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RENR2172-02

May 2002
1 2 3 4 5 6 7

49 50 51 52

A A

53 54 55 56 57

58

988G Wheel Loader


II JJ
KK LL

59 Hydraulic System
B 60 61 62 63 64 65 66 67 B BNH1-Up
2TW1-Up

68
H716-WH
E920-BR
H716-WH
H714-OR

RACK
LOWER

69 69 69 70

C C

71 72 AXLE OIL COOLER SYSTEM SCHEMATIC


184-1638-02

© 2002 Caterpillar Printed in U.S.A.


All Rights Reserved

D D
RIDE
CONTROL
H713-PK

H716-WH
E919-YL

Chart E Chart F
H716-WH

Chart D

975-WH

976-OR
RAISE DUMP 988G Hydraulic Pressure Tap Locations 988G Supply, Pilot, and Return Lines
73 74 74 74 75 76 77 78 988G Hydraulic Component Locations
Pressure Schematic Pressure Schematic
Item Part Schematic Description Tap Description
No. Component Tap Location Location
No. Location
1 II Lift Rod End X1 Implement Pilot Supply
49 173-8613 Lift Cylinder A3 B2
1 JJ Lift Head End X2 Implement Return Line F6
50 152-1644 Tilt Cylinder
A4 KK Auxiliary Line Relief X3 Implement Pump Case Drain
51 173-8612 Lift Cylinder 1
B4
LL Auxiliary Line Relief X4 Air Purge Line
52 NA Front Axle A6 G6
MM Implement Relief E3 X5 Implement Pump Supply
2
53 212-8712 Main Control Valve
54 6E-4286 Pressure Reducing Valve A1
55 4T-1860 Shuttle Valve
56 173-6753 Brake Oil Cooler A5
57 130-9704 Check Valve A6
H716-WH
H717-BR

E E 58 178-1602 Brake Oil Cooler Fan Motor B5


59 183-6194 Brake Oil Filter B6
60 Line Relief Valve (Lift Cylinder Head End) B2 67 56-59 76, 77 49 II-LL
125-9349
53-55
61 117-0161 Line Relief Valve (Tilt Cylinder Rod End) 60-64
B3
62 117-0160 Line Relief Valve (Tilt Cylinder Head End) 68-72
73-75
H707-YL 63 172-5481 Line Relief Valve (Auxiliary) 80-81
B4
64 172-5481 Line Relief Valve (Auxiliary)

MM 65 9T-5134 Check Valve


B6
H716-WH 66 149-2610 Solenoid Valve
67 187-3707 Brake Oil Cooler Pump B7
68 117-0161 Line Relief Valve (Lift Cylinder Rod End) B2
79 80 81 82 83 84 85 86 69 217-6720 Actuator (Lift, Tilt, Auxiliary) C2, C3, C4

70 NA Rear Axle C6

PUMP CASE 71 9T-3096 Check Valve


C1
FILL PORT 72 100-6731 Float Valve
73 6E-1291 Float Check Valve D1

F F 74 217-6719 Actuator (Lift, Tilt, Auxiliary) D2, D3, D4

X1 75 117-0159 Main Relief Valve MM 65, 66, 70 79 78, 82 51 52 50


PUMP CASE D5
76 199-3131 Ride Control Valve 3 83-87
AIR PURGE
IMPLEMENT SYSTEM SCHEMATIC
3
77 152-8340 Ride Control Solenoid Valve D6
3
78 219-7983 Ride Control Accumulator D7 MM 67 56-59 76, 77 50
X2 II-LL
83-87 53-55
114-5109-5 79 104-7108 Check Valve
60-64
X3 80 149-2610 Solenoid Valve F1 68-72
81
73-75
151-7455 Pilot On/Off Solenoid Valve 80-81
82 112-1817 Ball Valve (Manual Lower)
LINEAR PATTERNS 87
83 219-7225 Implement Pump F2
Pressure 84 175-2791 Implement Pump Shuttle Valve
X4
Return Lines 85 195-3739 Implement Pump Solenoid Valve F4
X5 86 205-3998 Implement Pump Flow Control Valve F5
Pilot Pressure 87 Implement Pump Case Drain Filter
166-4647 G5
G
G Components 1. Logger machines use 168-6942 and 168-6943 lift cylinders
and 191-3846 tilt cylinder.
Denotes Wire Code 2. For attachments use 212-8721 and 212-8746 main control valves.
F05567 3. Ride Control is an optional attachment.

1 2 3 4 5 6 7 78, 82 49, 51
65, 66, 70 79 52
1 2 3 4 5 6 7 8

LINEAR PATTERNS

BRAKE SCHEMATIC
26, 33 19, 31, 37, EE 12, 21, 27 18 23, 34, 36 7 3, 6
Pressure AA, BB, CC, DD
Return Lines 2, 5 8, 13
Pilot Pressure 156-9680-03
Components
1 2 3 4
Denotes Wire Code

A A

5 6

Left Brake K983-BU


Stop Lamp 7 201-BK 8
Position Sensor 429-YL
Switch

H722-GN
164-WH

604-OR
102-RD
202-BK

C491-PU
G756-YL
K983-BU

202-BK
446-PU
201-BK
Right Brake

F722-OR
F721-GY
998-BR
Switch
9 10 11 12 13 25, 32 30, 35, 40, 20 1, 4 22, 28, 29
48, FF, GG
43, 46, 47, HH 9-11, 14, 38, 39, 41,
15, 16, 17, 24 42, 44, 45

AA
B B
14
BB
43, 46, 47, HH 19, 31, 37, EE 8, 13 23, 34, 36 7
12, 21, 27 38, 39, 41,
26, 33 AA, BB, CC, DD 42, 44, 45

15
16

C X C

17 18 19 20 20 21
CC DD

WARNING 25, 32 2, 5 20 18 1, 4
432-PK
SWITCH
EE 201-BK 30, 35, 40, 9-11, 14, 22, 28, 29 3, 6
22 23 24 25 26 27 48, FF, GG 15, 16, 17, 24

Chart A
Chart A
988G Hydraulic Component Locations
988G Hydraulic Component Locations
STOP STOP Item Part Schematic
No. No. Component Location Item Part Schematic
No. Component
D D 133-8173 Left Cylinder Group A2
No. Location
RIGHT LEFT 1 25 164-0058 Cooler D6
135-3288 Right Cylinder Group A2
NEUTRALIZER NEUTRALIZER 139-6825 Gear Motor D6
2 NA Rear Axle A5 26 2
28 30 31 32 33 213-5268 Piston Motor D6
39 3 NA Front Axle A7
27 133-7102 Brake Accumulator Charging Valve D7
4 4E-8525 Parking Brake A8
28 146-7571 Right Steering Neutralizer Valve D1
PUMP 5 A5
131-0427 Temperature Sensor 29 146-7571 Left Steering Neutralizer Valve D2
CASE 6 A7
FF 176-7521
FILL 7 169-8258 Foot Brake Control A7 30 Pressure and Flow Compensator Valve D4
GG 176-7520
PORT 8 106-1774 Parking Brake Valve A7
31 115-2129 Oil Filter D5
9 9T-7419 Relief Valve B1
32 6E-1454 Cooler Bypass Valve D5
10 4T-1860 Shuttle Valve B2
196-1172
37 133-8608 Steering Valve 33 Check Valve D6
34 35 36 11 B4 9T-3752
1
133-8609 Steering Valve with Secondary Steering
34 143-2855 Steering Pilot Valve E1
12 200-0866 Tanden Brake Valve B7 35 153-9624 Steering Pump E3
13 3E-6452 Pressure Switch Parking Brake B8 36 NA Air Purge Tap Steering Pump E4
1
14 2U-7345 Secondary Steering Diverter Valve B4 37 8C-3446 Hydraulic Oil Sampling Valve E6
E 15 6E-6188 Relief Valve C3 38 166-4647 Oil Filter E5
E 38 39 40
16 6E-3986 Secondary Steering Relief Valve C4 39 166-4647 Oil Filter E5
17 6E-4286 Pressure Reducing Valve C3 40 3G-8607 Check Valve E7
18 150-7585 1
Secondary Steering Pump C4 9T-0818 Breaker Relief Valve
41 3 E5
19 186-6218 Pilot Relief Valve C6 220-0812 Breaker Relief Valve
HH 20 220-1432 C7 42 220-2948 Expansion Tank 3 E6
Brake Accumulator
21 3E-7693 Pressure Switch C8 43 191-2929 Pressure and Flow Compensator Valve E6
41 42 43 22 149-4617 Steering Neutralizer Check Valve D1 44 152-3870 Hydraulic Tank Manifold F4
9T-3096 45 153-3602 Hydraulic Tank F4
23 Check Valve D2 152-7767 Fan Drive Pump
104-7108 46 F5
215-5721 Fan Drive Pump 2
24 6E-5566 Secondary Steering Selector Valve 1 D3
47 152-7202 Thermostatic Valve F7
48 177-8924 Brake\Pilot Pump F7

1. Secondary Steering is an optional attachment.


2. Hi ambient package is an optional attachment.
988G (BNH, 2TW) MEDIA REFERENCES Media 3. EU attachment.
44 45 46 47 48 Number
Parts Manual
F F
X1 Parts Book SEBP3378
Chart B
Power Train 988G Pressure Tap Locations
Pressure Schematic
Specifications RENR3093 Tap Description Location
X2 Systems Operation RENR3094 AA Rear Brake Pressure
B5
Testing and Adjusting RENR3095 BB Front Service Brake Pressure
X3 Disassembly and Assembly Supplement RENR3096 CC Front Brake Pressure
C7
Systems DD Rear Brake Pressure
EE Steering Pilot Supply D5
Specifications (Steering) RENR3097
FF Steering Pump Discharge D3
Systems Operation (Steering) RENR3098
Testing and Adjusting (Steering) RENR3099 GG Brake Pump Discharge E7
X4
Specifications (Braking) RENR2197 HH Fan Drive Pump Discharge E6
Systems Operation (Braking) RENR2198
X5
Testing and Adjusting (Braking) RENR2199 Chart C
988G Supply, Pilot, and Return Lines

STEERING SCHEMATIC
Specifications (Hydraulics) RENR2169
Item Schematic
Systems Operation (Hydraulics) RENR2170 Description
G G No. Location
Testing and Adjusting (Hydraulics) RENR2171 X1 Implement Signal Pressure Line

114-5109-05 System Schematic (Hydraulics)


Specifications (Machine Systems)
RENR2172
RENR6005
X2 Implement Return Line F1
X3 Implement Pump Case Drain Line
F05566
Electrical System X4 Air Purge Line
G1
1 2 3 4 5 6 7 8 Schematic X5 Implement Pump Supply
RENR2195

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