The New Passat 2006 - Launch Training Information

Welcome.
Passat
Launch Training Volkswagen
Service Training
Volkswagen Passat model year 2006
Technical innovations
Welcome to the Volkswagen Passat 2006 launch training
Aim:
Â To inform you of the technology of the new

In the seminar and
Volkswagen Passat 2006 practice rooms, please:
08/03/2005 2 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Contents:
Â Operation and functionality

Â Technical highlights
Â Using the vehicle
Â Service
The time frame is approx. six hours.
Service Training M F T
Marketing M
Vehicle presentation F
Technical innovations - Service T
Service information
Using the vehicle
Marketing
Marketing M
Technical innovations – Service T
Service information
Using the vehicle
Contents Marketing
Â History
Â Vehicle production
Â Market and segment
Â Vehicle models
Â Competitors
Â Positioning
Â Target groups
Â Drive engines
Â Equipment lines
Â Dimensions
Â Insurance classes
Â EuroNcap Note: The current sales literature applies!
History Marketing
Production sites Marketing
Volkswagen plant Emden

Volkswagen plant Mosel
Market shares: Market and segment Marketing
BMW 3 series
12.2%
Others Audi A 4
35.7% 11.3%
Mercedes
C-class
10.7%
Citroen C5
0.7%
Renault Laguna VW Passat
1.5% VW Passat
Toyota 10.5
%
M B SLK 10.5%
Avensis Ford Opel Vectra
2.5% M azda 6 4.3%
2.8% 3.7 M ondeo
4.1%
Segment shares in the B-segment - Germany 01-06.2004
Market shares: Market and segment Marketing
BMW 3 series
8.5%
Audi A 4
7.8%
VW Passat
VW Pass at
6,9%
Others 6.9 %
45.1%
M B C-class
6.2%
Ford
Sierra/M ondeo
5.8%
Opel Vectra
5.0%
Toyota Avensis
Mazda 6 4.7%
2.7% Renault 21/
Citroen Xantia/C5 Laguna
2.7% 4.6%
Segment shares in the B-segment - Western Europe 01-06-2004
Vehicle models Marketing
Limousine
Competitors Marketing
Premium BMW 5 Main competitors

competitors series Audi A6
MB
E-class
Opel Vectra
MB BMW 3
series
C-class
Peugeot 407
Mazda 6
Citroen
Ford Mondeo
C5
Passat
Audi A4
Volvo
S60 / V70
Volvo
Renault Laguna
S60
Honda Toyota
Accord Avensis Other competitors
Positioning Marketing
PASSAT - Positioning history

Passat 1988:
Luxury class interior conditions

in a mid-size category vehicle (space miracle)
Passat 1995:
Space miracle and safety strategy

(double airbag and ABS)
Passat 1997:
Quality, safety and comfort of the luxury class,
cost efficiency of the traditional midsize category
(new measure of value in its category)
Positioning pyramid Marketing
The Passat.
The
Product statement
unique experience
of comfort.
In the upper mid-size category,

the new Passat provides a
new experience of comfort.
Product identity
It offers the quality, safety and design
of the luxury category, while maintaining
the economic efficiency of the traditional mid-size
category.
Overall comfort Uncompromising safety Product

Design and product aesthetics Spaciousness and variability properties
Excellent quality Convincing efficiency
Product properties Marketing
The Passat.
The unique experience of comfort.
Overall Design and Quality

comfort product aesthetics of the luxury category
New standards in all • Evolution of the ageless • Excellent processing quality

categories: harmonic Passat design
• Assertive details :
• Driving comfort • Measured emotionalization with “love of details”
• Air condition comfort striking front bonnet
and radiator grille design • Use of high-quality
• Seating comfort materials
• Individual interior design
• Ease of operation
• Wheel design • Best in class with regards to
Special equipment
that matches the equipment lines required repair-work
• Low noise output
• Plenty of information
Product properties Marketing
The Passat.
The unique experience of comfort.
Uncompromising Spaciousness Convincing

safety and variability efficiency
• Fulfillment of all global safety • The space miracle: • Outstanding

standards comfortable interior value for money
• Comprehensive airbag among the best in the midsize • Price level of the traditional
equipment category midsize category competitors
• More passenger safety • Variable seating design • Among the best in the
• More pedestrian protection
• Various storage compartments insurance rating process
• Braking power and braking
• Leading in
distance benchmarks • Variable and individual
fuel consumption of
• High safety reserves luggage compartment
petrol and diesel engines
of driving characteristics
• Innovative headlight • Best in class with regards to
and light s ystems repair and maintenance costs
Positioning: Marketing
Comfort as special product strength Technical innovations
Driving comfort • 4-steer rear axle (independent suspension)

• Larger range (70l tank)
• Optional: advanced front lighting system (steering
headlights), rain sensor/light assistant, cruise control
system with automatic speed governor (optional)
Air-condition • Serial air-conditioning system (Climatic)

• Optional: Climatronic (2-zone with indirect ventilation),
comfort • Insulating-glass, infrared reflecting windscreen,

• Auxiliary heater, electrical rear window blind
Seating comfort • Comfortline series: electr. 6-position front seats for the driver
• Comfortline option: electr. 12-position seats for driver and
• front passenger
Low noise output • Exterior noise: ISO drive past value 71 dB (A)
• Interior noise: best in class
Ease of operation • Serial electrical parking brake

• Park pilot with distance warning, front and back
Target groups Marketing
The Passat car line addresses a high-quality target group, compared to the competitors.
Male, 35 to 45 years old

Demographic More than 90% married,
most with 1 or 2 children

High level of education
Higher household-
net income
(approx. 3,800 €/month).
Psychographic Middle to upper class

Quality conscious
Pragmatic
Design-oriented
Self-confident
Engine / equipment matrix of the Limousine Marketing
Passat B6 ENGINE/EQUIPMENT MATRIX - World without NAR
Engines Gearboxes Equipment lines

5- 6- Auto- 4MOT 4MOT
Trend- Com- Sport- High-
Speed Speed matik 6- Auto-
line fortline line line
Front Front Front speed matik
1.6l 75 kW (102 PS) 2V SRE X
1.6l 85 kW (115 PS) 4V FSI

2.0l 110 kW (150 PS) 4V FSI X X
2.0l 147 kW (200 PS) 4V Turbo FSI X
3.2l 184 kW (250 PS) V6 4V FSI 4MOTION X
1.9l 77 kW (105 PS) TDI-PD 2V
1.9l 77 kW (105 PS) TDI-PD 2V DPF
2.0l 100 kW (136 PS) TDI-PD 4V AGW (Be lg.)
2.0l 103 kW (140 PS) TDI-PD 4V AGW
2.0l 103 kW (140 PS) TDI-PD 2V AGW DPF

2.0l 125 kW (170 PS) TDI-PD 4V AGW DPF
= conventional Otto engine

= FSI engine
= Diesel engine
Equipment structure - 4 equipment lines Marketing
Trend- Comfort - Sport - High -

line line line line
• Entry level • Luxury design • Sporting • Exclusive

• No chrome on • Chrome on • No chrome on • Chrome on
side windows side windows side windows side windows
• 16" steel wheels • 16" alloy wheels • 16" alloy wheels • 16" alloy wheels
with full hub caps
• Electrical 6- • Electrical 6- • Electrical 6- position
position position sports seat
comfort seat sports seat • Leather sports
• Leather sports steering wheel
steering wheel
• Sport chassis • Leather Alcantara
• Climatronic
Product: Standard equipment and lines Marketing
Passat Trendline
Safety: Exterior, interior and functionality:
ESP with braking assistant Steel wheels 6.5 Jx16 (full hub cap) Electric exterior mirror
Head airbags for front and rear passengers green thermal protection glass black Electro-mechanical power steering
Side airbags for driver and front passenger impact & side protection strips Electrical parking brake
Front passenger airbags can be switched off Radiator grille with chrome edging “Climatic” air conditioning system
manually Painted outside mirrors and handles Windscreen antenna
Crash-active front headrests electrical window-opener, front Outside temperature display
Fasten seat-belt request driver and front Central locking with FFB
passenger
3-point automatic seat-belts for all seats Automatic luggage compartment opening
3 rear headrests
Passat Lines (Comfortline, Sportline, Highline)

Alloy wheels 7Jx16 with size 215 tires Extended center console with arm rest, Electrical 6-position driver seat
Decorative inlays storage compartment and rear socket Socket in the luggage compartment 1x12 V
Through-loading option in the rear bench Side protection rails and bumpers Electric window lifters, rear
Heated windscreen washer nozzles chrome-plated at rear
Passat Comfortline Passat Sportline Passat Highline

Inside mirror, automatic anti-blind function Sport chassis Inside mirror, automatic anti-blind function
with rain sensor, light assistant, with rain sensor, light assistant,
Coming & leaving home function
Coming & leaving home function
Cruise control system
Cruise control system
Chrome strips on side windows
Chrome strips on side windows Multi-function display (MFD)
Multi-function display (MFD)
Climatronic...
New special equipment: Comfort and functional equipment Marketing
• 12-position electrical comfort/sports seats for driver and front passenger

(later: also with electric massage lumbar support and air condition padding)
• Automatically dimmable outside mirrors, electrical folding function, with forward lighting
(including memory for electrical 12-position seats)
• Heatable windscreen
• Climatronic - two-zone with indirect ventilation

• Filter windscreen, infrared reflection
• Electric rear window blind
• Side window blinds (manual)
• High-end sound system Dynaudio
• Home link (remote control of external units, e.g. garage door)
• Inside mirror, automatic dimming function with rain sensor, light assistant, coming & leaving
home function
• Multi-function steering wheels, also with Tiptronic
• Park pilot - acoustic distance warning, front and back
• Auxiliary heating with timer or remote control
Marketing
Safety, exterior and interior equipment
Safety equipment
• ADC - Cruise control system with automatic distance control
• AFS - Advanced front lighting system (steering headlight) only in combination with Bi-xenon headlights
• Tire pressure control display (direct and indirect measurement)
• Side airbags also at the rear
Exterior equipment
• 18" light metal alloy forged wheels; 19" light metal alloy wheel (individual offer via VW)
Interior equipment
• Wood pattern on instrument panel and center console (3 types of wood)
• Turnable mat for the luggage compartment floor (double-sided: rubber and fabric)
Wheels Marketing
“Milwaukee” “Catalunya” “Adelaide” “Monza” “Solitude”

7Jx16 ET45 7Jx16 ET45 7Jx16 ET45 7Jx16 ET45 71/2 Jx17 ET47
215/55R 16 97 V 215/55R 16 97 V 215/55R 16 97 V 215/55R 16 97 V 235/45R 17 97 W
CN8, series CN9, series CP0, series CP1 /PJA CN2, series V6*
Comfortline* Sportline* Highline* "SST wheel" , optional
*) Wheels are
bound to line
and not freely
selectable at the
time
NAR tires with

speed index H
“Monte Carlo” “Macau” “Le Mans” “Westwood”
71/2 J x17 ET47 71/2 Jx17 ET47 71/2 Jx17 ET47 71/2 J x17 ET47
235/45R 17 97 W 235/45R 17 97 W 235/45R 17 97 W 235/45R 17 97 W
CP3, PJ5 CP4, PJ4 CA5, PJ7 CV5, PJ8
freely selectable freely selectable freely selectable freely selectable
Package dimensions B and C limousines (length-width) Marketing
B-segment C-segment
1880
Car width (mm)
1860 Audi A6
BMW 5
1840 series
Volvo S 80
MB E-class
1820
Peugeot 407 Ford Mondeo

Passat B6
1800 Opel Vectra Opel Signum
1780 Citroen C5
Renault Laguna Audi A4
Skoda Superb
1760 Bora NF
Alfa 156 Passat B5

1740 BMW 3
series
MB C-class
1720
1700
4350 4450 4550 4650 4750 4850 4950
Car length (mm)
Dimensions: Outer dimensions Marketing
Limousine: B6 B5 Difference B6 / B5
• Length in mm 4,765 4,703 + 62

• Width in mm 1,820 1,746 + 74
• Height in mm 1,472 1,462 + 10
• Interior length in mm 1,796 1,785 + 11
• Luggage compartment
volume in l 485 475 + 10
• Tank in l 70 62 + 8
Dimensions in mm
Dimensions: Internal dimensions Marketing
1796
Dimensions in mm
Dimensions: Luggage compartment capacity Marketing
* for Tirefit, in the storage compartment under the floor
Dimensions in mm
Insurance rating and classes Marketing
Forecast
Newly launched engines Comprehensive insurance

type class
1,6 l 75 kW / 102 PS 14 Starter engine
2.0 l FSI 110 kW / 150 PS 17
1.9 l TDI 77 kW / 105 PS 19
2.0 l TDI 103 kW / 140 PS 20
Measures for fulfilling the highest safety requirements Marketing
Â Two-level front airbags

Â Serial head airbags
Â Rear side airbags
Â Active front headrests
Â Fasten seat-belt prompt

Â Interior lighting and warning light are switched on after a crash
Â AFS headlights in combination with Bi-xenon
Â Rear light cluster “backlight / braking light / indicator” in LED technology
for maximum service life
Â Towbar with trailer stabilizer via ESP and auto hold
EURO NCAP Marketing
Europa FAMILY - Cars
¾ VW Passat B5
¾ Audi A4
¾ Skoda Superb
¾ Skoda Octavia
¾ Rover 75
¾ Citroen C5
¾ Opel Vectra ¾ VW Passat B6
¾ Opel Signum
¾ Toyota Avensis
¾ Nissan Primera
¾ Ford Mondeo
¾ Renault Laguna
¾ Subaru Legacy ¾ SAAB 9-3
¾ Volvo S40 ¾ Mercedes C-class
¾ BMW 3 series
Launch Marketing
Â Technically the best offer in the B-segment

Â Customer-oriented enhancement of the range of offers
Â Expansion of standard and market launch in the B-segment
Launch in Germany:
March 2005
Vehicle
Technical presentation
innovations
Marketing M
Service information
Using the vehicle
Vehicle
Technical presentation
innovations
Marketing M
Service information
Using the vehicle
Contents Technical innovations
Â Body
Â Passenger protection
Â Drive units/engines
Â Power transmission/gearbox
Â Chassis
Â Electrical system
Â Comfort and safety electronics
Â Radio, telephone, navigation
Â Heating and air-conditioning system
Â Service
Use of thermo-formed steel Technical innovations
Pedestrian protection measures Technical innovations
Adult head impactor test area
Child head impactor test area

Hip impactor test area
Leg impactor test area
Bumper design Technical innovations
Front
Back
Degree of pedestrian protection in bumper area Technical innovations
(1) Chassis foam part (PP (2) Chassis cross member

particle foam) on assembly Retaining brackets (steel) on front (steel) to spoiler support
front bumper carrier carrier assembly for supporting
the chassis cross member
Optimized pedestrian protection components Technical innovations
Deformation element
with deformation flaps
Screw point on upper

longitudinal member
Storage concept Technical innovations
Interior design Technical innovations
Instrument panel with drawers for Optional telephone block for premium mobile
Comfortline phone integration in the instrument panel
Instrument panel with opened drawer on Swiveling logbook receiver, optional

driver's side CD changer
Center consoles Technical innovations
Center console with XXL stowage compartment Trendline center console

with “light / ashtray”
Center console for Comfortline
Trendline center console with drink

holder
Telephone receiver for premium mobile phone

integration
Roof console Technical innovations
Sensors for interior Spectacles compartment

monitoring
Panelling Technical innovations
Rear door sun blind
Umbrella and bottle up to 1 liter
Comfortline front seats Technical innovations
Comfort line fronts seat lumbar support Technical innovations
Extended function: if the massage switch is used, the

lumbar support sign moves to max. arch and then returns
to its original position when the program is completed.
Operation:
Press switch 1x: massage on
Press switch 1x again: massage off
3 4
Rear seat system Technical innovations
Division 60:40
Rear seat system Technical innovations
Â Standard 1/3 – 2/3

divided rear seat system
with one-piece seat area
View C
Â Indication of backrest
lock via red analog
indicator Golf 5
Center arm rest Technical innovations
Center arm rest Technical innovations
Long-cargo
folding option
Extended cup
holder
Center arm rest
Rear window blind with electric actuation Technical innovations
Sun blind button
Luggage compartment Technical innovations
Bag hook and protective cloth
Luggage compartment net
Operating the tailgate Technical innovations
The tailgate opens

automatically when
the radio key is used
Tailgate, closed
External airbag sensors Technical innovations
Upfront sensor
Airbag control unit screwed on to the

center tunnel
Front door side crash sensor

pressure sensors
Rear side crash sensor

acceleration sensors
Key-operated switch
Front seats with active headrests (AHR) Technical innovations
Direction of movement of headrest

Headrest with serial KIE button
Direction of force
Passenger detection (PD) Technical innovations
Driver’s side:
Belt lock with belt lock switch

Passenger's side:
+ or
Belt lock with belt lock switch Passenger seat detection sensor Passenger seat detection sensor
for Trendline and Comfortline for Sportline
Drive units: Otto engines Technical innovations
Ex-
Otto engines haust Gearbox in B6
Automatic
Conventional engines Cyl. Nm Manual gearbox gearbox
EU-4
1.6 l / 75kW (102PS) 2V-RSH R4 148 02Q -
EU-2
FSI engines
1.6 l / 85 kW (115 PS) 4 V FSI R4 155 EU-4 02Q 09G
2.0 l / 110 kW (150 PS) 4 V FSI R4 200 EU-4 02Q 09G
2.0 l / 110 kW (150 PS) 4 V FSI * R4 200 EU-2 02Q 09G
2.0 l / 147 kW (200 PS) 4 V TFSI * R4 280 EU-4 02Q 09G
2.0 l / 147 kW (200 PS) 4 V TFSI * R4 280 EU-2 - 09G
3.2 l / 184 kW (250 PS) 4 V FSI * VR6 330 EU-4 - 02E
3.2 l / 184 kW (250 PS) 4 V FSI * VR6 330 EU-2 - 02E
NAR engines
2.0 l / 147 kW (200 PS) 4 V TFSI * R4 280 ULEV2 02Q 09G
3.6 l / 206 kW (280 PS) 4 V FSI * VR6 360 LEV2 - 09M
Drive units: Diesel engines Technical innovations
Ex-
Diesel engines haust Gearbox in B6
Diesel engines Europe Cyl. Nm Automatic
Manual gearbox gearbox
1.9 l / 77 kW (105 PS) TDI-PD 2V R4 250 EU-4 02Q
1.9 l / 77 kW (105 PS) TDI-PD 2V with DPF R4 250 EU-4 02Q
2.0 l / 100 kW (136 PS) TDI-PD 4 V * R4 320 EU-4 02Q 02E
2.0 l / 103 kW (140 PS) TDI-PD 4 V R4 320 EU-4 02Q 02E
2.0 l / 103 kW (140 PS) TDI-PD 2 V with DPF R4 320 EU-4 02Q 02E
2.0 l / 118 kW (160 PS) TDI-PD 4 V with DPF R4 350 EU-4 02Q 02E
The maintenance-free Diesel particle filter (DPF) Technical innovations
DPF fitted near the engine

Oxidation catalytic converter
750°C
620°C
The new Piezo pump jet elements (PPJ) Technical innovations
Electrical
connection
Â More power
Â Less injection noise
Â Less emissions
Â Reduction of fuel consumption
Â Modified cabling (power consumption PPJ 220 V

Piezo actuator instead of 12 V)
Â Rest adopted from 2.0 l 4 V TDI series
The new 2.0 l 4 V TDI PPJ DPF with 118 kW Technical innovations
Â Scope of changes due to diesel particle filter (DPF) and

Piezo pump jet element (PPJ)
Â Exhaust turbocharger with path report, improvement of

reaction and material
Â Forged steel crankshaft instead of cast metal
Â Variable intake manifold instead of rigid intake manifold
Â Electrical exhaust gas recirculation regulation instead of

pneumatic regulation
The new VR6 FSI 3.2 l EU4 and 3.6 l ULEV2 Technical innovations
Cylinder capacity Plastic cylinder head

increased to 3.6 l cover with cyclone
(206 KW, 360 Nm) cutter
High pressure pump

Low pressure reservoir
integrated in variable
intake manifold
Oil pump in high
position
Direct injection
Cooling water
regulator new (item)
Performance-optimized
water pump
Weight-optimized main
crankcase
6-speed manual gearbox 02Q Technical innovations
Â Increased efficiency due to smooth running

bearing
Â Lifetime oil filling
6-speed automatic gearbox 09G Technical innovations
Â Low weight
Â High overall spread
Â Compact gearbox dimensions
Â High switching speed
Â High gearshift comfort
Â High transmission-ratio spread for

flexible use
Â Switching elements only for changing
gears
Â Compact, light and high-performance
Â Sports program and manual gear
selection using Tiptronic
Â Initial acceleration in 2nd gear in
Tiptronic mode
6-speed direct manual gearbox 02E (DSG) Technical innovations
Â 6 gears
Â Gear change without
interruption of traction force
Â Reduced fuel consumption

Â 3 shift programs
(normal, sport, Tiptronic)
Â Optional:
Sports gear shift at steering
wheel
Front axle Technical innovations
Â Modern suspension strut axle

Â Direct stabilizer connection (1:1)
Â Single-piece aluminium auxiliary frame
Â Aluminium swivel bearings and transverse links
Rear axle Technical innovations
Â Multi link rear axle

Â Acoustically isolated auxiliary frame
Â Direct stabilizer connection (1:1)
Â Aluminium wheel carrier
Â Large loading width
Â Good driving dynamics and comfort features
Electromechanical power steering (EPS) Technical innovations
Vehicle speed
Steering angle sensor

(steering angle and
steering angle speed)
EPS control unit
Electric motor Moment sensor

(steering moment)
Worm gear
Servo pinion Steering pinion

Â Electromechanical steering
Â Servotronic function (speed-dependent power-assisted steering)
Â Active return, forward driving correction function
Â Fuel saving, less noise, no hydraulic liquid
Electromechanical power steering (EPS) Technical innovations
Dash panel area - control lamp
Electrical steering column locking (SCL) Technical innovations
Electr. steering column locking (SCL)

Universal joints
Safety column flex component
Â Electrical steering column locking
Â Continuous adjustment of height and length
Tire pressure control display Technical innovations
Control lamp for tire
control display
J285
Buzzer for tire

control
J533
Pressure loss
J104
Button for tire
control display
Key
J104 ABS control unit with EDL

J285 Control unit in dash panel insert
ABS wheel sensors
J533 Diagnostics interface for databus
Tire pressure control system (TPCS) Technical innovations
Consists of:
Â 4 / 5 electronic wheel units
Â Control unit with receiver
Â Receiving antenna
Â Transmission path
Â Display in the combi-

instrument
Pressure loss
Keys
Partial load air

Center console pressure
selected
Total load air

pressure
selected
Warning light
Wheel electronics
Technical data:
Â Separate power supply

Sensor
Â 10 years service life
Â Acceleration up to 2000 g
Â Weight approx. 45 g with valve
Â Temperature range:-40 °C to +150 °C
Â Transmission frequency 434 and 315 MHz
Â Various transmission modes (own
intelligence)
Â Integrated pressure, temperature and
acceleration sensor
Self-supporting tires (SST) Technical innovations
Self supporting tire (SST)
Inner lining Self-supporting tire

2 run flat strips due to strengthened sides

2 plies
APEX: Run flat compound
Bead 5x6
Self-supporting tire
Electrical parking brake (EPB) Technical innovations
Basic functions:
Â Open and close using the

button
“Electrical parking brake (EPB)” button
Â Automatic opening while
starting to drive
Â Emergency braking function

by pressing the button:
hydraulically via ESP
Auto hold function Technical innovations
“Electrical
“Auto hold” key parking brake”
(EPB) key
Sensored
clutch sender cylinder
and braking light switch
Brake calliper with integrated

actuator
ESP control unit

EPB control unit with
integrated ESP sensor cluster
E lines
Network design Technical innovations
ACC- ... EPB-CAN EPB par king brake AFS-CAN
Sensor CAN ... AFS
SG ESP cl uster right
Radar NOx
AFS
Brake left
Engine Gearbox Selector 4-wheel dynami klight
K-line control unit
Ext. CAN control unit control unit lever SG range control
(ABS, ESP,..) AFS / LWR
CAN
diagnostics
Vehicle CAN drive
diagnostics
connector Basis
Combi
Gate- CAN- Telematics Steering Electrical Airbag
way Combi angle
sensor Steering aid control unit
CAN- Wipers Multi-function steering wheel

LIN
Infotain. SMLS
On-board LIN PDC Rear hatch
Radio / network RS/LS (Steerin
gcolumn) par king aid control unit
RNS control unit
Telephone
Telematics
NAR CAN comfort
DSP Electric
LIN steering
TV tuner / Air column
Trailer Multi-function Comfort-/ RDK-
DVB tuner PTC heater conditioni ng locki ng
control unit control unit control unit Kessy-/ WFS-
Booster AMP control unit LIN (ESC)
DAB tuner / CAN infotainment

sat. Recei ver CAN drive
Seat Seat Front Door Door control Door (FH) Door (FH)
Compass Driver passenger control unit unit Front control unit control unit CAN convenien ce
(memor y) (memor y) Driver rear left rear right IM Sounder NGS
passenger CAN combi
Key modul e
CAN AF S
Water heater / CAN EPB
auxiliary heater CAN CAN sensor
Control unit convenience
Control unit layout Technical innovations
9 9 13 13 6 6 4 4
5 77
5 1 Gateway control unit
2 On-board network control
14
unit
3 Engine control unit
20
19
14
17
18 4 Gearbox control unit
23
16 5
Comfort control unit
23 15 6 Air conditioning control unit

22
7 Trailer control unit
24
25 8 AFS / LWR control unit

21 9 ESP control unit
10 Electrical parking brake
control unit
11 Airbag control unit
12 Fuse holder 1
3 1 8 2 13 12 11 10
13 Fuse holder 2
3 1 8 2 12 11 10
Control unit for on-board network (BSG) Technical innovations
Control unit for on-board network J519

Tasks
Â Exterior lighting control
Â Comfort lighting Fitting location
Â Wipers
Â Wash pumps
Â Indicator control
Â Load management
Â Interior lighting control
Â Heatable rear window
Â Terminal control
Â Fuel pump preliminary run
Relay holder on
control unit for on-board network
Equipment versions of the combi-instruments Technical innovations
Low-Line
Mid-Line
High-Line
Speed warning setting Technical innovations
Setting in the combi-instrument Warning trigger

Â Setting the current speed Â Gong sound in the combi

Â Deleting the set speed limit Â Display of the warning screen
Â Operation via MFA lever or MFL Â Operation at MFA lever/MFL
Electronic ignition switch (EIS) Technical innovations
1. Insert ID sender (ignition key) in EIS Ignition switch

to pre-lock position. (IS)
2. Apply the clutch.
3. Press ID sender right up to the stop -

the engine starts.
4. Engine is running and ID sender is

at cl. 15 driving
5. Engine off ---> press ID sender and remove

fingers from ID sender, the ID sender is brought
to the remove position by the EIS.
ID sender
6. Remove ID sender from the EIS.
Intermediate levels between pre-locking and
engine start can be activated.
Emergency key
as of the 5th September 2002

The 230 volt on-board network socket Technical innovations
LED
Â 230V Euro socket
Â 150W constant power level

Â 300W top performance
Â LED function display: red flashlight: fault

green permanent light: converter supplies voltage
Euro socket US socket
230 V/50 Hz 115 V/60 Hz
Â Integrated child-proofing
Status LED
Â Excess current and excess
temperature shutdown
Child-proofing
Advanced front lighting system (AFS) Technical innovations
Â Use of the “steered headlights”

Â Steered headlight only available in
combination Bi-xenon headlights
Â Optional extra equipment
• conventional
lighting concept
• AFS steered headlights only in

combination with Bi-Xenon
LED - rear light cluster (SBBR) Technical innovations
Exterior ring:
Combined indicator/brake light Rear fog light and
with 2-color LEDs reversing lights using
conventional light bulb
Backlight: technology
Interior and exterior ring
Cruise control system (CCS) Technical innovations
Additional 3rd lever

Main operating elements:
1. On/Off +10 km/h
2. Set accelerate
3. Cancel
4. Resume
5. +/- Speed
Cancel
6. +/- Distance
Off
Other operating elements:
7. Pedals
8. Gear selection lever
9. ESP on/off
RESUME
SET +1 km/h
Driver information: -1 km/h

1. System state -10 km/h
2. Nominal speed 100
delay
3. Object detected
4. Target/actual distance
5. Take over prompt
6. System condition transitions
Adaptive distance control (ADC) Technical innovations
Technical requirements
Â Control range: 200 m

Â Minimum opening angle: 12°
Â Accuracy of relative speed indication: 0.1 m/s
12°
200 m
Immobilizer 4 with online connection Technical innovations
Â For the launch of the Passat 2006,

the online connection of the
immobilizer 4 is used in the same
way as in Audi A8, A6 and A3.
Â The process in the workshops is

identical for Volkswagen and Audi.
Â Technologically, there are

differences between the vehicles,
just like Audi
Conclusion: the database for VW is in Wolfsburg !
Park distance control (PDC) Technical innovations
Â Manufacturer: Valeo
Â Sensors front (4) and back (4)
Adhesive Holder
Bumper
pad
Sensor Â New sensors for pedestrian protection
(shorter)
Â Chrome-plated sensors at front center in the

radiator grill
Â Holes punched in bumper after painting
Â Control unit same part T5
front back
Multi-function steering wheel Technical innovations
Multifunctional
Radio/ display
telephone
Mute/PTT Menu
Volume +
Next page
Volume -
Previous page
Telephone
pick up/hang up Confirmation
Telephone fitting Technical innovations
Manufacturer: Nokia
Antenna diagnosis
Â Mobile phones are supported without
system plug via Bluetooth
Â Improved hands-free call quality
(DSP on board)
Mobile phone holder Â Universal mobile phone fitting various

manufacturers
Control unit attachment under passenger seat
Premium telephone fitting (Bluetooth) Technical innovations
Extendable
keypad
Telephone receiver in XXL

storage compartment
Premium telephone networking (Bluetooth) Technical innovations
Highline External GSM antenna BT notebook

Combi
Car stereo
MFS
CAN bus BT headset

BT
Phone unit (PU)

GSM/GPRS
engine Bluetooth
BT phone
Board-to-board
External keypad
connection
Remote SIM
from ALPS co. access
Mute Info call/
breakdown call i
Audi o
Hands free unit (HFU) PTT PTT
Charger
+ baseplate
Cl. 30
Cl. 31
Radio systems (RS) Technical innovations
Sound, optional
Rear loudspeakers
Front loudspeakers
Optional 4x20 watts with
Telephone control rear loudspeakers
CD drive with MP3 Front loudspeakers
(only Panasonic)
Telephone control
Large display
CD drive
Front loudspeakers CD changer
Vehicle-specific Large display
Telephone control
sound correction
Small display TIM CD changer control
CD changer control Diversity double tuner Diversity double tuner
RDS FM/AM radio RDS FM/AM radio RDS FM/AM radio
Entry-level radio Radio RCD 500 Radio RCD 300
Radio navigation systems (RNS) Technical innovations
TV optional
DAB optional
2nd CD m usic drive
Voice control
Navi and telephone
Address-/tel. no.. adm inistration Voice control telephone

GSM/GPRS m odule Address
- /tel. no.. adm inistration
E-Mail reception+read out GSM/GPRS m odule

E-Mail reception+read out
Em ergency and breakdown call
VW portal/Internet/WAP Em ergency and breakdown call
VW portal/Internet/WAP
Dynam ic navigation with Corridor function
high quality m ap display
Dynam ic navigation Dynam ic navigation
w ith arrow display DVD drive w ith sim ple m ap display
CD drive 6.5" color display CD drive
Monochrome display (3.8" ) 3.8" color display
Base radio/CD TOP radio/CD/MP3

Base radio/CD/MP3
RNS base RNS top including network package RNS base including network package
10-channel sound system Technical innovations
Loud speaker system

Front: 3-way
50 mm tweeter
80 mm midrange
200 mm bass
RCD 500 Back: 2-way
46 mm tweeter
168 mm bass
RNS-DVD
Amplifier
Output: 600 watts
Type: 10 channel-class D
Installation
Premium7 location: under driver's seat
DVD navigation RNS 2 DVD Technical innovations
Â Map on DVD-ROM
(Europe DVD)
Â Improved computing
performance
Â Improved diagnosis
Â Improved graphics
Â Improved radio reception
(tuner diversity like RCD 500)
Â Combination with sound
possible
Â Drive cannot play music CDs
Air-conditioning, 2-zone Technical innovations
Â Improved air quality due to larger air

channel cross-sections
Â Improved ventilation of rear due to larger
cross-sections of the footwell air outlets
Â Only Climatronic has indirect ventilation
Â Air outlets individually adjustable
Air-conditioning control Technical innovations
Climatic
- Air circulation when driving backwards
- Automatic temperature control
- Manual preselection of air distribution

22 °C
Air-conditioning control Technical innovations
Climatronic
- Air circulation when driving
backwards
- Two zones with individual

temperature selection for driver and
passenger
- No readjustment
Auxiliary heater Technical innovations
Telestart CAN bus +/- voltage
Cooling water (warm)
Auxiliary heater Cooling water

Sender Receiver
(cold)
Fresh air
Dosage pump
Fuel
Exhaust
Windscreen heater Technical innovations
System as in Passat 2005

Â Coiled tungsten wires
Â Relay in plenum chamber
Â Connection via “Kapton tapes”

New in the Passat 2006

Â Is switched on via Climatic/Climatronic
Â Control using on-board network
control unit
Contents Technical innovations
Â Chassis number
Â Launch supervision
Â Maintenance ranges
Â Transport mode
Â Special tools / operational equipment
Chassis number Technical innovations
Location of chassis
number
Chassis number
Â Vision window in windscreen

Â Service brochure
Â Spare tire recess
Â Front right mudguard area
Â B-pillar driver's side
Launch supervision Technical innovations
Launch of VW Passat 2006
Start as of 00.00.2005
Â Launch team TSC / KD / QS / FE / production
Â Registration duty for all complaints (all German and export partners)
Â Registration duty before repair for

all complaints (SC areas 123, technical area of responsibility 124)
tow-ins / cases of fires (all partners in Germany)
Â On-site task force assignments upon consultation
Â Sending of damaged part to parts dispatch control (TVS)

Reports via hotline channel, only in exceptional cases via fax
Service: 8:00 am to 4:00 pm, answer within 2 hours
Detailed information can be found in the technical service manual as well as at

ServiceNet and PartnerNet
Launch supervision Technical innovations
Registration duty prior to repair

WVW ZZZ 3C ...
Workshop findings /
DISS DISS answer Technical
Service KDB Workshop enquiry
ELSA 3.1
Field activities
HST
Repair specifications/
troubleshooting TSC / launch team
Information / repair advice
Launch report
Field problem
Customer service
in FAP
solution
FAP* process Series solution
* Fault rectification process
Service Training M F T T
Maintenance ranges / delivery inspection Technical innovations
Modified service sequence
Â Delete the error memory and deactivate transport mode

Â For special equipment: “Spare wheel package”:
Check condition and inflation pressure of the spare wheel
Â For Passat with sports chassis:

Remove transportation lock (channels) from the front axle springs
Â Check number of keys and their function
Note: The current service literature applies!
Maintenance ranges / vehicle markets without WIV Technical innovations
Oil change service
Â Every 15,000 km / annually (without WIV QG0/QG2)

Â Every 7,500 km / annually (for diesel fuel with increased sulphur proportion)
Â Drain fuel filter
Interval service: Inspection
Â Every 60,000 km / 4 years
Maintenance ranges / vehicle markets with WIV Technical innovations
Interval service
Â According to flexible service display, no later than after 30,000 km / two years
(Golf with petrol engine)
Â According to flexible service display, no later than after 30,000 km / two years
(Golf with diesel engine)
Â Tire mobility set:

check durability limit, replace expired and used tire sealing agent
Service Training M F T T
Transport mode Technical innovations
Deactivated systems in transport mode
Â Radio
Â Radio remote control
Â Interior monitoring
Â Receiver auxiliary heater for telestart

Â Inclination sensor
Â Interior light active for only 30 s
Â Save LED on door panel on driver and passenger sides
Transport mode (TrA) is deactivated using the diagnosis tester.
Maintenance ranges / direct manual gearbox Technical innovations
Direct manual gearbox service
Â The direct manual gearbox requires a special type of oil.

Â An oil change is necessary after a certain running time. Oil level check
screw
Â The oil level check is done in the same way as for the automatic
gearbox AG4 01M / 01N
Oil drain screw
Oil level
check screw
Overflow pipe
Front
Please take note of the current service literature!
Towing / direct manual gearbox Technical innovations
Â Towing should only be done in compliance with the

operating manual
Â It is not possible to start the engine by towing the

vehicle (couplings are depressurized).
This prevents damage to the gearbox
New wiper adapter Technical innovations
Previous side-lock adaptation system New top-lock adaptation system

Illustration
Â More rigid and stable connection

Â Improved handling stability
Â Reduced number of versions (from 3 incompatible versions to 1 in the corporate group)
Â Module agreed upon within the corporate group
Plug-in connector for wash water line Technical innovations
Old coupling
New coupling
Additional measures Technical innovations
Â Volkswagen iTV
iTV training
Â Private study programs:
“The Passat 2006”, “The Passat 2006 – Electrical system”
Â VW/Audi TV
Â Training modules
TTT, EX102, EX105, EX110, EX158 and EX1Z5
The Passat
2006
As of March 2005
in your car dealership.
www.volkswagen.de
Thank you for your interest!
Service Training Goodbye and have a nice journey!

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Service Training

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Welcome.

Launch Training Volkswagen

Welcome to the Volkswagen Passat 2006 launch training

Â To inform you of the technology of the new

Â Operation and functionality

The time frame is approx. six hours.

Technical innovations - Service T

Technical innovations – Service T

Volkswagen plant Emden

Volkswagen plant Mosel

Segment shares in the B-segment - Germany 01-06.2004

Segment shares in the B-segment - Western Europe 01-06-2004

Premium BMW 5 Main competitors

PASSAT - Positioning history

Luxury class interior conditions

Space miracle and safety strategy

In the upper mid-size category,

 Overall comfort  Uncompromising safety Product

Overall Design and Quality

New standards in all • Evolution of the ageless • Excellent processing quality

Uncompromising Spaciousness Convincing

• Fulfillment of all global safety • The space miracle: • Outstanding

Driving comfort • 4-steer rear axle (independent suspension)

Air-condition • Serial air-conditioning system (Climatic)

comfort • Insulating-glass, infrared reflecting windscreen,

Ease of operation • Serial electrical parking brake

 Male, 35 to 45 years old

Psychographic  Middle to upper class

Passat B6 ENGINE/EQUIPMENT MATRIX - World without NAR

Engines Gearboxes Equipment lines

1.6l 75 kW (102 PS) 2V SRE X

1.6l 85 kW (115 PS) 4V FSI

2.0l 110 kW (150 PS) 4V FSI X X

2.0l 147 kW (200 PS) 4V Turbo FSI X

3.2l 184 kW (250 PS) V6 4V FSI 4MOTION X

1.9l 77 kW (105 PS) TDI-PD 2V

1.9l 77 kW (105 PS) TDI-PD 2V DPF

2.0l 100 kW (136 PS) TDI-PD 4V AGW (Be lg.)

2.0l 103 kW (140 PS) TDI-PD 4V AGW

2.0l 103 kW (140 PS) TDI-PD 2V AGW DPF

= conventional Otto engine

Trend- Comfort - Sport - High -

• Entry level • Luxury design • Sporting • Exclusive

Passat Lines (Comfortline, Sportline, Highline)

Passat Comfortline Passat Sportline Passat Highline

• 12-position electrical comfort/sports seats for driver and front passenger

• Climatronic - two-zone with indirect ventilation

“Milwaukee” “Catalunya” “Adelaide” “Monza” “Solitude”

NAR tires with

Peugeot 407 Ford Mondeo

Alfa 156 Passat B5

• Length in mm 4,765 4,703 + 62

* for Tirefit, in the storage compartment under the floor

Newly launched engines Comprehensive insurance

1,6 l 75 kW / 102 PS 14 Starter engine

2.0 l FSI 110 kW / 150 PS 17

1.9 l TDI 77 kW / 105 PS 19

2.0 l TDI 103 kW / 140 PS 20

Â Two-level front airbags

Â Fasten seat-belt prompt

Europa FAMILY - Cars

Â Technically the best offer in the B-segment

Technical innovations - Service T

Overall comfort Uncompromising safety Product

Male, 35 to 45 years old

Psychographic Middle to upper class