lead to premature bearing tension in each line for proper load
failure during operation. distribution.

7) To ensure the unit stays in factory


condition, and to avoid corrosion, inspect the
unit twice weekly during storage. Upon
discovery of any moisture on interior

-2-
SECTION 3: ASSEMBLY AND INSTALLATION

LIFTING

Figure 1: Lifting of a unit with 8 lifting points.

If there are no lifting lugs, use belt type slings


to raise the unit. Be careful to avoid
protrusions such as electrical boxes and door
handles.

The load distribution in some units may cause


them to be unstable when lifted from the base
lugs. Use additional slings, or other available
means as required, to stabilize the unit during
lifting. Always test lift a unit to verify balance
and centre of gravity.

Lift the air-handling unit only in an upright


position. Never lift or move a unit on its side or
upside down.

Failure to properly rig and lift a unit can result


in personal injury and property damage.

Figure 2: Lifting of a unit with slings


-3- when no lifting lugs are present.
MOUNTING SURFACE

All units (split and non-split) must be surface can result in doors binding,
mounted on a level surface (within 1/8” every drains/coils not draining completely or
10 ft). Shims 12” long and the width of the properly and heat pipes not functioning
channel may be placed under the base correctly.
channel to compensate for a non-level
mounting surface Failure to mount on a level

ASSEMBLY OF SPLIT UNIT

Figure 3: Split Unit.

Figure 3: Split Unit

Figure 4: Caulking of Split Unit Joining Surface.


-4-
ASSEMBLY OF SPLIT UNIT
SECTIONS

1) Place the first section of the unit in its


correct location. Level this section to within
1/8” every 10 ft. See Mounting Surface
section for details on leveling.

2) Apply caulking around the facing edges of


the casing at the joint (ref. Figure 4) and
below the base joining flange holes on both
sections.
Figure 5: Base Joining Flanges Detail.
3) Place the second section adjacent to the
first.

4) Attach the units by bolting together the


base joining flanges (ref. Figure 5 and Figure
11). If necessary, pull the section together
mechanically from the base with a come-
along or similar device. There may be
situations, such as in corridors, where flat
strips are provided instead. In such cases,
continuously weld strips to floor (ref. Figure
6).

5) On split side panels and indoor roof units,


secure joining strips to casing (ref. Figure 7
and Figure 8). Figure 6: Base Joining Flat Strip Detail.

6) On split outdoor units, make the roof joint


SPLIT IN UNIT
with a capping strip. Apply caulking to the
faces of the standing flanges that will come
CAULKING
in contact. Position the capping strip over CASING
both of the flanges. Screw through the top of
the capping strip and the flanges with sheet
metal screws on 8 inch centers (ref. Figure 9 CAULKING JOINING STRIP
and Figure 10).

7) Carefully remove excess caulking which is Figure 7: Joining Strip Cross Section.
squeezed from the joints during assembly.

-5-
Figure 8: Joining Strip Detail.

Figure 9: Roof Joint Detail.

Figure 10: Roof Split End Cap Detail.

-6-
Figure 11: Vestibule/Corridor Joining Angle Detail.
INSTALLATION OF HOODS

Figure 12: Front view of hood. Figure 13: Rear view of hood.

1) Apply caulking to the pre-punched


flange of the hood which contacts the 3) Secure the hood onto the unit using
unit exterior. sheet metal screws through the pre-
punched holes on the hood flanges. On
2) Align the hood over the opening, openings requiring multiple hoods, install
allowing equal coverage on each side, the first hood covering the top of the
where possible. Check for adequate opening. The lower hoods should fit
clearance to doors and other openings of closely to the upper hood.
the air handling unit.

-7-
4) Carefully remove excess caulking 5) Couplings are provided for attachment
from around the flange of the hood of down-spouts to the hood gutters.
flanges.

Figure 14: Connection of Hood(s) to Unit.

ASSEMBLY AND INSTALLATION OF HAAKON ROOF CURB

Figure 15: Assembly of Haakon Roof Curb.

-8-
1) The roof curb ships in pieces; each
piece is labeled to match the lay-out
drawing to determine the location of each of UNIT INSTALLATION ON A ROOF
the pieces. It is important to correctly orient CURB
the curb so that cross channels do not
interfere with openings in the base of the 1) Ensure that the roof curb is level. Level
air-handling unit. to within 1/8” every 10 ft. Failure to level the
curb will result in a variety of operational
2) Bolt the curb together. problems.

3) Ensure that the curb mounting surface is 2) Install sealant on top of roof curb to seal
level, to within 1/8” over 10 ft. Failure to between the base of the unit and the curb.
provide a level mounting surface for the air-
handling unit will result in a variety of 3) Check for the correct orientation of the
operational and assembly problems. unit on the curb.

4) Adequately secure the roof curb to the 4) Check that there is sufficient height
building structural support in accordance between the base of the unit and the roof to
with local building and earthquake codes. allow adequate drain trapping. See Figure
24 for trapping details.

5) Lift the unit into place.

6) Check that the unit is level. Install


shims to level the unit as required.

7) Check the seal between the roof curb


and the unit. Apply additional caulking as
required. Failure to provide an adequate
seal can result in air and water leakage into
the building.

8) Haakon roof curbs are provided with a


corner post to restrain the unit horizontally.
If the roof curb is not supplied by Haakon
Industries, it is the responsibility of the
installer to restrain the unit horizontally in
accordance with applicable building and
earthquake codes.

Figure 16: Unit mounted on Roof


Curb.

-9-
UNIT INSTALLATION ON
HOUSEKEEPING PAD

1) The housekeeping pad must be level.


Level to within 1/8” every 10 ft. Failure to
provide a level mounting surface will result
in a variety of operational problems.

2) Check that the unit is oriented correctly.

3) Verify that there is sufficient height


provided between the base of the unit and
the floor to allow adequate drain trapping.
Figure 17: Cross section of Roof Curb. Alternatively, make a recess in the floor for
the drain traps. See Figure 24 for trapping
ROOF CURB EARTHQUAKE details.
RESTRAINTS
4) Lift the unit into place.
1) Install the roof curb and the unit as
5) Check that the unit is level. Shim the
described in the previous sections.
unit as required.
2) Attach restraint plates to all the restraint
6) Secure the unit to the housekeeping
angles welded to the unit base, with the
pad. The installer is responsible to secure
fasteners provided.
the unit to the housekeeping pad in
accordance with applicable building and
3) Attach each plate to the roof curb as
earthquake codes.
shown in Figure 18 with 6 self-drilling
screws.

NOTE: It is the responsibility of the installing HANGING UNIT INSTALLATION


contractor to ensure that the roof curb is
fixed to the building in accordance with Support ceiling-hung units from the base.
applicable building and earthquake codes. The air-handling units are not intended to be
supported from the casing (ref. figure 19).

The installer is responsible to make the


hanging installation in accordance with
applicable building and earthquake code.

Figure 18: Curb Restraint Bracket.

- 10 -
Figure 19: Hanging Unit.

SETTING EARTHQUAKE RESTRAINTS

Figure 20: Isolator and Earthquake Restraint.

- 11 -
Before operating the unit, change the 3) Once the earthquake restraints have
earthquake restraints from shipping position been changed to operating position, the fan
to operating position. Failure to remove the should float freely on its isolators. The
shipping restraints may result in excessive operating height of the isolators has been
noise and vibration being transmitted to the set in the factory but adjustments can be
building. Failure to properly change the made by rotating the top cap of each spring.
restraint to operating position may result in Adjust the operating height of the entire fan
excessive movements of the fan in the assembly by moving all of the top caps up
event of an earthquake. or down by an equal amount. More weight
can be transferred to an individual isolator
1) Back off both nuts until the rubber by moving its top cap downwards. If, for
sleeve is no longer compressed. Then example, one isolator is compressed too
tighten the nuts against each other. The much, adjust its top cap upwards and the
nuts and washers must remain installed to top caps of adjacent springs downwards
provide vertical restraint. (ref. Figure 21)

2) Remove and discard the shipping


blocks.

Figure 21: Changing Restraints to Operating Position.

- 12 -
SECTION 4: DAMPERS AND DUCTING
DUCT CONNECTIONS

Figure 22: Connection of Duct.

Make duct connections to the casing by Apply caulking around the duct
screwing flanged ducts directly to the connection. It is important to seal all
casing with self-tapping sheet metal duct connections to prevent air-leakage
screws. and system performance problems.

Duct connections to collar-type openings Exercise caution when installing


can be made with s-cleats or overlapping fasteners to ensure they do not interfere
joints. with damper operation.

CAULKING

DUCT

SHEET METAL SCREW

Figure 23: Detail of Duct Connection.

- 13 -
DAMPER ACTUATORS

Install actuators on the damper drive For standard dampers, the actuator must
shaft(s). Where a jack-shaft has been rotate approximately 95 degrees to move
provided, drive the damper from the jack- the blades from fully closed to fully open.
shaft(s). To obtain proper air-seal and
damper operation, the actuator torque
should meet the recommendations on
the following table.

DAMPER TORQUE REQUIREMENTS

SEALING TORQUE (in.-lbs.)


DAMPER WIDTH (in.)
Up to 2 in. and 1000 fpm face velocity
12 18 24 30 36 42 48 54 60
12 24 24 24 24 24 24 24 27 30 Values in Sealing Torque chart (left)
18 24 24 24 24 26 29 31 34 43 reflect the maximum torque requirements
DAMPER HEIGHT (in.)

24 24 24 24 28 32 36 40 44 56 up to 2 in. w.c. and /or 1000 fpm face


30 24 24 30 35 41 47 52 58 69 velocity. Refer to Velocity or Pressure
36 31 31 39 46 53 60 68 75 82 Torque charts (below) if system design
42 30 38 46 54 63 71 79 87 95 surpasses criteria of Sealing Torque
48 36 45 54 63 72 81 90 99 108 chart. Base torque requirements on the
54 42 52 62 72 82 91 101 111 121 greatest value obtained.
60 48 59 70 81 92 102 113 124 135
66 52 64 76 88 100 112 124 136 148
72 55 68 82 95 108 121 135 148 161

DAMPER WIDTH (in.)


VELOCITY TORQUE (in.-lbs.) 12 18 24 30 36 42 48 54 60
@ 1000 fpm face velocity 12 2 4 5 6 7 8 10 11 12
18 2 4 6 7 8 9 9 10 12
Multiply value in Velocity Torque chart by
DAMPER HEIGHT (in.)

24 4 5 6 8 9 9 11 12 15
the multiplier listed below to obtain 30 4 6 7 9 10 12 12 14 18
torque for greater design face velocity. 36 5 7 9 11 13 15 16 18 20
42 6 8 11 12 14 16 18 20 22
48 6 9 12 15 17 19 20 23 25
FACE VELOCITY (FPM) MULTIPLIER 54 7 10 15 16 18 21 22 25 27
60 7 12 17 18 21 23 25 27 30
1500 2.25 66 8 13 18 20 22 24 27 30 32
2000 4 72 9 15 21 24 26 30 33 36 39
2500 6.25
3000 9
3500 12.25
4000 16

- 14 -
DAMPER WIDTH (in.) PRESSURE TORQUE (in.-lbs.)
12 18 24 30 36 42 48 54 60 @ 2 in. w.c. differential
12 2 4 6 7 8 11 12 14 16
18 5 8 12 14 17 19 22 24 31
Multiply value in Pressure Torque chart
DAMPER HEIGHT (in.)

24 7 12 18 21 25 28 32 35 45
30 10 17 24 27 33 40 44 49 59 by the multiplier listed below to obtain
36 13 22 33 39 46 52 60 66 73 torque for greater design pressure.
42 16 27 39 47 56 63 72 79 87
DIFFERENTIAL PRESS. MULTIPLIER
48 18 32 47 57 65 74 83 92 102
3 1.5
54 20 36 55 64 75 85 95 104 116
4 2
60 23 42 63 73 86 96 108 119 131
5 2.5
66 24 45 66 79 92 104 116 127 139
6 3
72 25 47 72 84 96 108 123 136 150

- 15 -
As an alternative to measuring the actual
SECTION 5: COILS, DRAINS AND pressure, the maximum static pressure
PIPING listed on the unit nameplate can be used
as a conservative estimate of the plenum
TRAPPING DRAINS pressure. Determine the required
dimensions of the trap from the following
All condensate drain connections and diagram.
floor drains must be trapped. Failure to
properly trap a drain will result in flooding Since the condensate is drained only by
of the drain pan and potential water the force of gravity, avoid long runs of
damage to the air-handling unit and other drain piping. If a long run of trap piping
building facilities. cannot be avoided or the piping has
water flow restrictions such as several
Measure the static pressure inside the elbows, add extra height to H1 to provide
drain plenum after the system has been enough hydrostatic head to overcome
properly balanced. Plenum pressure is the frictional losses.
measured in inches of water using a
manometer. If the fan has variable inlet
vanes or a VFD, measure at the peak
pressure.

Figure 24: Trapping Dimensions.

- 16 -
Always slope condensate piping in Drains which are inactive will dry out and
accordance with the national and local air will be drawn through the drain
piping codes. preventing water flow. Inactive drains
should be plugged or connected to a
The discharge of the trap must be at shut-off valve.
atmospheric pressure and not tied into a
pressurized line or the trap will not On outdoor units, drain and cap the traps
function properly. during periods in which freezing
temperatures may occur; during this
Never attach two drain connections from time, the drain must be inactive. An
an air-handling unit into a common trap. alternative for drains which are active
This practice will result in water draining during the freezing season is to install a
from one compartment into the other. heat-trace around the trap piping.

Never attach drain piping to a closed Traps on outdoor units should be heated
drain or sewer gasses may enter the air to prevent them from freezing during cold
stream through the drain. weather. Inactive drains may be drained
and capped until required for the start of
To function properly, a trap must always the cooling season.
be primed. The "U" portion of the trap
must be filled with water. If the trap is
not properly primed, air will be drawn
through the trap upon start-up and
prevent proper condensate drainage.

- 17 -
may cause capacity problems or sweating
COIL PIPING CONNECTIONS inside the unit.

Connection of piping to air handling units 9) When installing coil piping, always
should only be performed by qualified check that the piping will not interfere with
mechanics. The following general guidelines access doors into the unit.
should be used when connecting piping to
the air handling unit: WATER COIL PIPING
1) Install an air vent in the top plug tapping
1) Support all coil piping independently of
of the supply or return header. If the supply
the coils to avoid placing excessive stress
or return line rises above the top of the coil,
on the coil headers.
provide an air vent at the top of the supply
or return line.
2) Consider the thermal expansion effects
when installing piping on heating coils.
2) On coil supply lines, make provision to
Swing joints or flexible fittings should be
drain the coil.
used to absorb thermal strains.
3) When connecting steel to copper coil
3) Connect the piping to the coil only tight
headers, use a brass or dielectric pipe
enough to prevent leakage.
nipple between the steel pipe and copper
header to prevent galvanic corrosion.
4) Be particularly cautious about over-
tightening the piping into the coils when
elbows or flanges are mated to the nipple STEAM COIL PIPING
which is entering the coil. 1) Always install vacuum breakers on
steam coils to prevent collapse of the coil
5) Always use a back-up wrench when under low heating loads. On coils provided
attaching piping to coils. Failure to use a with an unused condensate return tapping,
back-up wrench may result in damage to install the vacuum breaker onto the tapping
the coil header. as close to the coil as possible. On all other
steam coils, tee the vacuum breaker off of
6) Never use Teflon tape on piping being the supply piping as near as possible to the
installed in the coil headers. Teflon tape supply connection. The vacuum breaker
reduces the friction and increases the should be vented to the atmosphere or
tendency to over-tighten the piping and connected into the return main at the
cause damage to the coil headers. discharge of the steam trap.

7) Always drain water from coils which will 2) It is important to allow condensate to
be exposed to freezing air temperatures flow freely from the steam coil. Failure to
when not in use. As complete drainage by provide adequate means for condensate
gravity is unlikely, use compressed air to removal may result in: water hammer,
force out any remaining water or fill the coil thermal stresses, freeze-up, or corrosion.
with a glycol mixture to prevent freezing of As a result, proper steam trap selection and
the coil. application are very important.

8) Always seal between the unit casing 3) Each coil should have its own steam
and the entering piping before the pipe is trap. Headers that are designed to expand
insulated. Failure to provide an air seal during operation should be positioned to
allow expansion when piping is connected.

- 18 -
4) Steam traps should be sized for the be drained through the coils but rather
maximum possible condensate flow rate through a separate steam trap directly to the
with a service factor of 2 to allow for condensate return lines.
morning warm-up.

5) The capacity of a steam trap is


REFRIGERANT PIPING
dependent on the amount of head between
the return connection on the coil and the Installation of refrigerant piping should only
trap. Consult the trap manufacturer’s be performed by a qualified mechanic.
literature to determine the required amount
of head above the trap. Usually the steam 1) An externally equalized TEV
trap should be located at least 12 inches (thermostatic expansion valve) should be
below the condensate coil connection. This placed close to the evaporator coil
is to provide enough hydro-static pressure distributor. It should be sized for the full
to overcome trap losses and maintain range of refrigerant flows which will be
adequate condensate flow. present in the line. Flow rates may vary
depending on the application. The suction
6) Float and thermostatic (F&T) traps are sensing bulb should be located as close as
recommended for applications where the possible to the suction connection of the
steam pressure is modulated or is less than evaporator coil. The external equalizer line
15 psig. Inverted bucket traps are should be downstream of the bulb.
recommended for steam pressures above
15 psig. 2) A pressure tap should be installed on
the suction line near the TEV sensing bulb
7) Provide an inlet strainer for each steam to allow setting of the TEV superheat.
trap to prevent fouling of the trap.
3) Before start-up, leak-check all
8) The steam supply valve should always refrigeration components. During initial set-
be opened gradually to prevent sudden up or maintenance of the refrigeration
movement of condensate in the pipes and system, never discharge any refrigerant into
potential coil damage. Modulating valves the atmosphere. Refrigeration should
should have gradual modulating action. always be recovered and either recycled or
properly disposed of to prevent ozone
9) Systems with overhead or pressurized depletion.
returns should not be modulated unless the
condensate is drained by gravity to a
receiver which is vented to the atmosphere. EVAPORATIVE HUMIDIFIER
10) All steam piping should be pitched a
minimum of 1 inch per 10 feet in the INSTALLATION:
direction of flow to promote positive The evaporative media must be installed so
drainage. that the steeper flute angle slopes down
towards the air entering side as shown in
11) Pre heat coil before opening fresh air Figure 26. This delivers more water to the
dampers. hot, dry, dirty side where it is needed most
and also prevents water carryover by
12) To avoid capacity problems associated counteracting the tendency of the air to
with condensate inside the coil, the push the water out the air leaving side.
condensate in the steam mains should not

- 19 -
RECIRCULATING SYSTEM:

Figure 25: Evaporative Humidifier.


There should be no visible gaps in the media 2) To prevent scale formation, 3-6% of the
pieces. re-circulated water should be bled off to
control the concentration of minerals and
1) The water flow to the media should be
other impurities in the re-circulated water.
adjusted so the media is just saturated.
The bleed-off is controlled by a ball valve
Starting with 1.5 gpm per sqft of top media
and is connected to the overflow drain.
area, set the flow rate at 100% air flow with
design relative humidity. The water
distribution should be even across the entire 3) A make-up water connection is required
evap with no dry or extra wet sections. Too to replace both the water that is bled off and
low a flow rate will result in poor performance that which is evaporated into the air stream.
and a build up of mineral deposits in the When setting the water level in the tank is
pads. If the flow rate is too high, water important to remember that when the evap
carryover and splashing will occur. is in operation and the water is circulating,
the tank should not be full. Otherwise, when
the evap is shut off and the water drains
from the media it will cause the tank to
overflow. The water level in the tank, during
operation, must be above the pump intake.

4) The overflow prevents flooding of the


evap tank in the event of a loss of power or
the circumstances described above. The
overflow must be trapped and piped to a
Figure 26: Media Cross Section.

- 20 -
drain. See the section on “Trapping Drains” 5) If there are scale or mineral deposits
for more details. forming on the face of the media, the
mineral content in the water is too high.
5) The tank drain allows the system to be
Solutions would be: to increase the flow of
completely drained for cleaning and
water over the face of the media; clean and
seasonal maintenance. Typically a ball
flush the distribution pipe on top of the
valve is installed on the drain to allow
media; check the pH of water (which should
manual operation. The tank drain may be
be between 6 and 8); and use plenty of
piped into the same trap and drain as the
bleed-off.
overflow as long as the connection to the
6) Replacement of media will depend on
overflow piping is made downstream of the
usage. However, once the media is
ball valve.
noticeably fouled or damaged, it is best to
replace the media. Damaged media may
SINGLE PASS SYSTEM: cause the water to be carried downstream
in the unit.

1) The water flow to the media should be ELECTRICAL CONNECTIONS:


adjusted so the media is just saturated.
Starting with 1.5 gpm per sqft of top media All electrical connections must be made by
area, set the flow rate at 100% air flow with a qualified electrician.
design relative humidity. The water
distribution should be even across the entire For units furnished without motor wiring, the
evap with no dry or extra wet sections. Too wiring must be supplied by the installer and
low a flow rate will result in poor comply with applicable electrical codes as
performance and a build up of mineral specified by the jurisdiction having authority.
deposits in the pads. If the flow rate is too The wiring and electrical components must
high, water carryover and splashing will be adequate for the service listed on the
occur. motor nameplate.

Where the motor wiring has been factory


2) The drain must be trapped and piped to installed, connect the power wiring to the
a drain. See the section on “Trapping appropriate terminals as shown by the
Drains” for more details. electrical schematic supplied with the unit.
Often, units are provided with more than
MAINTENANCE: one electrical supply point; more than one
disconnect switch may be required to
disconnect the power for servicing.
1) Pads should be allowed to dry out
completely every 24 hours to prevent algae The wiring and electrical components must
growth. be adequate for the service listed on the
unit electrical data nameplate(s). If main
2) The entire water distribution system disconnect switches have not been factory
should be drained and disinfected at least installed, the installer must provide a switch
four times per year. to disconnect power from each supply point
on the unit.
3) Ensure that any water treatment
chemicals are suitable for use with the evap Where motor starters or variable frequency
media. drives have not been factory-installed,
overload and over-current protective
4) Clean any water filters regularly. devices must be provided for each motor in
accordance with the local electrical codes.

- 21 -
SECTION 6: ELECTRICAL CONNECTIONS

INSTRUCTIONS FOR WALL PANEL ELECTRICAL PENETRATION FOR FIELD


POWER WIRING

Instructions for power wiring penetration into the air section of the unit in the case where
the customer desires to provide field wiring directly to a motor inside our air handling
unit. All parts and tools required are standard electrical items.

Figure 27: Electrical Fittings.

- 22 -
Figure 28: Electrical Penetration Detail.

- 23 -
SECTION 7: FILTERS
FILTER INSTALLATION

The diagrams on the following pages show the installation procedure for various air
filters and holding frames. The list of applicable diagrams is shown below:

FILTER COMBINATION FIGURE

Filter Frame Detail - 29

Final Filter Upstream Installation -30

Pre-filters and Final Filters in Common Holding Frames (Upstream) - 31

Pre-filters and Final Filters in Common Holding Frames (Downstream) - 32


with spacer for separate pre and final filter gauges

Pre-filters and Final Filters in Common Holding Frames (Downstream) - 33

Final Filter Downstream Installation - 34

Lift-out Pre-filter Installation - 35

Slide-out Pre-filter Installation - 36

Slide-out Pre-filter and Final Filter in a Common Rack - 37

Slide-out Final Filter Installation - 38

Lift-out Angle Filter Installation - 39

Lift-out HEPA Filter Installation - 40

- 24 -
Figure 29: Filter Holding
Frames.

The filter frame gasket material


should be inspected when
filters are installed and
repaired or replaced when
required in order to maintain
the integrity of the seal.

- 25 -
Figure 30: PH Style Final Filter Upstream Installation in Holding Frame.

- 26 -
Figure 31: Pre-Filter and Peripheral Headered (PH) Final Filter in Common Holding
Frame.

- 27 -
Figure 32: Pre-Filter and Peripheral Headered (PH) Final Filter in Common Holding
Frame with spacer for separate pre and final filter gauge installation.

- 28 -
C-79-1 OR C-79-2
FILTER INSTALLATION FILTER RETAINING CLIP

FILTER
HOLDING FRAME

FINAL FILTER

PRE-FILTER

AIRFLOW

C-99 FILTER
PRE-FILTER RETAINING CLIP
FINAL FILTER HOLDING FRAME

CROSS SECTION
PRE/FINAL FILTER ASSEMBLY

Figure 33: Upstream Pre-Filters and Final Filters in a Frame Downstream of Filters.

- 29 -
Figure 34: Downstream Lift-Out Final Filter Installation in Holding Frame.

- 30 -
Figure 35: Lift-Out Pre-Filter Rack Filter Access Sequence.

- 31 -
Figure 36: Slide Out Pre-Filter Access.

- 32 -
Figure 37: Pre-Filter and Final Filter in a Common Slide-Out Rack.

- 33 -
Figure 38: Final Filter Slide-Out Rack.

- 34 -
FILTER RETAINER

1) POSITIONED ANGLE PRE-FILTERS 2) REMOVE WING NUTS AND FILTER RETAINER

3) PULL PRE-FILTER OUTWARDS 4) SLIDE OTHER FILTERS TOWARDS


OPENING TO REMOVE

Figure 39: Lift-Out Angle Filter Rack Access Sequence.

- 35 -
Figure 40: Lift-Out HEPA Filter Installation.

Four sheet metal retaining clips are provided for each HEPA frame. The HEPA filter must be
placed into the frame first. A clip is then slid into the each of the 4 corners, with the rectangular
slots of the clip engaging the formed tabs of the frame. The threaded bolt can then be
tightened, compressing the filter gasket to the frame for sealing. The bolt should be hand-
tightened only, as the filter and/or clip may be damaged by over-tightening.

- 36 -
SECTION 8: START-UP AND MAINTENANCE
START-UP
 Power wiring is correctly connected
Pre-start checklist: and the supply voltage has been
 Damper actuators open the
verified.
appropriate dampers prior to fan
start-up. Failure to open the dampers  Electrical connections may have
can result in excessive pressure and come loose in shipment due to
cause damage to the duct work or vibration. Check that all connections
the unit casing. The control are secure before connecting power.
sequence should never close all inlet
dampers at once while the fan is  All required safety guards are in
rotating. place.
 Inlet vane actuators open to a
 Fan restraints have been changed
minimum position prior to start-up or
from shipping position to operating
immediately upon start-up. The inlet
position.
vanes should open a minimum of
15% to prevent fan surging and  All personnel are clear of the fan
excessive vibration. To reduce discharge and inlet area.
starting power, the vanes can remain
closed during start-up but should be
 Piping to the unit has been correctly
opened at least 15% as soon as the installed and sealed.
fan reaches full speed.
 All of the condensate drains have
 The control sequence does not been properly trapped.
permit free wheeling of a second fan.
If the unit is equipped with more than  Unit is level.
one fan in the same airstream, the
control sequence should start both  All doors on the unit are closed. If
fans simultaneously or provide the doors are not closed, the air
braking on one fan while it is idle and
pressure can cause them to close
the other is running. If braking is not suddenly and with force sufficient to
provided, the airflow from one fan cause bodily injury.
may rotate the second fan
backwards. If the second fan is  Ensure heating and / or cooling
started while it is running backwards, components are set up to provide the
excessive current draw will result and design discharge temperature.
the electric motor may be damaged. Discharge temperatures above or
below the design values may result in
 Ensure fan rotates freely. damage to the unit.
 Ensure fan bearing and drive part set
screws are tightened securely.
Trial "Bump":
 Ensure fan wheel is clean and free of
debris.  Apply power to check fan wheel
rotation.
 All objects upstream of the fan intake
have been secured.

- 37 -
 Check the direction of rotation of the back to operating condition before the
fan wheel(s). If the fan is running cooling season starts.
backwards, switch the power wires
on two phases of the 3 phase power Filters
supply to reverse the direction of the
motor rotation. Change the filters regularly. Pressure
 Visually check drive alignment drop readings can be used to determine
when a filter should be replaced.
Initial inspection while the unit is
first running: Filter manufacturers recommend their
filters be replaced when the measured
filter pressure drop is roughly twice the
 Check the unit casing for any leakage
value of the initial pressure drop.
points. Potential leakage points are:
where the piping enters the unit, field
Energy costs are directly related to the
assembled joints at unit splits, duct
internal pressure drop of the air handling
connections to the unit, where
unit. Operators may be able to reduce
electrical conduit enters the unit.
energy costs by replacing filters earlier.
 Where safety permits, observe the
When pre-filters and cartridge or bag
vibration response of each fan during
filters are in the same bank, the following
ramp-up and coast down, and
change-out procedure is recommended:
program the VFD to skip any
resonant frequencies.
Start with clean pre-filters and clean final
filters. Use the filters until the combined
 Re-tension the belts and re-tighten all
pressure drop is roughly double the
set screws after the first 24 hours of
combined initial pressure drop of each
operation.
filter. Change the pre-filters and continue
UNIT MAINTENANCE to use the final filters. Repeat this
procedure until the combined pressure
Coils drop across the new pre-filters and
original final filters is double the initial
Clean coils regularly as required. Coils clean value. At this point, remove the
can be cleaned with water spray or pre-filters and run the final filters alone
steam. Check for damage to the coil fins until the pressure drop reaches the
and straighten them as required. desired maximum. At this point change
to new pre-filters and new final filters.
Drain Pan
Dampers
Clean the condensate drain pans
regularly. Remove any foreign objects Inspect the dampers periodically. Check
which may obstruct drainage. that all linkages are operating smoothly
and that the damper blade seals are in
Check the drain trap for any sediment good condition. Clean the damper rod
which may be built-up in the bottom of bushings.
the trap and prevent drainage.
Casing
Winterize the drain trap each year before
the drain piping or drain pan will be The external casing should be cleaned
exposed to freezing air. Change the trap occasionally to prevent build-up of

- 38 -
foreign material which can cause deterioration or breaking-down of the
corrosion. The required frequency of grease.
cleaning depends on the location of the
unit. If any damage to the paint is found, When re-lubricating, use sufficient amount
remove any corrosion and repaint the of grease to purge the seals. Rotate the
surface. fan wheel during re-lubrication where good
Access Doors safety practice permits. Do not over
lubricate.
Check the condition of the gaskets
around the door. Where extended lube lines have been
provided, visually check the condition of the
Cleaning bearing during lubrication where possible.

Always lubricate bearings prior to extended


Clean the inside of the unit regularly with
shutdown or storage and rotate shaft
a disinfectant to prevent the building up
monthly to aid corrosion protection.
of dirt and the growth of microorganisms,
which can negatively affect the indoor air
quality. Clean all metal surfaces
including walls, racks, partitions, floors
and heat transfer surfaces. SUGGESTED LUBRICANTS:

Shell Alvania #2
FAN MAINTENANCE Texaco Premium RB2
Mobilith SHC100
Lubrication or equivalent

The fan should be turned off and locked out


to prevent accidental start-up of the fan
during lubrication procedures.

Proper lubrication of bearings helps to


assure maximum bearing life. Lubricate
fan bearings according to the tables shown
below. These lubrication intervals are for
normal operating conditions. For
applications with high temperatures,
continuous operation, or a dusty or
corrosive environment, the lubrication
frequency should be increased.
Observation of the condition of the grease
expelled from the bearings at the time of re-
lubrication is the best guide as to whether
re-greasing intervals and the amount of
grease added should be altered.

Greases are made with different bases.


There are synthetic base greases, lithium
base, sodium base, etc. Avoid mixing
greases with different bases. They could
be incompatible and result in rapid

- 39 -
BALL BEARING PILLOW BLOCKS
RE-LUBRICATION SCHEDULE IN MONTHS

FAN SPEED (rpm)

SHAFT 500 1000 1500 2000 2500 3000 3500

DIAMETER

0.5" - 1.69" 6 6 5 3 3 2 2

1.94" - 2.44" 6 5 4 2 2 1 1

2.56" - 2.94" 5 4 3 2 1 1 1

3.44" - 3.94" 4 3 2 1 1 1

SPHERICAL ROLLER BEARING SOLID PILLOW BLOCKS


RE-LUBRICATION SCHEDULE IN MONTHS

FAN SPEED (rpm)

SHAFT 500 1000 1500 2000 2500 3000 3500

DIAMETER

1.19" - 1.44" 6 4 4 2 1 1 1

1.69" - 2.19" 4 2 1.5 1 0.5 0.5 0.5

2.44" - 3.44" 3 1.5 1 0.5 0.5

3.94" - 4.94" 2.5 1 0.5

SPHERICAL ROLLER BEARING SPLIT PILLOW BLOCKS


RE LUBRICATION SCHEDULE IN MONTHS

FAN SPEED (rpm)

SHAFT GREASE 500 750 1000 1500 2000 2500

DIAMETER QTY

1.44" - 1.94" 0.50 OZ 6 4.5 4 4 3.5 2.5

2.19" - 2.69" 0.75 OZ 5 4.5 4 2.5 2.5 1.5

2.94" - 3.94" 2 OZ 4.5 4 3.5 2.5 1.5

4.44" - 4.94" 4 OZ 4 4 2.5 1

5.44" - 5.94" 7 OZ 4 2.5 1.5

- 40 -
at the peak load. Most often the peak
Wheel and Shaft Maintenance load on a fan belt is during start-up.
Care must be taken however, not to
Inspect the wheel and shaft for dirt over-tension the belts. Over-
build-up, corrosion, and signs of tensioning can cause excessive
fatigue. Clean the components and loading on the fan bearings and
apply new coatings as required. shorten belt life. The best tension for
Check the balance of the assembly. a V-belt is the lowest tension at which
the belt will not slip under full load.
Drive Maintenance The belts can be tightened or
Where safety permits, visually inspect loosened by adjusting the position of
the drive as it is running. Squealing the fan motor.
of belts indicates that the drive is MOTOR MAINTENANCE
improperly tensioned or that there is
foreign material on the belt or sheave. Inspection
On a properly tensioned drive, there Inspect motor at regular intervals.
will be a slight bowing on the slack Keep motor clean and vent openings
side of the belt. clear.
With the fan shut off and locked out,
visually inspect the belts for wear. Lubrication
Unacceptable operation will result if No lubrication is required before start-
belts are excessively worn or up. The motor bearings have been
cracked. Inspect the sheaves. If the lubricated in the factory.
sheaves are worn down, the belts
may not be able to transmit full Recommended greases:
power. Exxon Mobil Polyrex EM
Chevron USA SRI No. 2
Tensioning V-Belt Drives
The motor bearings should be re-
Correct tensioning of the V-belt drive
lubricated according to the following
is an important factor for successful
schedule:
operation of the fan. The belts must
be tight enough to overcome slippage

HOURS OF SERVICE LUBRICATION


PER YEAR DUTY HP RANGE FREQUENCY
(months)

5000 NORMAL 1/8 - 7.5 16

10 - 40 10

50 - 150 5

CONTINUOUS NORMAL 1/8 - 40 5

50 - 150 2.5

SEASONAL NORMAL 1/8 - 150 BEGINNING OF

SEASON

CONTINUOUS SEVERE 1/8 - 40 1


50 - 150 0.5

- 41 -
SECTION 9: FREEFLOW DISPLAY AND TROUBLESHOOTING
HAAKON FREEFLOW DISPLAY GUIDE

Normal operation:
When 24 vac power is applied between the black and white wires leading to the display it will
initially display a software version date, then assemble the words Haakon Industries. Following
this the display will show one or two CFM readings with the appropriate labels depending on the
number of fans it is designed for.

When a differential pressure is applied to either set of the ¼ inch pressure inlets at the rear of
the display the corresponding line will display a calculated CFM value. Values below
approximately 20% of the design fan volume will display as 0 CFM. Values below 30% of the
design fan volume are not considered accurate.
The differential pressure input range to the display will vary depending on the model of fan.
Each display is programmed for a specific model of fan and is not interchangeable without
factory reprogramming. . The formula for the displayed CFM of a specific differential pressure
input is printed on the back of the display by the pressure input inlets. The formula applies only
to the model of fan to be connected to that input.

Each fan volume displayed has a matching 0-10 vdc signal output (4-20ma option available)
which can be read at the wiring connections. On the back of the display is the range in CFM
that each 0-10 vdc output corresponds to. The scale is linear from 0 to 10 vdc.

Display back panel (2 fan display)

- 42 -
TROUBLE SHOOTING

No display:
 Consult the unit wiring diagram and ensure that all required field power supply
connections have been made. Check right at the black and white wire leading into the
back of the display. If there is 24vac on these wires and no display the device will have
to be returned for repair.

Display will not change from 0 CFM

 The fan must be moving at least 20% of its design volume before the display will give a
CFM reading Dirty filters or duct blockage can cause the air flow to drop below the low
limit regardless of fan speed.
 Check that all the connecting tubing from the fan to the display is in good condition.
Leaking tubing connections or damaged tubing can result in a loss of signal.
 Check the pressure signal reaching the display. Connect an accurate low pressure (0-40
inches w.c. recommended scale) manometer to the tubes at the back of the display
using tees if possible. Use the formula printed beside the inputs to calculate the CFM
that the display should read. If possible generate a false signal in the range of the
display and check the displayed CFM at several points in the range.
 Check the polarity of the signal. The low pressure line should come from the throat of the
fan and the high pressure signal from the face plate of the fan.

Display shows CFM volume when the fan is off.

 If the supply fan is running there is often enough induced air flow through the return
fan to produce a reading on the display. The display shows air movement through
the fan whether the fan is operating or not.
 In some cases air pressure differential from the building to the outdoors can create
sufficient air flow to produce a reading on the display.
 Check that the pressure taps on the throat and face of the fan are not clogged with
grease or dirt. The holes are very small and if sealed a pressure could be trapped in
the line that does not immediately bleed off resulting in a display of CFM without air
movement.

The displayed value does not agree with the calculated value.

 The values may be at opposite ends of their respective accuracy. If the display
value is +5% of actual and the calculated value is -10% of actual the combined
error will be 15%
 There may be unexpected turbulence in the area of the high pressure pick up
point. Certain duct configurations can result in air flow patterns that affect the
pressure at the high pressure sensing point. If this is suspected install a static
pressure probe in place of the tap hole. Moving the location of the probe may be
required to produce an accurate reading.

- 43 -
The 0-10 vdc output does not track the displayed value.

 The common of the signal must be connected to white wire leading into the back of
the display. Any power supply of any connected system must share this common.
This common is not normally grounded by Haakon Industries but may be grounded if
required by the building control system.

The 4-20ma output does not track the displayed value (optional output)

 The 4-20 ma outputs require an independent 24vdc power supply. Do not use the
24vac power supply to the display.
 The 24 vdc power supply of the output may not share a common leg with the 24 vac
supply for the device nor may have one leg grounded if the 24 vac supply is
grounded.
 Ensure the wiring polarity is correct. Reversing the polarity will damage the output.
 Ensure the wiring is connected as per the wiring diagram attached to the unit.

Figure 41: FreeFlo Section View.

- 44 -
AHU TROUBLESHOOTING:

The following section is provided as a 2) Air flow is restricted and the fan is
guide to diagnose problems associated surging. Check that the inlet vanes
with air handling unit operation. and dampers are opened sufficiently.

Air capacity is insufficient: 3) Failed fan bearing.


1) There is excessive pressure loss in
the duct work. 4) Adjustable frequency drive is causing
motor noise.
2) The filters are clogged or dirty.
5) Misaligned drives are causing belt
3) Inlet vanes or dampers are noise.
improperly set or not open.
6) Over-tensioned belts.
4) Fan is not rotating in the correct
direction. 7) Damage to rotating parts
- fan wheel
5) There is leakage in the supply duct. - sheaves
- fan shaft
6) Loose or slipping belts.
8) Set screws on fan wheel or drive
7) Dirty fan blades. sheaves have loosened.

8) Inaccurate measurement. In field 9) Foreign material on the fan wheel.


systems, an appropriate plane must
be chosen for a pitot tube traverse 10) Fan is running backwards.
where the airflow is reasonably
uniform. VAV boxes, or other airflow Moisture on walls downstream of
measuring devices not provided with cooling coil:
the AHU, may not provide an
1) Air leakage where coil or drain piping
accurate measurement of the unit
enters unit.
airflow rate.
2) Damaged door seal causing air
Condensate drain pan overflowing: leakage.
1) Drain trapping is incorrect.
3) Leakage through field assembled
2) Drain trap is not primed. split.

3) Condensate line or trap is plugged. Motor fails to start:


4) Unit is not level and condensate is 1) Incorrect field wiring.
not draining.
2) Overload tripped.
Excessive noise or vibration:
1) Fan restraints have not been 3) Blown fuse or tripped circuit breaker.
changed from shipping position to
operating position. 4) High inrush currents associated with
high efficiency motors are causing
nuisance tripping of a circuit breaker,
overload, or fuse.

- 45 -
1) The remote fan start contacts are a
5) Tripped cut-out device such as large distance from the air handling
freezestat or door interlock switch if unit and the resistance load in the
so equipped. wiring is overloading the control
transformer.
Motor overheating
(High Amperage): 2) Field-installed control wiring is
overloading control transformer.
1) Belts too tight.
Contactor Failure:
2) Excessive current draw caused by 1) Fan is short-cycling.
incorrect fan rotation.
2) Field-installed wiring may be
3) Low supply voltage. overloading control transformer.
4) Open phase. Damper does not open:
1) Actuator is not functioning.
5) Damaged motor.
2) Damper linkage is adjusted
6) Sheave misalignment.
incorrectly.
7) Pressure loss is less than design on
3) Damper bearing surfaces are
a forward curved fan system.
contaminated and require cleaning and
lubrication.
Belt squealing:
1) Incorrectly tensioned belt.

2) Worn belts or sheaves.

3) Foreign material on belts or sheaves.

Short belt life:


1) Tensile members of belt damaged
during installation.

2) Worn sheave grooves.

3) Oil or grease on belts or sheaves.

4) Belt dressing used on the belts.

Bearing overheating or failure:


1) Bearings not lubricated.

2) Bearings over-lubricated.

3) Belts are over-tensioned.

Failure of starter control


transformer:

- 46 -
APPENDIX A: DAMPER ACTUATOR
MOUNTING

4. Slide the shaft out about 3 ½” past


the damper frame.
1. TAMCO damper showing the
linkage side.  The actuator goes
on the opposite side.

5. Tighten the shaft U-bolt nuts to


secure the extendable shaft in
2. TAMCO damper showing the non- position. ( 7/16” wrench ) .
linkage shaft side.  The
extendable shaft for the actuator is
the non-aluminum one.

6. BELIMO damper actuator with Anti-


3. Loosen the shaft U-bolt nuts in Rotation strap & 10mm wrench.
order to extend the shaft for the
actuator. ( 7/16” wrench ).
8. Tighten the BELIMO Actuator V-
bolt with a 10mm wrench.
 Other types of damper shaft
mount Actuators will be similar.

7. Slide the actuator over the


extended damper shaft into the
mounting position, alternatively for
some types of actuators such as a
pneumatic type, a crank-arm
assembly would be mounted on the
extended shaft and the crank-arm
would be linked to the actuator.
 Follow the actuator 9. The BELIMO Anti-Rotation strap
manufacturer’s instructions for will have to custom bent to fit the
actuator set-up. situation before it can be attached
to secure the damper.
 Other types of damper shaft
mount Actuators will be similar.
10. In many cases a sheet metal
mounting strip will have to be made
up and attached to the unit wall
panel in order to be able to securely
mount the Anti-Rotation strap.

11. Close-up of the BELIMO Anti-


Rotation strap mounting.
APPENDIX B: TABLE OF FIGURES

Figure 1: Lifting of a unit with 8 lifting points. ............................................................................. 3


Figure 3: Split Unit. ......................................................................................................................... 4
Figure 5: Base Joining Flanges Detail. ........................................................................................ 5
Figure 6: Base Joining Flat Strip Detail. ....................................................................................... 5
Figure 7: Joining Strip Cross Section. .......................................................................................... 5
Figure 8: Joining Strip Detail. ....................................................................................................... 6
Figure 9: Roof Joint Detail. ........................................................................................................... 6
Figure 10: Roof Split End Cap Detail. ......................................................................................... 6
Figure 11: Vestibule/Corridor Joining Angle Detail. ................................................................ 7
Figure 12: Front view of hood...................................................................................................... 7
Figure 13: Rear view of hood. ..................................................................................................... 7
Figure 14: Connection of Hood(s) to Unit. ................................................................................. 8
Figure 15: Assembly of Haakon Roof Curb................................................................................ 8
Figure 16: Unit mounted on Roof Curb. ..................................................................................... 9
Figure 17: Cross section of Roof Curb. ..................................................................................... 10
Figure 18: Curb Restraint Bracket. ............................................................................................ 10
Figure 19: Hanging Unit. ............................................................................................................. 11
Figure 20: Isolator and Earthquake Restraint. ......................................................................... 11
Figure 21: Changing Restraints to Operating Position. .......................................................... 12
Figure 22: Connection of Duct. ................................................................................................ 13
Figure 23: Detail of Duct Connection. ..................................................................................... 13
Figure 24: Trapping Dimensions. ............................................................................................... 16
Figure 25: Evaporative Humidifier. ............................................................................................ 20
Figure 26: Media Cross Section................................................................................................. 20
Figure 27: Electrical Fittings. ....................................................................................................... 22
Figure 28: Electrical Penetration Detail.................................................................................... 23
Figure 29: Filter Holding Frames. ............................................................................................... 25
Figure 30: PH Style Final Filter Upstream Installation in Holding Frame. ............................... 26
Figure 31: Pre-Filter and Peripheral Headered (PH) Final Filter in Common Holding Frame.
....................................................................................................................................................... 27
Figure 32: Pre-Filter and Peripheral Headered (PH) Final Filter in Common Holding Frame
with spacer for separate pre and final filter gauge installation. ......................................... 28
Figure 33: Upstream Pre-Filters and Final Filters in a Frame Downstream of Filters............. 29
Figure 34: Downstream Lift-Out Final Filter Installation in Holding Frame. ........................... 30
Figure 35: Lift-Out Pre-Filter Rack Filter Access Sequence. ................................................... 31
Figure 36: Slide Out Pre-Filter Access. ...................................................................................... 32
Figure 37: Pre-Filter and Final Filter in a Common Slide-Out Rack. ...................................... 33
Figure 38: Final Filter Slide-Out Rack. ........................................................................................ 34
Figure 39: Lift-Out Angle Filter Rack Access Sequence. ....................................................... 35
Figure 40: Lift-Out HEPA Filter Installation. ................................................................................ 36
Figure 41: FreeFlo Section View. ............................................................................................... 44
Haakon Industries (Canada) Ltd.
11851 Dyke Road
Richmond, B.C. Canada
V7A 4X8

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