Anda di halaman 1dari 8

Batista -- 10-16_Layout 1 9/14/16 11:20 AM Page 363

WELDING RESEARCH
SUPPLEMENT TO THE WELDING JOURNAL, OCTOBER 2016
Sponsored by the American Welding Society and the Welding Research Council

Girth Welding of API 5L X70 and X80


Sour Service Pipes
The results of this investigation provide a better understanding
of welding X70 and X80 pipe developed for sour service

BY G. Z. BATISTA, L. DA P. CARVALHO, M. S. DA SILVA, AND M. P. SOUZA

found to overcome this challenging sce-


ABSTRACT nario was the use of X70 and X80 sour
service high-strength steels.
The API 5L X70 and X80 pipes development for sour service application is High-strength steels such as X70
very recent. Limited information can be found in literature about the girth weld­ and X80 grades have been employed in
ing of these materials. This investigation presents the hardness, toughness, ten­ high-pressure pipelines to avoid the
sile, and sour resistance results of welded joints produced on API 5L X70 and use of thicker pipes, allowing the eco-
X80 pipes developed for sour service. The joints were welded with the gas metal nomic construction of long distance
arc welding process for the root pass and flux cored arc welding process for the pipelines. However, the production of
fill passes. The test methodology included tensile, bending, and nick­break tests X70 and X80 for sour service applica-
as required by the API 1104 standard. The joints were also submitted to Charpy, tion is a big challenge that requires a
crack opening displacement (CTOD), hardness, and stress corrosion tests. All more complex production route to en-
joints met the requirements defined by API 1104 for tensile, bending, and nick­ sure resistance against sulfide stress
break tests. The Charpy tests presented high values of absorbed energy. The cracking (Refs. 2, 3).
weld metal and HAZ of X70 and X80 presented good toughness according to the To apply these pipes in onshore
CTOD results, although one specimen for X80 exhibited low CTOD. All joints met pipeline construction, in addition to
the requirements of the stress corrosion cracking test. Considering all results, the challenge of producing a sour serv-
the weldability study demonstrated that both X70 and X80 sour service pipes ice resistance steel, it is necessary to
were appropriate for sour service applications. For X80, it is recommended to carefully evaluate the girth welding ef-
perform an in­depth analysis of the heat­affected­zone (HAZ) toughness before fects on heat-affected zone (HAZ) and
the use of this material. The results presented here can be used for field girth weld metal properties.
welding of X70 and X80 sour service pipes and provides information leading to a In high-strength steel welding, a
better comprehension of the welding of these recently developed materials. hardness reduction has been observed
at the HAZ, also known as HAZ soften-
KEYWORDS ing (Refs. 4, 5). It is related to the heat
input effects on the strengthening
• Sour Service • Pipe • Girth Weld • API 1104 • Crack Tip Opening Displacement mechanism of these steels. Since the
(CTOD) • High­Strength Steel sour service steels are produced by ac-
celerated cooling and have lower levels
of alloying elements, they may also be
Introduction ence of H2S in the gas composition. This
susceptible to HAZ softening. Duan,
situation created a big challenge for gas
Steel plates produced for pipelines Lazor and Taylor (Ref. 6) commented
pipeline transportation. The use of con-
are developed to ensure suitable proper- that the softening effect in the HAZ
ventional API 5L (Ref. 1) grades up to
ties for each specific project. Particularly will potentially cause highly localized
X65 associated with the location class
for the onshore part of the pre-salt gas deformation, which is undesirable in
factors could result in heavy wall thick-
pipelines in Brazil, the pipes are speci- conditions where strain-based design is
ness pipes that are difficult to produce
fied with additional requirements for applicable. On the other hand, depend-
and are not usually used for onshore
sour service application due to the pres- ing on the heat input, the HAZ hard-
pipeline construction. The solution

G. Z. BATISTA is a metallurgical engineer and L. DA P. CARVALHO is a mechanical engineer with Petrobras, Rio de Janeiro, Brazil. M. S. DA SILVA
is a metallurgical engineer with ATNAS, Rio de Janeiro, Brazil. M. P. SOUZA is a mechanical engineer with Tenaris, Rio de Janeiro, Brazil.

OCTOBER 2016 / WELDING JOURNAL 363-s


Batista -- 10-16_Layout 1 9/14/16 11:20 AM Page 364

WELDING RESEARCH

Fig. 1— Bevel dimensions (ASME B31.8, Ref. 12). Fig. 2 — X70 pipe welding.

Fig. 4 — Specimen orientation and notches position


(based on DNV­OS­F101, Ref. 17).
Fig. 3 — Hardness indentation locations (ISO 15156­2, Ref. 15).

ness can increase to values above the tle phases, including the formation of steel welding are easily found in the
limits for sour service application. martensite-austenite (MA), which ac- literature, the same cannot be said
Another fact that needs to be stud- cording to Babu et al. (Ref. 9) may de- about high-strength steel for sour
ied in the HAZ is the possibility of em- teriorate or improve the properties de- service, especially for heavy wall thick-
brittlement due to either grain coars- pending on its morphology or concen- ness pipes. This investigation shows
ening or brittle phase formation. Pep- tration of carbon. For weld metal, it is how the girth welding of API 5L X70
pler et al. (Ref. 7) commented that a important to evaluate if the high and X80 pipes developed for use in
low toughness can be expected in the strength levels required do not impair sour environments affects weld metal
coarse-grain HAZ due to grain growth. the toughness or increase the hard- and HAZ properties. The test method-
Furthermore, Terada et al. (Ref. 8) ness above the limits for sour service ology included tensile, nick-break, side
commented that the HAZ toughness application. bend, Charpy, crack tip opening dis-
can be reduced by the presence of brit- Although studies on high-strength placement (CTOD), hardness, and
stress corrosion tests. The results pro-
vide technical information to support
the application of these materials for
Table 1 — Chemical Composition
onshore gas pipelines from presalt
fields.
C Mn Si Nb V Ti Cr Cu Mo
X70 0.04 1.23 0.237 0.048 0.002 0.010 0.32 0.007 0.09
X80 0.05 1.62 0.270 0.033 0.005 0.013 0.17 0.011 0.11 Material and Experimental
Ca Al N P S Ni B CE Procedure
IIW Pcm
X70 0.0016 0.03 0.009 0.007 0.002 0.366 0.0002 0.35 0.14 Pipe Material
X80 0.0018 0.03 0.007 0.009 0.003 0.032 0.0003 0.38 0.16

CEIIW = C + (Mn/6) + [(Cr + Mo + V)/5] + [(Ni + Cu)/15] (Ref. 1). The plates for pipe manufacture
CEPcm = C + (Si/30) + (Mn/20) + (Cu/20) + (Ni/60) + (Cr/20) + (Mo/15) + (V/10) + 5B (Ref. 1). were produced by a thermomechani-

364-s WELDING JOURNAL / OCTOBER 2016, VOL. 95


Batista -- 10-16_Layout 1 9/14/16 11:20 AM Page 365

WELDING RESEARCH

Fig. 5 — Four­point loading method (ISO 7539­2, Ref. 18).

Fig. 6 — Fatigue precrack position (BS 7448, Ref. 20).

vents the formation formed by the UOE process, where the


of MnS inclusions plate is conformed to an U shape fol-
and a low-C content lowed by an O shape, joined by sub-
of below 0.05% con- merged arc welding, and then cold ex-
tributes to a more ho- panded (E), according to API 5L stan-
mogeneous mi- dard (Ref. 1). The diameter and the
crostructure by low- wall thickness were 20 ¥ 1 in. (508 ¥
ering the volume frac- 25.4 mm) for X70 and 24 ¥ 1.25 in.
tion of pearlite and (610 ¥ 31.8 mm) for X80.
reducing the severity
of centerline segrega- Welding
tion (Ref. 10). The S
Fig. 7 — X70 weld metal microstructure. content has to be re- The pipes were cut in rings around
duced to values below 300 mm in length and beveled accord-
0.001%, and the steel ing to Fig. 1, taken from ASME B31.8
cal-controlled process followed by ac- must be Ca treated to control the re- (Ref. 12). The girth welding was done
celerated cooling to produce a fine- maining inclusions. with the pipe fixed in the horizontal
grain microstructure. The chemical In addition, central segregation shall position.
composition (Table 1) was specially de- be avoided during the casting process, The gas metal arc welding (GMAW)
signed to provide a low amount of in- which is also minimized by keeping the process using short circuit transfer
clusions and segregation, and thus en- lowest possible content of the elements was used for the root pass due to its
sure resistance to stress-corrosion C, Mn, S, and P (Refs. 2, 11). To com- higher productivity and the thicker
cracking and hydrogen-induced crack- pensate for the low levels of C and Mn, weld metal that can be deposited with
ing. According to Kalwa (Ref. 2), the alloying elements must be added, and one pass (usually around 4 mm), when
steel works have to provide a lean an accelerated cooling technique needs compared with processes such as
chemistry avoiding alloying elements to be used. The target is to achieve a re- shielded metal arc welding (SMAW) or
that tend to segregate, which would fined ferritic or ferritic/bainitic mi- gas tungsten arc welding (GTAW). For
give absorbed hydrogen the chance to crostructure with high strength and re- fill and cap passes, the gas-shielded
recombine to molecular H2. sistance to sulfide stress cracking and flux cored arc welding (FCAW) process
It is important to use low-C and hydrogen-induced cracking. was applied since it also has good
low-Mn steel. A low-Mn content pre- The API 5L X70 and X80 pipes were productivity.
Consumables with different
strength levels were selected according
Table 2 — Processes and Consumables to manufacturer’s recommendation to
meet the strength requirements of
Pipe Pass Process Progression Shielding Gas Consumable Diameter each pipe grade and also to comply
(mm) with sour service requirements (Table
2). Procario and Melfi (Ref. 13) com-
Root GMAW Downhill 80% Ar/20%CO2 AWS A5.18 ER70S­6 1.2 mented that for sour service applica-
X70
tions, weld metal alloy systems should
Fill/ FCAW Uphill 80% Ar/20%CO2 AWS A5.29 1.2
Cap E81T1­Ni1C be carefully selected to provide a bal-
ance between toughness and hardness.
Root GMAW Downhill 80% Ar/20%CO2 AWS A5.18 ER70S­6 1.2 The chemical composition of the con-
X80 sumables can be seen in Table 3. The
Fill/ FCAW Uphill 80% Ar/20%CO2 AWS A5.29 values were obtained from the certifi-
Cap E101T1­G 1.2

OCTOBER 2016 / WELDING JOURNAL 365-s


Batista -- 10-16_Layout 1 9/14/16 11:21 AM Page 366

WELDING RESEARCH

Fig. 8 — X80 weld metal microstructure. Fig. 9 — Tensile results.

Fig. 10 — HAZ CTOD. Fig. 11 — Weld metal CTOD.

cates issued by the manufacturers and ing the welding conditions found in Mechanical Tests and
correspond to the chemical analysis of onshore pipeline construction. Weld- Metallographic Analysis
the same heat of the consumable used ing parameters are seen in Table 4. A
in the tests. For each consumable, the preheating of 100°C and interpass Specimens were taken from the
chemical analysis was performed ac- temperature of 175°C were also weld coupons to perform metallo-
cording to the requirements of the ap- applied. graphic analysis and mechanical tests
plicable AWS standard. After welding, the coupons were in- of tensile, nick break, and bending, re-
Figure 2 shows the API 5L X70 pipe spected by radiographic examination quired by API 1104 (Ref. 14), and also
during welding. The pipe girth welding and ultrasonic tested, and they met the Charpy, hardness, CTOD, and stress
was done with two welders represent- requirements of API 1104 (Ref. 14). corrosion testing.

Table 3 — Consumables Chemical Composition

Process Grade Consumable C Mn Si P S Ni Cr Mo Cu V


X70 0.140 1.52 0.89 0.016 0.010 0.010 0.016 0.028 0.033 0.001
GMAW ER70S­6
X80 0.089 1.44 0.84 0.016 0.014 — — — — —

X70 E81T1­Ni1C 0.046 1.47 0.41 0.010 0.013 0.820 0.030 0.020 — 0.02
FCAW
X80 E101T1­G 0.050 1.57 0.38 0.010 0.020 0.900 0.040 0.170 — 0.02

366-s WELDING JOURNAL / OCTOBER 2016, VOL. 95


Batista -- 10-16_Layout 1 9/14/16 11:21 AM Page 367

WELDING RESEARCH

Fig. 10 — HAZ CTOD. Fig. 11 — Weld metal CTOD.

Samples for metallographic analysis bottom pipe quadrant. Three full-size 15156-2 (Ref. 15) to test an opera-
were etched with nital 2%, and the im- specimens of 10 ¥ 10 ¥ 55 mm were tional condition similar to the presalt
ages were taken with magnification of tested according to ASTM A370 (Ref. gas characteristics. The girth weld root
500¥ by optical microscopy. 16) for each position. The test was car- was placed in the tensioned area of the
The test methods and samples for ried out at 0ºC, which is below the mini- specimen and was not machined to
tensile, nick break, and bending tests mum design temperature for onshore test the real weld profile found in cir-
of the girth welds were done according pipelines. Figure 4, based on DNV-OS- cumferential weld roots.
to API 1104 (Ref. 14) requirements. F101 (Ref. 17), shows the notch posi- For CTOD tests, single-edge,
A Vickers hardness test was per- tions for the girth weld Charpy test. notched bend specimens were used ac-
formed with a load of 10 kgf. The spec- The stress corrosion test of three cording to BS 7448 (Ref. 20). The weld
imen, removed from the 6 o’clock posi- specimens was performed according to metal test was conducted on a through
tion, was prepared according to Fig. 3 ISO 7539-2 (Ref. 18) standard using thickness specimen of rectangular sec-
extracted from ISO 15156-2 (Ref. 15) the four-point loading method — Fig. tions (Bx2B) with crack plane orienta-
that defines the hardness require- 5. During the test, a stress level corre- tion correspondent to NP, where N
ments for sour service. sponding to 80% of the actual yield means normal to weld direction and P
Charpy impact test specimens were strength of the pipe was applied. The means crack propagation parallel to
sampled at 2 mm from the inner surface stressed samples were exposed to the weld direction, in accordance with BS
(close to the root pass) and at 2 mm test solution B of NACE TM 0284 7448 (Ref. 20). The HAZ test was con-
from the outside surface (close to the standard (Ref. 19) for 30 days with ducted on surface-notched specimens
cap pass) of the pipe for both weld met- continuous bubbling of H2S. This solu- of square sections (BxB) with crack
al and HAZ. The specimens were re- tion was chosen because its severity is plane orientation corresponding to
moved from both one upper and one closer to that recommended by ISO NQ, where N means normal to weld
direction and Q means crack propaga-
tion in the weld thickness direction ac-
Table 4 — Process Parameters cording to BS 7448 (Ref. 20), to place
the fatigue precrack at the grain
Pipe Pass Number Polarity Voltage Current Speed Heat Input growth region of the HAZ — Fig. 6.
of Passes (V) (A) (mm/s) (kJ/mm) Nine specimens were tested for
Root 1 CC + 15–16 140–190 1.6–2.1 0.9–1.8 both the weld metal and HAZ, three
X70 Fill 22 CC + 20–23 180–220 1.8–4.6 0.7–2.3 from the 12 o’clock position, three
Cap 5 CC + 21–23 180–200 3.0–5.5 0.8–1.0 from the 6 o’clock position, and three
Root 1 CC + 15–17 120–140 1.6–2.1 0.8–1.5 from the 3 o’clock position. The test
X80 Fill 25 CC + 21–23 190–220 2.1–5.5 0.9–2.1 temperature was –10°C for X70 and
Cap 5 CC + 21–23 190–210 3.3–4.7 0.9–1.2 0°C for X80. In fact, the test tempera-
ture depends on the minimum tem-
perature of the environment where
Table 5 — Stress Corrosion Cracking Testing Results the pipe will be applied. During the
X80 CTOD tests, the minimum tem-
Pipe Grade pH before H2S Saturation / Result perature had been set to 0°C, later on,
pH at End of Test it was decided to adopt a more conser-
vative condition for the X70 pipe, and
X70 8.14/5.25 No cracks the test temperature was reset
X80 8.17/5.23 No cracks
to –10°C.

OCTOBER 2016 / WELDING JOURNAL 367-s


Batista -- 10-16_Layout 1 9/14/16 11:21 AM Page 368

WELDING RESEARCH

Fig. 12 — X70 weld metal CTOD. Fig. 13 — Weld metal microstructure of X70 welded with 100%
CO2.

Fig. 14 — Charpy absorbed energy of weld metal. Fig. 15 — Charpy absorbed energy for HAZ.

Results and Discussion Considering the results of tensile, possibilities from the engineering
bending, and nick-break tests, the point of view to deal with situations
The weld metal microstructure of welding procedure was considered where specific analysis is necessary,
X70 and X80 can be seen in Figs. 7 and qualified according to API 1104 (Ref. such as defects found during in-
8, respectively. The X70 microstruc- 14). However, to meet the specific re- service inspection and to avoid unnec-
ture presented acicular ferrite, grain quirements for presalt gas pipelines essary repairs (Ref. 21).
boundary ferrite, and polygonal fer- and perform a deep evaluation, other Figure 10 shows that one X80 spec-
rite, while the X80 presented a higher tests such as Charpy, CTOD, hardness, imen presented a CTOD value below
amount of acicular ferrite and also and stress corrosion were necessary. 0.15 mm for the HAZ. Barnes (Ref. 22)
some polygonal ferrite. Charpy and CTOD tests were car- commented that local brittle zones ex-
The results of the weld tensile test ried out to verify the weld metal and ist within the HAZ, especially within
for each quadrant are shown in Fig. 9. HAZ toughness. Figure 10 presents those regions of the grain-coarsened
The horizontal dashed line expresses the CTOD results of the HAZ and Fig. HAZ, reheated into the intercritical
the minimum acceptable values of 570 11 the CTOD of the weld metal. Only regime by subsequent weld passes.
MPa for X70 and 625 MPa for X80. the CTOD valid specimens were plot- These brittle zones are formed due to
Eight side bending specimens for ted so that less than three results may the formation of MA constituent.
each joint were tested. No one speci- appear for some positions. The hori- According to Barnes (Ref. 23), the
men presented a crack or other discon- zontal dashed line represents the min- scatter observed in the test data can be
tinuity greater than 3 mm, so that all imum acceptable value of 0.15 mm explained by the inhomogeneity of the
specimens of both materials met the recommended by Hopkins and Denys microstructure and by the fact that the
requirements for the bending test. For (Ref. 21) to allow the use of a fitness- local brittle zones are small so that the
the nick-break test, four specimens for-purpose criteria. This minimum crack tip can be, or not, at these regions.
from each joint were tested, one for value is required to ensure that plastic Barnes (Ref. 23) suggested that the
each quadrant, and all of them met the collapse equations can predict defect thermal simulation techniques can re-
API 1104 (Ref. 14) acceptance criteria. failure stresses. This provides more duce the inherent variability and allow

368-s WELDING JOURNAL / OCTOBER 2016, VOL. 95


Batista -- 10-16_Layout 1 9/14/16 11:21 AM Page 369

WELDING RESEARCH

zontal dashed line represents the lim-


it of 250 HV defined by ISO 15156-2
(Ref. 15).
From Fig. 16, it can be noted that
all hardness impressions do not ex-
ceed the limit of 250 HV10 defined
by ISO 15156-2 (Ref. 15).
Figure 16 also shows an HAZ soft-
ening, which is more pronounced for
X80. According to Denys and Lefevre
(Ref. 4), the susceptibility to HAZ
softening increases with the reduc-
tion of alloying elements and with in-
creasing heat input. Due to the low
amount of alloying elements in sour
service steels, hardness reduction
was expected in this region. Accord-
ing to Duan, Lazor, and Taylor (Ref.
6), it can be critical for submerged arc
welding where the softening effect
Fig. 16 — X70 and X80 hardness.
in the HAZ will cause highly localized
deformation, which is undesirable
close matching of the thermal condi- X70 is changing the shielding gas com- where strain-based design is applica-
tions and microstructure at various lo- position from the mixture of 80% ar- ble.
cations in a multipass HAZ. This, in gon and 20% CO2 to 100% CO2. Alloy- Duan, Lazor, and Taylor (Ref. 6)
turn, allows easier and more accurate ing elements used for deoxidization also commented that a narrow HAZ is
testing and examination. such as Mn and Si can remain in the not expected to have a high level of
To perform a more accurate evalua- weld metal when the gas mixture of Ar local deformation due to the high lat-
tion, a study based on the API RP 2Z and CO2 is used and therefore reduce eral constraint from the adjacent
(Ref. 24) standard could be used to eval- toughness (Ref. 26). The use of a parts of the weld metal and the unaf-
uate the HAZ toughness with different shielding gas of 100% CO2 reduces the fected pipe body. As the materials
heat inputs. Moreover, a microstructur- amount of Mn and Si and also increas- evaluated in this study were designed
al evaluation would help to check if the es the oxygen level in the weld metal, for use in a stress-based design, and
presence of MA in the HAZ is contribut- promoting inclusion formation that the heat input is lower than that from
ing to a toughness reduction. can increase the volume fraction of the submerged arc welding process, it
The weld metal CTOD values pre- acicular ferrite and improve tough- can be concluded that the HAZ soft-
sented at Fig. 11 are very close to the ness. In order to test the effect of ening found is not critical for X70 and
minimum recommended value of 0.15 shielding gas, another X70 welded X80 sour service pipe welding.
mm. Generally, the alloying elements joint was produced with a shielding The stress corrosion cracking test
added to meet high strength levels in- gas of 100% CO2. Figure 12 shows that for both X70 and X80 girth welds
creases the challenge to meet high the CTOD results were improved, and concluded that the weld joints are
toughness requirements for weld metal. Fig. 13 shows that a large amount of suitable for sour service. After 30
Felber (Ref. 25) observed that to meet acicular ferrite was obtained, when days immersed in a test solution, no
the high strength requirements it is compared with Fig. 7. cracks were found. Table 5 summa-
necessary to supply a weld metal with Charpy results are shown in Figs. rizes the test results.
additions of nickel and molybdenum. 14 and 15 for the weld metal and the As mentioned by Procario and
These elements are included in the HAZ, respectively. As the onshore Melfi (Ref. 13) for sour service appli-
chemical composition of E81T1-Ni1C pipeline welding standard API 1104 cation, the weld metal chemical com-
and E101T1-G used for X70 and X80 (Ref. 14) does not specify Charpy re- position must be carefully selected to
welding, respectively. According to Pro- quirements for a girth weld, the value provide a good balance between
cario and Melfi (Ref. 13), although of 45 J specified by DNV-OS-F101 toughness and hardness. Further-
molybdenum is used to increase tough- (Ref. 17) for X80 will be used as a ref- more, for X70 and X80 grades, the
ness in the as-welded condition by pro- erence. This value is represented by a welded joint must also meet the high
moting the formation of acicular ferrite, horizontal dashed line. strength levels required. The tests re-
it can reduce the toughness when re- For both X70 and X80, the ab- sults obtained in this study show that
heated because these reheated regions sorbed energy values were above the the girth welding of high-strength
do not retain their fine-grained acicular minimum required. The HAZ present- steel sour service pipes is feasible.
ferrite microstructure. ed higher absorbed energy values
For X70 grade, some results were than the weld metal. Conclusions
below the minimum. One alternative The hardness results for X70 and
to improve weld metal toughness for X80 are shown in Fig. 16. The hori- The weldability study using the

OCTOBER 2016 / WELDING JOURNAL 369-s


Batista -- 10-16_Layout 1 9/14/16 11:21 AM Page 370

WELDING RESEARCH

GMAW process for the root pass and of these recently developed materials. Sour Service. São Paulo, Brazil.
the FCAW process for fill passes were The authors wish to acknowledge 12. ASME B31.8. 2010. Gas Transmis-
evaluated for both X70 and X80 sour Petrobras and Tenaris for the financial sion and Distribution Piping Systems. The
service pipes. According to API 1104 and technical support, and Senai-CTS American Society of Mechanical Engineers.
13. Procario, J. R., and Melfi, T. 2011.
requirements, the welding procedures for the welding of test joints. The au-
Weld metal alloy systems for seam welding
can be considered approved. thors also would like to thank Richard of niobium micro-alloyed pipe steels. Weld-
The X80 HAZ presented low Bravo and Harold Leon, Tenaris, Mar- ing of High Strength Pipeline Steels Interna-
toughness according to one specimen cy Saturno de Menezes, Petrobras, and tional Seminar.
evaluated by CTOD tests. In fact, the Suelen Navarro, Consulpri for their 14. API 1104. 2010. Welding of Pipelines
CTOD test is not required to meet the contributions, technical guidance, and and Related Facilities. American Petroleum
workmanship criteria of API 1104. support provided during this research. Institute. 20th Edition.
However, a low toughness can restrict 15. ISO 15156-2. 2009. Petroleum and
a fitness- for-purpose analysis to Natural Gas Industries — Materials for Use
avoid unnecessary repairs of defects in H2S-Containing Environments in Oil and
References Gas Production. Part 2: Cracking Resistant
found during in-service inspection or
Carbon and Low-Alloy Steels, and the Use of
even the pipeline construction. It is Cast Irons. 2nd Edition.
recommended to perform an in-depth 1. API 5L. 2012. Specification for Line 16. ASTM A370. 2010. Standard Test
evaluation to identify the reasons be- Pipe, API Specification 5L. American Petro- Methods and Definitions for Mechanical Test-
hind this low CTOD value presented. leum Institute. 45th Edition. ing of Steel Products. American Society for
The X70 weld metal presented low 2. Kalwa, C., and Hillenbrand, H. G. Testing and Materials.
toughness when welded with the mix- 2012. Europipe’s experience and develop- 17. DNV-OS-F101. 2012. Submarine
ture of 80% Ar and 20% CO2. Howev- ments on pipe material for sour service ap- Pipeline Systems. Det Norske Veritas.
er, the shielding gas of 100% CO2 in- plications. International Seminar Microalloyed 18. ISO 7539-2. 1989. Corrosion of Met-
creased the CTOD results to values Steels for Sour Service. São Paulo, Brazil. als and Alloys — Stress Corrosion Testing.
3. Ishikawa, N. et al. 2012. Material de- Part 2: Preparation and Use of Bent-Beam
above 0.15 mm. According to the liter- sign of high strength/heavy gauge Specimens. 1st Edition.
ature, this improvement can be attrib- linepipes for sour service. International 19. NACE TM 0284. 2011. Evaluation of
uted to two main factors: the reduc- Seminar Microalloyed Steels for Sour Service. Pipeline and Pressure Vessel Steels for Resist-
tion of deoxidizing elements, such as São Paulo, Brazil. ance to Hydrogen-Induced Cracking. National
Mn and Si in the weld metal, and the 4. Denys, R. M., and Lefevre, T. 2000. Association of Corrosion Engineers.
increased volume fraction of acicular Effects of Welding on HAZ Softening of 20. BS 7448. 1991. Fracture Mechanics
ferrite due to inclusions formation X70/X80 TMCP Linepipe Steels. Pipeline Re- Toughness Tests. British Standard.
caused by the increased oxygen level in search Council International. 21. Hopkins, P., and Denys, R. 1993.
the weld metal. 5. Chen, Y., and Wang, Y. Y. 2007. Mi- The European pipeline research group’s
The Charpy impact test presented crostructure modeling of HAZ softening in guidelines on acceptable girth weld defects
microalloyed high strength linepipe steels. in transmission pipelines. Eighth Sympo-
high values of absorbed energy and all Proceedings of the Seventeenth International sium on Line Pipe Research.
specimens met the requirements. Offshore and Polar Engineering Conference. 22. Barnes, A. M. 1995. The Effect of
The stress corrosion cracking test Lisbon, Portugal. Thermomechanically Controlled Processing of
demonstrated that the welded joints 6. Duan, D., Lazor, R., and Taylor, D. Steels on Heat Affected Zone Properties. The
are appropriate for sour service appli- 2010. Evaluation of double jointing girth Welding Institute.
cation. Both the welding parameters welds of high grade line pipes. 8th Interna- 23. Barnes, A. M. 1990. Local brittle
and consumables applied showed to be tional Pipeline Conference. Calgary, Alberta, zones in C-Mn steel multipass welds. TWI
suitable for X70 and X80 girth welding Canada. Bulletin.
for sour service. 7. Peppler, E. et al. 2009. Suitable HAZ 24. API RP 2Z. 2005. Recommended
Considering all results presented, testing to predict linepipe safety. Pipeline Practice for Preproduction Qualification for
Technology Conference. Ostend, Belgium. Steel Plates for Offshore Structures. API Rec-
the weldability study demonstrated 8. Terada, Y. et al. 2004. High strength ommended Practice 2Z. American Petroleum
that both X70 and X80 sour service linepipes with excellent HAZ toughness. Institute. Fourth Edition.
pipes are appropriate for sour service Nippon Steel Technical Report, No. 90. 25. Felber, S. 2009. Pipeline Engineering.
applications. 9. Babu, S. S. et al. 2009. A generalized Welding Research Council.
microstructure model for microalloyed 26. The James F. Lincoln Arc Welding
high strength pipeline weldments. Pipeline Foundation. 2000. The Procedure Handbook
Acknowledgments Technology Conference, Ostend, Belgium. of Arc Welding. 14th Edition.
10. Stallybrass, C. et al. 2012. Alloy de-
sign for UOE linepipe material for stan-
This paper presented the results of dard and non-standard HIC conditions. In-
ternational Seminar Microalloyed Steels for
a weldability study applied in X70 and Sour Service. São Paulo, Brazil.
X80 pipes developed for sour service. 11. Nieto, J. et al. 2012. Process and
The results obtained can be used for quality controls for production of line pipe
field girth welding of these materials slabs for sour service applications at
and provides information that leads to ArcelorMittal Lazaro Cardenas, Mexico. In-
a better comprehension of the welding ternational Seminar Microalloyed Steels for

370-s WELDING JOURNAL / OCTOBER 2016, VOL. 95

Anda mungkin juga menyukai