DATA ALAT PROSES

ASURANSI 0,5% (TOTAL BIAYA PENGIRIMAN + BEA MASUK BARANG + PPN + PPH)
PENGIRIMAN 15% TOTAL HARGA ALAT
MASUK BARANG 5% DARI JUMLAH HARGA PERALATAN TOTAL
PPN 10% DARI JUMLAH HARGA PERALATAN TOTAL + BEA MASUK BARANG
PPh 2,5% DARI JUMLAH HARGA PERALATAN TOTAL + BEA MASUK BARANG
DATA ALAT PROSES TAHUN 2023 (BIOETANOL)

NO NAMA ALAT BAHAN

1 GUDANG
2 BELT CONVEYOR (LONG)
3 TRAY DRYER CS (atm)
4 CONVEYOR
5 DISC MILL
6 SCREW CONVEYOR
7 SCREENING
8 SCREW CONVEYOR
9 JACKETED AND AGITATED REACTOR CARBON STEEL
10 PUMP CARBON STEEL
11 DRY SCRUBBER
12 FAN
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
 88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
 SPESIFIKASI HARGA
SESUAI HITUNGAN DIBELI 2014 2023

Dihitung berdasarkan persamaan:

C2 = C1 [(q2 / q1)^n]

n = index diambil dari Tabel 9-50

Perry's halaman 9-69

C2 = harga alat yang akan dicari

C1 = harga alat pertahun data yang

didapat
q2 = quantity pada tahun yang dicari

q1 = quantity pada tahun data yang

didapat
JUMLAH DIPERLUKAN TOTAL HARGA
 Biji Salak
Hemiselulosa
Selulosa
DRYER Lignin
Air
Konversi : 100%
Air 3662.4962
1 atm
120 C

Hemiselulosa
Selulosa
Lignin
Total

DISC MILL

1 atm, 30 C

Hemiselulosa 501.495192
Selulosa 216.54135 20% Hemiselulosa
Lignin 14.4627 Selulosa
Lignin
 SCREENING

Konversi 80%

Konversi
HCL 36% 17091.64898 l/jam Hemiselulosa
Air 12208.3207 l/jam Selulosa
Lignin
Total

TANGKI REAKTOR HIDROLISIS

PENGENCERAN HCL 21% 32322.08575 kg/jam Konversi 97%

1 atm
80 C

Xylosa
Glukosa
Air
Hemiselulosa
Selulosa
Lignin
HCl aq 21%
 HCl aq 21%
HCl aq 21%
ROTARY VACUUM FILTER
HCl 100%
Air
1 atm
86 C

Xylosa
Glukosa
Hemiselulosa
Selulosa
Lignin

REAKTOR PENETRALAN
NaOH 6 M 1 atm
TANGKI 73 C
PENGENCERAN NAOH

30C
1 atm
 FERMENTOR Sacca 3/5 1757.9982 kg/jamFERMENTOR
Urea 1/5 585.99939 kg/jam
100% 100%
Ammo 1/5 585.99939 kg/jam
1 atm 1 atm
32 C 32 C

SEPARATOR,
CENTRIFUGE

100%

1 atm
32 C

Based On Mass Kmol/jam Kadar (%)

Bioetanol 212.5904 kg/jam 4.6215304853 1.252943947
Air 16754.681 kg/jam 930.8156211967 98.74705605
Total 16967.272 kg/jam
 KOLOM DISTILASI

Efisiensi = 100%

1 atm
90 C

PRESSURE SWING
Recovery 2% ADSORBER
Based On Mass Kadar (%)
Air 91.32548015 70.47167612 Konversi 100%
Etanol 38.26627242 29.52832388 20 atm
Total 129.5917526 81 C
STORAGE
 Komponen Mass Mol
7324.99242 kg/jam Data Produksi
Hemiselulosa 5014.95192 kg/jam 37.99206 kmol/jam Kapasitas Produksi 15000
2165.4135 kg/jam 13.36675 kmol/jam Basis Perhitungan 1
144.627 kg/jam 12.05225 kmol/jam Waktu Kerja 330
3662.49621 kg/jam 203.47201 kmol/jam Satuan hari operasi 24
Kapasitas Produksi 1893.9394
Kemurnian Produk 99.50%
Bioetanol yang dihasikan 1884.4697
Bioetanol yang dihasikan 40.966733
Densitas Etanol 789
Mr Kadar
Hemiselulosa 132 59.37%
Hemiselulosa 2507.47596 kg/jam 18.99603 kmol/jam Selulosa 162 28.98%
1082.70675 kg/jam 6.683375 kmol/jam Lignin 12 11.65%
72.3135 kg/jam 6.026125 kmol/jam Air 18
3662.49621 kg/jam Xylosa 150
Glukosa 180
HCl 36.46
NaOH 40
Urea 60.06
Ammonium Sulfat 132.14
Etanol 46
Air 18

Hemiselulosa 2507.47596 kg/jam 18.99603 kmol/jam

1082.70675 kg/jam 6.683375 kmol/jam
72.3135 kg/jam 6.026125 kmol/jam
 80% Mol
Hemiselulosa 2005.980768 kg/jam 15.196824 kmol/jam
866.1654 kg/jam 5.3467 kmol/jam
57.8508 kg/jam 5 kmol/jam
2929.996968 kg/jam

Mass Mol
2211.137892 kg/jam 14.740919
933.53382 kg/jam 5.186299
0 kg/jam
Hemiselulosa 60.17942304 kg/jam 0.4559047
25.984962 kg/jam 0.160401
57.8508 kg/jam 5
HCl aq 21% 29299969.68 mL/jam 10 gram/ 100 mL
HCl aq 21% 29299.96968 l/jam 10 gram
HCl aq 21% 32322.0857527 kg/jam 100 mL
1000 gram
densitas 1 kg/l

Hemiselulosa

Xylosa 1,668,468 kmol/jam

Glukosa 67,868 kmol/jam
Hemiselulosa kmol/jam
Selulosa kmol/jam
Abu kmol/jam
NaOH kmol/jam
MENTOR

m
C

Mol
Bioetanol 11.20% 2125.9040232 kg/jam 46.215304853 kmol/jam
Air 88.80% 16855.381898 kg/jam 936.41010547 kmol/jam
Xylosa - kg/jam kmol/jam
Glukosa - kg/jam kmol/jam
Hemiselulosa kg/jam kmol/jam
Selulosa kg/jam kmol/jam
Abu kg/jam kmol/jam
NaOH kg/jam kmol/jam
Sacc kg/jam kmol/jam
Urea kg/jam kmol/jam
Ammonium Sulfat kg/jam kmol/jam
CO2 kg/jam 617,421 kmol/jam Xylosa - kg/jam
Total 18981.285922 kg/jam Glukosa - kg/jam
Hemiselulosa kg/jam
Selulosa kg/jam
Abu kg/jam
Output Centrifuge - Input MD NaOH kg/jam
Recovery 90% Sacc kg/jam
Kadar Bio 11% Urea kg/jam
Kadar Air 88.80% laju mol fraksi mol Ammonium Sulfat kg/jam
Bioetanol 2125.90402323 kg/jam 46.215305 kmol/jam 0.0470325
Air 16855.3818984 kg/jam 936.41011 kmol/jam 0.9529675
Total 18981.2859217 982.62541 kmol/jam
Bubble Dew Point
Komponen F (kg/jam) F (kmol/jam) Pi (mmHg)Xi Ki= Pi/P Yi=Xi.Ki P (mmhg) P (atm) Komponen F (kg/jam)
C2H5OH 2125.90402323 46.215304853 156.64343 0.0470324748 0.2527963 0.0118896 619.643 0.8153197 C2H5OH 1913.3136
H2O 16855.3818984 936.41010547 69.100224 0.9529675252 1.0368783 0.9881114 66.642558 0.0876876 H2O 100.70072
Total 18981.2859217 982.62541032 225.74365 1 1.2896746 1.000001 686.28556 0.9030073 ~1 atm Total 2014.0143
Relative Volatil 0.2438051

Menetukan Po Etanol
lnPi = A - B/C+T
Based on Mass lnPi 5.0539684
Konversi 100% Xi Pi 156.64286
Bioetanol 95% 1913.3136209 kg/jam 41.593774367 kmol/jam 0.8814433
Air 5% 100.70071689 kg/jam 5.5944842716 kmol/jam 0.1185567 lnPi 4.235558
Total 2014.0143378 kg/jam 47.188258639 1 Pi 69.100224

Recovery 98%
Produk Based On Mass
Konversi 100%
Bioetanol 99,5% 1875.0473485 kg/jam
Air 9.3752367424 kg/jam
Total 1884.4225852 kg/jam
 Kebutuhan bahan Baku
ton/tahun 1 gram TKKS = 0.1517 Etanol
ton/tahun Komponen Efektif TKKS 0.8 gram/jam
hari Komponen Eefektif Biji Salak 0.8871 gram/jam
jam 1 gram biji salak 0.1682163 gram/jam
kg/jam Kapasitas Bahan Baku
kg/jam
kg/jam 1875.047348
kmol/jam 9.422348485
kg/m³

11316.121 6718.381038 50.896826

3279.411866 20.243283
1318.328097
F (kmol/ja Pi (mmHg) Xi Ki= Pi/P Yi=Xi.Ki P (mmhg) P (atm)
41.593774 156.6428592 0.8814433 1.1059950018 0.9748719 141.63071 0.1863562
5.5944843 69.1002237 0.1185567 0.2119586386 0.0251291 326.00806 0.428958
47.188259 225.7436509 1 0.0148515186 1.000001 467.63877 0.6153142 ~1 atm
Relative Vol5.2179755889

P= x air. Air + xetanol+p etanol

P 146.26409
 Komponen Mass
Biji Salak 6040 kg/jam
Hemiselulosa 1985.874 kg/jam 15.0445
Selulosa 961.6449 kg/jam 5.9360796
DRYER Lignin 72.4756 kg/jam 6.0396333
Air 3020 kg/jam 167.77778
Konversi : 100%
Air 3020
1 atm
120 C

Hemiselulosa 1985.874 kg/jam 15.0445

Selulosa 961.6449 kg/jam 5.9360796
Lignin 72.4756 kg/jam 6.0396333

DISC MILL

1 atm, 30 C

Hemiselulosa 397.1748
Selulosa 192.32898 20% Hemiselulosa 1985.874 kg/jam 15.0445
Lignin 14.49512 Selulosa 961.6449 kg/jam 5.9360796
Lignin 72.4756 kg/jam 6.0396333
Total 3019.9945 kg/jam
 SCREENING

Konversi 80%

Hemiselulosa 1588.6992 kg/jam 12.0356

Selulosa 769.31592 kg/jam 4.7488637
Lignin 57.98048 kg/jam 4.8317067
Total 2415.9956 kg/jam

REAKTOR HIDROLISIS
HCL 21% kg/jam Konversi 97%

1 atm
80 C

Mass Mol
Xylosa 1751.1798 kg/jam 11.674532
Glukosa 829.151603 kg/jam 4.6063978
Air 266.415215 kg/jam 14.800845
Hemiselulosa 47.660976 kg/jam 0.361068
Selulosa 23.0794776 kg/jam 0.1424659
Lignin 56.2410656 kg/jam 4.6867555
HCl kg/jam
 Total 2973.72814

ROTARY VACUUM
FILTER
HCl
Air 100%

1 atm
86 C

Xylosa
Glukosa
Hemiselulosa
Selulosa
Lignin

REAKTOR
PENETRALAN

NaOH 6 M 1 atm
73 C

Xylosa
Glukosa
Hemiselulosa
Selulosa
Lignin
NaOH
 FERMENTOR Sacca 3/5 FERMENTOR
Urea 1/5
100% 100%
Ammo 1/5
1 atm 1 atm
32 C 32 C

Bioetanol 11.20% 1903.5528 kg/jam

Air 88.80% 15092.454 kg/jam
Xylosa kg/jam
Glukosa kg/jam
Hemiselulosa kg/jam
Selulosa kg/jam
Lignin kg/jam
NaOH kg/jam
SEPARATOR, Sacc kg/jam
CENTRIFUGE Urea kg/jam
Ammonium Sulfat kg/jam
100%
CO2
1 atm
32 C

Based On Mass Kadar (%) Output Centrifuge - Input MD

Bioetanol 19.035528 kg/jam 0.126799504 Effisiensi 99%
Air 14993.269 kg/jam 99.8732005 Kadar Bio 11%
Total 15012.305 kg/jam Kadar Air 88.80%
Bioetanol 1903.55281 kg/jam
Air 15092.4544 kg/jam
 Total 16996.0073

KOLOM DISTILASI

Efisiensi = 99&

1 atm
90 C

Based on Mass
Bioetanol 95% 1884.5173 kg/jam
Air 5% 99.18512 kg/jam
Total 1983.7024 kg/jam

PRESSURE SWING
ADSORBER
Based On Mass Kadar (%)
Air 89.8098835 90.46136854 Konversi 99%
Etanol 9.469936103 9.538631457 20 atm
Total 99.2798196 81 C

Produk Based On Mass

Konversi 99%
Bioetanol 99,5% 1875.0473 kg/jam
Air 9.3752367 kg/jam
Total 1884.4226 kg/jam
STORAGE
Mol
Data Produksi Kebutuhan bahan Baku
kmol/jam Kapasitas Produksi 15000 1 gram TKKS =
kmol/jam Basis Perhitungan 1 ton/tahun Komponen Efektif TKKS
kmol/jam Waktu Kerja 330 jam Komponen Eefektif Biji Salak
kmol/jam Satuan hari operasi 24 hari 1 gram biji salak
Kapasitas Produksi 1893.9394 jam Kapasitas Bahan Baku
Kemurnian Produk 99.50% kg/jam
Bioetanol yang dihasikan 1884.4697 kg/jam 1875.0473
Bioetanol yang dihasikan 40.966733 kmol/jam 9.4223485

Mr
Hemiselulosa 132
kmol/jam Selulosa 162
kmol/jam Lignin 12
kmol/jam Air 18
Xylosa 150
Glukosa 180
HCl 36.46
NaOH 40
Urea 60.06
Ammonium Sulfat 132.14
Etanol 46
Air 18

kmol/jam
kmol/jam
kmol/jam
kmol/jam
kmol/jam
kmol/jam

10 gram/ 100 mL
Mol
41.381583
838.46969

Xylosa kg/jam
Glukosa kg/jam
Hemiselulosa kg/jam
Selulosa kg/jam
Lignin kg/jam
NaOH kg/jam
Sacc kg/jam
Urea kg/jam
Ammonium Sulfat kg/jam
 0.1517 Etanol
0.8 gram/jam
0.8871 gram/jam
0.1682163 gram/jam
Konversi ft Konversi inch Konversi lb Konversi s
3.2808399 39.370079 2.20462262 3600

1. Tangki Pelarutan NaOH

Laju alir 10 kg/h lb/s

T 30 C S 16250 psi
P 1 atm 14.7 psi E 0.8
Densitas NaOH 1518 kg/m3 94.5532 lb/ft3 n 10 tahun
Kebutuhan 30 hari 24 jam/hari c 0.01
Faktor Keamanan 20 % 1.2
phi 3.14
Volume Tangki 5.6916996 m3
Tinggi Silinder (Hs/Dt) 1
Diameter Tangki 1.9354893 6.3500305 ft 76.200365 inch
Jari - jari Tangki 0.9677446 3.1750152 ft 38.100183 inch
Tinggi = Diameter 1.9354893 6.3500305 ft 76.200365 inch
Tinggi elipsoidal 0.4838723 1.5875076 19.050091
Tinggi Tangki Total 0.9365297 3.072604 36.871248
Tekanan Hidrostatis Bahan 18.212934 psi
Tekanan Desain 21.855521
Tebal Silinder 0.1641185 inch
Menghitung panjang dan lebar dari pengaduk
Da/Dt 0.3 Konstanta Pengadukan 6.3
W/Da 0.2 n kec. Pengadukan 1 rps
L/Da 0.25 gc 32.174 lbm ft / lbm detik
Dt/E 4 g 32.174 ft/detik2
Da 0.5806468 1.9050091 ft
W 0.3870979 1.2700061 ft
L 0.4838723 1.5875076 ft
E 0.4838723 1.5875076
Daya untuk pengadukan / P 0.8445675 HP
Efisiensi P 1.0557093 HP
Tipe pengaduk Propeler

7. Tangki Penampung Etanol 8. MD

Silinder tegak dengan alas datar
Bahan CS-287C
T 30 C
P 1 atm
Laju alir F 1884.4226 kg/jam
Densitas 789 kg/m3
Kebutuhan Perancangan
 Konversi lb/ft3 inch to me m2 to ft2
0.062428 0.0254 10.7639

2. Unit Pompa 3. Screening

Pompa mengalirkan NaOH untuk menuju tangki pelarutan mesh 120
Bahan CS Silinder vertical yang didalam terdapat penyaring
P 1 atm Saring 1
T 30 C Bahan CS
Laju alir 10 kg/h 0.006124 lb/s T 30
Densitas NaOH 1518 kg/m3 94.5532 lb/ft3 P 1
Viskositas 0.64 cp 0.0004302 lbm/s Laju alir 3019.9945
Laju alir volumetrik Q 6.47673E-05 ft3/s Densitas 1500
Diameter Optimum 0.091835904 in Viscosity 7
Dipilih pipa 0,25 inch (Kern, 1990) faktor keamanan 1.2
OD 0.4051 inc t 0.25
ID 0.269 inc 0.0224 ft Volume 0.6039989
Luas penampang 0.056803385 inc 0.0003945 ft2 Mesh 120 0.049
Kecepatan Laju Alir V 0.164189008 ft/s Luas Ayakan 485.2956
Re 808.3471731 f 0.0791739 D 28.062963
Kelengkapan Pipa R 14.031481
Panjang Pipa Lurus 80 ft H:D (1:2) 33.675555
1 buah gate valve fully open L/D 13 Ph (Po+((densitas*(Hs-1))/144)) 85.896601
L2 0.2912 ft 1 Tekanan desain 103.07592
2 buah elbow 90 L/D 30 2 Tebal silinder 4.5010338
L3 1.344 ft
m ft / lbm detik Penyempitan mendadak K 0.5
L/D 27
L4 0.6048 ft
Pembesaran Mendadak K 1
L/D 51
L5 1.1424 ft
L total 83.3824
Faktor kerugian karena kehilangan energi
F 0.493880093
Kerja Pompa
Tinggi pompa 60 ft
Wf 60.49388009 ft lbf/lbm
Daya Pompa, P
P 3.70E-01 lb ft/detik
6.74E-04 HP
Eff pompa 0.8
Daya Pompa, P 8.42E-04
 4. Konveyor Screening 5. Fermentor
mesh Menghasilkan hasil di unit screening menuju reaktor hidrolisis Bahan CS-SA 2087-C
pat penyaring T 80 C
P 1 atm
Laju Alir 2929.997 kg/jam
C t 24 jam
atm 14.7 psi faktor keamanan 1.2
kg/jam Densitas 1500 kg/m3
kg/m3 93.642 lb/ft3 Volume Tangki 56.255942 m3
cP 0.0047038 lb/fts HS/DT 1.4
DT 3.7129882 m
R 1.8564941 m
HS 5.1981835 m
inch 0.0012446 m Tinggi Tangki 5.1981835 m
m2 5223.6733 ft2 Tinggi elipsodial 0.9282471 m
m Tinggi Tangki Total 6.1264305 m
m 552.42052 inch Tekanan Hidrostatis Bahan 27.120465 psi
m 110.48411 ft Tekanan Desain 32.544558 psi
psi Tebal 0.2832516 inch
psi Jenis Pengaduk Multi-blade impeler
inch Da/Dt 0.4
W/Da 0.95
E/Dt 0.24
Da = Diameter Pengaduk 1.4851953 m
W 1.4109355
E 0.8911172
Daya (P) 91.577013 HP
Eff 0.8
P 114.47127 HP
 6. Pompa Fermentor
Untuk mengalirkan dari fermentor
Type Centrifugal
14.7 psi Bahan CS
P 1 atm
Laju (F) 17255.714 kg/jam
Densitas 1500 kg/m3 93.642 lb/ft3
93.642 lb/ft3 Visosity 0.8 cp 0.0005376 lb/fts
Q 11.50381 m3/jam 0.1128481 ft3/s
ID Optimum 2.6361993 inch 0.2196832 ft
OD 5.6361993 inch 0.4696831 ft
73.090319 inch Luas penampang 24.936893 inch2 2.0780736 ft
v 0.0543042 ft/s
Re 2078.0772
f friksi 0.014
20.099838 ft Kelengkapan Pipa
Panjang Pipa Lurus 25 ft
1 buah gate valve fully open L/D 13
L2 2.8558814 ft
2 buah elbow 90 L/D 30
L3 13.180991 ft
Penyempitan mendadak K 0.5
L/D 27
4.8726879 ft L4 2.965723
Pembesaran Mendadak K 1
L/D 51
L5 11.203842 ft
Total L 55.206438 ft
Faktor kerugian karena kehilangan energi
F 0.0006449 ftlbf/lbm
Tinggi pemompaan
Kerja Pompa
Tinggi pompa 25 ft
Wf 25.000645 ft lbf/lbm
Daya Pompa, P
P 2.69E+04 lb ft/detik
4.90E+01 HP
Eff pompa 0.8
Daya Pompa, P 6.12E+01
 PLANT COST INDEX
TAHUN INDEX
2010 550.8
2011 585.7
2012 584.6
2013 567.3
2014 576.1
2015 556.8
2016 541.7
2017 567.5

NO NAMA ALAT SPESIFIKASI HARGA SATUAN ($)

1 Pompa 01 60
2 Screening 5223.6732763217
KEBUTUHAN TOTAL HARGA ($)
 KARYAWAN

NO JABATAN JUMLAH GAJI PER BULAN TOTAL GAJI PER BULAN

1 Dewan Komisaris 1 Rp 20,000,000 Rp 20,000,000

2 General Manager 1 Rp 15,000,000 Rp 15,000,000
3 Sekretaris dan Staff Ahli 3 Rp 10,000,000 Rp 30,000,000
4 Manager Produksi 1 Rp 10,000,000 Rp 10,000,000
5 Manager Teknik 1 Rp 10,000,000 Rp 10,000,000
6 Manager Umum dan Keuangan 1 Rp 10,000,000 Rp 10,000,000
7 Manager Marketing dan Pengesahan 1 Rp 10,000,000 Rp 10,000,000
8 Kepala Seksi Produksi 1 Rp 8,000,000 Rp 8,000,000
9 Kepala Seksi Research and Development 1 Rp 8,000,000 Rp 8,000,000
10 Kepala Seksi Proses 1 Rp 8,000,000 Rp 8,000,000
11 Kepala Seksi Utilitas 1 Rp 8,000,000 Rp 8,000,000
12 Kepala Seksi Maintenance 1 Rp 8,000,000 Rp 8,000,000
13 Kepala Seksi Electrical 1 Rp 8,000,000 Rp 8,000,000
14 Kepala Seksi Administrasi dan Keuangan 1 Rp 8,000,000 Rp 8,000,000
15 Kepala Seksi Personalia 1 Rp 8,000,000 Rp 8,000,000
16 Kepala Seksi Keamanan dan Humas 1 Rp 8,000,000 Rp 8,000,000
17 Kepala Seksi HSE 1 Rp 8,000,000 Rp 8,000,000
18 Kepala Seksi Penjualan dan Pembelian 1 Rp 4,000,000 Rp 4,000,000
19 Dokter 1 Rp 4,000,000 Rp 4,000,000
20 Karyawan Produksi 15 Rp 3,000,000 Rp 45,000,000
21 Operator 25 Rp 3,500,000 Rp 87,500,000
22 Karyawan Teknik 20 Rp 3,000,000 Rp 60,000,000
23 Karyawan Umum dan Keuangan, Keamanan 20 Rp 2,500,000 Rp 50,000,000
24 Karyawan HSE 10 Rp 2,500,000 Rp 25,000,000
25 Karyawan Marketing 5 Rp 2,500,000 Rp 12,500,000
26 Kebersihan 6 Rp 2,000,000 Rp 12,000,000
27 Supir 3 Rp 2,000,000 Rp 6,000,000
Total 125 Rp 491,000,000

Kenaikan Gaji pertahun 5%

UMR 1,846,000
FIXED CAPITAL
Lang Factor Methode - Timmerhause Factor Ratio
Based on the manufacturing i mean kind of production such as liquid-liquid or etc
we got such as 0,31 factor on piping 'we need this if we can't calculatei t byself(detailed) so we use based on purchased equipment
The purchased equipment include assurance and installing payment (harga tempat)
 TOTAL GAJI PER TAHUN INFLASI
INFLASI NO TAHUN
Rp 240,000,000 TAHUN % RATA-RATA SESUNGGUHNYA
Rp 180,000,000 2010 5.14 1 2019 3.10833333 3.21
Rp 360,000,000 2011 5.34 2 2020 3.10833333 3.28
Rp 120,000,000 2012 3.98 3 2021 3.10833333 3.13
Rp 120,000,000 2013 6.36 4 2022 3.10833333 3.06
Rp 120,000,000 2014 6.4 5 2023 3.10833333 2.99
Rp 120,000,000 2015 6.36 6 2024 3.10833333 2.98
Rp 96,000,000 2016 3.53
Rp 96,000,000 2017 3.81
Rp 96,000,000 2018 3.2
Rp 96,000,000 2019 3.21
Rp 96,000,000 2020 3.28
Rp 96,000,000 2021 3.13
Rp 96,000,000 2022 3.06
Rp 96,000,000 2023 2.99
Rp 96,000,000 2024 2.98
Rp 96,000,000
Rp 48,000,000
Rp 48,000,000
Rp 540,000,000
Rp 1,050,000,000
Rp 720,000,000
Rp 600,000,000
Rp 300,000,000
Rp 150,000,000
Rp 144,000,000
 Rp 72,000,000
Rp 5,892,000,000

urchased equipment
 BIAYA KARYAWAN (RP/TAHUN)

GAJI AWAL NAIK KRN INFLASI NAIK 5% TOTAL

Rp 5,892,000,000 Rp 5,892,000,000
Rp 5,892,000,000 Rp 193,257,600 Rp 294,600,000 Rp 6,379,857,600
Rp 6,379,857,600 Rp 199,689,543 Rp 318,992,880 Rp 6,898,540,023
Rp 6,898,540,023 Rp 211,095,325 Rp 344,927,001 Rp 7,454,562,349
Rp 7,454,562,349 Rp 222,891,414 Rp 372,728,117 Rp 8,050,181,880
Rp 8,050,181,880 Rp 239,895,420 Rp 402,509,094 Rp 8,692,586,394
DATA INDEX DAN INFLASI

PLANT COST INDEX CHEMICAL PRICE INDE

TAHUN INDEX TAHUN
2010 550.8 2010
2011 585.7 2011
2012 584.6 2012
2013 567.3 2013
2014 576.1 2014
2015 556.8 2015
2016 541.7 2016
2017 567.5 2017

FIXED CAPITAL
"LANG" FACTOR METHODE

RATIO
NO COMPONENTS CAPITAL (RUPIAH)
FACTOR
1 Purchased equipment (delivered) 1.00 1,000,000.00
2 Purchased equipment installation 0.39 390,000.00
3 Instrumentation (installed) 0.13 130,000.00
4 Piping (intalled) 0.31 310,000.00
5 Electrical (installed) 0.10 100,000.00
6 Building (including service) 0.29 290,000.00
7 Yard improvements 0.10 100,000.00
8 Service facilities (installed) 0.55 550,000.00
9 Land 0.06 60,000.00
Total Direct Plant Cost 2,930,000.00
10 Engineering and supervision 0.32 320,000.00
11 Construction expense 0.34 340,000.00
Total Direct and Indirect Cost 3,590,000.00
12 Contractor's Fee 0.18 180,000.00
13 Contingency 0.36 360,000.00
Fixed Capital Investment 4,130,000.00
14 Working capital 0.74 740,000.00
 Total Capital Investment 4,870,000.00

MANUFACTURING COST

RATIO
NO TYPE OF COST NOTE
FACTOR
1 Raw materials -- total product cost
2 Operating labor -- total product cost
3 Direct supervisory and clerical labor 0.18 operating labor
4 Utilities 0.15 total product cost
5 Maintenance and repairs 0.06 fixed capital investment
6 Operating supplies 0.15 maintenance and repairs
7 Laboratory charge 0.15 operating labor
8 Patents and royalties 0.03 total product cost
Direct Manufacturing Cost
9 Depreciation machine and equipment 0.10 fixed capital investment
Depreciation building 0.03 building value
10 Local taxes 0.03 fixed capital investment
11 Insurance 0.01 fixed capital investment
12 Rent 0.10 land and building
Fixed Charges
13 Payroll overhead, packaging, etc 0.10 total product cost
Plant Overhead Cost
Manufacturing Cost

GENERAL EXPENSE

RATIO
NO TYPE OF EXPENSE NOTE
FACTOR
1 Administrative cost 0.04 total product cost
2 Distribution and selling cost 0.11 total product cost
3 Research and development cost 0.03 total product cost
4 Financing (interest) 0.10 total capital investment
General Expense

TOTAL PRODUCTION COST

RATIO
NO TYPE OF COST COST
FACTOR
1 Manufacturing cost --
2 General expense --
Total Product Cost
HEMICAL PRICE INDEX INFLASI
INDEX TAHUN %
89 2010 5.14
97.8 2011 5.34
100 2012 3.98
99.7 2013 6.36
99.8 2014 6.4
93.2 2015 6.36
90 2016 3.53
92.7 2017 3.81
2018 3.2
2019 3.21
2020 3.28
2021 3.13
2022 3.06
2023 2.99
2024 2.98

NOTE
COST

COST