Tailor-Made Protectivity™

REPAIR AND MAINTENANCE

WELD OVERLAY SOLUTIONS
FOR THE MINING INDUSTRY

voestalpine Böhler Welding

www.voestalpine.com/welding
UTP MAINTENANCE
Tailor-Made Protectivity™
UTP Maintenance guarantees its customers the ideal combination of productivity and protection via innovative and
tailor-made products – anywhere in the world. This central theme of Tailor-Made Productivity puts the customer and
partner in the center of all activities in order to always optimally fulfill even the most special requirements.
UTP Maintenance offers the best repair, anti-wear and clad-
ding product solutions for the local and global challenges
of their customers. UTP Maintenance operates with local
­specialists and they are closely linked to our global indus-
try managers and application engineers.
With the largest number of application engineers, with the
deepest metallurgical and repair, anti-wear and cladding
process know-how, UTP Maintenance ensures that the
branded products are used to the fullest satisfaction of
their customers. All UTP ­Maintenance branded products
are constantly controlled by the voestalpine Böhler Weld-
ing certified laboratories.
UTP MAINTENANCE WELD OVERL AY SOLUTIONS FOR THE MINING INDUSTRY
UTP Maintenance focuses exclusively on its core areas
repair, anti-wear and cladding. Thus, the customer appli-
cation is always in the center of UTP Maintenance activi-
ties. UTP Maintenance focuses on the customers, service
partners and distributors needs.
JOIN EXPERTISE –
DON’T LET YOUR
PRODUCTIVITY WEAR DOWN
To provide solutions for the Mining industry is a special
competence of voestalpine Böhler Welding.
We offer you a wide range of long-life filler metals that help
you increase productivity and optimize maintenance,
repair, wear and surface protection. Rely on:
»» Tailored products to the exact needs of the
Mining industry
»» Consistently high product quality
»» Worldwide distribution and a global service network
»» Individual technical support by application specialists
and welding engineers
»» Decades of experience and application know-how
in the Mining industry
UTP MAINTENANCE A CHOICE OF OUR PRODUCTS Typical
hardness
Products by
SMAW
welding process
FCAW
Description Applications

FOR HARDFACING 200 - 260 HB /

All purpose alloy, rebuilding and joining of carbon and 14 % Mn steel, buffer layer prior
to deposit hard overlay / High rate of work-hardening. For rebuilding of parts subject to Railway rails and crossover, buffer layer for inter
UTP BMC SK AP-O/G/S
45 HRC - 550 HB high compression and impact in combination with abrasion. particles crusher, gyratory crusher mantles…

Tailor-Made Protectivity™ Gyratory Crushers Bucket Wheels Rails & Wagon Wheels
Rebuilding on manganese steel parts.

240 HB / High Chromium-Manganese alloy enriched with Niobium, designed to resist abrasion Crusher hammers, gyratory crusher mantles,
Rebuilding SK 624-O
UTP Maintenance guarantees its customers the ideal combination of productivity and protection via innovative and of buffer
50 HRC and solid erosion wear combined with heavy impact. crusher cylinder, automobile shredder hammers.
layer /
tailor-made products – anywhere in the world. This central theme of Tailor-Made Productivity puts the customer and High impact 285 HB SK BU-O/G/S All purpose alloy, rebuilding of carbon steels, buffer layer prior to deposit hard overlay.
Buffer layer for continuous casting rollers, mine car
low abrasion wheels, shaft…
partner in the center of all activities in order to always optimally fulfill even the most special requirements.
Wear resistant rebuilding of parts subject to high pressure in combination with rolling
370 HB UTP (A) DUR 350 SK 350-O/G/S Medium hard build-up.
and gliding wear / Rebuilding and hardfacing alloy for carbon steel.
UTP Maintenance offers the best repair, anti-wear and clad- UTP Maintenance focuses exclusively on its core areas 200 HB / UTP (A) 63 / For tough, crack resistant buffer layers and rebuilding prior to hard surfacing tending to Joining for wear plates on shovel bucket, rebuilding
SK 402-O/G/S
ding product solutions for the local and global challenges repair, anti-wear and cladding. Thus, the customer appli- 400 HB UTP 630 hardness cracks. of rails…

of their customers. UTP Maintenance operates with local cation is always in the center of UTP Maintenance activi- Low impact
UTP( A ) DUR 600 SK 600-G /
Premium martensitic steel alloy designed for welding in horizontal and vertical-up Bucket teeth, gravel pumps, conveyor chains,
and low 55-58 HRC positions under gas shielding. Its resistance to friction and low stress abrasion wear with sliding metal parts, gear teeth, crusher hammers,
specialists and they are closely linked to our global indus- ties. UTP Maintenance focuses on the customers, service UTP (A) DUR 650 Kb SK 650-G
» SK AP-O » SK A70-G » SK AP-O abrasion moderate impact is excellent. rock drills.
try managers and application engineers. partners and distributors needs.
» SK 255-O » SK A43-O » SK 402-O 70 HRC SK ABRAMAX-O/G
New development available with borocarbides in austenitic matrix and complex
carbides designed to resist to very high stress abrasion at high temperature up to 750 °C.
» SK 258TiC-O » SK A43-OB » SK 350-O
With the largest number of application engineers, with the 63 HRC SK 164 WP-O
Wear plates
deepest metallurgical and repair, anti-wear and cladding » SK A43-O » SK 299-O » UTP BMC 62 HRC SK 867 WP-O
SK 255-O /
process know-how, UTP Maintenance ensures that the » UTP BMC » SK 258TiC-O » UTP 630 60 HRC UTP LEDURIT 60
SK 866-O High chromium carbide alloy designed to resist high stress grinding abrasion coupled Vertical mill,Palm oil expeller screws, cement
branded products are used to the fullest satisfaction of » UTP 630 » SK 674-O » UTP DUR 350 60 HRC UTP LEDURIT 61 with low impact. The deposits will readily show stress relief cracks / Rebuilding of parts conveyor screws, dredge pump impeller, dredge
subject to strong mineral abrasion and moderate impact. cutters, shovel bucket teeth…
their customers. All UTP Maintenance branded products » UTP DUR 350 » UTP DUR 650 Kb 63 HRC UTP 7100
SK 256-O /
SK 164-O
are constantly controlled by the voestalpine Böhler Weld- » UTP DUR 600 » UTP LEDURIT 61
ing certified laboratories. » UTP LEDURIT 61 » UTP 7100 63 HRC UTP Abrasodur 43+ SK A43-O/S
Chromium-Niobium alloy designed to resist high stress grinding abrasion at service Groundnut oil expeller screws, screen in the coal
temperature not exceeding 450°C. The deposits will readily show stress relief cracks. industry, bucket teeth, conveyor screws…
» UTP ABRASODUR 43+
Bucket teeth in coal and phosphate mines, brick
» UTP LEDURIT 65 65 HRC SK A43-OB
Special Chromium-Niobium-Boron alloy designed to give extreme resistance to high
and clay mill augers, wear plates and screen in the
stress and gouging abrasion and achieve a very high hardness in one pass deposits.
» UTP DIADUR HR coal industry.

» UTP ABRADISC 6000

Austenitic matrix with complex carbides designed to surface parts subject to high stress Sinter plant bars, Chutes, conveyor screws, mixers,
63 HRC SK 299-O
Low impact grinding abrasion without impact at higher temperature (up to 650 °C). shovel bucket parts working in sand clinker crusher.
JOIN EXPERTISE – and high
abrasion
DON’T LET YOUR Crusher Hammers Wheel Loader Wheels & Chains of
67 HRC SK A70-G
Special Chromium-Niobium-Boron alloy designed to give extreme resistance to high
stress abrasion without impact. The typical hardness is achieved in the first layer.
Periphery and leading flight on augers working
ceramic plants.

PRODUCTIVITY WEAR DOWN Buckets Earth Moving Machines 61 HRC SK 795-O Medium carbide alloy designed primarily for heavy build-up using automatic processes.
Dredge pump shells, gyratory crusher mantles and
bowls.

Chromium-Niobieum alloy with addition of Molybdenum, Tungsten and Vanadium

To provide solutions for the Mining industry is a special 61 HRC SK 674-O designed to resist high stress grinding abrasion and solid erosion at temperatures
Wear plates, fan blades, screens, blast furnace
burden area, chutes.
competence of voestalpine Böhler Welding. up to 600 - 650 °C.

Graphite basic coated electrode with sintered core wire on tungsten- carbide base Mixer blades,earth drills,teeth and bars of grades,
65 HRC UTP 75
We offer you a wide range of long-life filler metals that help against extreme mineral abrasion. buckets and shovel teeth.
you increase productivity and optimize maintenance,
Excellent wear resistance to fine abrasive particles of high hardness. Surfacing on earth moving equipment,scraper bars,
repair, wear and surface protection. Rely on: 63-65 HRC UTP LEDURIT 65
Working temperature up to 500 °C. wear bars and plates.

» Tailored products to the exact needs of the The cored wire containing about 60% and the electrode about 45% Tungsten carbide Bucked teeth for wheel bucked excavators in
» SK AP-O » SK A70-G » SK AP-O particles. The composition and particle size have been optimized to provide the best phosphates mines, concrete mixer blades, brick and
63 HRC Diadur HR SK 900-O
Mining industry » SK 258TiC-O » SK A43-O » SK 402-O combination of toughness and wear resistance. clay mill augers, crusher rollers, wood chipper
The deposits will readily show stress relief cracks. spouts and bed knives.
» Consistently high product quality » UTP BMC » SK A43-OB » SK 350-O
Crusher rollers, crusher hammers, asphalt mixer
» Worldwide distribution and a global service network » UTP 63 » SK 299-O » SK 650-G High impact
Martensitic chromium-Titanium alloy designed to resist high stress abrasion with heavy blade, agricultural tools, shovel bucket teeth and
and high 58 HRC SK 258 TIC-O/G
impact. Deposits usually do not show stress relief cracks. lips, bulldozer blades, cane knives and shredders,
» Individual technical support by application specialists » UTP DUR 350 » SK 258TiC-O » UTP BMC abrasion
bed knives in the wood pulp industry.
and welding engineers » UTP DUR 650 Kb » SK 674-O » UTP 63 Flux cored wires containing about 45 % Tungsten carbides particles, incorporated in a Excavation in phosphate mines, brick and clay mill
» UTP ABRASODUR 43+ » UTP LEDURIT 61 » UTP 630 50 HRC SK 900Ni-G matrix alloyed with CrNiB. This composition has been optimized for the best possible augers, wood chippers‘ spout and bed knives in the
» Decades of experience and application know-how combination of toughness and wear resistance. paper industry and crusher rollers.
in the Mining industry » UTP LEDURIT 61 » UTP 7100 » UTP DUR 350
Joining and surfacing of grey cast iron and
General repair 220 HB UTP 86 FN SK FN-O/G Ferro- Nickel alloy designed.
» UTP ABRASODUR 43+ » UTP DUR 600 spheroidal cast iron.
and nickel Nickel base alloy used for dissimilar joints, for joining of heat resistant steels and for
» UTP LEDURIT 65 » UTP DUR 650 Kb base 170 - 220 HB UTP (A / AF) 068HH SK NiCr3-G joining and repair of steels with limited weldability.
» UTP ABRADISC 6000 For critical repairs with working temperature up to 900 °C. No need to preheat.

Austenitic ferritic deposit for joining of unknown or hard to weld steels, and for dissimilar Repair and maintenance of machine and drive
240 HB UTP 65
joints, good crack resistance. components, joinings of hardly weldable steels

Legend: O: open arc, G: gas shielded, S: submerged arc (SAW), A: solid rods & wires (GTAW/GMAW), no letter: stick electrodes

UTP MAINTENANCE WELD OVERL AY SOLUTIONS FOR THE MINING INDUSTRY

JOIN! voestalpine Böhler Welding
With over 100 years of experience, voestalpine Böhler Welding is the global top address for the daily challenges in the
areas of joint welding, repair, hardfacing and cladding as well as brazing. Customer proximity is guaranteed by more
than 40 subsidiaries in 25 countries, with the support of 2,200 employees, and through more than 1,000 distribution
partners worldwide. With individual consultation by our application technicians and welding engineers, we make sure
that our customers master the most demanding welding challenges. voestalpine Böhler Welding offers three
specialized and dedicated brands to cater our customers’ and partners’ requirements.

Lasting Connections – As a pioneer in innovative welding consumables, Böhler

Welding offers a unique product portfolio for joint welding worldwide. More than
2000 products are adapted continuously to the current industry specifications and
customer requirements, certified by well-respected institutes and thus approved for
the most demanding welding applications. As a reliable partner for customers,
“lasting connections” are the brand‘s philosophy in terms of both welding and people.

Tailor-Made Protectivity™ – UTP Maintenance ensures an optimum combination of

protection and productivity with innovative and tailor-made solutions. Everything
revolves around the customer and their individual requirements. That is expressed in
the central performance promise: Tailor-Made Protectivity™.

In-Depth Know-How – As a leading brand of soldering and brazing consumables,

Fontargen Brazing offers proven solutions based on 50 years of industrial
experience, tried and tested processes and methods. This In-Depth Know-How has
made Fontargen Brazing an internationally preferred partner for every soldering
and brazing task.
 070/2018/EN/ME
Distributor Address

voestalpine Bohler Welding Middle East FZE

Showroom No. S3A2SR04, Jebel Ali, South Zone–3,
262840 Dubai, United Arab Emirates
www.voestalpine.com/welding