DAILY ACTIVITIES ON 2 UNITS BCP

07/13/19
● Hauling of 2 BCP stand to Unit 1 turbine bay
● Hauling of special tools for BCP

7/14/2019
● Hauling of 2 units BCP spares to Unit 1 turbine bay

7/15/2019
NEW BCP
● Removal of terminal cover
● Position BCP in upward position and drain liquid chemical on BCP
● Removal of impeller cover
● Removal of impeller
● Erection of scaffolds
OLD BCP
● Removal of terminal cover
● Position BCP in upward position and drain liquid chemical on BCP
● Removal of impeller cover
● Erection of scaffolds

7/16/2019
NEW BCP
● Detensioning and removal of pump cover
● Record axial lift using dial gauge indicator
● Removal of filter assembly
● Unbolting of cover end bearing housing cylinder
● Removal of reverse thrust plate
OLD BCP
● Detensioning and removal of pump cover
● Record axial lift using dial gauge indicator
● Removal of filter assembly
● Unbolting of cover end bearing housing cylinder
● Removal of reverse thrust plate
● Removal of thrust disc
● Removal of split ring
● Removal of stator lock ring

7/17/2019
NEW BCP
● Removal of thrust disc
● Removal of split ring
● Removal of stator lock ring
● Removal of cover end bearing housing
● Removal of rotor
● Removal of stator
● Cleaning of dismantled parts
OLD BCP
● Removal of cover end bearing housing
● Removal of rotor
● Removal of stator
● Cleaning of dismantled parts

7/18/2019
NEW BCP
● Removal of pump end bearing housing
● Removal of pump end bearing pads
● Removal of thrust pad
● Removal of cover end bearing pad
● Water flushing of stator
● Hauling of stator to workshop
● Cleaning of dismantled parts
OLD BCP
● Removal of pump end bearing housing
● Removal of pump end bearing pads
● Removal of thrust pad
● Removal of cover end bearing pad
● Water flushing of stator
● Hauling of stator to workshop
● Cleaning of dismantled parts

7/19/2019
NEW BCP
● Rotor dimension check
● Run-out check of rotor
● Water bath of stator
● Cleaning of dismantled parts
OLD BCP
● Run-out check of rotor
● Cleaning of dismantled parts

7/20/2019
NEW BCP
● Megger testing of stator
● Installation of pump end bearing pad
● Installation of thrust bearing on cover end bearing housing
OLD BCP
● Water bath of stator
● Megger testing of stator
● Installation of pump end bearing pad
● Installation of thrust bearing on cover end bearing housing

7/21/2019
NEW BCP
● Cleaning of cover bolts
● Cleaning of pump cover
OLD BCP
● Cleaning of cover bolts
● Cleaning of pump cover
7/22/2019
NEW BCP
● Install thrust bearing at cover end
● Install cover end bearing pad
OLD BCP
● Install thrust bearing at cover end
● Install cover end bearing pad

7/23/2019
NEW BCP
● Install terminal gland plug
OLD BCP
● Install terminal gland plug

7/24/2019
NEW & OLD BCP
● Preparation of special tools for replacement of terminal gland
● Waiting for stator terminal gland

7/25/2019
NEW & OLD BCP
● Preparation of special tools for replacement of terminal gland
● Waiting for stator terminal gland

7/26/2019
NEW & OLD BCP
● Preparation of special tools for replacement of terminal gland
● Waiting for stator terminal gland

7/27/2019
● Waiting for stator terminal gland
● Cleaning of dismantled parts

7/28/2019
● Waiting for stator terminal gland
● Continue cleaning of dismantled parts

7/29/2019
● Waiting for stator terminal gland
● Continue cleaning of dismantled parts

7/30/2019
● Waiting for stator terminal gland
● Continue cleaning of dismantled parts

7/31/2019
● Waiting for stator terminal gland
● Continue cleaning of dismantled parts
8/1/2019
● Waiting for stator terminal gland
● Continue cleaning of dismantled parts

8/2/2019
● Continue cleaning of dismantled parts
● Arrived 3 stator terminal gland

8/3/2019
● TA was on leave
● Continue cleaning of dismantled parts

8/4/2019
● TA was on leave
● Continue cleaning of dismantled parts

8/5/2019
● TA was on leave
● Continue cleaning of dismantled parts

8/6/2019
● TA was on leave
● Continue cleaning of dismantled parts

8/7/2019
NEW BCP
● Megger test of new stator terminal gland
● Continue cleaning of dismantled parts

8/7/2019
NEW BCP
● Jointing of new terminal gland red, yellow and blue
● Set-up of red terminal gland prior for moulding

8/8/2019
NEW BCP
● Moulding of red terminal gland
● Set-up of yellow terminal gland prior for moulding

8/9/2019
NEW BCP
● Moulding of yellow terminal gland
● Set-up of blue terminal gland prior for moulding

8/9/2019
NEW BCP
● Moulding of blue terminal gland

8/10/2019
NEW BCP
● Run out check of rotor
● Cleaning of dismantled parts

8/11/2019
NEW BCP
● Water bath of stator prior for megger test
● Continue cleaning of dismantled parts
8/12/2019
NEW BCP
● Megger test of stator
● Fabricate rubber gasket for BCP cover

8/13/2019
NEW BCP
● Installation of pump end bearing housing
● Installation of stator
● Installation of stator lock ring and split ring
● Installation of rotor
● Installation of cover end bearing housing
● Installation of thrust disc

8/14/2019
NEW BCP
● Machining of reverse thrust housing assembly
● Installation of reverse thrust housing assembly
● Check axial play
● Installation of filter assembly
● Installation of pump cover
● Tensioning of pump cover bolts
● Arrived remaining 3 stator terminal gland

8/15/2019
NEW BCP
●
Positioning of new spare BCP in horizontal position prior for installation of impeller
OLD BCP
● Megger test of new terminal glands
● Jointing of new terminal gland red, yellow and blue
● Set-up of yellow terminal gland prior for moulding

8/16/2019
NEW BCP
● Install terminal cover
OLD BCP
● Moulding of yellow terminal gland
● Set-up of blue terminal gland prior for moulding

8/17/2019
OLD BCP
● Moulding of blue terminal gland
● Set-up of red terminal gland prior for moulding
8/18/2019
OLD BCP
● Cleaning of spares
● Cleaning and refilling of water at drum prior for water bath of old stator

8/19/2019
OLD BCP
● Moulding of red terminal gland
● Water bath of stator prior for megger test

8/20/2019
NEW BCP
● Installation of impeller
● Position BCP in upward position prior for filling of gylcol
● Filling of glycol
OLD BCP
● Megger test of stator (Passed)
● Cleaning of stator
● Installation of pump end bearing housing
● Installation of stator

8/21/2019
OLD BCP
● Installation of stator lock ring and split ring
● Installation of rotor
● Installation of cover end bearing housing
● Installation of thrust disc

8/22/2019
OLD BCP
● Machining of reverse thrust housing assembly
● Install lock wire on stator lock ring
● Install terminal nut and gland

8/23/2019
OLD BCP
● Installation of reverse thrust housing assembly
● Check axial play
● Installation of filter assembly
● Installation of pump cover
● Tensioning of pump cover bolts

8/24/2019
OLD BCP
● Positioning of old spare BCP in horizontal position prior for installation of impeller

● Install terminal cover

● Installation of impeller

8/25/2019
OLD BCP
● Position BCP in upward position prior for filling of gylcol

8/26/2019
OLD BCP
● Filling of glycol
● Housekeeping