Secretarial services: phone: + 420 499 852 109, fax: + 420 499 841 229
Central office: phone: +420 499 852 111
External: p. Pekárková, Hana Modlíková,
phone: +420 499 852 112, fax: +420 499 841 227
e-mail: dukla@duklatrutnov.cz
www.duklatrutnov.cz
vnitr_listy_angl 15.9.2006 14:15 Stránka 2
EXPANZOMAT®
DEVICES FOR HEATING SYSTEMS EN ISO 9001
Technical characteristic:
Pressure expansion tanks are welded steel tanks the inner space of which is hermetically divided in two
parts with a rubber membrane or a rubber bag. On the valve side there is compressed air and on the
welded-on-piece side there is water space of heating system. Heating water is brought to the inner bag
space and the compressed air coming through a small valve influence the outside of the rubber bag. If
the gas cushion pressure is properly set the pressure in the heating system is continuously transferred
through the membrane to the pressure gas cushion.
Connecting elements:
– welded-on piece, flange, pipe
Connecting dimensions:
see the tables
Finish:
Ecologically harmless paint.
Expanzomat types:
Expanzomat B max.working overpressure up to 2.5 bar (4 – 320 litres)
up to 3 bar (400 – 1000 litres)
Expanzomat M max.working overpressure up to 5 bar (4 – 320 litres)
up to 6 bar (400 – 1000 litres)
Expanzomat G – max.working overpressure up to 10 bar (4 – 50 litres)
Other Expanzomats:
Expanzomat G Solar – max.working overpressure up to 10 bar (4 – 50 litres)
Expanzomat
Expanzomat pressure vessels are delivered with the following constantly set pressure of the gas part:
• 1 bar (up to 35 litres)
• 1.5 bar (up to 320 litres)
• 2 bar (others)
The corresponding working pressure of this part is set when installed into the heating system in
accordance with the assembly manual, however the minimum pressure must be 50 kPa.
Colour:
Red colour. On special agreement the colour can be blue or white.
I.1–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 5
EXPANZOMAT®
DEVICES FOR HEATING SYSTEMS EN ISO 9001
Usage
The pressure and expansion vessels EXPANZOMAT represent a progressive element in heating
technology.
The EXPANZOVAT pressure expansion vessel is a component of safety apparatus of water systems for
central heating, working on the thermostatic principle.
The EXPANZOMAT pressure vessels can be utilized in all types of central heating systems (if their
construction complies with the requested parameters).
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 2005/1.1
1105/I.1–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 6
EXPANZOMAT®
DEVICES FOR HEATING SYSTEMS EN ISO 9001
Tank
I.1–4/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 7
EXPANZOMAT®
DEVICES FOR HEATING SYSTEMS
Expanzomat choice:
Size calculation according to ČSN
VE = G ∆ v 1,3 . [ ( A + 100 ). ( A – P1 ) ]
G system volume
∆ v expansion factor for 90 °C = 0,0358
A max. working overpressure
P1 hydrostatic pressure
Certificates
EXPANZOMAT pressure vessels are approved for usage in the Czech and Slovak Republic.
Accessories
• Parts of delivery:
– pressure vessel passport
– certificate of guarantee
– assembly and working regulations
– fixing set for installation onto a solid support (35 – 320 litres)
– manometer (Expanzomat Band M (400-1000 litres), Expanzomat II (180 – 360 litres)
• On special order:
– expansion vessel carrier (4 - 25 litres)
– connecting pipeworks(Expanzomat II 220-360 litres)
Ordering
Tanks can be ordered according to their type designations or their order numbers given in the catalo-
que.
Service life
15 years when instructions for operating the tank in accordance with the operational regulations are
observed.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/I.1–3
vnitr_listy_angl 15.9.2006 14:15 Stránka 8
750–1000 400–500
140–320
8–25 35–110
I.1.2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 9
750–1000
400–500
140–320
8–25 35–110
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/I.1.3
vnitr_listy_angl 15.9.2006 14:15 Stránka 12
vnitr_listy_angl 15.9.2006 14:15 Stránka 13
Safety valves
DEVICES FOR HEATING SYSTEMS EN ISO 9001
Usage:
The safety valves are designed for cold and warm water up to 110 °C, air and non-aggressive gases.
Construction:
The valve body is a casting, the valve seat is flat, the cone has a teflon sealing. Adjustment is made at
the factory, later readjustment is also possible only at the manufacturer. The valve is balanced by turning
the plastic relief wheel. The spring is protected against effects of the medium by a rubber membrane.
The body is from malleable cast iron. The seat, the cone are made of brass. The sealing is of silicone
rubber. The spring is from noble steel.
Connection:
The inlet and outlet of the valve is provided with threads G 1“ – 8H.
Assembly:
The valve is assembled only in the vertical position. It is recommended to balance the valve several
times after mounting and reaching the working overpressure, to eliminate possible dirt in the seat.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/IV.1
vnitr_listy_angl 15.9.2006 14:15 Stránka 14
AQUAMAT®
DEVICES FOR PUMP STATIONES
In other cases, it is recommended to derive the size from the table above or contact teh designer in
charge, if needed.
It is recommended connecting an AQF filter to Aquamat to pump water from a well. This is a multi-layer
filter to trap suspended solids. This prevents sand and other suspended solids clogging the system.
This filter can also be cleaned when clogged, i.e. back-flow washing. There is no need to buy dispo-
sable filter inserts.
Calculating the size of Aquamat connected as a safety expansion tank together with the warm supply
water reservoir.
P1 – hydrostatical pressure
II.1–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 15
AQUAMAT®
DEVICES FOR PUMP STATIONES EN ISO 9001
24–200 litre
300–1000 litre
50–200 litre
80–33 litre
Usage:
The AQUAMAT pressure vessels operate as reservoirs of the pumped water for home water works,
repumping stations, industrial repumping stations, etc. They are suitable for all types of pumps, com-
plying with their requirements by their constructional parameters (volume + maximal working overp-
ressure). Operating them provides continuous water distribution, especially from the own well, in the
required amount. By maintaining water supply for immediate usage they prolong life span of the pump.
The AQUAMAT pressure vessels are also suitable for use in industrial technologies, especially where
continuous supply of water max. 20 °C warm is required.
The service water should not be contaminated with aggressive substances. The materials in contact
with water are approved for contact with potable water.
Construction:
The AQUAMAT is a welded steel pressure vessel with an in-built rubber bag. The rubber bag divides
the inner space into two parts. The gas part between the vessel shell and the bag is permanently pres-
sured via the filling valve. The rubber bag acts as a water reservoir. The vessel is connected into the
water distribution system by a threaded neck. The rubber bag is replaceable. The gas space is pres-
sured by the manufacturer to the filling overpressure of 0.2 MPa. This filling pressure is adjusted at a
user, depending on the pressure switches used, controlling the pump. Beneficial is reliable and conti-
nuous water supply, simple handling and easy installation.
Delivery:
The AQUAMAT pressure vessels are delivered packed in cardboard packages, which protect them aga-
inst damage during transport. Each AQUAMAT for 40 l and more is equipped with a set for fixing onto
a solid o o support. Storage: in dry, covered places at temperatures 0 to +45°C, free from aggressive
fumes.
Colour:
blue, green, white, red.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/II.1–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 16
AQUAMAT®
PRESSURE TANKS FOR WATERWORKS AND PETROL STATIONS
heated supply
water consumed
heating medium
recycling
Aquamat
II.1–4/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 17
AQUAMAT®
PRESSURE TANKS FOR WATERWORKS AND PETROL STATIONS EN ISO 9001
Aquamat
pumping from
a well
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/II.1–3
vnitr_listy_angl 15.9.2006 14:15 Stránka 18
vnitr_listy_angl 15.9.2006 14:15 Stránka 19
AQUAMAT® V – vertical
DEVICES FOR PUMP STATIONES EN ISO 9001
50–200 litre
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/II.1.1
vnitr_listy_angl 15.9.2006 14:15 Stránka 20
vnitr_listy_angl 15.9.2006 14:15 Stránka 21
Aquamat® H – horizontal
DEVICES FOR PUMP STATIONES EN ISO 9001
24–200 litre
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/II.1.2
vnitr_listy_angl 15.9.2006 14:15 Stránka 22
Aquamat® P – galvanized
PRESSURE TANKS FOR WATERWORKS AND PETROL STATIONS
Order Type Volume Vessel Vessel Total Max. work. Weight Připojení
number (litre) diameter D (mm) hight H (mm) hight H (mm) overpressure (kg) (”)
II.1.3–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 23
Aquamat P – galvanized
DEVICES FOR PUMP STATIONES EN ISO 9001
Usage:
The “Aquamat P” pressure vessels operate as reservoirs of pumped water for home water works,
repumping stations, industrial repumping stations, etc.
They are suitable for all types of pumps, complying with their requirements by their constructional para-
meters (volume + maximal working overpressure). Operating them provides continuous water distribu-
tion, especially from the own well, in the required amount. By maintaining water supply for immediate
usage they prolong life span of pumps.
Construction:
The Aquamat P is a welded steel pressure vessel, upright with welded on pipe couplings. The whole
vessel is hot galvanized from both sides. The gas and water spaces are not separated. Therefore it is
necessary to solve regulation of the gas amount above the water surface when installing it into the
system.
On customer's request, especially where required by general aesthetic design, it is possible to supply
a vessel with outer surface coated with colour varnish.
Delivery:
The pressure vessels are delivered without package and accessories. Devices for pump stationes
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/II.1.3–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 24
ECOTHERM
EQUALIZING AND CHARGING SYSTEM EN ISO 9001
Usage:
The equalizing and charging system ECOTHERM introduces considerable improvement in operation of
all conventional boilers for solid fuel (coal, wood, coke, briquettes and straw), and especially gasifica-
tion boilers for wood or coal and almost absolute utilizing of the produced thermal energy. The system
can be used for electrical heating system with directly heated boiler and to switch in this way to more
economical electrical energy take-off at night.
Some components of the ECOTHERM system (insulated charging tanks incl. the heating of WSW
(warm service water) can be used as accessories for operation of thermal pumps.
Longer service life of the boiler (as much as triple), the chimney and other
parts of the heating system.
Easier operation of the boiler, as it is operated at optimal output.
Reduced risk of boiling in the boiler
Less frequent cleaning of the boiler and reduced ash production.
The Laddomat 21 thermoregulating element provides required and continuous interconnection of indi-
vidual circuits during boiler operation.
III.1–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 25
ECOTHERM
EQUALIZING AND CHARGING SYSTEM EN ISO 9001
ECOTHERM
The equalizing and charging system ECOTHERM is a progressive variable system, designed for pro-
tection of the operated solid fuel boiler, economical usage of produced heat and considerable reducti-
on of emissions from burning.
The basic elements of the system are the equalizing and charging tanks AK with insulation and the Lad-
domat 21 adjusting armature.
The ECOTHERM system equalizes (balances) continuously the produced thermal energy in the places
with following requirements:
• immediate water heating in the small circuit of the system and maintaining optimal working
temperature in the boiler
• heat transfer into the heating system
• storage of unused thermal energy into the water filling of the tanks (charging, accumulation)
The continuous regulation (equalizing) is provided by function of the Laddomat 21 thermoregulating
element.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/ III.1–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 26
ECOTHERM
EQUALIZING AND CHARGING SYSTEM EN ISO 9001
Charching tank
III.1–4/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 27
ECOTHERM
EQUALIZING AND CHARGING SYSTEM EN ISO 9001
Size design:
The proposal for optimal setting of the ECOTHERM system is made by a designer or a person with suf-
ficient expertise in the designing of heating systems. Critical are thermal losses of the heated site and
also the choice of heat source (sources) by an end user.
Assembly, operation:
The assembly into the system is made by a trained expert person/company. The accumulation vessel
assembly must be done in compliance with ťSN 060830, in case of electrical heating according to ČSN
061010. Individual outlets designation, including the thread size, is given in Fig. 1. A user can o opera-
te the tank (tanks) to the maximal working temperature of 100 °C and maximal working overpressure of
0.2 MPa. The accumulation tank does not require any further maintenance.
Storage:
The accumulation tank must be stored in dry, sheltered area, without aggressive fumes, at temperatu-
res 0 °C to +45 °C and relative humidity of the air up to 75%.
Disposal:
(after the period of service life) The tank is made from fully recyclable materials.
Laddomat 21
The Laddomat 21 replaces by its construction a conventional assembly consisting of individual com-
ponents. It consists of the cast iron body, thermo-regulating valve, pump, swing-check valve, ball val-
ves and thermometers.
• When the boiler water temperature is 78 °C, the thermo-regulating valve opens infeed from the
reservoir. Benefits of the Laddomat 21 comparing to the conventional set:
– considerably easier assembly
– faster and smoother regulation of the system
– reduced heat loss
– very simple disassembly for maintenance or service, without discharging water from
the system.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/III.1–3
vnitr_listy_angl 15.9.2006 14:15 Stránka 28
vnitr_listy_angl 15.9.2006 14:15 Stránka 29
ECOTHERM
EQUALIZING AND CHARGING SYSTEM EN ISO 9001
Charging tanks
The charging tank (Fig. 1) is a cylindrical upright vessel with dished bottoms. The constructional made
of the tanks enables connection of electrical heating or solar system heating. Also the tanks can be
equipped with heating of warm service water (WSW). Thermal loss can be reduced by the supplied
insulation set with simple installation
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/III.2
vnitr_listy_angl 15.9.2006 14:15 Stránka 30
Sand filters
AQUA-STEEL EN ISO 9001
Specifications
The filters are constructed for maximal working overpressure 0.6 MPa and maximal working tempera-
ture o 90 °C.
Coal filtering material of the upper layer is sufficient for temperatures up to 40 °C.
The highest pressure gradient at the spray-nozzle bottom is 0.15 MPa. Higher pressure gradients can
damage the spray-nozzle bottom.
The filter is installed on the prepared support with a sump - see Fig. 3. For filter bed cleaning it is
necessary to provide the supply of clean pressure air with positivie pressure 60 to 100 kPa.
Approximate flow parameters and data of the filtering bed are given in Tables I to IV. Constructional
and connection data, weights and service loads are given in Table V.
Filters dimensioned 1 400 to 3 000 mm are only equipped with a swing-check valve at the air inlet
and a pipe coupling valve for deaeration, other fittings (closing flap valves recommended) are provi-
ded by the designer. This size filters also have a blind neck DN 80 at lower section of the shell, for
possibility of flowing out the bed.
Standard accessories for filters include two manometers and samplers of the raw, as well as filtered
liquid. There are no spare parts in standard accessories.
Filter bodies with welded on main piping are transported by ordinary transport means. Filter sizes are
convenient for railroad as well as road transport.
Storage of the filters must be provided so, that they are protected from mechanical damage and
weather conditions.
The choice of the filter size and composition of the filtering bed must be made by an authorized
designer, based on technological calculation taking into account properties of the filter medium and
the required quality of the filtrate. The order must include number of pieces and their designation.
The filtering beds are procured by the designer of the filtering station for final deliveries and by the
user for individual deliveries.
V.1–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 31
Sand filters
AQUA-STEEL EN ISO 9001
Usage
Sand filters are used in industrial and power-producing processes for filtration of cooling and process
water, for filtration of clarified water after sedimentation, for coagulating filtration and for filtering other
liquids, e.g. condensate.
Characteristics
The sand filter consists of the upright cylindrical vessel with dished bottoms, standing on four pipe legs.
In the bottom part of the vessel a spray-nozzle bottom is placed, designed for storage of the filter medi-
um. In the shell above the spray-nozzle bottom is welded on a manhole or a handhole for internal check
of the filter and discharge of the filter medium. The manhole or handhole in the upper end plate is used
for filling the filter with filtering bed. The filter is also equipped with external pipe-work with a manual
armature, manometers, water sampling and a loop for lowering internal water level before washing the
bed. In the upper part of the shell are welded on suspension lugs for manipulation with the filter. The
internal surface of the filter is without coating, the external surface is painted with a primer.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.1–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 32
V.1.2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 33
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.1.1
vnitr_listy_angl 15.9.2006 14:15 Stránka 34
These are included in the pipeline of a filter plant installation. For easier handling during production and
transport the filters have hanging lugs on the sheathing.
The filters are designed for a max. operating pressure of 0.6 MPa and a max. operating temperature of
30°C.
Labelling
The modified DDFI version of two-layer dual filters is labelled with the abbreviated “DDFI” title, the she-
athing diameter and a purchase order number, e.g.:
Ordering information
A calculation by an expert designer must be carried out to determine the choice of DDFI size and filter
layer composition, depending on the characteristics of the filtered medium and required quality of the
filtrate.
Filter media are only supplied for the final deliveries of the devices. For piece deliveries the purchaser
must provide his own media according to the technical data provided by the filter supplier.
Delivery
The external surface of the filter is primer-coated. The final coat is not included. If a special ground coat
is required this must be specified in the order. The final coat can be requested and the paint system
specified.
The filter has a nameplate in a visible place specifying the producer, year of production, the maximum
operating pressure and a serial number.
The filters comply to the appropriate illustration. The delivery consists of the filter body with the in-built
module mounted, without draining arms and nozzles; standard accessories according to the specifica-
tions and, for 1400 or 2000 mm filters, external connecting pipes. Spare parts are only supplied on a
separate order.
The draining grille arms and nozzles are dismounted and suitably packaged. They are mounted into the
filter after the connecting pipes are rinsed where the filter connects.
V.1.3–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 35
Application
Two-layer dual filters (DDFI) are used in industrial and energy plants for cooling and clarifying water filt-
ration, coagulating filtration and for removing metals from non-humate water.
Description
The DDFI filter consists of a vertical pressure tank with a vaulted bottom seated on three supporting
feet and bottom inlet nozzles on the lower part. The filter bed of two types of filtration material is based
on a coarse-grained bed layer on the jet bottom. The draining grille, the horizontal arms of which deli-
ver the filtrate from the entire filter surface, is located inside the filter bed. The space above the filter
bed is connected to the space below the jet bottom via connecting pipes with back-pressure valves for
top-down flow only. The filter has three access holes with necks for clearing the filter media. The in-
built module is mounted above the filter bed inside the filter so that washing water can be delivered via
the circumferential gutter and the washing air separated from the filtration material grains through the
cone walls. DDFI filters up to a diameter of 2000 mm have manual fitting external connecting pipes as
well as sampling and measuring accessories. The DN 50 neck is inserted into the filtrate outlet pipe so
that the cleaning medium can be delivered into the sorption grille, when required by the water treat-
ment equipment. Filters with a diameter of 2500 plus have an internal distributor and are supplied wit-
hout control fittings or sampling and measuring accessories.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 2005/1.1
1105/V.1.3–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 36
Thermal deaerators KS
AQUA-STEEL EN ISO 9001
Specifications
Deaerators are designed for usage with heating steam saturated as well as overheated. In case of over-
heated steam the maximal calculation temperature must be taken into account, and the service o wall
temperature of 200 °C. The maximal working overpressure of deaerators can be 0.07 MPa. The neces-
sary condition for proper operation of the deaerator is to maintain constant pressure inside the deae-
rator. The rate of linear pressure increase or drop should not exceed 20 kPa/min.
The mixture of steam and non-condensating gases should be continuously separated during operati-
on in minimal amount of 2 kg mists per 1000 kg of the degassed water.
As the spraying system installed inside the deaerator has the pressure loss in range of Q and Q of min
max 40 to 300 kPa, it is necessary, that the water positive pressure at the inlet neck of the deaerator at
Q is max at least 300 kPa higher than the working pressure. When the deaerator is operated at pres-
sure different from Q, find in diagrams 1 and 2 the appropriate p, by which the positive pressure of
water at the max inlet neck of the deaerator should be higher than the working pressure.
The deaerator weights given in Table 1 are approximate, without the armature. The service load of the
deaerator at the pressure test is used for determination of maximal load on the foundation under the
system of deaerator - feed water tank.
When connecting the deaerator to the tank, positions of shell welds of the tank should be taken into
account and the strength test should be performed for proper reinforcement of the tank in place of the
deaerator connection.
At assembly the proper positioning of the deaerator should be checked with respect to the requirement
of maximal horizontal positions of shower dishes by basic marks, made on the external side of the dea-
erator shell.
Design data
The choice of the deaerator size is made by Table 1 and diagrams 1 to 4. The usage of deaerators for
wider range of flow volumes, or for higher heating, must be negotiated separately.
In some process cases it is necessary to degas circulating condensates of auxiliary devices of the cir-
cuits (regenerative heatings). When designing the deaerator, it is necessary to take into account their
amount and input parameters (pressure, temperature) so that expansion of these condensates to the
working positive pressure of the deaerator does not cause its congestion.
The circulating condensates are fed into the piping before the inlet to the deaerator. All operating fit-
tings must be easily accessible for manipulation.
The deaerator is designed for processes with requirement on the average content of oxygen in the
degassed water up to 30 mg/. (for KS 400 deaerator up to 50 mg/l, or up to 20 mg/l for deaerators KS
800)
The safety device is not included in accessories of the deaerators. It is usually placed at the feed water
tank. Thermometers and devices for measurement and control, or other special equipment, must be
ordered separately and included in the design and delivery of measuring and control set.
Testing
At the manufacturer the test of welds is made by kerosene. The pressure test with water is carried
out after welding on the deaerator to the degassed water tank at the assembly site.
V.2–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 37
Thermal deaerators KS
AQUA-STEEL EN ISO 9001
Usage
The KS deaerators (further only deaerators) are used for physical degassing of feed water. The purpo-
se of degassing is to reduce the content of O2 and CO2 gases, especially in feed boiler water, with
aim of corrosion prevention.
Characteristics
The deaerator is a vertical cylindrical vessel, enclosed in the upper part with a dished end plate with a
manhole, where a vapour separator is installed. On the deaerator shell is a neck for water inlet and a
pressure-vacuum gauge. The lower cylindrical part of the deaerator is welded to the reservoir of the
degassed water. The in-built installation provides conditions for efficient separation of gases from the
inlet water. The heating steam for the deaerator is fed into the degassed water tank above the maximal
level. It is possible to use saturated or superheated steam, with regard to maximal o calculating tem-
perature of the deaerator wall of 20 °C. Maximal working overpressure of the deaerators can be 0.07
MPa. The external surface of the deaerator is coated with primer.
After entering the deaerator, the water is fed to a spraying section, where it is spread using the speci-
al nozzles and goes on through the shower section. The heating steam for the deaerator is fed into the
tank above the maximal water level. It is convenient, that the neck for the heating steam is as far as
possible from the deaerator and in this way the flow of steam above the feed water is supported. The
steam can be also led into the boiling “barbotage” (vapour distribution through perforated pipes), which
is needed for gaining the remaining oxygen content below 10 mg/l of the degassed water. The “barbo-
tage” is delivered on base of the order as a reservoir accessory.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 2005/1.1
1105/V.2–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 38
Deaerator KS 400
AQUA-STEEL EN ISO 9001
V.2–4/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 39
Thermal deaerators KS
AQUA-STEEL EN ISO 9001
The choice of appropriate deaerator size should be made on basis of expert thermal and hydraulic cal-
culation by the thermal scheme, with respect to the operational regime, amount and parameters of
auxiliary devices, etc. Besides it is necessary to consider basic parameters and design data.
The order must include number of pieces and designations. If there are no technological documents
enclosed to the order, it is assumed, that the ordered size of the deaerator has been determined on
basis of an expert thermal and hydrological calculation.
For determination of the deaerator size are required following basic parameters.
a) flow volume of water (maximal and minimal)
b) maximal required heating of water in the deaerator
c) maximal working positive pressure in the deaerator
d) temperature and pressure of the heating steam
e) required value of the remaining oxygen content, and/or the type
and parameters of the boiler
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.2–3
vnitr_listy_angl 15.9.2006 14:15 Stránka 40
Deaerator KS 1400–2500
AQUA-STEEL EN ISO 9001
1105/V.2–6
vnitr_listy_angl 15.9.2006 14:15 Stránka 41
Deaerator KS 800–1000
AQUA-STEEL EN ISO 9001
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 2005/1.1
1105/V.2–5
vnitr_listy_angl 15.9.2006 14:15 Stránka 42
The order for the IFS-D filters should include designation and parameters.
Specifications
Maximal working overpressure is 0.6 MPa. Maximal working temperature is dependent on the type of
o service packing used, constructional material is convenient for temperatures up to 70 °C.
The IFS-D filter is not a pressure vessel by ČSN 69 0010.
The inflow water composition must comply with specifications of service packing supplier.
The weights given in the table are only approximate. The constructional weight is meant without pac-
king and rubber coat.
Output of the IFS-D filters and the ion exchanger amount given in the table are only informative for
designing. Exact values are determined by the designer.
The pressure loss of the filter including the fittings, but without the service packing is approximately
30 kPa, according to table outputs. Maximal admissible pressure loss between the inlet and outlet
piping should not exceed, from constructional reasons, 150 kPa. The IFS-D filter should be provided
with clean air supply (oil-free) with positive pressure of 60 to 100 kPa for washing. For particular filter
sizes the filter supply includes spare filtration nozzles, namely:
V.3.1–1/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 43
Usage
The ion exchanger filter IFS-D is a device designed for simultaneous softening and decarbonization by
a twolayer cation exchanger bed, consisting of the lower layer – strong acid cation exchanger in sodi-
um form – and the upper layer – slightly acid carboxyl cation exchanger in form of free acid. The filter
is recovered in two stages, first by mineral acid (HCl, H2SO4 ) and then after short washing by sodium
chloride (NaCl).
Characteristics
The ion exchanger filter by Fig.1 is a vertical pressure vessel made of steel of class 11, consisting of a
cylindrical shell enclosed by deep-dished bottoms. At the lower part, between the flanges, is installed
the spray-nozzle bottom. Outside the unit is a piping for water inlet and outlet, as well as for deaerati-
on with corresponding operating armature. The regeneration solution is located in the middle of the
main piping. Level lowering before regeneration is performed by means of overflow pipe made of a cor-
rosion resistant material. This serves also for discharge of the depleted regeneration solution. The unit
as well as the steel piping are internally treated with anti-corrosion protection coat. Water and regene-
ration solution intake is fitted inside the unit with a distribution body. The upper end plate of the ion
exchanger filter diam. 600 is removable using the flanged joint. The external surface of the filter is coa-
ted with protection primer. The lay-out of the IFS-D filter can be “right-sided” – see Fig. 1 (the washing
water outlet, inlet of the the reclaiming agent, overflow loop and discharge are on the right) or “left
made” (the washing water outlet, inlet of the reclaiming agent, overflow loop and discharge on the left).
The filter can be assembled on requirement as the right or left made. The filter is used for decarboni-
zation by twocomponent cation exchange bed. The filter has an internal in-built distribution of inlet
water for acidity conditioning of the outflow water.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.3
vnitr_listy_angl 15.9.2006 14:15 Stránka 44
vnitr_listy_angl 15.9.2006 14:15 Stránka 45
Filtr IFSD
AQUA-STEEL EN ISO 9001
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.3.1–2
vnitr_listy_angl 15.9.2006 14:15 Stránka 46
Specifications
o Maximal working overpressure is 0.6 MPa. Maximal working temperature is 60 °C. The ionex filter
with internal regeneration is not a pressure vessel accordnig to ČSN 69 0010. The inflow water com-
position must comply with specifications of the service packing supplier. The weights given in the table
are excluding packing and pneumatic armature. Data given in the table are only informative for desig-
ning. Exact values are determined by the designer.
The pressure loss between the inlet and outlet of water should not exceed 0.2 MPa during operation.
Higher differences could damage the straining parts.
The filter should be provided with clean air supply (oil-free) with positive pressure of 50 to 80 kPa for
washing. The whole range of ionex filters have fittings with pneumatic power units. Manual power unit
can be used only for sizes up to 2000 (NI.D. 150).
Ionex filters are supposed to use the support layer under the ionex packing. When no support layer is
used, the ionex packing should be of grain size min. 0.35 mm.
V.3.2–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 47
Usage
Ionex filters with internal regeneration are used for deionization, or demineralization of water. For the
packing of the filter ion exchanger (ionex) is used. Ion exchangers filled into the ionex filters are classi-
fied as catexes (cation exchangers) and anexes (anion exchangers). The catexes in hydrogen form are
used for removing cations by means of replacing them by hydrogene ions and they are recovered by
mineral acids (HCl, H2SO4). The anexes in hydroxylic form are used for removal anions by replacing
them with hydroxilic ions and they are recovered with sodium hydroxide (NaOH).
Characteristics
The ionex filter, as shown in the figure, is a vertical pressure vessel made of steel of Class 11, consis-
ting of a cylindrical shell enclosed by deep-dished bottoms, standing on three pipe legs. External sur-
face of the filter is coated with primer. The filter is equipped with manholes, inspection holes, conne-
ction piping with service armature (manual or automatic), sampling and measuring devices.
Internal surface of the body as well as piping is provided with anticorrosive protection, for example with
rubber coat. Inside the body are following parts:
a) distribution basket - at the water inlet at the upper end plate
b) grate - for distribution of the reclaiming agent at the ionex level
c) straining grate - for discharge of the treated water in the lower bottom.
The filter can be manufactured either as a right modification, or as a left one, where the water, reclai-
ming agent and air are led from the right and outlet of the treated water and drains into the sump are
on the left.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.3.2–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 48
vnitr_listy_angl 15.9.2006 14:15 Stránka 49
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.3.2–3
vnitr_listy_angl 15.9.2006 14:15 Stránka 50
UZF Filters
AQUA-STEEL EN ISO 9001
Characteristics
The universal softening filter is a vertical cylindrical vessel welded from steel plates and dished bot-
toms. It stands on four legs. Inside the vessel the upper and lower spray-nozzle bottom is installed. The
upper spray-nozzle bottom is protected against choking by a layer of floating inert beads. This enables
simultaneous cleaning of the ion exchange packing with water and air and when operating upwards,
this installation also acts as a ionex trap. Outside the vessel is mounted the operating pipework with
fittings, manometers and the device for sampling of the water before and after treatment. However, the
filters of size 3000 do not include the operating armature.
The filter is assembled at the site according to requirements of a particular process. When the filter is
operated downward, it is connected by Fig. 1; for upward operation it is connected by Fig. 2. The way
of operation can be changed by simple replacing the fitting No. 2 with the blinding piece No. 11.
Maximal working overpressure can be 0.6 MPa. Maximal working temperature is dependent on the type
of service packing used. The material of the filters allows working temperature up to 90 °C, the inert-
packing can be used at temperatures up to 60 °C. For softening the condensates with temperatures
over o 60 °C it is necessary to use a lower ionex layer without the inert packing of floating beads.
The order of universal softening filters must include number of pieces and designation by the above
mentioned pattern.
V.4–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 51
UZF Filters
AQUA-STEEL EN ISO 9001
Usage
Universal softening filters are designed for water softening with cation exchanger in sodium form, or for
neutral decarbonization. The treated water can flow either downward (condensate softening, anion
exchanger and at neutral decarbonization), or upward when softening the additional water (counter-
current way). For softening with cation exchanger the upward operation is recommended, as it results
in saving of the reclaiming agent. The ionex packing regeneration is performed always as a downward
operation.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.4–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 52
vnitr_listy_angl 15.9.2006 14:15 Stránka 53
UZF Filter
AQUA-STEEL EN ISO 9001
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.4–3
vnitr_listy_angl 15.9.2006 14:15 Stránka 54
Tanks
AQUA-STEEL EN ISO 9001
Designation:
The type and modification of the tank are designated with letters as follows:
H – horizontal tank
HG – horizontal tank rubber coated
V – vertical tank
VG – vertical tank rubber coated
After this alphabetical designation follows the tank volume in m3 and the number after the virgule gives
the pressure in MPa, multiplied by 10.
Example of the designation: Horizontal tank in steel modification for feed water with nominal volume
10 m3 and working positive pressure max. 0.6 MPa is designated: TANK H 10/6.
Testing:
The tanks with working positive pressure of max. 60 kPa are subject only to the tightness test. For the
tanks with higher working positive pressure the official pressure test is carried out.
For the tanks delivered in parts, or assembly of which is completed at the site, the manufacturer per-
forms only the tightness test of welds and the pressure test is made at the site.
The inspection checks the workmanship of the tank by external inspection of all parts accessible wit-
hout dismantling and further the workmanship and completeness of accessories by shipping docu-
ments.
The tanks are shipped freely laid. Small dismantled parts are shipped in boxes with the list of compo-
nents placed in them.
The tank supply includes documentation. In case the tank passed through the official pressure test, it
is supplied with a revision book.
V.5–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 55
Tanks
AQUA-STEEL EN ISO 9001
Usage:
The tanks are used especially in boiler processes for storage of feeding water, condensate and demi-
neralized water and/or various chemical solutions. The way of storage of the liquid, its working pres-
sure and temperature is decisive for choice of the type and made of a tank and its internal surface pro-
tection.
Description:
The tanks are of a cylindrical shape, enclosed with shaped end plates. They are provided with one or
two manholes for checking the inside. According to the way of mounting the tank can be of vertical or
horizontal type. The basic outfit of all tanks includes one neck or chock for discharging and one neck
or chock for air inlet (neck PN 16, chocks PN 10).
Standard accessories are different for different types and modifications of the tanks, as is given
below. Other required outfit (service necks, heating unit, etc.) should be specified separately.
Modification:
The tanks are classified by the type of the stored liquid:
– Steel tanks – protected by means of internal preservation for transport
– Rubber coated tanks – by ČSN 69 0110 (instead of rubber coat also another type of internal
protection can be agreed).
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.5–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 56
Outfit:
The neck sizes, their number and location can be changed on request of the customer. Also other spe-
cial requirements for manholes, or other additional outfit of the tank can be specified.
Standard accessorie:
4 1 x L = 1200 1,5 m 1 ks
6,3 1 x L = 1400 2,5 m 1 ks
10 1 x L = 1600 2,5 m 1 ks
16,25 1 x L = 1800 2,5 m 1 ks
40 2 x L = 1200 2,5 m 1 ks
V.5.2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 57
Outfit:
The neck sizes, their number and location can be changed on request of the customer. Also other spe-
cial requirements for manholes, or other additional outfit of the tank can be specified.
Standard accessorie:
4 1 x L = 1200 1,5 m
6,3 1 x L = 1400 2,5 m
10 1 x L = 1600 2,5 m
16,25 1 x L = 1800 2,5 m
40 2 x L = 1200 2,5 m
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.5.1
vnitr_listy_angl 15.9.2006 14:15 Stránka 58
Outfit:
The neck sizes, their number and location can be changed on request of the customer. Also other spe-
cial requirements for manholes, or other additional outfit of the tank can be specified.
1105/V.5.4
vnitr_listy_angl 15.9.2006 14:15 Stránka 59
Outfit:
The neck sizes, their number and location can be changed on request of the customer. Also other spe-
cial requirements for manholes, or other additional outfit of the tank can be specified.
Standard accessorie:
4 1 x L = 1200
6,3 1 x L = 1400
10 1 x L = 1600
16,25 1 x L = 1800
40 2 x L = 1200
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.5.3
vnitr_listy_angl 15.9.2006 14:15 Stránka 60
vnitr_listy_angl 15.9.2006 14:15 Stránka 61
Outfit:
The neck sizes, their number and location can be changed on request of the customer. Also other spe-
cial requirements for manholes, or other additional outfit of the tank can be specified.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.5.5
vnitr_listy_angl 15.9.2006 14:15 Stránka 62
1105/V.6–2
vnitr_listy_angl 15.9.2006 14:15 Stránka 63
Usage
Vertical pressure vessels are used for various service needs, mainly as reservoirs of pressure air – air
chambers, as reservoirs of pressure water or as expansion vessels for equalizing volumes of hot water
stations with air or steam cushion - called air chambers, or as releasers – called expanders.
(With sources of max. pressure 4 MPa are used releasers by PN 07 7436).
Characteristics
Vertical pressure vessels consist of a cylindrical shell and dished end plates. They are placed on three
welded-on legs.
For air chambers and expanders in Fig. 2 and 3 are not defined the neck sizes, manometer range and
safety valve (its necessity according to the dept. of process safety) and their location and range must
be determined.
The vessels are not designed for aggressive media. Their internal surface is paint-free; only the air
chambers apart from the size 1 m3, where are two hand-holes instead of a manhole, are internally coa-
ted with the preservative paint. Exteriors of the vessels are painted with primer.
Maximal working overpressures and temperatures for particular pressure series are given in Table 1.
The pressure vessels are subject to technical rules by ČSN 69 0010.
Dimensions of the pressure vessels are given in separate figures, recommended building works for
positioning and anchoring of vessels by supplied anchor bolts are given in Table II.
The vessels are made of the steel Class 11 with warranted weldability, the pressure parts material is
approved by the metallurgical certificate.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.6–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 64
1105/V.6.2
vnitr_listy_angl 15.9.2006 14:15 Stránka 65
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.6.1
vnitr_listy_angl 15.9.2006 14:15 Stránka 66
vnitr_listy_angl 15.9.2006 14:15 Stránka 67
Expander – fig. 3
PRESSURE AND NON-PRESSURE STORAGE TANKS EN ISO 9001
Values DN , DN , DN and PN are arbitrary. It is possible to add more necks. The order must include the
amount of released steam and its parameters, for dimensioning of the expander.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.6.3
vnitr_listy_angl 15.9.2006 14:15 Stránka 68
Specifications
The tanks are of a pressure-free made, the cover of the G tank is gas-tight fixed to the shell, to prevent
leakage of chemical vapours into the operator's space. The tank venting outside the building is not inc-
luded in the tank supply, however, it is recommended to connect it through a siphon trap to the overf-
low neck (in case of fuming acids).
Possible additional devices - the dissolving basket or bag tippler - are connected to the orifice of the
tank cover closure. The pressure distribution at the G tanks is connected to the air neck counterflange
on the tank cover.
An order for the tank should include number of pieces, designation and required additional devices (see
the legend under Tables 2 to 7) and the chemical solution characteristics (solution species, concentrati-
on, temperature).
Testing
All tanks are tested at the manufacturer for weld tightness. For rubber-coated tanks the quality of rub-
ber coat is checked by an electric spark at the manufacturer of the rubber coat. For the tanks with a
stirring device the stirring test is performed. Also all the tanks are checked for workmanship by an
external inspection of parts accessible without disassembly and completeness of accessories by the
shipping documents.
1105/V.7–2
vnitr_listy_angl 15.9.2006 14:15 Stránka 69
Usage
The tanks for chemical solutions are designed especially for preparation and measurement of reclai-
ming agents, they can be used, however, also for storage of chemical solutions, etc.
The tanks in standard made cannot be used for sulphuric acid. By combination of required accessori-
es, such as a dissolving basket, bag tippler, device for mechanical stirring, heating element or pressu-
re air distribution it is possible to adjust the tanks for various usage.
Characteristics
The tanks for chemical solutions by Fig. 1 to 7 are made as pressure-free, cylindrical vessels, with a flat
3 end plate on the top, which is for all sizes, apart from 0.4 m, fix welded to the shell. The tanks in steel
made (Fig. 1 to 4) are internally painted with preservative coat. The tanks in Fig. 5 to 7 are internally
rubber coated with gas-tight made with a flat removable cover. From the outside all the tanks are pain-
ted with primer.
Standard accessories can be seen in Fig. 1 to 7 and in the legends under the tables. The connecting
flanges are of Nt 10. The defined accessories and locations cannot be changed. Possible amendments
are stated under the Tables 2 to 7.
Each tank is permanently labelled at a visible place with a factory plate indicating the manufacturer,
product number, year of production and volume of the tank in litres.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.7–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 70
Possible additions
– dissolving basket
– heating element – welded in the shop
– circular thermometer
V.7.2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 71
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.7.1
vnitr_listy_angl 15.9.2006 14:15 Stránka 72
Tank M CaO
AQUA-STEEL EN ISO 9001
Possible additions
– bag tippler (only for sizes 1,6 to 10 m3 weight 73 kg) p.No. 1 KTU 9321-00
V.7.4/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 73
Tank M
AQUA-STEEL EN ISO 9001
Possible additions
– dissolving basket
– heating element – weldedin the shop
– circular thermometer
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.7.3
vnitr_listy_angl 15.9.2006 14:15 Stránka 74
Tank GV
AQUA-STEEL EN ISO 9001
Possible additions
– dissolving basket
– heating element including circular thermometer
– neck N I.D. 50 for remote level indicator
V.7.6/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 75
Tank G
AQUA-STEEL EN ISO 9001
Possible additions
– dissolving basket
– heating element including circular thermometer
– neck N I.D. 50 for remote level indicator
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.7.5
vnitr_listy_angl 15.9.2006 14:15 Stránka 76
vnitr_listy_angl 15.9.2006 14:15 Stránka 77
Tank GM
AQUA-STEEL EN ISO 9001
Possible additions
– dissolving basket
– heating element including the circular thermometer
– neck N I.D. 50 for remote level indicator
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/V.7.7
vnitr_listy_angl 15.9.2006 14:15 Stránka 78
Characteristics:
Principal parts of the device for magnetic treatment of water are permanent magnets, mounted in the
cylindrical body. The magnets together with the body form a magnetic circuit with through-flow gap,
with strong magnetic field inside. Externally the device manifests itself as magnetic.
The external connection parts are made for standard threaded or flanged connection by the figures.
The devices with threaded connection are for maximal working positive pressure of 1 MPa. Maximal
working temperature for both types of devices is 100 °C.
VII.1–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 79
Usage:
The magnetic treatment is performed by flow of water through magnetic field at certain speed. In this
way the scale is formed in several-fold smaller amount, or its formation is completely stopped. Sub-
stances diluted in water are precipitated in form of small crystalline or amorphous sludge, that can be
flushed out, blown out or easily removed in another way. Chemical composition is not affected by mag-
netic treatment of water.
The device for magnetic treatment of water does not need for operation electrical energy or chemical
agents, neither it requires service and maintenance, it works without operational cost.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz 1105/VII.1–1
vnitr_listy_angl 15.9.2006 14:15 Stránka 80
Air tanks
AIR TANKS EN ISO 9001
VI.1–2/1105
vnitr_listy_angl 15.9.2006 14:15 Stránka 81
Air tanks
AIR TANKS EN ISO 9001
Usage:
Air tanks are designed as reservoirs of pressure air in all places, where its storage is required. The offe-
re series has been developed mainly as air tanks for brake systems of road vehicles. However, thanks
to its constructional design, the air tanks can be also used for other applications. Connected directly
to the compressor, modified for easy manipulation, they represent an all-purpose device in repair
shops, paint shops, etc. On agreement with the customer it is possible to supply the air tank equipped
with special necks or flanges, and/or to complement the air tank with special elements for its fixture,
by the customer's request. Standard air tanks supplied are designed for pressures up to 0.8 MPa.
Construction:
The air tank is a pressure vessel welded from plates, enclosed with dished end plates. In case of doub-
lespace air tank, the internal space is divided into two parts by an inserted dished inter-plate. The air
tank is equipped with appropriate number of connecting and desludging necks according to the dimen-
sional standard and based on particular agreement with a customer. The necks are supplied with stan-
dard internal thread M 22x1.5 6H. The air tank is also equipped with a welded-on plate indicating volu-
me, pressure and other data, as required by the standard.
Delivery:
Air tanks can be supplied in made with primer or with powder paint coat. The painting is made from
o outside as well as inside of the vessel. Storage: in dry, covered areas at temperatures 0 °C to +45 °C,
free from caustic fumes.
DUKLA Trutnov, s.r.o., Elektrárenská 322, 541 03 Trutnov 3, Czech Republic, tel.: +420 272 090 313,
+420 499 852 109, fax: +420 272 090 309,+420 499 841229, e-mail: pekarkova@duklatrutnov.cz,
dukla@duklatrutnov.cz, www.duklatrutnov.cz VI.1–1/1105