TOYOTA 1HD-FT+FTE - 2 Spring Nozzlle - SERVISE MANUAL DENSO

General Edition
SERVICE MANUAL
2-Spring Nozzle & Nozzle Holder
REPAIR
November,2003
00800002E
http://dieselmaster.ucoz.ru
TABLE OF CONTENTS
1. 2-Spring Nozzle & Nozzle Holder Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Models and Types of 2-spring Nozzles and Nozzle Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
A. Differences in nozzle models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. Adjustment Method and Applicable Engine Model by Construction Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-4. STT Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-5. Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A. Operation Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-7. Adjustment Procedure by Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
A. Type 1 (Capsule Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
B. Type 2 (Reinforced Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
C. Type 3 (Conventional Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
D. Type 4 (Reinforced Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1-8. Reference Material (Reference only. The latest data is updated on ETSI.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
A. List of Adjustment Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
B. List of Adjustment Shims (First Valve Opening Pressure/ Second Valve Opening Pressure/ Pre-lift) . . 46
C. List of Maximum Lift Adjustment Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
D. List of Pre-lift Adjustment Spring Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1. 2-Spring Nozzle & Nozzle Holder Service Manual
1-1. Outline
This manual describes the 2-spring nozzles and nozzle holders and explains their repair and adjustment methods by
citing their representative models as examples. While the nozzles that are currently used can be broadly divided into two
types, there are four types of adjustment methods. Thus, for an effective operation, refer to this manual before performing
a repair.
1-2. Models and Types of 2-spring Nozzles and Nozzle Holders
Nozzle holder model Nozzle model Construction Type
KBL, KBAL DLL-P Capsule type (conventional type) 1

Shim adjustment (reinforced type) 2
DLL-S Shim adjustment (conventional type) 3
Shim adjustment (reinforced type) 4
A. Differences in nozzle models

Nozzles come in size P, R, S, T, U, V, or W, which designates the outer diameter dimension of the collar portion of the
nozzle body. For most automotive applications, nozzles sized P or S are used.
Size symbol d (mm)
P 14.3
R 16
S 17
T 22 ¼
U 30
V 42
W 50
ÐÍðððîÛ
< NOTE >

To adjust the pre-lift, the conventional type uses a pre-lift adjustment shim and the reinforced type uses a pre-lift adjust-
ment spring seat.
1-3. Adjustment Method and Applicable Engine Model by Construction Type
Type Construction Representative engine model Manufacturer
1 Capsule type 1Z, 1HD-T TOYOTA

(conventional type) 4D32, 4D33, 4D33-2, 4D35 MITSUBISHI
2 Shim adjustment 1HD-FT, 15B-F, 15B-FT TOYOTA
(reinforced type) 4D33-4, 4D34T4, 4D35, 4M5# series MITSUBISHI
3 Shim adjustment EF500, EK100, EM100, M10U, H07C, H06C-TE HINO
(conventional type) 8DC, 8DC10, 8DC11 MITSUBISHI
4 Shim adjustment F17D, F17D-T, F17E, EM100, M10C, H07C-T, J-1, JT-1, JT-2, FT- HINO
(reinforced type) 1
6D16T6 MITSUBISHI
H07B-T YAMAHA
-1-
1-4. STT Application
No. Part Name DENSO P/N Type 1 Type 2 Type 3 Type 4
1 2-spring nozzle adjustment tool 95091-10770 O

2 2-spring tool set 95093-00040 O
2-1 2-spring base 95093-10230 O O O
2-2 2-spring box 95093-10250 O
2-3 Measure attachment 95093-10300 O O
2-4 Straight pin 95904-10070 O
2-5 Dial gauge 95800-10050 O O O O
3 Master spring seat 95093-10330 O
4 Base 95093-20180 O
5 Dial gauge holder unit 95800-20010 O
6 Probe joint 95800-20020 O
7 Probe 95800-20030 O
8 Socket wrench 95991-10150 O
2-spring tool set is composed of 2-1, 2-2, 2-3, 2-4 and 2-5.
-2-
1-5. Construction
A 2-spring nozzle holder contains two springs to enable the nozzle needle to be lifted in two stages in accordance with
the pressure in the injection pipe. To show its construction, an example of a nozzle and nozzle holder (type II, reinforced)
used on the 1HD-FT engine is given below. Although there are some differences in construction and operation by type,
they are all identical in principle.
Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³
×²¶»½¬·±² ½¸¿³¾»®
Ú·®-¬ -°®·²¹
Ð®»--«®» °·²
Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ -°®·²¹
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -°®·²¹ -»¿¬
Ò±¦¦´» ²»»¼´»
Ó¿¨·³«³ ´·º¬ ¿¼¶«-¬³»²¬ ©¿-¸»®
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ Ò±¦¦´» ¾±¼§

-°®·²¹ -»¿¬
Ó¿¨·³«³ ´·º¬
¿¼¶«-¬³»²¬ ©¿-¸»® Ò±¦¦´» ²»»¼´»
ÐÜïîêéÛ
-3-
1-6. Operation
A. Operation Principle
a. The sequence of operations from the time the fuel is
pumped until the injection is completed is indicated below:
The high-pressure fuel that has been pumped by the injec- Ñ°»®¿¬·±² °®·²½·°´»
tion pump travels via the injection pipe and enters the noz-
zle body.
The injection pipe pressure rises, becomes greater than Ð«³°·²¹ -¬¿®¬-
the first valve opening pressure (the force of the first
spring), and lifts the nozzle needle. ×²¶»½¬·±² °·°» °®»--«®» ¾»½±³»- ¹®»¿¬»® ¬¸¿²
º·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®»
Pushed by the nozzle needle, the maximum lift adjustment
washer rises only for the amount of "pre-lift: a", and upon
coming in contact with the pre-lift adjustment spring seat, Ò±¦¦´» ²»»¼´» ¿-½»²¼-
the nozzle needle stops momentarily.
The injection pipe pressure rises further, becomes greater
than the second valve opening pressure (the resultant Ð®»ó´·º¬æ ¿
force of the first and second springs), and lifts the nozzle
needle further. ×²¶»½¬·±² °·°» °®»--«®» ¾»½±³»- ¹®»¿¬»® ¬¸¿²
-»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®»
Pushed by the nozzle needle, the maximum lift adjustment
washer and the pressure pin ascend only for the amount of
"maximum lift: L", and the nozzle needle comes to a stop. Ò±¦¦´» ²»»¼´» ¿-½»²¼-
The pumping of fuel ends and the injection pipe pressure
becomes lower than the second opening valve pressure
(the resultant force of the first and second springs). Ó¿¨·³«³ ´·º¬æ Ô
Pushed by the second spring, the pre-lift adjustment spring
seat, the maximum lift adjustment washer, and the nozzle
needle are pushed further by the first spring. As a result, Ð«³°·²¹ »²¼-
the pressure pin and the nozzle needle descend, thus com-
pleting the injection.
×²¶»½¬·±² °·°» °®»--«®» ¼»½®»¿-»-
Ò±¦¦´» ²»»¼´» ¼»-½»²¼-
ÐÜïîêèÛ
b. The sequence of operations described above can be explained more simply as follows:
It is the first spring that determines the first valve opening pressure. To adjust this pressure, the first valve opening pres-
sure adjustment shim is used to change the set load of the first spring.
To adjust the amount of pre-lift, the pre-lift adjustment spring seat is used.
It is the resultant force of the first and second springs that determines the second valve opening pressure. To adjust this
pressure, the second valve opening pressure adjustment shim is used to change the set load of the second spring.
The amount of maximum lift is adjusted by using the maximum lift adjustment washer.
-4-
1-7. Adjustment Procedure by Type
A. Type 1 (Capsule Type)
a. Construction Diagram
Ñª»®º´±© º«»´
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³

Ð´«¹ -½®»©
Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®»

¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ °®»--«®» -°®·²¹
Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®»

¿¼¶«-¬³»²¬ -¸·³
Ú·®-¬ °®»--«®» -°®·²¹

Í»½±²¼ °®»--«®» °·²
Ú·®-¬ °®»--«®» °·²

Ð®»ó´·º¬ æ ¿
Ôî Ôï
Ó¿¨·³«³ ´·º¬ æ Ô
Ò±¦¦´» ²»»¼´»
×²¶»½¬·±²
ÐÜïîêçÛ
-5-
b. Constituent Parts and Names
No. Name
1 Nozzle holder body

2 Pre-lift adjustment shim
3 Plug screw
4 Second valve opening pressure adjustment shim
5 Second pressure spring ï
6 Second pressure pin

7 Capsule screw î
8 Capsule sub-assembly ç
í
9 First valve opening pressure adjustment shim ì
ïð
10 First pressure spring
ë
11 First pressure pin ïï
ïî ïí è
12 Tip packing
ê
13 Straight pin
14 Nozzle
15 Retaining nut ïì é
ïë
ÐÖðìéïÛ
c. Adjustment Procedure (Summary)
Adjustment
1. Pre-lift 2. Second Valve Opening Pressure 3. First Valve Opening Pressure
Sequence
Measure- Measure "L1 - L2", the difference Pull out the first pressure spring Assemble parts other than the hol-
ment Method between the holder dimension L1 and the first valve opening pres- low screw and measure the valve
and the nozzle dimension L2. sure adjustment shim, loosen the opening pressure.
plug screw one to two turns, and
measure the valve opening pres-
sure.
Adjustment Select a pre-lift adjustment shim Select a second valve opening Select a first valve opening pres-
Method (the thicker the shim, the smaller pressure adjustment shim (the sure adjustment shim (the thicker
the pre-lift will be). thicker the shim, the higher the the shim, the higher the valve
valve opening pressure will be). opening pressure will be).
Tools 2-spring tool set Nozzle hand tester Nozzle hand tester
(STT: 95093-00040)
Dial gauge
-6-
d. STT
No. Part Name DENSO P/N
O 2-spring tool set 95093-00040

1 2-spring base 95093-10230 ï ë î
2 Measure attachment 95093-10300
3 2-spring box 95093-10250
4 Straight pin 95904-10070
5 Dial gauge 95800-10050
í
ì
ÐÖðìéîÛ
-7-
e. Detailed Adjustment Procedure (For 093500-4491 as an example)
(1) Pre-lift adjustment
A) Adjustment 1
Assemble the STT on the dial gauge so that the distance
between the probe and the end of the STT is 2mm or less.
î ³³
ÐÖðìéìÛ
B) Adjustment 2
On a base plate or STT, set the dial gauge graduation to
zero.
Þ¿-» °´¿¬» ±® ÍÌÌ
ÐÜïîéðÛ
C) Adjustment 3
Assemble the nozzle, tip packing, and straight pin on the
STT, and install the first pressure pin.
Ì·° °¿½µ·²¹
Ò±¦¦´»
ÍÌÌ
ÐÜïíðìÛ
-8-
D) Adjustment 4
Align the hole of the STT with the straight pin and measure
the dimension L2.
ÐÖðìééÛ
E) Adjustment 5
Assemble the STT on the dial gauge so that the distance
between the probe and the end of the STT is 7mm or more.
é ³³
ÐÖðìéèÛ
F) Adjustment 6
On a base plate or STT, set the dial gauge graduation to
zero.
Þ¿-» °´¿¬» ±® ÍÌÌ
ÐÜïîéðÛ
-9-
G) Adustment 7
Assemble the capsule sub-assembly. Assemble the sec-
ond pressure pin, the second pressure spring, and the sec-
ond valve opening pressure adjustment shim on the
capsule screw, and use the STT to tighten the plug screw.
Tightening torque: 2.0 - 2.9N·m (0.2 - 0.3kgf·m)
ÐÖðìèðÛ
< NOTE >

If the thickness of the second valve opening pressure ad-
justment shim is unknown, use 1.5mm as a nominal value.
Ð´«¹ -½®»©
Í»½±²¼ ª¿´ª» ±°»²·²¹
°®»--«®» ¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ °®»--«®» -°®·²¹
Ý¿°-«´»
Í»½±²¼ °®»--«®» °·² -«¾ó¿--»³¾´§
Ý¿°-«´» -½®»©
ÐÜïíðëÛ
H) Adjustment 8
Assemble the pre-lift adjustment shim, the capsule sub-as-
sembly, and the straight pin in the nozzle holder body.
Í¬®¿·¹¸¬ °·²
Ý¿°-«´» -«¾ó¿--»³¾´§
Ò±¦¦´» ¸±´¼»®
¾±¼§
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³

ÐÜïíðêÛ
-10-
I) Adjustment 9
Alight the straight pin with the hole of the STT and measure
the dimension L1.
ÐÖðìèîÛ
J) Adjustment 10
Using dimensions L1 and L2 obtained in steps "Adjustment 4" and "Adjustment 9", calculate the amount of pre-lift a.
Pre-lift a = L1 - L2
Pre-lift a (specified value) = 0.08 0.02mm
K) Adjustment 11
If the amount of pre-lift deviates from the specified value, adjust it by changing the pre-lift adjustment shim to one with a
different thickness.
< NOTE >
The thicker the pre-lift adjustment shim, the smaller the pre-lift will be.
< CAUTION >
Because adjusting the pre-lift requires high precision, thoroughly clean the parts and make sure that they are free of for-
eign objects before performing the operation.
-11-
(2) Second valve opening pressure adjustment
A) Adjustment 1
Loosen the plug screw of the capsule sub-assembly one to
two turns.
< NOTE >
After the plug screw has been loosened one to two turns,
the amount of pre-lift will be 0mm when it is installed in the
nozzle holder.
Ô»¿ª» ½´»¿®¿²½»
ÐÜïíðéÛ
B) Adjustment 2
In the nozzle holder body, install the pre-lift adjustment
shim that was selected in section "(1)", the capsule sub-as-
sembly in the state described in "Adjustment 1", the first
pressure pin, tip packing, straight pin, and the nozzle.
Then, tighten the retaining nut.
< NOTE >
At this time, do not install the first pressure spring and the
first valve opening pressure adjustment shim.
ÐÖðìèìÛ
C) Adjustment 3
On the nozzle hand tester, install the nozzle and the nozzle
holder that were installed in "Adjustment 2", and measure
the valve opening pressure.
Second valve opening pressure (specified value):
13.5 - 14.5MPa (138 - 148kgf/cm2)
ÐÖðìèëÛ
D) Adjustment 4
If the pressure deviates from the specified value, adjust it by changing the second valve opening pressure adjustment
shim to one with a different thickness.
< CAUTION >
Make sure to loosen the plug screw one to two turns before assembling the capsule sub-assembly by changing the sec-
ond valve opening pressure adjustment shim.
-12-
E) Adjustment 5
After completing the second valve opening pressure ad-
justment, remove the capsule sub-assembly from the noz-
zle and nozzle holder. Then, use the STT to tighten the
plug screw.
ÐÖðìèðÛ
-13-
(3) First valve opening pressure adjustment
A) Adjustment 1
In the nozzle holder body, install the pre-lift adjustment shim that was selected in section "(1)", the capsule sub-assembly
that was adjusted in section "(2)", the first valve opening pressure adjustment shim, the first pressure spring, the first
pressure pin, the tip packing, the straight pin, and the nozzle. Then, tighten the retaining nut.
Tightening torque:24.5 - 34.3N·m (2.5 - 3.5kgf·m)
< NOTE >
If the thickness of the first valve opening pressure adjustment shim is unknown, use 1.5mm as a nominal value.
B) Adjustment 2
On the nozzle hand tester, attach the nozzle and the nozzle
holder that were installed in "Adjustment 1", and adjust the
valve opening pressure.
First valve opening pressure:
16.2 - 17.2MPa (165 - 175kgf/cm2)
ÐÖðìèëÛ
C) Adjustment 3
If the pressure deviates from the specified value, adjust it by changing the first valve opening pressure adjustment shim
to one with a different thickness.
-14-
B. Type 2 (Reinforced Type)
Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³
×²¶»½¬·±² ½¸¿³¾»®
Ú·®-¬ -°®·²¹
Ð®»--«®» °·²
Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ -°®·²¹
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -°®·²¹ -»¿¬
Ò±¦¦´» ²»»¼´»
Ó¿¨·³«³ ´·º¬ ¿¼¶«-¬³»²¬ ©¿-¸»®
Ò±¦¦´» ¾±¼§
Ôë
Ôì
Ôî Ôí
Ôï
ÐÜïíðèÛ
-15-
No. Name
1 Hollow screw
2 Washer ï
4 First valve opening pressure adjustment shim î
5 First spring
ê
6 Pressure pin
7 Spring seat
8 Second valve opening pressure adjustment shim
é
9 Second spring
è
10 Pre-lift adjustment spring seat
11 Tip packing
ç
12 Maximum lift adjustment washer
í
13 Straight pin ïð
14 Nozzle needle
ïï
15 Nozzle
ïî
16 Retaining nut
ïí ì
ïì
ïë ë
ïê
ÐÏððêìÛ
< NOTE >

There are two types of nozzle needles as follows.
ÅÒ±¦¦´» ²»»¼´» ©·¬¸ °®±¬®«-·±²Ã ÅÒ±¦¦´» ²»»¼´» ©·¬¸±«¬ °®±¬®«-·±²Ã
ÐÜïíðçÛ
-16-
< CAUTION >
A measurement of the dimension L1 of the nozzle needle without a protrusion will give a negative value. Therefore, make
sure that you measure it correctly.
< NOTE >
The method for calculating the amount of pre-lift of the type of nozzle needle without a protrusion is described below. For
dimensions L1 to L5, refer to the construction diagram.
Ôï ã óðòï ³³ Ø»²½»ô ¬¸» °®»ó´·º¬ ¿³±«²¬ ©·´´ ¾»æ

Ôí ã îòï ³³ Ôì ó Ôë ó øÔí ó Ôï÷ ã ëòð ó îòç ó øîòï ó øóðòï÷÷
Ôì ã ëòð ³³ ã ëòð ó îòç ó øîòï õ ðòï÷
Ôë ã îòç ³³ ã óðòï ã óðòï ³³ ÐÜïíïðÛ
Adjustment 3. Second Valve Opening 4. First Valve Opening

1. Maximum Lift 2. Pre-lift
Sequence Pressure Pressure
Measure- Measure the needle Measure the tip packing Pull out the first valve Assemble all parts and
ment Method recession dimension L1, thickness L4 and the opening pressure adjust- measure the valve open-
the tip packing groove spring seat leg length L5 ment shim, the first ing pressure.
depth L2, and the maxi- in order to calculate the spring, and the pressure
mum lift adjustment pre-lift: L4 - L5 - (L3-L1). pin. Replace the pre-lift
washer thickness L3, in * Dimension L1 may be a adjustment spring seat
order to calculate the negative value. with the master spring
maximum lift (L1 + L2) - seat (STT) and measure
L3. * Dimension L1 may the valve opening pres-
be a negative value. sure.
Adjustment Select a maximum lift Select a pre-lift adjust- Select a second valve Select a first valve open-
Method adjustment washer. ment spring seat. opening pressure adjusting pressure adjustment
ment shim. shim.
Tools 2-spring base Micrometer Master spring seat Nozzle hand tester
(STT: 95093-10230) (STT: 95093-10330)
Measure attachment Nozzle hand tester
(STT: 95093-10300)
Dial gauge, Micrometer
d. STT
No. Name DENSO P/N
1 Master spring seat 95093-10330

2 2-spring base 95093-10230
3 Measure attachment 95093-10300 ï ì
4 Dial gauge 95800-10050
ÐÏððéîÛ
-17-
e. Detailed Adjustment Procedure
(1) Maximum lift adjustment
A) Adjustment 1
Attach the measure attachment (STT) to the dial gauge.
Ó±®» ¬¸¿² î³³
ÐÜïíïïÛ
B) Adjustment 2 (nozzle needle with protrusion)

Measure dimension L1.
Ò±¦¦´» ²»»¼´»
Ôï
Ò»¹¿¬·ª»
ª¿´«»
Ð±-·¬·ª»
ª¿´«»
ÐÜïíïîÛ
a) Measurement 1
Place the nozzle on the 2-spring base (STT), and place the
pre-lift adjustment spring seat as indicated by "A" in the di-
agram on the right. Ý®±-- -»½¬·±² ±º °®»ó´·º¬ ¿¼¶«-¬³»²¬ -°®·²¹ -»¿¬
b) Measurement 2
Align the hole of the measure attachment (STT) with the
pre-lift adjustment spring seat and set the graduation on
the dial gauge to zero.
c) Measurement 3
Place the pre-lift adjustment spring seat by facing it in the
opposite direction ("B" in the diagram on the right). Align
the hole of the measure attachment (STT) with the pre-lift ß Þ
ÐÜïíïíÛ
adjustment spring seat and measure L1.
-18-
C) Adjustment 2 (nozzle needle without protrusion)
Measure dimension L1.
a) Measurement 1
Place the dial gauge on the flat surface of the 2-spring
Ò±¦¦´» ²»»¼´»
base. Then, set the dial gauge graduation to zero.
Ôï
b) Measurement 2
Ò»¹¿¬·ª»
Place the dial gauge on the nozzle needle to measure di- ª¿´«»
mension L1.
Ð±-·¬·ª»
< NOTE > ª¿´«»
At this time, dimension L1 will result in a negative value.
ÐÜïíïìÛ
D) Adjustment 3
Place the nozzle body (nozzle needle removed) on the 2-
spring base (STT) and place the tip packing (groove facing
up) as shown in the diagram on the right.
Ì·° °¿½µ·²¹
E) Adjustment 4 Ù®±±ª»
On the 2-spring base (STT), set the graduation of the dial
gauge to zero. Ôî
F) Adjustment 5
Place the needle of the dial gauge so that it comes in con-
tact with the groove of the tip packing and measure L2.
ÐÜïíïëÛ
G) Adjustment 6
Using a micrometer, measure the thickness L3 of the max-
imum lift adjustment washer.
Ôí
ÐÏððêèÛ
H) Adjustment 7
Calculate the maximum lift according to the measured L1, L2, and L3.
Specified value: (L1 + L2) - L3
I) Adjustment 8
If the amount of maximum lift deviates from the specified value, adjust it by changing the maximum lift adjustment washer
-19-
< CAUTION >
Make sure to install the maximum lift adjustment washer
correctly (chamfer facing the nozzle), as it could lead to
damage or other problems if it is installed upside down.
Ø±´¼»® -·¼»
Ý¸¿³º»® øÝ±®®»½¬÷ øÉ®±²¹÷

Ò±¦¦´» -·¼»
ÐÜïíïêÛ

A) Adjustment 1
Using a micrometer, measure the thickness L4 of the tip
packing.
Ì·° °¿½µ·²¹ Ôì
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬
-°®·²¹ -»¿¬ Ôë
ÐÜïíïéÛ
B) Adjustment 2
Using a micrometer, measure the length L5 of the leg of the pre-lift adjustment spring seat.
C) Adjustment 3
Calculate the amount of pre-lift according to the measured L1, L3, L4, and L5.
Specified value: L4 - L5 - (L3 - L1)
D) Adjustment 4
If the amount of pre-lift deviates from the specified value, adjust it by changing the pre-lift adjustment spring seat to one
with a different thickness.
-20-
A) Adjustment 1
In the nozzle holder body, install the spring seat, the sec-
ond valve opening pressure adjustment shim, the second
spring, master spring seat (STT), the straight pin, the tip
packing, the maximum lift adjustment washer, and the noz- Ò±¦¦´» ¸±´¼»®
¾±¼§
zle. Then, tighten the retaining nut.
Í»½±²¼ ª¿´ª»
±°»²·²¹ °®»--«®» Í°®·²¹ -»¿¬
¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ -°®·²¹
Ó¿-¬»® -°®·²¹
-»¿¬ øÍÌÌ÷
Ó¿¨·³«³ ´·º¬ Ì·° °¿½µ·²¹
¿¼¶«-¬³»²¬ ©¿-¸»®
Ò±¦¦´»
Î»¬¿·²·²¹ ²«¬
ÐÜïíïèÛ
B) Adjustment 2
On the nozzle hand tester, install the nozzle and nozzle holder that were assembled in step "Adjustment 1", and measure
the second valve opening pressure.
Second valve opening pressure: 23.1 - 24.0MPa (235 - 245kgf/cm2)
< NOTE >
For production number 97/9 and thereafter, the second valve opening pressure has been changed in accordance with
the change in the shape of the part. Therefore, refer to "1-8. Reference Material" at the end of the manual for the specified
value.
C) Adjustment 3
< NOTE >
Using a shim that is thicker by 0.05mm increases the valve opening pressure by approximately 0.7MPa (7.6kgf/cm2).
-21-
A) Adjustment 1
In the nozzle holder body, install the first valve opening
pressure adjustment shim, first spring, pressure pin, spring
Ú·®-¬ ª¿´ª»
seat, second valve opening pressure adjustment shim, ±°»²·²¹ °®»--«®»
¿¼¶«-¬³»²¬ -¸·³ Ò±¦¦´» ¸±´¼»®
second spring, pre-lift adjustment spring seat, straight pin, ¾±¼§
tip packing, nozzle maximum lift adjustment washer, and Ú·®-¬ -°®·²¹
the nozzle. Then, tighten the retaining nut.
Í»½±²¼ ª¿´ª» Í°®·²¹ -»¿¬
Tightening torque: 24.5 - 34.3N·m (2.5 - 3.5kgf·m) ±°»²·²¹ °®»--«®»
¿¼¶«-¬³»²¬ -¸·³
Ð®»--«®» °·²
Í»½±²¼ -°®·²¹
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬
-°®·²¹ -»¿¬
Ó¿¨·³«³ ´·º¬
¿¼¶«¿¬³»²¬ ©¿-¸»® Ì·° °¿½µ·²¹
Ò±¦¦´»
Î»¬¿·²·²¹ ²«¬
ÐÜïíïçÛ
B) Adjustment 2
Attach onto the nozzle hand tester the nozzle and the nozzle holder that were installed in step "Adjustment 1", and mea-
sure the first valve opening pressure.
First valve opening pressure: 17.7 - 18.6MPa (180 - 190kgf/cm2)
C) Adjustment 3
If the pressure deviates from the specified value, adjust it by changing the first valve opening pressure adjustment shim
< NOTE >
Using a shim that is thicker by 0.05mm increases the valve opening pressure by approximately 0.7MPa (7.6kgf/cm2).
-22-
C. Type 3 (Conventional Type)
Í»½±²¼ °®»--«®» -°®·²¹

Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³
Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -½®»©
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³

Í»½±²¼ °®»--«®» °·²
Ú·®-¬ °®»--«®» -°®·²¹

Ð®»ó´·º¬æ ¿
Ú·®-¬ °®»--«®» °·²
Ó¿¨·³«³ ´·º¬æ Ô
ÐÜïíîðÛ
-23-
No. Name
1 Hollow screw
2 Washer
ï
3 Cap nut
ïì î
4 Washer
í
5 Locknut ïë
6 Washer ì
ïê ë
7 Plug screw
ê
8 Second valve opening pressure adjustment shim é
9 Second pressure spring ïé è
ç
10 Second pressure pin
11 Pre-lift adjustment shim ïð
12 Capsule screw
13 First pressure spring ïï
14 First pressure pin ïè

ïî
15 Inlet connector
16 Washer
ïí
ïç
18 Nozzle assembly
19 Retaining nut ÏÌðíëéÛ
Adjustment 1. First Valve Opening 2. Second Valve Opening 4. First Valve Opening
3. Pre-lift
Sequence Pressure Pressure Pressure
Measure- Pull out the plug screw, Set the pre-lift to zero by Measure the amount of Assemble all parts and
ment Method the second valve opening pulling out the pre-lift deflection of the dial measure (verify) the
pressure adjustment adjustment shim; then, gauge with the pre-lift valve opening pressure.
shim, the second pres- measure the valve open- adjustment shim removed
sure spring, the second ing pressure. and installed.
pressure pin, and the pre-
lift adjustment shim; then,
measure the valve open-
ing pressure.
Adjustment Adjust with the capsule Select a second valve Select a pre-lift adjust-
Method screw (tightening the opening pressure adjustment shim (the thicker the
screw increases the valve ment shim (the thicker the shim the greater the pre-
opening pressure). shim the higher the valve lift will be).
opening pressure will be).
Tools Nozzle hand tester Nozzle hand tester 2-spring nozzle adjust- Nozzle hand tester
ment tool
(STT: 95091-10770)
Dial gauge
-24-
d. STT
1 2-spring nozzle adjustment tool 95091-10770

2 Dial gauge 95800-10050
î ï
ÏÌðíëèÛ

A) Adjustment 1
Assemble the nozzle and the first pressure pin on the noz-
zle holder and tighten them with the retaining nut.
Í»½±²¼ °®»--«®» °·²
Tightening torque: 58.8 - 78.5N·m (6.0 - 8.0kgf·m) Ô±½µ²«¬ Ì± ¾» ·²-¬¿´´»¼ ¿º¬»®
B) Adjustment 2 É¿-¸»® ¿¼¶«-¬³»²¬
Insert the first pressure spring and install the capsule Ý¿°-«´» -½®»©
screw.
Ú·®-¬ °®»--«®» -°®·²¹
Ò±¦¦´» ¸±´¼»® ¾±¼§
ÐÜïíîïÛ
C) Adjustment 3
Place it on the nozzle hand tester, and regulate the amount
in which to screw in the capsule screw in order to adjust the
first valve opening pressure.
First valve opening pressure: ß¼¶«-¬ ©·¬¸ ½¿°-«´»
17.7 - 18.6MPa (180 - 190kgf/cm2) -½®»©
< NOTE >

Screwing in the capsule screw increases the first valve
opening pressure.
Ò±¦¦´» ¸¿²¼
D) Adjustment 4 ¬»-¬»®
Tighten the locknut to secure the capsule screw in place.
ÐÜïíîîÛ
-25-
A) Adjustment 1
Assemble the second pressure pin, second pressure
spring, and the second valve opening pressure adjustment Ð´«¹ -½®»©
shim. Then, tighten the plug screw until it comes in contact Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®»
¿¼¶«-¬³»²¬ -¸·³
with the capsule screw.
< CAUTION > Í»½±²¼ °®»--«®» -°®·²¹
At this time, do not install the pre-lift adjustment shim.
Í»½±²¼ °®»--«®» °·²
< NOTE >
At this time, a set load is applied to the second pressure
spring, which pushes the second pressure pin downward.
Ò±¦¦´» ¸±´¼»® ¾±¼§
Because no pre-lift adjustment shim is installed, the
amount of pre-lift is zero.
ÐÜïíîíÛ
< NOTE >

If the thickness of the second valve opening pressure adjustment shim that was installed is unknown, use 1.9mm as a
nominal value.
B) Adjustment 2
Place it on the nozzle hand tester and measure the second
Second valve opening pressure:
24.9 - 25.7MPa (254 - 262kgf/cm2)
Ò±¦¦´» ¸¿²¼
¬»-¬»®
ÐÜïíîìÛ
C) Adjustment 3
< NOTE >
Although the relationship between shim thickness and valve opening pressure differs from product to product, the pres-
sure changes approximately 0.1MPa (1.1 kgf/cm2) for every 0.01mm of shim thickness.
-26-
A) Adjustment 1
Remove the plug screw, second valve opening pressure
adjustment shim, and the second pressure spring.
B) Adjustment 2
Place the dial gauge, probe, and the gauge holder on the Ü·¿´ ¹¿«¹»
nozzle holder.
C) Adjustment 3
Ù¿«¹» ¸±´¼»®
Set the dial gauge graduation to zero (repeat this process
two or three times).
Ð®±¾»
Ò±¦¦´» ¸±´¼»® Í»½±²¼ °®»--«®» °·²

¾±¼§
ÐÜïíîëÛ
D) Adjustment 4
Remove the second pressure pin and install the pre-lift adjustment shim.
E) Adjustment 5
Re-install the second pressure pin.
F) Adjustment 6
Similar to step "Adjustment 3", place the dial gauge and measure the amount of pre-lift.
Pre-lift: 0.08 - 0.12mm
< NOTE >
Because the pressure pins are in contact at this time, the second pressure pin will be slightly lifted. When a pre-lift ad-
justment shim is inserted in this state, the second pressure pin will move upward only in the amount of the pre-lift.
< NOTE >
If the thickness of the pre-lift adjustment shim that was installed is unknown, use 1.1mm as a nominal value.
G) Adjustment 7
If the amount of pre-lift deviates from the specified value,
adjust it by changing the pre-lift adjustment shim to one
with a different thickness.
< NOTE > Ê¿´«» ©·¬¸±«¬ ¿ °®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
If the amount of pre-lift is greater than the specified value,
Ê¿´«» ©·¬¸ ¿ °®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
use a thinner shim. If it is smaller than the specified value,
use a thicker shim.
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
ÐÜïíîêÛ
-27-
(4) First valve opening pressure verification
A) Verification 1
Install the pre-lift adjustment shim, the second pressure
pin, the second pressure spring, and the second valve Ý¿° ²«¬
opening pressure adjustment shim; then, tighten the plug É¿-¸»®
Ð´«¹ -½®»©
screw. Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®»
Tightening torque: 29.4 - 39.2N·m (3.0 - 4.0kgf·m) ¿¼¶«-¬³»²¬ -¸·³
B) Verification 2 Í»½±²¼ °®»--«®» -°®·²¹

Using a washer in between, install the cap nut. Í»½±²¼ °®»--«®» °·²
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
Ò±¦¦´» ¸±´¼»® ¾±¼§
ÐÜïíîéÛ
< CAUTION >

Make sure to use a pre-lift adjustment shim and a second valve opening pressure adjustment shim as determined in the
previously mentioned adjustment process.
< CAUTION >
Be careful in distinguishing a pre-lift adjustment shim and a second valve opening pressure adjustment shim, as both
have the same size and shape.
C) Verification 3
Place the nozzle on the nozzle hand tester and verify that
the first valve opening pressure has the following value:
17.7 - 18.4MPa (180 - 188kgf/cm2)
Ò±¦¦´» ¸¿²¼
¬»-¬»®
ÐÜïíîìÛ
< CAUTION >

If the pressure deviates from the specified value, repeat the adjustment process from the beginning.
-28-
D. Type 4 (Reinforced Type)
Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -½®»©
Ú·®-¬ °®»--«®» -°®·²¹
Ð®»--«®» °·²
Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ °®»--«®» -°®·²¹

Í°®·²¹ -»¿¬
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
Ì·° °¿½µ·²¹
Í°®·²¹ -»¿¬
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬
-¸·³
Ì·° °¿½µ·²¹
ÐÜïíîèÛ
-29-
No. Name

2 Pressure pin
3 Spring seat
4 First pressure spring ç
5 Second pressure spring ïì
6 First valve opening pressure adjustment screw ï
é
7 Cap nut
ïí
8 Retaining nut
ê
9 Hollow screw
ïð
10 Second valve opening pressure adjustment shim ë
11 Pre-lift adjustment shim í
ïï ì
12 Tip packing ïî
13 Copper plate washer
î
ïë
14 Washer
15 Nozzle assembly
ÐÖðèïéÛ
-30-
Adjustment 2. First Valve Opening 3. Second Valve Opening 4. First Valve Opening
1. Pre-lift
Sequence Pressure Pressure Pressure
Measure- Measure the amount of Pull out the pre-lift adjust- Pull out the pre-lift adjust- Install all parts and mea-
ment Method deflection of the dial ment shim, the second ment shim and measure sure (verify) the valve
gauge with the pre-lift valve opening pressure the valve opening pres- opening pressure.
adjustment shim removed adjustment shim, the sure.
and installed. spring seat, and the sec-
ond pressure spring;
then, measure the valve
opening pressure.
Adjustment Select a pre-lift adjust- Adjust with the first valve Select a second valve
Method ment shim. opening pressure adjust- opening pressure adjust-
ment screw. ment shim.
Tools 2-spring base Nozzle hand tester Nozzle hand tester Nozzle hand tester
(STT: 95093-10230)
Base
(STT: 95093-20180)
Dial gauge holder unit
(STT: 95800-20010)
Probe joint
(STT: 95800-20020)
Probe
(STT: 95800-20030)
Socket wrench
(STT: 95991-10150)
Dial gauge
-31-
d. STT
1 2-spring base 95093-10230

2 Base 95093-20180 ï î
3 Dial gauge holder unit 95800-20010
4 Probe joint 95800-20020
5 Probe 95800-20030
6 Socket wrench 95991-10150
í ì
ë
ê
ÐÖðèïèÛ
-32-
A) Adjustment 1
Render the distance between the probe and the end of the
STT to be approximately 0mm; then install the STT on the
dial gauge.
ð ³³
ÐÖðèîðÛ
B) Adjustment 2
Install the nozzle assembly, the tip packing, and the spring
seat on the STT.
Í°®·²¹ -»¿¬
Ì·° °¿½µ·²¹
Ò±¦¦´» ¿--»³¾´§
ÍÌÌ
ÐÜïíîçÛ
C) Adjustment 3
Align the hole of the STT with the pin of the tip packing and
set the dial gauge graduation to zero.
Ø±´» ±º ÍÌÌ
Ð·² ±º ¬·° °¿½µ·²¹
ÐÜïííðÛ
-33-
D) Adjustment 4
Select a pre-lift adjustment shim that is thicker than the
clearance between the tip packing and the spring seat.
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
Then install the shim between the tip packing and the Í°®·²¹ -»¿¬
spring seat.
Ì·° °¿½µ·²¹
< NOTE >
Select and install a pre-lift adjustment shim with a nominal
value of 1.5mm.
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
Í°®·²¹ -»¿¬
Ì·°
Ý´»¿®¿²½» °¿½µ·²¹
ÐÜïííïÛ
E) Adjustment 5
Using a dial gauge, measure the amount of pre-lift. Then,
replace the pre-lift adjustment shim with one of a different
thickness in order to attain the specified value indicated be-
low.
Specified value: 0.095 0.015mm
< NOTE >
Using a thicker pre-lift adjustment shim increases the
amount of pre-lift.
ÐÖðèîìÛ
< CAUTION >

Because adjusting the pre-lift requires high precision, thoroughly clean the parts and make sure that they are free of for-
eign objects before performing the operation.
-34-
A) Adjustment 1
Install the nozzle assembly and the tip packing in the noz-
zle holder body. Using the STT, tighten the retaining nut.
Tightening torque: 58.8 - 78.5N.m (6.0 - 8.0kgf.m) Ò±¦¦´» ¸±´¼»® ¾±¼§
Ì·° °¿½µ·²¹
Ò±¦¦´» ¿--»³¾´§
Î»¬¿·²·²¹ ²«¬
ÐÜïííîÛ
B) Adjustment 2
Insert the pressure pin into the nozzle holder body. Then,
insert the first pressure spring, install the first valve opening
Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®»
pressure adjustment screw, and tighten it until it comes in ¿¼¶«-¬³»²¬ -½®»©
contact with the first pressure spring.
Ú·®-¬ °®»--«®» -°®·²¹
Ð®»--«®» °·²
Ò±¦¦´» ¸±´¼»® ¾±¼§
ÐÜïíííÛ
C) Adjustment 3
Place it on the nozzle hand tester, and regulate the amount
in which to screw in the first valve opening pressure adjust-
ment screw in order to adjust the first valve opening pres-
sure.
Ò±¦¦´» ¸¿²¼ ¬»-¬»®
14.7 - 15.5MPa (150 - 158kgf/cm2)
ÐÜïííìÛ
-35-
D) Adjustment 4
Using the copper plate washer and the cap nut, secure the
first valve opening pressure adjustment screw in place.
Tightening torque: 39.2 - 49.0N·m (4.0 - 5.0kgf·m) Ý¿° ²«¬
Ý±°°»® °´¿¬» ©¿-¸»®
Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®»

¿¼¶«-¬³»²¬ -½®»©
ÐÜïííëÛ
-36-
A) Adjustment 1
In the nozzle holder body, install the second valve opening
pressure adjustment shim, the second pressure spring,
Ò±¦¦´» ¸±´¼»® ¾±¼§
the spring seat, the tip packing, and the nozzle assembly.
Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®»
Then, use the STT to tighten the retaining nut. ¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ °®»--«®» -°®·²¹
Tightening torque: 58.8 - 78.5N.m (6.0 - 8.0kgf.m)
Í°®·²¹ -»¿¬
< CAUTION >
Do not install the pre-lift adjustment shim. Ì·° °¿½µ·²¹
< NOTE > Ò±¦¦´» ¿--»³¾´§
If the thickness of the second valve opening pressure ad-
justment shim that was installed is unknown, use 1.4mm as Î»¬¿·²·²¹ ²«¬
a nominal value.
ÐÜïííêÛ
B) Adjustment 2
Place it on the nozzle hand tester and measure the second
Second valve opening pressure:
27.6 - 28.3MPa (281 - 289kgf/cm2)
Ò±¦¦´» ¸¿²¼
¬»-¬»®
ÐÜïííéÛ
C) Adjustment 3
< NOTE >
Although the relationship between shim thickness and valve opening pressure differs from product to product, the pres-
sure changes approximately 0.1MPa (0.9 kgf/cm2) for every 0.01mm of shim thickness.
-37-
(4) First valve opening pressure verification
A) Verification 1
Install the pre-lift adjustment shim that was used in the ad-
justment in section (1).
Ò±¦¦´» ¸±´¼»® ¾±¼§
Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®»
¿¼¶«-¬³»²¬ -¸·³
Í»½±²¼ °®»--«®» -°®·²¹
Í°®·²¹ -»¿¬
Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³
Ì·° °¿½µ·²¹
Ò±¦¦´» ¿--»³¾´§
Î»¬¿·²·²¹ ²«¬
ÐÜïííèÛ
B) Verification 2
Place it on the nozzle hand tester and verify that the first
valve opening pressure has the value indicated below.
14.7 - 15.5MPa (150 - 158kgf/cm2)
Ò±¦¦´» ¸¿²¼
¬»-¬»®
ÐÜïííéÛ
-38-
1-8. Reference Material (Reference only. The latest data is updated on ETSI.)
A. List of Adjustment Values
Nozzle & Nozzle First Valve Second Valve

Maximum Lift
Nozzle Holder Holder Nozzle P/N Opening Pressure Opening Pressure Pre-lift (mm)
(mm)
P/N Type MPa [kgf/cm2] MPa [kgf/cm2]
093500-2680 KBL 093400-1540 15.2 - 16.0 26.3 - 27.1 0.140 0.02 0.4 0.02 3
[155 - 163] [268 - 276]
093500-2690 KBL 093400-1550 15.2 - 16.0 26.3 - 27.1 0.140 0.02 0.4 0.02 3
[155 - 163] [268 - 276]
093500-2730 KBL 093400-1170 15.2 - 15.7 26.9 - 27.7 0.11 0.02 0.34 0.02 3
[155 - 160] [274 - 282]
093500-3090 KBL 093400-1810 17.7 - 18.4 24.9 - 25.7 0.1 0.02 0.305 0.025 3
[180 - 188] [254 - 262]
093500-3210 KBL 093400-1900 15.2 - 15.7 26.9 - 27.7 0.11 0.02 0.34 0.02 3
[155 - 160] [274 - 282]
093500-3443 KBL 093400-2270 15.2 - 15.7 22.7 - 23.4 0.08 0.02 0.245 0.015 3
[155 - 160] [231 - 239]
093500-3452 KBL 093400-2002 15.7 - 16.2 22.7 - 23.4 0.08 0.02 0.245 0.015 3
[160 - 165] [231 - 239]
093500-3980 KBL 093400-2210 17.7 - 18.4 24.9 - 25.7 0.1 0.02 0.305 0.025 3
[180 - 188] [254 - 262]
093500-3991 KBAL 093400-6020 17.2 - 18.1 8.9 - 9.9 0.09 0.02 0.205 0.025 1
[175 - 185] [91 - 101]
093500-4170 KBL 093400-2260 17.7 - 18.4 24.9 - 25.7 0.1 0.02 0.355 0.025 3
[180 - 188] [254 - 262]
093500-4350 KBAL 093400-5770 17.7 - 18.6 12.8 - 13.7 0.09 0.01 0.305 0.025 1
[180 - 190] [130 - 140]
093500-4481 KBAL 093400-5500 16.2 - 17.2 13.7 - 14.7 0.08 0.02 0.275 0.025 1
[165 - 175] [140 - 150]
093500-4491 KBAL 093400-5790 16.2 - 17.2 13.8 - 14.8 0.08 0.02 0.275 0.025 1
[165 - 175] [141 - 151]
093500-4530 KBL 093400-2380 15.2 - 16.0 27.0 - 27.8 0.125 0.018 0.39 0.02 4
[155 - 163] [275 - 283]
093500-4590 KBL 093400-2400 15.2 - 16.0 27.0 - 27.8 0.125 0.16 0.4 0.02 4
[155 - 163] [275 - 283]
093500-4610 KBL 093400-2410 15.2 - 16.0 27.0 - 27.8 0.125 0.16 0.4 0.02 4
[155 - 163] [275 - 283]
093500-4620 KBL 093400-2420 16.2 - 17.0 25.0 - 25.8 0.08 0.02 0.305 0.025 3
[165 - 173] [255 - 263]
093500-4631 KBL 093400-2431 16.2 - 17.0 25.0 - 25.8 0.08 0.02 0.305 0.025 3
[165 - 173] [255 - 263]
093500-4640 KBL 093400-2440 16.2 - 17.0 13.0 - 13.8 0.125 0.018 0.39 0.02 4
[165 - 173] [133 - 141]
-39-
Maximum Lift
(mm)
093500-4730 KBL 093400-2480 15.2 - 15.7 26.9 - 27.7 0.11 0.02 0.34 0.02 3
[155 - 160] [274 - 282]
093500-4820 KBL 093400-2510 18.1 - 18.9 29.2 - 30.0 0.1 0.02 0.345 0.015 3
[185 - 193] [298 - 306]
093500-4860 KBL 093400-2530 18.1 - 18.9 29.2 - 30.0 0.1 0.02 0.345 0.015 3
[185 - 193] [298 - 306]
093500-4890 KBL 093400-2410 15.2 - 16.0 27.6 - 28.3 0.095 0.15 0.4 0.02 4
[155 - 163] [281 - 289]
093500-5140 KBL 093400-2650 15.2 - 16.0 14.3 - 15.1 0.095 0.018 0.39 0.02 4
[155 - 163] [146 - 154]
093500-5200 KBL 093400-2670 15.2 - 16.0 27.6 - 28.3 0.095 0.18 0.4 0.02 4
[155 - 163] [281 - 289]
093500-5270 KBAL 093400-6100 16.2 - 17.2 13.8 - 14.8 0.08 0.02 0.225 0.025 1
[165 - 175] [141 - 151]
093500-5282 KBL 093400-2710 15.2 - 15.7 14.6 - 15.1 0.125 0.018 0.34 0.02 4
[155 - 160] [148.5 - 153.5]
093500-5490 KBAL 093400-6180 22.6 - 23.5 15.0 - 16.0 0.09 0.01 0.355 0.025 1
[230 - 240] [153 - 163]
093500-5520 KBAL 093400-2750 17.2 - 18.0 15.0 - 15.8 0.095 0.018 0.39 0.02 4
[175 - 183] [153 - 161]
093500-5540 KBAL 093400-2760 17.2 - 18.0 13.3 - 14.1 0.115 0.018 0.245 0.015 4
[175 - 183] [136 - 144]
093500-5570 KBAL 093400-2790 18.1 - 19.0 11.8 - 12.6 0.115 0.018 0.31 0.02 4
[185 - 193] [120 - 128]
093500-5610 KBAL 093400-5770 17.7 - 18.6 13.5 - 14.5 0.06 0.01 0.255 0.025 1
[180 - 190] [138 - 148]
093500-5730 KBAL 093400-6240 16.2 - 17.2 13.8 - 14.8 0.08 0.02 0.255 0.025 1
[165 - 175] [141 - 151]
093500-5780 KBAL 093400-5770 17.7 - 18.6 13.2 - 14.2 0.07 0.1 0.255 0.025 2
[180 - 190] [135 - 145]
093500-5800 KBAL 093400-5770 18.0 - 18.2 13.6 - 13.8 0.07 0.005 0.255 0.025 1
[184 - 186] [139 - 141]
093500-5830 KBAL 093400-6290 22.6 - 23.5 15.0 - 16.0 0.09 0.01 0.355 0.025 1
[230 - 240] [153 - 163]
093500-6000 KBAL 093400-2990 16.2 - 17.0 12.3 - 13.0 0.085 0.018 0.255 0.025 4
[165 - 173] [125 - 133]
093500-6010 KBAL 093400-6390 17.7 - 18.6 23.1 - 24.0 0.095 0.01 0.255 0.025 2
[180 - 190] [235 - 245]
(- 97/8)
-40-
Maximum Lift
(mm)
093500-6010 KBAL 093400-6390 17.7 - 18.6 30.5 - 31.5 0.095 0.01 0.255 0.025 2
[180 - 190] [311 - 321]
(97/9 -)
093500-6030 KBAL 093400-6410 16.2 - 17.2 19.6 - 20.6 0.08 0.01 0.255 0.025 2
[165 - 175] [200 - 210]
(- 97/8)
093500-6030 KBAL 093400-6410 16.2 - 17.2 27.1 - 28.1 0.08 0.01 0.255 0.025 2
[165 - 175] [276 - 286]
(97/9 -)
093500-6040 KBAL 093400-6420 16.2 - 17.2 19.6 - 20.6 0.08 0.01 0.255 0.025 2
[165 - 175] [200 - 210]
(- 97/8)
093500-6040 KBAL 093400-6420 16.2 - 17.2 27.1 - 28.1 0.08 0.01 0.255 0.025 2
[165 - 175] [276 - 286]
(97/9 -)
093500-6051 KBAL 093400-6490 17.7 - 18.6 18.1 - 19.1 0.08 0.01 0.255 0.025 2
[180 - 190] [185 - 195]
(- 97/8)
093500-6051 KBAL 093400-6490 17.7 - 18.6 25.6 - 26.6 0.08 0.01 0.255 0.025 2
[180 - 190] [261 - 271]
(97/9 -)
093500-6110 KBAL 093400-6440 16.7 - 17.7 19.5 - 20.5 0.11 0.01 0.255 0.025 2
[170 - 180] [199 - 209]
(- 97/8)
093500-6110 KBAL 093400-6440 16.7 - 17.7 27.0 - 28.0 0.11 0.01 0.255 0.025 2
[170 - 180] [275 - 285]
(97/9 -)
093500-6120 KBAL 093400-6450 17.7 - 18.6 18.5 - 19.5 0.11 0.01 0.255 0.025 2
[180 - 190] [189 - 199]
(- 97/8)
093500-6120 KBAL 093400-6450 17.7 - 18.6 25.9 - 26.9 0.11 0.01 0.255 0.025 2
[180 - 190] [264 - 274]
(97/9 -)
093500-6130 KBAL 093400-6460 23.5 - 24.5 21.7 - 22.7 0.118 0.01 0.325 0.025 2
[240 - 250] [221 - 231]
(- 97/8)
093500-6130 KBAL 093400-6460 23.5 - 24.5 29.1 - 30.1 0.118 0.01 0.325 0.025 2
[240 - 250] [297 - 307]
(97/9 -)
-41-
Maximum Lift
(mm)
093500-6140 KBAL 093400-6470 23.5 - 24.5 21.7 - 22.7 0.118 0.01 0.325 0.025 2
[240 - 250] [221 - 231]
(- 97/8)
093500-6140 KBAL 093400-6470 23.5 - 24.5 29.1 - 30.1 0.118 0.01 0.325 0.025 2
[240 - 250] [297 - 307]
(97/9 -)
093500-6150 KBAL 093400-6480 23.5 - 24.5 21.7 - 22.7 0.118 0.01 0.325 0.025 2
[240 - 250] [221 - 231]
(- 97/8)
093500-6150 KBAL 093400-6480 23.5 - 24.5 29.1 - 30.1 0.118 0.01 0.325 0.025 2
[240 - 250] [297 - 307]
(97/9 -)
093500-6160 KBL 093400-2710 15.2 - 15.7 14.6 - 15.1 0.125 0.018 0.34 0.02 2
[155 - 160] [148.5 - 153.5]
093500-6170 KBAL 093400-6390 17.7 - 18.6 23.1 - 24.0 0.085 0.105 0.255 0.025 2
[180 - 190] [235 - 245]
093500-6230 KBAL 093400-6440 16.7 - 17.7 19.5 - 20.5 0.11 0.1 0.255 0.025 2
[170 - 180] [199 - 209]
093500-6240 KBAL 093400-6450 17.7 - 18.6 18.5 - 19.5 0.11 0.1 0.255 0.025 2
[180 - 190] [189 - 199]
093500-6260 KBAL 093400-3050 17.2 - 18.0 12.9 - 13.7 0.115 0.018 0.295 0.015 4
[175 - 183] [132 - 140]
093500-6400 KBAL 093400-6410 16.2 - 17.2 19.6 - 20.6 0.08 0.01 0.255 0.025 2
[165 - 175] [200 - 210]
(- 97/8)
093500-6400 KBAL 093400-6410 16.2 - 17.2 27.1 - 28.1 0.08 0.01 0.255 0.025 2
[165 - 175] [276 - 286]
(97/9 -)
093500-6420 KBAL 093400-6660 17.7 - 18.6 18.8 - 19.8 0.09 0.01 0.255 0.025 2
[180 - 190] [192 - 202]
(- 97/8)
093500-6420 KBAL 093400-6660 17.7 - 18.6 26.3 - 27.3 0.09 0.01 0.255 0.025 2
[180 - 190] [268 - 278]
(97/9 -)
093500-6440 KBAL 093400-6670 17.7 - 18.6 22.5 - 23.4 0.075 0.01 0.255 0.025 2
[180 - 190] [229 - 239]
(- 97/8)
093500-6440 KBAL 093400-6670 17.7 - 18.6 29.9 - 30.9 0.075 0.01 0.255 0.025 2
[180 - 190] [305 - 315]
(97/9 -)
-42-
Maximum Lift
(mm)
093500-6510 KBAL 093400-6660 17.7 - 18.6 18.8 - 19.8 0.09 0.01 0.255 0.025 2
[180 - 190] [192 - 202]
093500-6600 KBAL 093400-6770 24.5 - 25.5 16.1 - 17.1 0.09 0.01 0.255 0.025 1
[250 - 260] [164 - 174]
093500-6610 KBAL 093400-6780 24.5 - 25.5 21.6 - 22.6 0.09 0.01 0.285 0.025 2
[250 - 260] [220 - 230]
(- 97/8)
093500-6610 KBAL 093400-6780 24.5 - 25.5 29.0 - 30.0 0.09 0.01 0.285 0.025 2
[250 - 260] [296 - 306]
(97/9 -)
093500-6640 KBAL 093400-2970 17.2 - 18.0 31.3 - 32.3 0.115 0.018 0.3 0.02 4
[175 - 183] [319 - 329]
093500-6650 KBAL 093400-2960 18.1 - 18.9 16.2 - 17.0 0.095 0.018 0.3 0.02 4
[185 - 193] [165 - 173]
093500-6740 KBAL 093400-7180 17.7 - 18.6 27.2 - 28.2 0.043 0.008 0.255 0.025 2
[180 - 190] [277 - 287]
(- 97/8)
093500-6740 KBAL 093400-7180 17.7 - 18.6 34.0 - 35.0 0.043 0.008 0.255 0.025 2
[180 - 190] [347 - 357]
(97/9 -)
093500-6810 KBAL 093400-6880 17.7 - 18.6 18.1 - 19.1 0.08 0.01 0.255 0.025 2
[180 - 190] [185 - 195]
093500-6820 KBAL 093400-6890 16.2 - 17.2 19.6 - 20.6 0.08 0.01 0.255 0.025 2
[165 - 175] [200 - 210]
093500-6830 KBAL 093400-6910 17.7 - 18.6 18.1 - 19.1 0.08 0.01 0.255 0.025 2
[180 - 190] [185 - 195]
093500-6840 KBAL 093400-6920 17.7 - 18.6 22.5 - 23.4 0.075 0.01 0.255 0.025 2
[180 - 190] [229 - 239]
093500-6880 KBAL 093400-3140 17.2 - 18.0 13.0 - 13.8 0.115 0.018 0.3 0.02 4
[175 - 183] [133 - 141]
093500-6950 KBAL 093400-3180 17.2 - 18.0 21.6 0.115 0.018 0.295 0.015 4
[175 - 183] [220]
093500-6960 KBAL 093400-6970 17.2 - 18.1 35.5 0.055 0.01 0.255 0.025 2
[175 - 185] [362]
093500-7001 KBAL 093400-7000 17.2 - 18.1 8.9 - 9.9 0.09 0.02 0.205 0.025 1
[175 - 185] [91 - 101]
093500-7030 KBAL 093400-7050 17.6 - 18.6 18.1 - 19.1 0.08 0.01 0.255 0.025 2
[180 - 190] [185 - 195]
093500-7060 KBAL 093400-6420 16.2 - 17.2 19.6 - 20.6 0.08 0.01 0.255 0.025 2
[165 - 175] [200 - 210]
-43-
Maximum Lift
(mm)
093500-7070 KBAL 093400-6840 17.7 - 18.6 34.0 - 35.0 0.0425 0.075 0.255 0.025 2
[180 - 190] [347 - 357]
093500-7110 KBAL 093400-7130 17.7 - 18.6 29.5 - 30.5 0.047 0.005 0.355 0.025 2
[180 - 190] [301 - 311]
093500-7140 KBAL 093400-7150 16.2 - 17.2 26.3 - 27.3 0.08 0.01 0.305 0.025 2
[165 - 175] [268 - 278]
093500-7150 KBAL 093400-7160 17.7 - 18.6 24.8 - 25.8 0.08 0.01 0.305 0.025 2
[180 - 190] [253 - 263]
093500-7160 KBAL 093400-3220 17.2 - 18.0 19.9 - 20.7 0.085 0.01 0.3 0.02 4
[175 - 183] [203 - 211]
093500-7180 KBAL 093400-7210 17.7 - 18.6 18.1 - 19.1 0.08 0.01 0.255 0.025 2
[180 - 190] [185 - 195]
093500-7210 KBAL 093400-3140 16.7 - 17.5 13.6 - 14.4 0.105 0.01 0.3 0.02 4
[170 - 178] [139 - 147]
093500-7270 KBAL 093400-6840 17.7 - 18.6 34.0 - 35.0 0.0425 0.075 0.25 0.02 2
[180 - 190] [347 - 357]
093500-7310 KBAL 093400-7380 18.1 - 19.1 32.6 - 32.5 0.06 0.01 0.255 0.025 2
[185 - 195] [332 - 342]
093500-7350 KBAL 093400-6840 17.7 - 18.6 34.0 - 35.0 0.0425 0.075 0.25 0.02 2
[180 - 190] [347 - 357]
093500-7390 KBAL 093400-7440 20.6 - 21.6 35.3 - 36.3 0.0425 0.075 0.255 0.025 2
[210 - 220] [360 - 370]
093500-7410 KBAL 093400-7370 17.7 - 18.6 29.9 - 30.9 0.07 0.05 0.255 0.025 2
[180 - 190] [305 - 315]
093500-7430 KBL 093400-3300 20.1 - 20.9 29.6 - 30.6 0.09 0.02 0.30 0.02 4
[205V213] [302 - 312]
093500-7440 KBAL 093400-7510 24.5 28.0 - 28.9 0.08 0.01 0.355 0.025 2
[250] [285 - 295]
093500-7450 KBAL 093400-7550 15.7 - 16.7 26.5 - 27.5 0.08 0.01 0.275 0.025 2
[160 - 170] [270 - 280]
093500-7460 KBAL 093400-7560 15.7 - 16.7 26.5 - 27.5 0.08 0.01 0.275 0.025 2
[160 - 170] [270 - 280]
093500-7470 KBAL 093400-7570 17.7 - 18.6 25.6 - 26.6 0.08 0.01 0.255 0.025 2
[180 - 190] [261 - 271]
093500-7480 KBAL 093400-7580 17.7 - 18.6 25.6 - 26.6 0.08 0.01 0.255 0.025 2
[180 - 190] [261 - 271]
093500-7500 KBAL 093400-7680 17.7 - 18.6 25.6 - 26.6 0.08 0.01 0.255 0.025 2
[180 - 190] [261 - 271]
093500-7510 KBAL 093400-7680 17.7 - 18.6 25.6 - 26.6 0.08 0.01 0.255 0.025 2
[180 - 190] [261 - 271]
-44-
Maximum Lift
(mm)
093500-7530 KBAL 093400-7870 17.7 - 18.6 29.5 - 30.5 0.04MIN. 0.355 0.025 2
[180 - 190] [301 - 311]
093500-7550 KBAL 093400-7910 17.7 - 18.6 34.0 - 35.0 0.0425 0.075 0.255 0.025 2
[180 - 190] [347 - 357]
093500-7570 KBAL 093400-7870 17.7 - 18.6 29.5 - 30.5 0.04MIN. 0.355 0.025 2
[180 - 190] [301 - 311]
093500-7590 KBAL 093400-7910 17.7 - 18.6 34.0 - 35.0 0.0425 0.075 0.255 0.025 2U
[180 - 190] [347 - 357]
093500-7650 KBAL 093400-8090 17.7 - 18.6 34.5 0.0445 0.05 0.255 0.025 2
[180 - 190] [352.04]
093500-7680 KBAL 093400-8230 17.7 - 18.8 25.3 0.095 0.01 0.355 0.025 2
[180.1 - 192.1] [257.9]
093500-7690 KBAL 0934008300 17.7 - 18.8 26.5 0.08 0.01 0.255 0.025 2
[180.1 - 192.1] [270.61]
-45-
B. List of Adjustment Shims (First Valve Opening Pressure/ Second Valve Opening Pressure/ Pre-lift)
Outer Diameter Inner Diameter Plate Thickness Outer Diameter Inner Diameter Plate Thickness
DENSO P/N DENSO P/N
(mm) (mm) (mm) (mm) (mm) (mm)
093175-2180 7.35 3 1 093175-2600 7.35 3 0.9

093175-2190 7.35 3 1.05 093175-2610 7.35 3 0.975
093175-2200 7.35 3 1.1 093175-2620 7.35 3 1.025
093175-2210 7.35 3 1.15 093175-2630 7.35 3 1.075
093175-2220 7.35 3 1.2 093175-2640 7.35 3 1.125
093175-2230 7.35 3 1.25 093175-2650 7.35 3 1.175
093175-2240 7.35 3 1.3 093175-2660 7.35 3 1.225
093175-2250 7.35 3 1.35 093175-2670 10.2 3.8 1
093175-2260 7.35 3 1.4 093175-2690 10.2 3.8 1.02
093175-2270 7.35 3 1.45 093175-2710 10.2 3.8 1.04
093175-2280 7.35 3 1.5 093175-2730 10.2 3.8 1.06
093175-2290 7.35 3 1.55 093175-2750 10.2 3.8 1.08
093175-2300 7.35 3 1.6 093175-2770 10.2 3.8 1.1
093175-2310 7.35 3 1.65 093175-2790 10.2 3.8 1.12
093175-2320 7.35 3 1.7 093175-2810 10.2 3.8 1.14
093175-2330 7.35 3 1.75 093175-2830 10.2 3.8 1.16
093175-2340 7.35 3 1.8 093175-2850 10.2 3.8 1.18
093175-2350 7.35 3 1.85 093175-2870 10.2 3.8 1.2
093175-2360 7.35 3 1.9 093175-2890 10.2 3.8 1.22
093175-2370 7.35 3 1.95 093175-2910 10.2 3.8 1.24
093175-2380 7.35 3 2 093175-2930 10.2 3.8 1.26
093175-2390 7.35 3 2.05 093175-2950 10.2 3.8 1.28
093175-2400 7.35 3 2.1 093175-2970 10.2 3.8 1.3
093175-2410 7.35 3 2.15 093175-2990 10.2 3.8 1.32
093175-2420 7.35 3 1.275 093175-3010 10.2 3.8 1.34
093175-2430 7.35 3 1.325 093175-3030 10.2 3.8 1.36
093175-2440 7.35 3 1.375 093175-3050 10.2 3.8 1.38
093175-2450 7.35 3 1.425 093175-3070 10.2 3.8 1.4
093175-2460 7.35 3 1.475 093175-3090 10.2 3.8 1.42
093175-2470 7.35 3 1.525 093175-3110 10.2 3.8 1.44
093175-2480 7.35 3 1.575 093175-3130 10.2 3.8 1.46
093175-2490 7.35 3 1.625 093175-3150 10.2 3.8 1.48
093175-2500 7.35 3 1.675 093175-3170 10.2 3.8 1.5
093175-2510 7.35 3 1.725 093175-3190 10.2 3.8 1.52
093175-2520 7.35 3 1.775 093175-3210 10.2 3.8 1.54
093175-2530 7.35 3 0.95 093175-3230 10.2 3.8 1.56
093175-2560 7.35 3 0.7 093175-3250 10.2 3.8 1.58
093175-2570 7.35 3 0.75 093175-3270 10.2 3.8 1.6
093175-2580 7.35 3 0.8 093175-3290 10.2 3.8 1.62
093175-2590 7.35 3 0.85 093175-3310 10.2 3.8 1.64
-46-
DENSO P/N DENSO P/N
093175-3330 10.2 3.8 1.66 093175-4100 6.2 2 0.875

093175-3350 10.2 3.8 1.68 093175-4110 6.2 2 0.9
093175-3370 10.2 3.8 1.7 093175-4120 6.2 2 0.925
093175-3390 10.2 3.8 1.72 093175-4130 6.2 2 0.95
093175-3410 10.2 3.8 1.74 093175-4140 6.2 2 0.975
093175-3430 10.2 3.8 1.76 093175-4150 6.2 2 1
093175-3450 10.2 3.8 1.78 093175-4160 6.2 2 1.025
093175-3470 10.2 3.8 1.8 093175-4170 6.2 2 1.05
093175-3490 10.2 3.8 1.82 093175-4180 6.2 2 1.075
093175-3510 10.2 3.8 1.84 093175-4190 6.2 2 1.1
093175-3530 10.2 3.8 1.86 093175-4200 6.2 2 1.125
093175-3550 10.2 3.8 1.88 093175-4210 6.2 2 1.15
093175-3570 10.2 3.8 1.9 093175-4220 6.2 2 1.175
093175-3590 10.2 3.8 1.92 093175-4230 6.2 2 1.2
093175-3610 10.2 3.8 1.94 093175-4240 6.2 2 1.225
093175-3630 10.2 3.8 1.96 093175-4250 6.2 2 1.25
093175-3650 10.2 3.8 1.98 093175-4260 6.2 2 1.275
093175-3670 10.2 3.8 2 093175-4270 6.2 2 1.3
093175-3680 10.2 3.8 2.05 093175-4280 6.2 2 1.325
093175-3690 10.2 3.8 2.1 093175-4290 6.2 2 1.35
093175-3700 10.2 3.8 2.15 093175-4300 6.2 2 1.375
093175-3710 10.2 3.8 2.2 093175-4310 6.2 2 1.4
093175-3720 10.2 3.8 2.25 093175-4320 6.2 2 1.425
093175-3730 10.2 3.8 2.3 093175-4330 6.2 2 1.45
093175-3740 10.2 3.8 2.35 093175-4340 6.2 2 1.475
093175-3750 10.2 3.8 2.4 093175-4350 6.2 2 1.5
093175-3760 10.2 3.8 2.45 093175-4360 6.2 2 1.525
093175-3770 10.2 3.8 2.5 093175-4370 6.2 2 1.55
093175-3780 10.2 3.8 0.5 093175-4380 6.2 2 1.575
093175-3790 10.2 3.8 0.55 093175-4390 6.2 2 1.6
093175-3800 10.2 3.8 0.6 093175-4400 6.2 2 1.625
093175-3810 10.2 3.8 0.65 093175-4410 6.2 2 1.65
093175-3820 10.2 3.8 0.7 093175-4420 6.2 2 1.675
093175-3830 10.2 3.8 0.75 093175-4430 6.2 2 1.7
093175-3840 10.2 3.8 0.8 093175-4440 6.2 2 1.725
093175-3850 10.2 3.8 0.85 093175-4450 6.2 2 1.75
093175-3860 10.2 3.8 0.9 093175-4460 6.2 2 1.775
093175-3870 10.2 3.8 0.95 093175-4470 6.2 2 1.8
093175-4070 6.2 2 0.8 093175-4480 6.2 2 1.825
093175-4080 6.2 2 0.825 093175-4490 6.2 2 1.85
093175-4090 6.2 2 0.85 093175-4500 6.2 2 1.875
-47-
DENSO P/N DENSO P/N
093175-4510 6.2 2 1.9 093175-5000 10 6.3 1.1

093175-4520 6.2 2 1.925 093175-5010 10 6.3 1.125
093175-4530 6.2 2 1.95 093175-5020 10 6.3 1.15
093175-4540 6.2 2 1.975 093175-5030 10 6.3 1.175
093175-4550 6.2 2 2 093175-5040 10 6.3 1.2
093175-4560 6.2 2 2.025 093175-5050 10 6.3 1.225
093175-4570 6.2 2 2.05 093175-5060 10 6.3 1.25
093175-4580 6.2 2 2.075 093175-5070 10 6.3 1.275
093175-4590 6.2 2 2.1 093175-5080 10 6.3 1.3
093175-4600 6.2 2 2.125 093175-5090 10 6.3 1.325
093175-4610 6.2 2 2.15 093175-5100 10 6.3 1.35
093175-4620 6.2 2 2.175 093175-5110 10 6.3 1.375
093175-4630 6.2 2 2.2 093175-5120 10 6.3 1.4
093175-4640 7.35 3 1.28 093175-5130 10 6.3 1.425
093175-4650 7.35 3 1.29 093175-5140 10 6.3 1.45
093175-4660 7.35 3 1.31 093175-5150 10 6.3 1.475
093175-4670 7.35 3 1.32 093175-5160 10 6.3 1.5
093175-4680 7.35 3 1.33 093175-5170 10 6.3 1.525
093175-4690 7.35 3 1.34 093175-5180 10 6.3 1.55
093175-4700 7.35 3 1.36 093175-5190 10 6.3 1.575
093175-4710 7.35 3 1.37 093175-5200 10 6.3 1.6
093175-4720 7.35 3 1.38 093175-5210 10 6.3 1.625
093175-4730 7.35 3 1.39 093175-5220 10 6.3 1.65
093175-4740 7.35 3 1.41 093175-5230 10 6.3 1.675
093175-4750 7.35 3 1.42 093175-5240 10 6.3 1.7
093175-4760 7.35 3 1.43 093175-5250 10 6.3 1.75
093175-4770 7.35 3 1.44 093175-5260 10 6.3 1.8
093175-4780 7.35 3 1.46 093175-5270 9.5 6.3 1.3
093175-4790 7.35 3 1.47 093175-5280 9.5 6.3 1.32
093175-4800 7.35 3 1.48 093175-5290 9.5 6.3 1.34
093175-4810 7.35 3 1.49 093175-5300 9.5 6.3 1.36
093175-4820 7.35 3 1.51 093175-5310 9.5 6.3 1.38
093175-4830 7.35 3 1.52 093175-5320 9.5 6.3 1.4
093175-4840 7.35 3 1.53 093175-5330 9.5 6.3 1.42
093175-4850 7.35 3 1.54 093175-5340 9.5 6.3 1.44
093175-4860 7.35 3 1.56 093175-5350 9.5 6.3 1.46
093175-4870 7.35 3 1.57 093175-5360 9.5 6.3 1.48
093175-4960 7.35 3 1.68 093175-5370 9.5 6.3 1.5
093175-4970 7.35 3 1.69 093175-5380 9.5 6.3 1.52
093175-4980 10 6.3 1 093175-5390 9.5 6.3 1.54
093175-4990 10 6.3 1.05 093175-5400 9.5 6.3 1.56
-48-
DENSO P/N DENSO P/N
093175-5410 9.5 6.3 1.58 093175-5930 9.4 3.8 1.05

093175-5420 9.5 6.3 1.6 093175-5940 9.4 3.8 1.075
093175-5430 9.5 6.3 1.62 093175-5950 9.4 3.8 1.1
093175-5440 9.5 6.3 1.64 093175-5960 9.4 3.8 1.125
093175-5450 9.5 6.3 1.66 093175-5970 9.4 3.8 1.15
093175-5460 9.5 6.3 1.68 093175-5980 9.4 3.8 1.175
093175-5470 9.5 6.3 1.7 093175-5990 9.4 3.8 1.2
093175-5480 9.4 3.8 1.4 093175-6000 9.4 3.8 1.225
093175-5490 9.4 3.8 1.425 093175-6010 9.4 3.8 1.25
093175-5500 9.4 3.8 1.45 093175-6020 9.4 3.8 1.275
093175-5510 9.4 3.8 1.475 093175-6030 9.4 3.8 1.3
093175-5520 9.4 3.8 1.5 093175-6040 9.4 3.8 1.325
093175-5530 9.4 3.8 1.525 093175-6050 9.4 3.8 1.35
093175-5540 9.4 3.8 1.55 093175-6060 9.4 3.8 1.375
093175-5550 9.4 3.8 1.575 093175-6120 7.35 3 1.825
093175-5560 9.4 3.8 1.6 093175-6130 7.35 3 1.875
093175-5570 9.4 3.8 1.625 093175-6140 7.35 3 1.925
093175-5580 9.4 3.8 1.65 093175-6150 7.35 3 1.975
093175-5590 9.4 3.8 1.675 093175-6160 7.35 3 2.025
093175-5600 9.4 3.8 1.7 093175-6170 7.35 3 2.075
093175-5610 9.4 3.8 1.725 093175-6180 7.35 3 2.125
093175-5620 9.4 3.8 1.75 093175-6190 7.35 3 2.175
093175-5630 9.4 3.8 1.775 093175-6200 7.35 3 2.2
093175-5640 9.4 3.8 1.8 093175-6210 7.35 3 2.225
093175-5650 9.4 3.8 1.825 093175-6220 7.35 3 2.25
093175-5660 9.4 3.8 1.85 093175-6630 9.5 6.3 1.43
093175-5670 9.4 3.8 1.875 093175-6640 9.5 6.3 1.45
093175-5680 9.4 3.8 1.9 093175-6650 9.5 6.3 1.47
093175-5690 9.4 3.8 1.925 093175-6660 9.5 6.3 1.49
093175-5700 9.4 3.8 1.95 093175-6670 9.5 6.3 1.51
093175-5710 9.4 3.8 1.975 093175-6680 9.5 6.3 1.53
093175-5720 9.4 3.8 2 093175-6690 9.5 6.3 1.55
093175-5730 9.4 3.8 2.025 093175-6700 9.5 6.3 1.57
093175-5740 9.4 3.8 2.05 093175-6710 9.5 6.3 1.59
093175-5750 9.4 3.8 2.075 093175-6720 9.5 6.3 1.61
093175-5760 9.4 3.8 2.1 093175-6730 9.5 6.3 1.63
093175-5910 9.4 3.8 1 093175-6740 9.5 6.3 1.65
093175-5920 9.4 3.8 1.025 093175-6750 9.5 6.3 1.67
-49-
C. List of Maximum Lift Adjustment Washers
DENSO P/N T (mm) DENSO P/N T (mm)
093175-6070 1.9 093175-6350 2.4

093175-6080 1.925 093175-6360 2.425
093175-6090 1.95 093175-6370 2.45
093175-6100 1.975 093175-6380 2.475
093175-6110 2 093175-6390 2.5 Ì
ÐÏððèïÛ
D. List of Pre-lift Adjustment Spring Seats
DENSO P/N L (mm) DENSO P/N L (mm)
093128-0120 3.07 093128-0430 2.61

093128-0130 3.08 093128-0440 2.615
093128-0140 3.09 093128-0450 2.62
093128-0150 3.1 093128-0460 2.625
093128-0160 3.11 093128-0470 2.63
093128-0170 3.12 093128-0480 2.635 Ô
093128-0180 3.13 093128-0490 2.64
093128-0190 3.14 093128-0500 2.645 ÐÏððèîÛ
093128-0200 3.15 093128-0510 2.65

093128-0210 3.16 093128-0520 2.655
093128-0220 3.17 093128-0530 2.66
093128-0230 3.18 093128-0540 2.665
093128-0240 3.19 093128-0550 2.67
093128-0250 3.2 093128-0560 2.675
093128-0260 3.21 093128-0570 2.68
093128-0270 3.22 093128-0580 2.685
093128-0280 3.23 093128-0590 2.69
093128-0290 3.24 093128-0600 2.695
093128-0300 3.25 093128-0610 2.7
093128-0310 3.26 093128-0620 2.705
093128-0320 3.27 093128-0630 2.71
093128-0330 3.28 093128-0640 2.715
093128-0390 2.59 093128-0650 2.72
093128-0400 2.595 093128-0660 2.725
093128-0410 2.6 093128-0670 2.73
093128-0420 2.605 093128-0680 2.735
-50-
Published: November 2003
Duplication prohibited without permission

Edited and published by:
Service Department, DENSO Corporation
1-1 Showa-cho, Kariya, Aichi Prefecture, Japan
[DTP]
THZ98-01
SERVICE BULLETIN
FUEL INJECTION PUMP TW 98-03
TECHNICAL HINT June , 1998
DENSO AUTHORIZED SERVICE DEALER ONLY
SUBJECT: ADJUSTMENT OF TWO-SPRING NOZZLES FOR THE ECD-V4

This service bulletin describes the procedure for adjusting the two-spring nozzles of the ECD-V4
injection pump installed to the Land Cruiser 100 released in January, 1998.
1. APPLICABLE VEHICLE TYPE AND PART NUMBERS

Vehicle Type: Land Cruiser 100, HDJ101K (1HD-FTE engine)
No. Part Name DENSO P/N Customer P/N Remarks
· VE type injection pump ASSY 098000-0010 22100-1C170 New product
· Nozzle and nozzle holder ASSY 093500-6740 23600-17080 New product
1 Nozzle holder ASSY 093100-6740 23610-17080 New product
2 Nozzle ASSY Not available as service part - New product*
* The nozzle ASSY alone is not available as service part; it is supplied only as part of a service kit. The part
number of the service kit is described later.
2. MECHANISM
Like any other two-spring nozzle holder, the two-spring
nozzle holder for the ECD-V4 contains two springs
that allow the nozzle needle to lift in two steps as the
pressure inside the injection pipe increases. The
mechanism of this new nozzle holder is not very
different from other nozzle holders of similar design.
First opening pressure

adjustment shim
First spring
Pressure pin
Second opening Second spring
pressure
Pre-lift
adjustment shim
adjustment
spring seat
Maximum lift
adjustment
washe r
Nozzle body
3. COMPONENT PARTS
The two-spring nozzle holder for the ECD-V4 does not allow pre-lift adjustment.
To adjust its valve opening pressures, therefore, use the four-item service kit (Item 9 above). Each
four-item service kit is subjected to a flow rate check before delivery.
4. PROCEDURE FOR ADJUSTING VALVE OPENING PRESSURES

The two-spring nozzle holder for the ECD-V4 does not allow pre-lift adjustment.
To adjust its first and second opening pressures, therefore, use the four-item service kit. Each
four-item service kit is subjected to a flow rate check before delivery.
4-1. Service Kit Part Number
Part Name DENSO P/N Customer P/N Remarks

Four-item service kit 093400-7180 23602-17080 Standard flow rate
The four-item service kit includes the following parts that have been subjected to a flow rate check
before delivery: a pre-lift adjustment spring seat, a tip packing, a maximum lift adjustment washer,
and a nozzle.
W hen any of these four items needs to be replaced, make sure you replace them all. Since these
four items are subjected to a flow rate check together, you should not replace only a part of the set
but replace all of them as a set.
4-2. Required Tools (Standard Tool and STT)
The following special service tool (STT) and
standard tools are required for adjusting the valve
opening pressures of the two-spring nozzles for the ECD-
V4.
4-3. Adjusting the Second Opening Pressure

(1) Replace the pre-lift adjustment spring seat,
included in the four-item service kit, with the
master spring seat (95093-10330), to set the
pre-lift to 0 mm.
(2) Assemble the parts without the first spring and

the first opening pressure adjustment shim.
Retaining nut tightening torque: 2.5 – 3.5
kgf·m
(3) Install the assembled nozzle holder into a handy

type nozzle tester to measure the second opening
pressure.
Standard: 348 – 357 kgf/cm 2
(4) If the measured pressure is beyond the standard

range, adjust the opening pressure by changing
the second opening pressure adjustment shim.
NOTE: Increasing the shim thickness by 0.01 mm

raises the opening pressure by
approximately 1.5 kgf/cm2 . (Refer to the part
catalogue for part numbers and thickness of
different shims.)
4-4. Adjusting the First Opening Pressure
(1) Replace the master spring seat with the pre-lift
adjustment spring seat included in the four-item
service kit.
(2) Install the first spring and the first opening

pressure adjustment shim.
Retaining nut tightening torque: 2.5 – 3.5
kgf·m
(3) Install the nozzle holder into a handy type nozzle

tester to measure the first opening pressure.
Standard: 180 – 190 kgf/cm 2
(4) If the measured pressure is beyond the standard

range, adjust the opening pressure by changing
the first opening pressure adjustment shim.
NOTE: Increasing the shim thickness by 0.01 mm

raises the opening pressure by
approximately 1.5 kgf/cm2 . (Refer to the part
catalogue for part numbers and thickness of
different shims.)
4-5. Spray Patterns as Observed with Handy Type Nozzle Tester
(1) Particularity with nozzles for the ECD-V4
The VCO (suck-less) nozzles with small pre-lift installed in the ECD-V4 injection pump will
produce spray patterns that are different from those produced by conventional nozzles. W ith
this particular type of nozzle, even a normal, brand-new nozzle may produce a wide-spread spray
pattern, or a pattern that apparently seems to indicate a blocked nozzle hole, which should not be
associated with abnormality.
Conventional nozzle (mini-suck type) VCO nozzle (suck-less type)
(2) Spray patterns produced by a nozzle for ECD-V4

(all patterns to be associated with a normally working nozzle)
Spray Description Spray Pattern with Handy Type Nozzle Tester

Even spray
W ide-spread spray
Pattern apparently (but

not actually) indicates
a blocked nozzle hole
THZ97-01
SERVICE BULLETIN
FUEL INJECTION PUMP TW 97-09
TECHNICAL HINT December, 1997
DENSO AUTHORIZED SERVICE DEALER ONLY
SUBJECT: CHANGE OF SHAPE FOR 2-SPRING NOZZLE & NOZZLE HOLDER
1. OUTLINE
This is to inform you that the shape of the chip packing and also the second opening pressure
adjusting value etc. have been changed in some of the 2-spring nozzle (DLL-P) & the nozzle
holders.
2. APPLICABLE PART NUMBERS
Part Name Denso Part No. Manufacturer Applicable Engine Type

093500-6010 1HD-FT
093500-6110 15B-F
Toyota
093500-6120 15B-FT
093500-6420 15B-FT
093500-6030 4D35
093500-6040 4D33-4
Nozzle & nozzle holder 093500-6051 4D34T4
assembly 093500-6400 Mitsubishi 4D33
093500-6440 4D34T4
093500-6810 4M50T
093500-6820 4M51
093500-6130 D6A180
093500-6140 Volvo D6A230
093500-6150 D6A250
093500-6610 Yanmar 6LP-STE
3. DESCRIPTION OF CHANGE
3-1. Change of shape for chip packing
The depth of the spot facing of the chip packing has been changed from 2.0 mm to 2.5 mm.
Accordingly the thickness of the washer and the shape of the seat have also been changed.
(To identify new and old parts, check the depth of spot facing of the chip packing or the thickness
of the washer)
Before the Change After the Change
Chip packing Seat
2.0mm
2.0mm 2.5mm
2.5mm
Washer PS0037E PS0038E
3-2. Change of the second opening pressure adjusting value
Second Opening Pressure Adjusting Value (kgf/cm2)

Part Name Denso Part No.
Before Change After Change
093500-6010 240±5 316±5
093500-6110 204±5 280±5
093500-6120 194±5 269±5
093500-6420 197±5 273±5
093500-6030 205±5 281±5
093500-6040 205±5 281±5
Nozzle & nozzle holder
093500-6051 190±5 266±5
assembly
093500-6400 205±5 281±5
093500-6440 234±5 310±5
093500-6810 266±5
093500-6820 281±5
093500-6130 226±5 302±5
093500-6140 226±5 302±5
093500-6150 226±5 302±5
093500-6610 226±5 301±5
3-3. Change period

After September 1997 production number ( 9 S )
4.INTERCHAGEABILITY
Part Name Interchangeability Interchangeability Code
Nozzle & nozzle holder assembly New Old A
Chip packing New Old D*
Washer New Old D*
Seat New Old D*
* Chip packing, washer and seat are supplied in a set and there is interchangeability.
5. NEW/OLD PARTS COMPARISON TABLE

5-1. Washer
Part Name Denso Part No, Dimension “t”(mm) Denso Part No, Dimension “t”(mm)
093175-6070 1.900 093175-6350 2.400
Washe 093175-6080 1.925 093175-6360 2.425
t 093175-6090 1.950 093175-6370 2.450
093175-6100 1.975 093175-6380 2.475
093175-6110 2.000 093175-6390 2.500
5-2. SEAT
Part Name Denso Part Dimension Denso Part Dimension Remark
No. “t”(mm) No. “t”(mm)
093128-0120 3.07 093128-0390 2.590
093128-0130 3.08 093128-0400 2.595
093128-0140 3.09 093128-0410 2.600
093128-0150 3.10 093128-0420 2.605
093128-0160 3.11 093128-0430 2.610
093128-0170 3.12 093128-0440 2.615
093128-0180 3.13 093128-0450 2.620
093128-0190 3.14 093128-0460 2.625
093128-0200 3.15 093128-0470 2.630
093128-0210 3.16 093128-0480 2.635
093128-0220 3.17 093128-0490 2.640
093128-0230 3.18 093128-0500 2.645
Seat 093128-0240 3.19 093128-0510 2.650
093128-0250 3.20 093128-0520 2.655 Current
093128-0260 3.21 093128-0530 2.660 products
093128-0270 3.22 0931280540 2.665
L 093128-0280 3.23 093128-0550 2.670
093128-0290 3.24 093128-0560 2.675
093128-0300 3.25 093128-0570 2.680
093128-0310 3.26 093128-0580 2.685
093128-0320 3.27 093128-0590 2.690
093128-0330 3.28 093128-0600 2.695
093128-0340 3.29 093128-0610 2.700
093128-0350 3.30 093128-0620 2.705
093128-0360 3.31 093128-0630 2.710
093128-0370 3.32 093128-0640 2.715
093128-0380 3.33 093128-0650 2.720
093128-0660 2.725
093128-0670 2.730
093128-0680 2.735
093128-0690 2.740
093128-0700 2.745 Newly added
093128-0710 2.750 selection
093128-0720 2.755
093128-0730 2.760
093128-0740 2.765
093128-0750 2.770
Part Name Denso Part Dimension Denso Part Dimension Remark
No. “t”(mm) No. “t”(mm)
093128-0760 2.775
093128-0770 2.780
093128-0780 2.785
093128-0790 2.790
093128-0800 2.795
093128-0810 2.800
093128-0820 2.805
093128-0830 2.810
093128-0840 2.815
093128-0850 2.820
093128-0860 2.825
093128-0870 2.830
Seat 093128-0880 2.835
093128-0890 2.840
093128-0900 2.845
093128-0910 2.850 Newly added
L 093128-0920 2.855 selection
093128-0930 2.860
093128-0940 2.865
093128-0950 2.870
093128-0960 2.875
093128-0970 2.880
093128-0980 2.885
093128-0990 2.890
093128-1000 2.895
093128-1010 2.900
093128-1020 2.905
093128-1030 2.910
093128-1040 2.915
093128-1050 2.920
093128-1060 2.925
093128-1070 2.930
Nozzle Type Search Result Page 1
Nozzle Type: ND-DLLA145P639

Nozzle Part Number: 093400-6390
Representative Applicable Vehicle

Car Manufacturer TOYOTA
Vehicle LAND CRUISER
E/G type 1HD-FT
Remarks
Nozzle Spec. Search Result Page 1
Pump Assy P/N -

Nozzle && Nozzle Holder P/N 093500-6170
First Opening Pressure [Mpa] 17.64-18.62
First Opening Pressure [kgf / cmІ] 180-190
Second Opening Pressure [Mpa] 23.03-24.01
Second Opening Pressure [kgf / cmІ] 235-245
Pre-lift [mm] 0.085-0.105
Maximum needle lift [mm]
Retaining Nut Tightening Torque [N · m] 24.5-34.3
Retaining Nut Tightening Torque [kgf · m] 2.5-3.5
Nozzle P/N 093400-6390

E/G type 1HD-FT
Remarks 093500-6170 consists of 093500-6010 and a gasket as a spare
parts kit.
DENSO P/N : 093500-6010 Manufacturer : TOYOTA
Parts List Page 1
Compo. P/N: 093500-6010 Assy P/N: 093500-6010
S M Illust.No. Part Name DENSO P/N Manu. P/N QTY I/C Start End Remarks
0 HOLDER & NOZZLE SE 093500-6010 23600-17070 01
1 HOLDER ASSY, NOZZL 093100-6010 23610-17070 01
1-1 BODY SUB-ASSY, NOZ 093110-6010 23626-17070 01
S 1-2 PIN, NOZZLE HOLDER 093121-0600 23619-17070 01
S 1-3 SPRING, NOZZLE HOL 093127-0410 23618-58030 01
1-5 SEAT, SPRING 093128-0110 23617-17070 01 L3.0
1-6 SEAT, SPRING 093128-0120 23617-17010 1C 9708 L3.07
1-6 SEAT, SPRING 093128-0130 23617-17011 1C 9708 L3.08
1-6 SEAT, SPRING 093128-0140 23617-17073 1C 9708 L3.09
1-6 SEAT, SPRING 093128-0150 23617-17012 1C 9708 L3.10
1-6 SEAT, SPRING 093128-0160 23617-17013 1C 9708 L3.11
1-6 SEAT, SPRING 093128-0170 23617-17076 1C 9708 L3.12
1-6 SEAT, SPRING 093128-0180 23617-17077 1C 9708 L3.13
1-6 SEAT, SPRING 093128-0190 23617-17078 1C 9708 L3.14
1-6 SEAT, SPRING 093128-0200 23617-17079 1C 9708 L3.15
1-6 SEAT, SPRING 093128-0210 23617-17014 1C 9708 L3.16
1-6 SEAT, SPRING 093128-0220 23617-17015 1C 9708 L3.17
1-6 SEAT, SPRING 093128-0230 23617-17071 1C 9708 L3.18
1-6 SEAT, SPRING 093128-0240 23617-17016 1C 9708 L3.19
1-6 SEAT, SPRING 093128-0250 23617-17017 1C 9708 L3.20
1-6 SEAT, SPRING 093128-0260 23617-17072 1C 9708 L3.21
1-6 SEAT, SPRING 093128-0270 23617-17018 1C 9708 L3.22
1-6 SEAT, SPRING 093128-0280 23617-17019 1C 9708 L3.23
1-6 SEAT, SPRING 093128-0290 23617-17074 1C 9708 L3.24
1-6 SEAT, SPRING 093128-0300 23617-17020 1C 9708 L3.25
1-6 SEAT, SPRING 093128-0310 23617-17021 1C 9708 L3.26
1-6 SEAT, SPRING 093128-0320 23617-17075 1C 9708 L3.27
1-6 SEAT, SPRING 093128-0330 23617-17022 1C 9708 L3.28
1-6 SEAT, SPRING 093128-0390 23617-17023 1C D 9709 L2.590
1-6 SEAT, SPRING 093128-0400 23617-17024 1C D 9709 L2.595
1-6 SEAT, SPRING 093128-0410 23617-17025 1C D 9709 L2.600
1-6 SEAT, SPRING 093128-0420 23617-17026 1C D 9709 L2.605
1-6 SEAT, SPRING 093128-0430 23617-17027 1C D 9709 L2.610
1-6 SEAT, SPRING 093128-0440 23617-17028 1C D 9709 L2.615
1-6 SEAT, SPRING 093128-0450 23617-17029 1C D 9709 L2.620
1-6 SEAT, SPRING 093128-0460 23617-17030 1C D 9709 L2.625
1-6 SEAT, SPRING 093128-0470 23617-17031 1C D 9709 L2.630
1-6 SEAT, SPRING 093128-0480 23617-17032 1C D 9709 L2.635
1-6 SEAT, SPRING 093128-0490 23617-17033 1C D 9709 L2.640
1-6 SEAT, SPRING 093128-0500 23617-17034 1C D 9709 L2.645
1-6 SEAT, SPRING 093128-0510 23617-17035 1C D 9709 L2.650
Parts List Page 2
Compo. P/N: 093500-6010 Assy P/N: 093500-6010
1-6 SEAT, SPRING 093128-0520 23617-17036 1C D 9709 L2.655
1-6 SEAT, SPRING 093128-0530 23617-17037 1C D 9709 L2.660
1-6 SEAT, SPRING 093128-0610 23617-17045 1C D 9709 L2.700
1-6 SEAT, SPRING 093128-0540 23617-17038 1C D 9709 L2.065
1-6 SEAT, SPRING 093128-0550 23617-17039 1C D 9709 L2.670
1-6 SEAT, SPRING 093128-0560 23617-17040 1C D 9709 L2.675
1-6 SEAT, SPRING 093128-0570 23617-17041 1C D 9709 L2.680
1-6 SEAT, SPRING 093128-0580 23617-17042 1C D 9709 L2.685
1-6 SEAT, SPRING 093128-0590 23617-17043 1C D 9709 L2.690
1-6 SEAT, SPRING 093128-0600 23617-17044 1C D 9709 L2.695
1-6 SEAT, SPRING 093128-0620 23617-17046 1C D 9709 L2.705
1-6 SEAT, SPRING 093128-0630 23617-17047 1C D 9709 L2.710
1-6 SEAT, SPRING 093128-0640 23617-17048 1C D 9709 L2.715
1-6 SEAT, SPRING 093128-0650 23617-17049 1C D 9709 L2.720
1-6 SEAT, SPRING 093128-0660 23617-17050 1C D 9709 L2.725
1-6 SEAT, SPRING 093128-0670 23617-17051 1C D 9709 L2.730
1-6 SEAT, SPRING 093128-0680 23617-17052 1C D 9709 L2.735
1-6 SEAT, SPRING 093128-0690 23617-17053 1C D 9709 L2.740
1-6 SEAT, SPRING 093128-0700 23617-17054 1C D 9709 L2.745
1-6 SEAT, SPRING 093128-0710 23617-17055 1C D 9709 L2.750
1-6 SEAT, SPRING 093128-0720 23617-17056 1C D 9709 L2.755
1-6 SEAT, SPRING 093128-0730 23617-17057 1C D 9709 L2.760
1-6 SEAT, SPRING 093128-0740 23617-17058 1C D 9709 L2.765
1-6 SEAT, SPRING 093128-0750 23617-17059 1C D 9709 L2.770
1-6 SEAT, SPRING 093128-0760 23617-17060 1C D 9709 L2.775
1-6 SEAT, SPRING 093128-0770 23617-17061 1C D 9709 L2.780
1-6 SEAT, SPRING 093128-0780 23617-17062 1C D 9709 L2.785
1-6 SEAT, SPRING 093128-0790 23617-17063 1C D 9709 L2.790
1-6 SEAT, SPRING 093128-0800 23617-17064 1C D 9709 L2.795
1-6 SEAT, SPRING 093128-0810 23617-17065 1C D 9709 L2.800
1-6 SEAT, SPRING 093128-0820 23617-17066 1C D 9709 L2.805
1-6 SEAT, SPRING 093128-0830 23617-17067 1C D 9709 L2.810
1-6 SEAT, SPRING 093128-0840 23617-17068 1C D 9709 L2.815
1-6 SEAT, SPRING 093128-0850 23617-17069 1C D 9709 L2.820
1-6 SEAT, SPRING 093128-0860 23617-17080 1C D 9709 L2.825
1-6 SEAT, SPRING 093128-0870 23617-17081 1C D 9709 L2.830
1-6 SEAT, SPRING 093128-0880 23617-17082 1C D 9709 L2.835
1-6 SEAT, SPRING 093128-0890 23617-17083 1C D 9709 L2.840
1-6 SEAT, SPRING 093128-0900 23617-17084 1C D 9709 L2.845
1-6 SEAT, SPRING 093128-0910 23617-17085 1C D 9709 L2.850
1-6 SEAT, SPRING 093128-0920 23617-17086 1C D 9709 L2.855
1-6 SEAT, SPRING 093128-0930 23617-17087 1C D 9709 L2.860
Parts List Page 3
Compo. P/N: 093500-6010 Assy P/N: 093500-6010
1-6 SEAT, SPRING 093128-0940 23617-17088 1C D 9709 L2.865
1-6 SEAT, SPRING 093128-0950 23617-17089 1C D 9709 L2.870
1-6 SEAT, SPRING 093128-0960 23617-18010 1C D 9709 L2.875
1-6 SEAT, SPRING 093128-0970 23617-18011 1C D 9709 L2.880
1-6 SEAT, SPRING 093128-0980 23617-18012 1C D 9709 L2.885
1-6 SEAT, SPRING 093128-0990 23617-18013 1C D 9709 L2.890
1-6 SEAT, SPRING 093128-1000 23617-18014 1C D 9709 L2.895
1-6 SEAT, SPRING 093128-1010 23617-18015 1C D 9709 L2.900
1-6 SEAT, SPRING 093128-1020 23617-18016 1C D 9709 L2.905
1-6 SEAT, SPRING 093128-1030 23617-18017 1C D 9709 L2.910
1-6 SEAT, SPRING 093128-1040 23617-18018 1C D 9709 L2.915
1-6 SEAT, SPRING 093128-1050 23617-18019 1C D 9709 L2.920
1-6 SEAT, SPRING 093128-1060 23617-18020 1C D 9709 L2.925
1-6 SEAT, SPRING 093128-1070 23617-18021 1C D 9709 L2.930
1-7 NUT, NOZZLE RETAIN 093164-1660 23624-17070 01
1-8 SCREW, HOLLOW 093166-0070 23656-78030 01
1-9 WASHER 093175-2180 23631-58010 1C T1.00
1-9 WASHER 093175-2190 23631-58011 1C T1.05
1-9 WASHER 093175-2200 23631-58012 1C T1.10
1-9 WASHER 093175-2210 23631-58013 1C T1.15
1-9 WASHER 093175-2220 23631-58014 1C T1.20
1-9 WASHER 093175-2230 23631-58015 1C T1.25
1-9 WASHER 093175-2240 23631-58016 1C T1.30
1-9 WASHER 093175-2250 23631-58017 1C T1.35
1-9 WASHER 093175-2260 23631-58018 1C T1.40
1-9 WASHER 093175-2270 23631-58019 1C T1.45
1-9 WASHER 093175-2280 23632-58010 1C T1.50
1-9 WASHER 093175-2290 23632-58011 1C T1.55
1-9 WASHER 093175-2300 23632-58012 1C T1.60
1-9 WASHER 093175-2310 23632-58013 1C T1.65
1-9 WASHER 093175-2320 23632-58014 1C T1.70
1-9 WASHER 093175-2330 23632-58015 1C T1.75
1-9 WASHER 093175-2340 23632-58016 1C T1.8
1-9 WASHER 093175-2350 23631-17020 1C T1.85
1-9 WASHER 093175-2360 23631-17070 1C T1.9
1-9 WASHER 093175-2370 23631-17021 1C T1.95
1-9 WASHER 093175-2380 23631-17022 1C T2
1-9 WASHER 093175-2390 23631-17071 1C T2.05
1-9 WASHER 093175-2400 23631-17023 1C T2.1
1-9 WASHER 093175-2410 23631-17024 1C T2.15
1-9 WASHER 093175-2420 23632-58017 1C T1.275
1-9 WASHER 093175-2430 23632-58018 1C T1.325
Parts List Page 4
Compo. P/N: 093500-6010 Assy P/N: 093500-6010
1-9 WASHER 093175-2440 23632-58019 1C T1.375
1-9 WASHER 093175-2450 23633-58010 1C T1.425
1-9 WASHER 093175-2460 23633-58011 1C T1.475
1-9 WASHER 093175-2470 23631-17025 1C T1.525
1-9 WASHER 093175-2480 23631-17072 1C T1.575
1-9 WASHER 093175-2490 23631-17026 1C T1.625
1-9 WASHER 093175-2500 23631-17027 1C T1.675
1-9 WASHER 093175-2510 23631-17073 1C T1.725
1-9 WASHER 093175-2520 23631-17028 1C T1.775
1-9 WASHER 093175-2530 23633-58012 1C T0.95
1-9 WASHER 093175-2560 23633-58013 1C T0.7
1-9 WASHER 093175-2570 23633-58014 1C T0.75
1-9 WASHER 093175-2580 23633-58015 1C T0.8
1-9 WASHER 093175-2590 23633-58016 1C T0.85
1-9 WASHER 093175-2600 23633-58017 1C T0.9
1-9 WASHER 093175-2610 23633-58018 1C T0.975
1-9 WASHER 093175-2620 23633-58019 1C T1.025
1-9 WASHER 093175-2630 23634-58010 1C T1.075
1-9 WASHER 093175-2640 23634-58011 1C T1.125
1-9 WASHER 093175-2650 23634-58012 1C T1.175
1-9 WASHER 093175-2660 23634-58013 1C T1.225
1-10 WASHER 093175-4070 23631-17029 1C T0.8
1-10 WASHER 093175-4080 23631-17079 1C T0.825
1-10 WASHER 093175-4090 23631-17040 1C T0.85
1-10 WASHER 093175-4100 23631-17041 1C T0.875
1-10 WASHER 093175-4110 23631-17030 1C T0.9
1-10 WASHER 093175-4120 23631-17042 1C T0.925
1-10 WASHER 093175-4130 23631-17043 1C T0.95
1-10 WASHER 093175-4140 23631-17031 1C T0.975
1-10 WASHER 093175-4150 23631-17044 1C T1.0
1-10 WASHER 093175-4160 23631-17045 1C T1.025
1-10 WASHER 093175-4170 23631-17032 1C T1.05
1-10 WASHER 093175-4180 23631-17046 1C T1.075
1-10 WASHER 093175-4190 23631-17047 1C T1.1
1-10 WASHER 093175-4200 23631-17033 1C T1.125
1-10 WASHER 093175-4210 23631-17048 1C T1.15
1-10 WASHER 093175-4220 23631-17049 1C T1.175
1-10 WASHER 093175-4230 23631-17034 1C T1.2
1-10 WASHER 093175-4240 23631-17050 1C T1.225
1-10 WASHER 093175-4250 23631-17051 1C T1.25
1-10 WASHER 093175-4260 23631-17035 1C T1.275
1-10 WASHER 093175-4270 23631-17052 1C T1.3
Parts List Page 5
Compo. P/N: 093500-6010 Assy P/N: 093500-6010
1-10 WASHER 093175-4280 23631-17053 1C T1.325
1-10 WASHER 093175-4290 23631-17036 1C T1.35
1-10 WASHER 093175-4300 23631-17054 1C T1.375
1-10 WASHER 093175-4310 23631-17055 1C T1.4
1-10 WASHER 093175-4320 23631-17037 1C T1.425
1-10 WASHER 093175-4330 23631-17056 1C T1.45
1-10 WASHER 093175-4340 23631-17057 1C T1.475
1-10 WASHER 093175-4350 23631-17038 1C T1.5
1-10 WASHER 093175-4360 23631-17058 1C T1.525
1-10 WASHER 093175-4370 23631-17059 1C T1.55
1-10 WASHER 093175-4380 23631-17039 1C T1.575
1-10 WASHER 093175-4390 23631-17068 1C T1.6
1-10 WASHER 093175-4400 23631-17069 1C T1.625
1-10 WASHER 093175-4410 23631-17060 1C T1.65
1-10 WASHER 093175-4420 23632-17020 1C T1.675
1-10 WASHER 093175-4430 23632-17021 1C T1.7
1-10 WASHER 093175-4440 23631-17061 1C T1.725
1-10 WASHER 093175-4450 23632-17022 1C T1.75
1-10 WASHER 093175-4460 23632-17023 1C T1.775
1-10 WASHER 093175-4470 23631-17062 1C T1.8
1-10 WASHER 093175-4480 23632-17024 1C T1.825
1-10 WASHER 093175-4490 23632-17025 1C T1.85
1-10 WASHER 093175-4500 23631-17063 1C T1.875
1-10 WASHER 093175-4510 23632-17026 1C T1.9
1-10 WASHER 093175-4520 23632-17027 1C T1.925
1-10 WASHER 093175-4530 23631-17064 1C T1.95
1-10 WASHER 093175-4540 23632-17028 1C T1.975
1-10 WASHER 093175-4550 23631-17065 1C T2.0
1-10 WASHER 093175-4570 23632-17029 1C T2.05
1-10 WASHER 093175-4580 23632-17030 1C T2.075
1-10 WASHER 093175-4590 23631-17066 1C T2.1
1-10 WASHER 093175-4600 23632-17031 1C T2.125
1-10 WASHER 093175-4610 23632-17032 1C T2.15
1-10 WASHER 093175-4620 23631-17067 1C T2.175
1-10 WASHER 093175-4630 23632-17033 1C T2.2
1-10 WASHER 093175-4640 23631-17010 1C 9511 T1.28
1-10 WASHER 093175-4650 23631-17011 1C 9511 T1.29
1-10 WASHER 093175-4660 23631-17012 1C 9511 T1.31
1-10 WASHER 093175-6880 1C 0111 1.113
1-10 WASHER 093175-6890 1C 0111 1.138
1-10 WASHER 093175-6900 1C 0111 1.163
1-10 WASHER 093175-6910 1C 0111 1.188
Parts List Page 6
Compo. P/N: 093500-6010 Assy P/N: 093500-6010
1-10 WASHER 093175-6920 1C 0111 1.213
1-10 WASHER 093175-6930 1C 0111 1.238
1-10 WASHER 093175-6940 1C 0111 1.263
1-10 WASHER 093175-6950 1C 0111 1.288
1-10 WASHER 093175-6960 1C 0111 1.313
1-10 WASHER 093175-6970 1C 0111 1.338
1-10 WASHER 093175-6980 1C 0111 1.363
1-10 WASHER 093175-6990 1C 0111 1.388
1-10 WASHER 093175-7000 1C 0111 1.413
1-10 WASHER 093175-7010 1C 0111 1.438
1-10 WASHER 093175-7020 1C 0111 1.463
1-10 WASHER 093175-7030 1C 0111 1.488
1-10 WASHER 093175-7040 1C 0111 1.513
1-10 WASHER 093175-7050 1C 0111 1.538
1-10 WASHER 093175-7060 1C 0111 1.563
1-10 WASHER 093175-7070 1C 0111 1.588
1-10 WASHER 093175-7080 1C 0111 1.613
1-10 WASHER 093175-7090 1C 0111 1.638
1-10 WASHER 093175-7100 1C 0111 1.663
1-10 WASHER 093175-7110 1C 0111 1.688
1-10 WASHER 093175-7120 1C 0111 1.713
1-10 WASHER 093175-7130 1C 0111 1.768
1-10 WASHER 093175-7140 1C 0111 1.763
1-10 WASHER 093175-7150 1C 0111 1.788
1-10 WASHER 093175-7160 1C 0111 1.813
1-10 WASHER 093175-4560 23632-17037 1C T2.025
1-11 WASHER 093175-6070 23631-17076 1C 9708 T1.90
1-11 WASHER 093175-6080 23631-17074 1C 9708 T1.925
1-11 WASHER 093175-6090 23631-17077 1C 9708 T1.95
1-11 WASHER 093175-6100 23631-17078 1C 9708 T1.975
1-11 WASHER 093175-6110 23631-17075 1C 9708 T2
1-11 WASHER 093175-6350 1C D 9709 T2.400
1-11 WASHER 093175-6360 1C D 9709 T2.425
1-11 WASHER 093175-6370 1C D 9709 T2.450
1-11 WASHER 093175-6380 1C D 9709 T2.475
1-11 WASHER 093175-6390 1C D 9709 T2.500
1-12 PACKING, TIP 093221-0180 23659-17070 01 *1
1-13 WASHER, COPPER PLA 949018-1950 90099-01583 02 9511
1-14 PIN, STRAIGHT 949082-3650 90099-08099 02
S 2 NOZZLE ASSY 093400-6390 23620-17070 01
Nozzle Spec. Search Result Page 1
Pump Assy P/N -

Nozzle && Nozzle Holder P/N 093500-7070
First Opening Pressure [Mpa] 17.64-18.62
First Opening Pressure [kgf / cmІ] 180-190
Second Opening Pressure [Mpa] 34.03-35.01
Second Opening Pressure [kgf / cmІ] 347-357
Pre-lift [mm] 0.035-0.050
Maximum needle lift [mm] 0.230-0.280
Retaining Nut Tightening Torque [N · m] 24.5-34.3
Retaining Nut Tightening Torque [kgf · m] 2.5-3.5
Nozzle P/N 093400-6840

E/G type 1HD-FTE
Remarks 093500-7070 consists of 093500-6740 and a gasket as a spare
parts kit.
Parts List Page 1
Compo. P/N: 093500-7070 Assy P/N: 093500-7070
0 HOLDER & NOZZLE SE 093500-7070 23600-19085 01
* 1 HOLDER & NOZZLE SE 093500-6740 23600-17080 01 NO SUPPLY
2 GASKET 093133-0530 23681-17010 01
3 GASKET 093133-0541 90904-30006 01
4 RING, RUBBER 093249-0050 96721-24015 01 ID14.8
* 5 GASKET 093133-0550 11176-17020 01 0103 NO SUPPLY
* 5 GASKET 093133-0700 11176-27010 01 A 0104 NO SUPPLY
Parts List Page 1
Compo. P/N: 093500-7650 Assy P/N: 093500-7650
0 HOLDER & NOZZLE SE 093500-7650 23600-17140 01 NO SUPPLY
1 HOLDER ASSY, NOZZL 093100-7650 23610-17140 01
1-1 BODY SUB-ASSY, NOZ 093110-7650 23626-17140 01
S 1-2 PIN, NOZZLE HOLDER 093121-0600 23619-17070 01
1-5 SEAT, SPRING 093128-0110 23617-17070 01 L3.0
1-7 NUT, NOZZLE RETAIN 093164-1660 23624-17070 01
1-8 SCREW, HOLLOW 093166-0070 23656-78030 01
1-9 WASHER 093175-2180 23631-58010 1C T1.00
1-9 WASHER 093175-2190 23631-58011 1C T1.05
1-9 WASHER 093175-2200 23631-58012 1C T1.10
1-9 WASHER 093175-2210 23631-58013 1C T1.15
1-9 WASHER 093175-2220 23631-58014 1C T1.20
1-9 WASHER 093175-2230 23631-58015 1C T1.25
1-9 WASHER 093175-2240 23631-58016 1C T1.30
1-9 WASHER 093175-2250 23631-58017 1C T1.35
1-9 WASHER 093175-2260 23631-58018 1C T1.40
1-9 WASHER 093175-2270 23631-58019 1C T1.45
1-9 WASHER 093175-2280 23632-58010 1C T1.50
1-9 WASHER 093175-2290 23632-58011 1C T1.55
1-9 WASHER 093175-2300 23632-58012 1C T1.60
1-9 WASHER 093175-2310 23632-58013 1C T1.65
1-9 WASHER 093175-2320 23632-58014 1C T1.70
1-9 WASHER 093175-2330 23632-58015 1C T1.75
1-9 WASHER 093175-2340 23632-58016 1C T1.80
1-9 WASHER 093175-2350 23631-17020 1C T1.85
1-9 WASHER 093175-2360 23631-17070 1C T1.90
1-9 WASHER 093175-2370 23631-17021 1C T1.95
1-9 WASHER 093175-2380 23631-17022 1C T2.00
1-9 WASHER 093175-2390 23631-17071 1C T2.05
1-9 WASHER 093175-2400 23631-17023 1C T2.10
1-9 WASHER 093175-2410 23631-17024 1C T2.15
1-9 WASHER 093175-2420 23632-58017 1C T1.275
1-9 WASHER 093175-2430 23632-58018 1C T1.325
1-9 WASHER 093175-2440 23632-58019 1C T1.375
1-9 WASHER 093175-2450 23633-58010 1C T1.425
1-9 WASHER 093175-2460 23633-58011 1C T1.475
1-9 WASHER 093175-2470 23631-17025 1C T1.525
1-9 WASHER 093175-2480 23631-17072 1C T1.575
1-9 WASHER 093175-2490 23631-17026 1C T1.625
1-9 WASHER 093175-2500 23631-17027 1C T1.675
Parts List Page 2
Compo. P/N: 093500-7650 Assy P/N: 093500-7650
1-9 WASHER 093175-2510 23631-17073 1C T1.725
1-9 WASHER 093175-2520 23631-17028 1C T1.775
1-9 WASHER 093175-2530 23633-58012 1C T0.95
1-9 WASHER 093175-2560 23633-58013 1C T0.70
1-9 WASHER 093175-2570 23633-58014 1C T0.75
1-9 WASHER 093175-2580 23633-58015 1C T0.80
1-9 WASHER 093175-2590 23633-58016 1C T0.85
1-9 WASHER 093175-2600 23633-58017 1C T0.90
1-9 WASHER 093175-2610 23633-58018 1C T0.975
1-9 WASHER 093175-2620 23633-58019 1C T1.025
1-9 WASHER 093175-2630 23634-58010 1C T1.075
1-9 WASHER 093175-2640 23634-58011 1C T1.125
1-9 WASHER 093175-2650 23634-58012 1C T1.175
1-10 WASHER 093175-4070 23631-17029 1C T0.8
1-10 WASHER 093175-4080 23631-17079 1C T0.825
1-10 WASHER 093175-4090 23631-17040 1C T0.85
1-10 WASHER 093175-4100 23631-17041 1C T0.875
1-10 WASHER 093175-4110 23631-17030 1C T0.9
1-10 WASHER 093175-4120 23631-17042 1C T0.925
1-10 WASHER 093175-4130 23631-17043 1C T0.950
1-10 WASHER 093175-4140 23631-17031 1C T0.975
1-10 WASHER 093175-4150 23631-17044 1C T1.000
1-10 WASHER 093175-4160 23631-17045 1C T1.025
1-10 WASHER 093175-4170 23631-17032 1C T1.050
1-10 WASHER 093175-4180 23631-17046 1C T1.075
1-10 WASHER 093175-4190 23631-17047 1C T1.100
1-10 WASHER 093175-4200 23631-17033 1C T1.125
1-10 WASHER 093175-4210 23631-17048 1C T1.150
1-10 WASHER 093175-4220 23631-17049 1C T1.175
1-10 WASHER 093175-4230 23631-17034 1C T1.200
1-10 WASHER 093175-4240 23631-17050 1C T1.225
1-10 WASHER 093175-4250 23631-17051 1C T1.250
1-10 WASHER 093175-4260 23631-17035 1C T1.275
1-10 WASHER 093175-4270 23631-17052 1C T1.300
1-10 WASHER 093175-4280 23631-17053 1C T1.325
1-10 WASHER 093175-4290 23631-17036 1C T1.350
1-10 WASHER 093175-4300 23631-17054 1C T1.375
1-10 WASHER 093175-4310 23631-17055 1C T1.400
1-10 WASHER 093175-4320 23631-17037 1C T1.425
1-10 WASHER 093175-4330 23631-17056 1C T1.450
1-10 WASHER 093175-4340 23631-17057 1C T1.475
1-10 WASHER 093175-4350 23631-17038 1C T1.500
Parts List Page 3
Compo. P/N: 093500-7650 Assy P/N: 093500-7650
1-10 WASHER 093175-4360 23631-17058 1C T1.525
1-10 WASHER 093175-4380 23631-17039 1C T1.575
1-10 WASHER 093175-4390 23631-17068 1C T1.600
1-10 WASHER 093175-4400 23631-17069 1C T1.625
1-10 WASHER 093175-4410 23631-17060 1C T1.650
1-10 WASHER 093175-4420 23632-17020 1C T1.675
1-10 WASHER 093175-4430 23632-17021 1C T1.700
1-10 WASHER 093175-4440 23631-17061 1C T1.725
1-10 WASHER 093175-4450 23632-17022 1C T1.750
1-10 WASHER 093175-4460 23632-17023 1C T1.775
1-10 WASHER 093175-4470 23631-17062 1C T1.800
1-10 WASHER 093175-4480 23632-17024 1C T1.825
1-10 WASHER 093175-4490 23632-17025 1C T1.850
1-10 WASHER 093175-4500 23631-17063 1C T1.875
1-10 WASHER 093175-4510 23632-17026 1C T1.900
1-10 WASHER 093175-4520 23632-17027 1C T1.925
1-10 WASHER 093175-4530 23631-17064 1C T1.950
1-10 WASHER 093175-4540 23632-17028 1C T1.975
1-10 WASHER 093175-4550 23631-17065 1C T2.000
1-10 WASHER 093175-4560 23632-17037 1C T2.025
1-10 WASHER 093175-4570 23632-17029 1C T2.050
1-10 WASHER 093175-4580 23632-17030 1C T2.075
1-10 WASHER 093175-4590 23631-17066 1C T2.100
1-10 WASHER 093175-4600 23632-17031 1C T2.125
1-10 WASHER 093175-4610 23632-17032 1C T2.150
1-10 WASHER 093175-4620 23631-17067 1C T2.175
1-10 WASHER 093175-4630 23632-17033 1C T2.200
1-10 WASHER 093175-4640 23631-17010 1C T1.28
10 NOZZLE, KIT 093410-0050 23602-17140 01 NOZZLE KIT

TOYOTA 1HD-FT+FTE - 2 Spring Nozzlle - SERVISE MANUAL DENSO

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

TOYOTA 1HD-FT+FTE - 2 Spring Nozzlle - SERVISE MANUAL DENSO

Diunggah oleh

Hak Cipta:

Format Tersedia

General Edition

2-Spring Nozzle & Nozzle Holder

Nozzle holder model Nozzle model Construction Type

KBL, KBAL DLL-P Capsule type (conventional type) 1

A. Differences in nozzle models

Size symbol d (mm)

< NOTE >

Type Construction Representative engine model Manufacturer

1 Capsule type 1Z, 1HD-T TOYOTA

No. Part Name DENSO P/N Type 1 Type 2 Type 3 Type 4

1 2-spring nozzle adjustment tool 95091-10770 O

Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³

Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -°®·²¹ -»¿¬

Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ Ò±¦¦´» ¾±¼§

Ò±¦¦´» ²»»¼´» ¼»-½»²¼-

Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³

Í»½±²¼ ª¿´ª» ±°»²·²¹ °®»--«®»

Í»½±²¼ °®»--«®» -°®·²¹

Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®»

Ú·®-¬ °®»--«®» -°®·²¹

Ú·®-¬ °®»--«®» °·²

1 Nozzle holder body

6 Second pressure pin

c. Adjustment Procedure (Summary)

No. Part Name DENSO P/N

O 2-spring tool set 95093-00040

Þ¿-» °´¿¬» ±® ÍÌÌ

Þ¿-» °´¿¬» ±® ÍÌÌ

< NOTE >

Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³

Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -¸·³

Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -°®·²¹ -»¿¬

< NOTE >

ÅÒ±¦¦´» ²»»¼´» ©·¬¸ °®±¬®«-·±²Ã ÅÒ±¦¦´» ²»»¼´» ©·¬¸±«¬ °®±¬®«-·±²Ã

Ôï ã óðòï ³³ Ø»²½»ô ¬¸» °®»ó´·º¬ ¿³±«²¬ ©·´´ ¾»æ

c. Adjustment Procedure (Summary)

Adjustment 3. Second Valve Opening 4. First Valve Opening

No. Name DENSO P/N

1 Master spring seat 95093-10330

Ó±®» ¬¸¿² î³³

B) Adjustment 2 (nozzle needle with protrusion)

Ý¸¿³º»® øÝ±®®»½¬÷ øÉ®±²¹÷

(2) Pre-lift adjustment

Í»½±²¼ °®»--«®» -°®·²¹

Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -½®»©

Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³

Ú·®-¬ °®»--«®» -°®·²¹

Ú·®-¬ °®»--«®» °·²

14 First pressure pin ïè

c. Adjustment Procedure (Summary)

No. Part Name DENSO P/N

1 2-spring nozzle adjustment tool 95091-10770

e. Detailed Adjustment Procedure (For 093500-3090 as an example)

Ò±¦¦´» ¸±´¼»® ¾±¼§

< NOTE >

< NOTE >

Ò±¦¦´» ¸±´¼»® Í»½±²¼ °®»--«®» °·²

Ð®»ó´·º¬ ¿¼¶«-¬³»²¬ -¸·³

B) Verification 2 Í»½±²¼ °®»--«®» -°®·²¹

Ò±¦¦´» ¸±´¼»® ¾±¼§

< CAUTION >

< CAUTION >

Ú·®-¬ ª¿´ª» ±°»²·²¹ °®»--«®» ¿¼¶«-¬³»²¬ -½®»©