1
Anchoring/anchor equipment
subject to alterations
Articulated pin
Connecting strap
PSp PSp
Pin
1
6.1.1
Anchoring/anchor equipment
PSp PSp
Sheet Piling Handbook
subject to alterations
02/2007
Cross plates
2
Sheet Piling Handbook
02/2007
subject to alterations
1) ASF 600 333 447 590 748 954 1118 1392 1635 1936 2218 2562 2853 3299 3683 4118 4554 5009 5484 5958
Rd
S 460 203 273 361 457 583 697 852 999 1183 1355 1566 1776 2016 2251 2517 2783 3073 3364 3703
kN S 355 J2G3
(St. 52-3) 177 239 315 399 509 608 743 872 1033 1183 1366 1550 1759 1964 2196 2429 2682 2936 3231
Round steel anchors
d
D
l l
The permitted tensile forces were calculated according to EAU 2004 E20 (german standard). Essential for this is the
Anchoring/anchor equipment
6.1.2
correct equipping of the anchors with articulated joints and their proper installation. Settlement must be allowed for with
3
excess height. The difference in stress between the thread and shaft is beneficially exploited on upset anchors.
Sheet Piling Handbook
02/2007
subject to alterations
k (mm) 50 60 70 75 85 90 105 110 120 130 135 165 175 180 190 195 205
c d
a D
a r d
D
45°
b/2
b
The permitted tensile forces were calculated according to EAU 2004 E20 (german standard). Essential for this is the
Anchoring/anchor equipment
6.1.2
correct equipping of the anchors with articulated joints and their proper installation. Settlement must be allowed for with
4
excess height. The difference in stress between the thread and shaft is beneficially exploited on upset anchors.
6.1.2
Anchoring/anchor equipment
5 550 190 125 68.0 260 32.5 100 180 208 11.8
5¼ 550 190 130 62.0 260 29.0 105 190 219 13.9
5½ 550 200 130 66.0 260 32.0 110 200 231 16.1
5¾ 550 200 130 60.0 260 30.0 115 210 242 18.8
6 550 220 130 85.0 260 41.0 120 220 254 21.5
Turnbuckle b
S
D
D d
a a m e
g c g g
L
D d
m e
g g g
a
5
6.1.3
Anchoring/anchor equipment
subject to alterations
02/2007
Flushing passage
Coupling nut
6
6.1.3
Anchoring/anchor equipment
Outside diameter mm 30 30 40 40 52
Outside dia. for calc. of static loads mm 27.2 26.2 36.4 37.1 48.8
Inside diameter mm 16 11 20 16 26
Perm. tension/compression loading kN 100 150 240 300 400
Perm. transverse loading kN 58 88 138 164 240
Load at rupture kN 220 320 539 660 929
Weight kg/m 3.0 3.5 5.6 6.9 10.5
Smallest cross section mm2 382 446 726 879 1337
Force at yield kN 180 260 430 525 730
Yield stress N/mm2 470 580 590 590 550
2nd moment of area cm4 2.37 2,24 7.82 8,98 25.6
Modulus of section cm3 1.79 1.71 4.31 4.84 10.5
Sheet Piling Handbook
TITAN injection anchors are supplied in standard lengths of 3 m for cradles and hand-guided
hammer drills.
7
6.2.1
Driving, extracting, drilling and pressing equipment
subject to alterations
02/2007
8
6.2.1
Driving, extracting, drilling and pressing equipment
Diesel-hydraulic
Suspension
power pack
Motor
Pile
Sheet Piling Handbook
subject to alterations
02/2007
9
6.2.1
Driving, extracting, drilling and pressing equipment
subject to alterations
Extraction work
02/2007
Boden Surface friction kN/m² The table for “Extraction work” shows the sur-
Sand and Loose to medium 10 – 16 face friction values in kN/m² for various soil
gravel Dense to very dense 15 – 28 types and soil states. Experience shows that the
surface and interlock friction forces can be
Cohesive Soft 3– 8
reduced to 1/10 if an appropriate vibrator is
and silty Plastic 6 – 12 used.
soils Hard 12 – 20
Very hard > 20
10
6.2.1
Driving, extracting, drilling and pressing equipment
Müller vibrators
Choosing the right vibrator
Type MS-10 HFV 16 HFV MS-24 HFV MS-32 HFV MS-48 HFV
MS-5 HFBV MS-25 H2/H3 MS-50 H2/H3 MS-62 HV
MS-10/17 HF (B) MS-25 HHF MS-50 HHF MS-100 HHF MS-120 HHF MS-290 HHF
Centrifugal force kN 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 Centrifugal force kN
5
1
10 2
3
15
4
Driving depth [m]
20
5
35 Example ium g(
subject to alterations
d ay 9
Weight of double pile: 3.0 t Lig dr ens )
ht ivi eb
02/2007
Driving depth: 17 m ng 10
40 dr e
ivi dd
Vibrator chosen for ng ing 11
45 medium driving = MS-50 HHF )
12
50
L
For non-cohesive and water-saturated soils, the
total amplitude (2s) can be lower than for
cohesive soils. On no account should it be less
T B
than about 6.0 mm free-running without soil
damping. Further calculation parameters are the
soil's water content, compactness, soil structure
and if necessary any aids used to enhance soil
penetration.
11
6.2.1
Driving, extracting, drilling and pressing equipment
subject to alterations
Max. output at vibrator kW 165 219 218 218 305 419 419
Max. absorption volume ltr./min 374 374 523 719 719
02/2007
282 376
Max. pressure bar 350 350 350 350 350 350 350
Unit type MS-A 180 260 260 260 370 (420) 420 V
Single clamp MS-U 125 MS-U 100 MS-U 100 MS-U 150 MS-U 150
Double clamp MS-U 150 MS-U 200 MS-U 200
MS-U 70 MS-U 54 MS-U 54 MS-U 90 MS-U 90
MS-U 100
12
6.2.1
Driving, extracting, drilling and pressing equipment
subject to alterations
Max. output at vibrator kW 174 274 356 487 562 610 750 559 671 895 613 754 837
Max. absorption volume ltr./min 298 470 610 835 964 1045 1286 989 1150 1534 1050 1293 1435
02/2007
Max. pressure bar 350 350 350 350 350 350 350 350 350 350 350 350 350
Unit type MS-A 180 (260)/370 370 660 660 660 785 660 785 1000 660 785 1000
Single clamp MS-U 90 MS-U 200 MS-U (360) MS-U 360
MS-U 100
Double clamp MS-U 54 MS-U 90 MS-U 150 MS-U (150) MS-U 250
MS-U 70 MS-U 100 MS-U 250
13
6.2.1
Driving, extracting, drilling and pressing equipment
Vibrator type MS-10 HFV MS-16 HFV MS-24 HFV MS-32 HFV MS-48 HFV MS-62 HV
Technical data
Max. centrifugal force kN 610 969 1453 1979 2907 1919 2998
Max. static moment kgm 0 – 10 0 – 16 0 – 24 0 – 32 0 – 48 0 – 62
Max. speed min-1 2358 2350 2350 2375 2350 1680 2100
Max. frequency Hz 39.3 39.2 39.2 39.6 39.2 28.0 35.0
Max. pulling force kN 180 300 400 600 600 600
Weight (dyn.) excl. clamp kg 1700 2600 2900 4500/5100 5400/6300 6620
Weight (tot.) excl. clamp kg 2300 3500 5050 7000/7500 8900/9500 9800
Amplitude excl. clamp mm 11.8 12.3 16,6 14.2/12.5 17.8/15.2 18.7
Sheet Piling Handbook
subject to alterations
Max. output at vibrator kW 147 203 220 294 404 551 610 720 603 823 420 735
Max. absorption volume ltr./min 253 348 378 504 693 945 1045 1235 1034 1410 739 1260
02/2007
Max. pressure bar 350 350 350 350 350 350 350 350 350 350 350 350
Unit type MS-A ... V 180 260 260 370 420 660 660 785 660 785/1000 420 785
Single clamp MS-U 72 MS-U 150 MS-U 200 MS-U 250 MS-U 360 MS-U 250
MS-U 125 D
Double clamp MS-U 54 MS-U 70 MS-U 100 MS-U 150 MS-U 250 MS-U 150
MS-U 90 MS-U 90
14
6.2.1
Driving, extracting, drilling and pressing equipment
subject to alterations
quency.
02/2007
Acceleration a [m/s²]
S . ?a
2
Static moment
M [kgm] M = G · r
?
=
g
=
9.81
The static moment is the measure of unbal-
ance. As the factor determining the ampli-
?
=?
. n/30
tude, it is a critical variable, particularly for The transmission of the acceleration of the
driving work. pile to the surrounding soil causes the rear-
rangement of particle structure and reduces
particle friction and soil resistance. As an
indication of magnitude, here is the ratio
Centrifugal force F = M . ω 2
between acceleration and gravity:
F [kN] F = M 10-3 . n2 . 0.011
.
The centrifugal force must be of sufficient
magnitude to overcome the adhesive fric-
?
=a:g
tion between the pile and the soil (break-
away effect). The centrifugal force has a This ratio corresponds to:
very powerful effect on the reduction in
surface friction and is important as an ?
= F . 10 -1
: Wdyn
impact force for overcoming tip resistance.
The value can range from 10 to 30.
15
6.2.1
Driving, extracting, drilling and pressing equipment
subject to alterations
t
02/2007
t
0
Working time
Start-up phase Driving/extracting time Slow-down phase
For difficult driving and extraction jobs, switched on, the eccentrics are dephased by
ThyssenKrupp GfT Bautechnik supplies adjust- 180° relative to each other so that all the eccen-
able, high-frequency Müller vibrators of the HFV trics counterbalance each other and the
series with resonance-free start-up and slow- machine operates at zero amplitude. Once the
down. preselected operating frequency has been
reached, the eccentrics are again dephased
The machines deliver exceptional power and relative to each other during operation so that
emit minimal noise and propagated vibration. the vibration amplitude is now generated.
This generation of vibrators achieves optimum This is another step toward ensuring cost-
adaptation to geological conditions in terms of effective, environment-friendly and successful
frequency and amplitude. Before these vibrators driving and extraction.
fitted with adjustable exciter modules are
16
6.2.1
Driving, extracting, drilling and pressing equipment
subject to alterations
02/2007
Advantages
• Resonance-free vibrator start-up and
slow-down thanks to eccentric
counterbalancing.
• Low energy requirements once the
preselected working frequency has been
reached by amplitude adjustment.
• Optimum adaptation to geological
Principle of resonance-free start-up due to conditions by adjustment of the frequency
centrifugal force variation by adjusting the and amplitude.
relative positions of the eccentrics
• Specially programmed PLC for precise
operation, control and monitoring.
17
6.2.2
Driving, extracting, drilling and pressing equipment
MS-A / 1000 V Cummins / KTTA 38 C No 1007 2100 1660 380 2500 700 6100 2400 2500 15000
subject to alterations
02/2007
18
6.2.3
Driving, extracting, drilling and pressing equipment
IPB
e
h
d c
f
b
k
Sheet Piling Handbook
subject to alterations
02/2007
g i max.
a
Clamps
Type Clamping force Dimensions in mm Weight
MS-U kN a b c d e f g h i k IPB min kg
121) 122 225 240 195 195 90 223 – – 15 180 120 50
401) 370 508 350 260 475 90 285 175 – 40 245 120 190
54 540 650 495 270 515 120 690 200 730 21 480 180 440
601) 600 600 423 320 480 110 350 220 – 40 285 140 260
70 700 770 730 340 580 140 525 290 780 35 475 180 615
72 720 600 423 320 480 110 350 220 780 40 285 140 260
90 900 770 730 340 580 140 525 290 780 35 475 180 620
100 1000 751 745 345 610 240 530 275 780 50 495 280 680
125 D 1250 701 711 330 470 310 540 235 – 50 461 400 600
150 1500 890 747 340 640 240 550 320 7802) 50 500 320 770
180 1800 954 892 390 745 240 592 325 780 80 594 300 1250
200 2000 1010 1030 380 880 380 800 430 – 50 590 450 1600
250 2500 1340 1015 400 870 450 840 410 11502) 63 590 450 2400
360 3600 1255 1361 460 1180 330 950 520 – 80 762 400 3130
e 1) For excavator-mounted vibrators only.
e 2) Optionally available without clamping slide, screwed directly onto vibrator
19
6.2.3
Driving, extracting, drilling and pressing equipment
Clamp arrangements
as single clamps, double clamps for U- and Z-shaped pile sections, and for I-beams and pipes.
Special clamps are available for special items, e.g. for wooden piles, concrete piles and small-
diameter pipes.
Sheet Piling Handbook
subject to alterations
02/2007
Special version
20
6.2.4
Driving, extracting, drilling and pressing equipment
subject to alterations
Advantages
02/2007
• A locking pin controlled by the shackle prevents the clamp being opened as long
as the load is suspended from the hook. The suspended section cannot be unhooked
during the work process. Only when the rope slackens is the lock disabled, thus
releasing the clamp.
• Ist low weight and easy-to-manipulate operating mechanism make handling easier.
21
6.2.5
Driving, extracting, drilling and pressing equipment
Excavator-mounted vibrator
subject to alterations
02/2007
Excavator-mounted vibrator
Advantages
The vibrator is connected to the excavator arm • Safety circuit on all equipment.
and operated via the excavator's hydraulics.
Operation and control require a shovel dumping • Low height of the excavator-mounted
section. vibrator.
22
6.2.5
Driving, extracting, drilling and pressing equipment
MS- 5 HFBV 400 0–5 1700 45.0 120 95 162 1073 1580
Sheet Piling Handbook
subject to alterations
MS- 8 HFBV 584 0–8 2580 43.0 150 165 283 1110 1815
02/2007
MS-20 HFM 1200 20 2340 39.0 180 3840 350 1710 455 150
23
6.2.6
Driving, extracting, drilling and pressing equipment
L
subject to alterations
02/2007
CW
CW
1. Drilling equipment gripped by the vibrator clamp. 2. Drilling equipment attached to the telescopic leader slide.
L
D
CW
24
6.2.6
Driving, extracting, drilling and pressing equipment
RHA 107
subject to alterations
RHA 141 14 350 300 115 70 880 390 450 360 110 40
02/2007
RHA 147
RHA 201 20 460 300 110 80 950 390 600 440 130 40
RHA 207
RHA 281 28 600 300 100 100 – 335 750 500 150 40
RHA 103 10 260 300 125 70 830 390 – 280 – 40
RHA 143 14 350 300 115 70 880 390 – 360 – 40
RHA 203 20 460 300 110 80 950 390 – 440 – 40
RHA 283 28 600 300 100 100 1170 390 – 500 – 40
RHA 403 40 600 300 70 120 1480 465 – 600 – 40
25
6.2.7
Driving, extracting, drilling and pressing equipment
ABI MOBILRAM systems for driving, extracting, augering and silent piling
Driving, extracting, augering and silent piling can be carried out by a single machine - the ABI
MOBILRAM system. This is made possible by interchanging such tools as pile-driving and -extracting
vibrators, auger drives, rotary power heads, double auger heads, Hydro Press systems and, for spe-
cial applications, diesel impact hammers or hydraulic impact hammers. This is all facilitated by a
quick-change or docking system.
The range of tasks performed The central element of the ABI MOBILRAM sys-
by the ABI MOBILRAM: tem is an up to ± 90° slewing telescopic leader,
mast-mounted, with an appropriate fold-down
• Driving with vibrators and impact hammers. device on a special carrier. Depending on cus-
tomer requirements, effective lengths up to 8 to
• Extracting with vibrators. 25 m are available, thus covering the whole
spectrum of light to medium piling and extract-
• Silent piling with the Hydro Press system. ing work.
• Piling with ABI BANUT hydraulic impact
hammers or DELMAG diesel impact Worthy of note are its extremely compact trans-
hammers. port dimensions, the effective lengths achiev-
able with the telescopic leader and its extremely
Sheet Piling Handbook
subject to alterations
• Continuous flight augering (for ground quick set-up. The required working space is low,
release as a piling aid) or hollow stem auger
02/2007
The mechanism enables the telescopic leader system to be set up or folded down
into its transport position in a single maneuver.
26
6.2.7
Driving, extracting, drilling and pressing equipment
Dimensions
subject to alterations
Min./max. height (A) mm 8250 – 7445 – 11000 – 10090 – 10900 – 12075 – 12350 – 19220 –
02/2007
27
6.2.7
Driving, extracting, drilling and pressing equipment
12350 – 15000 –
21915 28000
02/2007
28
6.2.8
Driving, extracting, drilling and pressing equipment
Vibrators
Technical data MRZV 400 MRZV 500 MRZV 600 MRZV 800S MRZV 925S
Centrifugal force at max. speed kN 400 500 600 800 925
Static moment kgm 5 6 8 12 16
Max. static pulling force kN 180 180 180 200 200
Max. speed rpm 2700 2760 2620 2470 2300
Max. hydraulic flow l/min 297 304 363 543 621
Required hydraulic power at vibrator kW > 160 > 160 > 190 > 290 > 330
Dynamic weight1) kg 1110 1125 1390 2240 2480
Total weight1) kg 1800 1900 2300 2750 3800
Max. pile weight kg 1000 1200 1500 2000 2500
Sheet Piling Handbook
subject to alterations
Dimensions
02/2007
29
6.2.9
Driving, extracting, drilling and pressing equipment
B T
H
MRZV VS
30
6.2.10
Driving, extracting, drilling and pressing equipment
subject to alterations
S
H
H
R
T B
B
Double augerhead
Technical data VDW 6240 VDW 16080 VDW
Gear box 1 Gear 1 Gear 2 Gear 1 Gear 2
Revolutions max. min-1 66 33 26 16
Torque daNM 3100 6200 8150 16300
Hydraulic flow rate l/min 400 400
Gear box 2
Revolutions max. min-1 48 24 26 13
Torque daNM 2100 4200 3900 7800
Hydraulic flow rate l/min 200 200
Total Width kg 4170/4505 6950/7430
Working pressure Mpa 32 32
31
6.2.11
Driving, extracting, drilling and pressing equipment
subject to alterations
02/2007
Technical data
HPS Type HPS
Pressing force kN 3 x 600
Extraction force kN 3 x 380
Pressing/extraction stroke mm 3 x 450
Sheet width (R) mm 600 – 800
S
32
6.2.11
Driving, extracting, drilling and pressing equipment
B T
HPZ Type HPZ 575 HPZ 630 HPZ 675 HPZ 500 -720
Sheet Piling Handbook
subject to alterations
33
6.2.12
Driving, extracting, drilling and pressing equipment
ABI BANUT
The BANUT fixed leader mast is particularly designed for impacting. Primarily pre-fab concrete piles,
but also pipes, beams, sheet piles and wood piles can driven into the soil.
subject to alterations
Rope speed
02/2007
e 1) Lower weights and lengths dependent on reach and leader mast inclinations.
e 2) The usable leader length depends on attachment, specified value responds SuperRAM 6000.
e 3) Max. inclination of 45° only with 2-point support possible.
e 4) The load capacity depends on reach.
34
6.2.12
Driving, extracting, drilling and pressing equipment
Base carrier
Technical data SR 40 T CAT 325 D
CAT motor
Output kW 195 161
Hydraulic flow l/min 2 x 270 2 x 200
1 x 320 1 x 100
CAT motor
Output kW 300 –
Hydraulic flow l/min 2 x 270 –
1 x 320
Hydraulic tank capacity l 700 700
Working pressure MPa 30 30
Track width mm 2400 – 3800 2300 – 3300
Pulling force kN 450/540 340
Sheet Piling Handbook
subject to alterations
02/2007
35
6.2.13
Driving, extracting, drilling and pressing equipment
Advantages
• Short/compact design.
• Reliable, servicing-friendly.
Sheet Piling Handbook
subject to alterations
36
6.2.14
Driving, extracting, drilling and pressing equipment
Rotary drills are also used for inclined drilling and inclined
driving. Different drilling equipment is available to suit differ-
ent soil types, from mud to rock.
Sheet Piling Handbook
subject to alterations
02/2007
Drilling equipment RH 06 RH 10 RH 12 RH 14
Total height/Stroke m 11.85/ 4.50 14.80/ 9.50 17.90/12.00 19.70/12.50
Leader inclination, forward/backward° 5.00/10.00 5.00/15.00 5.00/14.00 3.80/14.00
Leader inclination, right/left ° 5.00 3.00/ 9.50 3.00/ 9.50 9.50/ 9.50
Drill drive torque kNm 60 0-100 0-120 0-144
Drill drive speed rpm 14/60 0-52 0-46 (0-32/60) 0-32/60
Borehole depth when m – 15 – 23
drilling with Kelly bar
Free diameter in front mm 1450 1450 1450 1580
of the crowd pulleys
Drilling equipment RH 20 RH 26 RH 32
Total height/Stroke m 21.15/14.20 22.70/15.00 22.90/15.00
Leader inclination, forward/backward° 3.80/14.00 3.80/14.00 3.80/14.00
Leader inclination, right/left ° 9.50 / 9.50 9.50/ 9.50 9.50/ 9.50
Drill drive torque kNm 0-206 0-265 0-320
Drill drive speed rpm 0-36/60 0-28/55 0-26/50
Borehole depth when m 30 36 36
drilling with Kelly bar
Free diameter in front mm 1830 1960 1960
of the crowd pulleys
37
6.2.15
Driving, extracting, drilling and pressing equipment
subject to alterations
02/2007
38
6.2.16
Driving, extracting, drilling and pressing equipment
Application range
Specialized civil engineering x x x x x x
Controlled horizontal drilling x
Rock drilling x x x x x
e 1) These details are maximum individual values for the standard version. Alternative values are possible on request.
e 2) Maximum oil flow with exclusive parallel operation = 4 x 170 l/min
Represented by:
Distributed in Australia
& New Zealand by A company of ThyssenKrupp Services
39