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This troubleshooting guide covers several circuit areas. These areas are related to
dead set or shutdown type symptoms only.
Circuit areas are:
• Power Supply
• Deflection (Horizontal and Vertical)
• Pincushion Shutdown
• Shutdowns
Troubleshooting Fundamentals
One definition of troubleshooting is the diagnosis and repair of malfunctions in
electronic equipment using “Logical Analysis” and “Systematic Checks”. The key
phrases of this definition are Logical Analysis and Systematic Checks. Without the
application of these two principles, troubleshooting complex electronic circuitry is, at
best, a hit or miss proposition. It’s also known in some circles as “Shot-Gunning”.
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When discussing troubleshooting techniques or principles there are a couple of
things that should be kept in mind. First, no one can teach a technician the best way
to troubleshoot. Troubleshooting is a skill that’s very individualistic. This means that
each and every technician will troubleshoot the same problem or malfunction
differently. That doesn’t mean one method is right and the other is wrong, just that
there are many different ways of solving a problem and that’s what troubleshooting
is all about….Problem Solving. However, there are some basic steps and guidelines
that can help a technician get started. A skilled technician will develop his or her own
style with time and experience.
1. SECTIONALIZE
2. LOCALIZE
3. ISOLATE
LOCALIZE; determine which major circuit within a section can or cannot cause the
exhibited symptom. This usually requires checking major or key test points.
ISOLATION; find and repair the stage and/or component that has failed. This step
requires detailed measurement and monitoring of signals and voltages within the
suspected circuit area.
To quickly and efficiently diagnose a malfunction, the technician should follow a set
sequence of steps each time he services a piece of equipment. There are five (5)
basic steps in troubleshooting or symptom analysis.
1. Physical Inspection
2. Operational Check
3. Sectionalize
4. Localize
5. Isolate
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Following these five simple steps and having a basic understanding of electronics
along with how the equipment works will organize the technician’s troubleshooting
into a logical pattern or sequence and increase their effectiveness as a troubleshooter.
Remember, these are only principles and can be interpreted in many different ways.
Also, troubleshooting is a very unique skill and is learned by doing. All these
principles and concepts can be applied to servicing virtually any type of product or
equipment. The five steps of troubleshooting may seem obvious to some or complex
to others but with time and experience they will become second nature
ITC008 Shutdown
Shutdown consists of:
• An XRP circuit that monitors the heater pulse from pin 12 of LL05.
• Over voltage and over current shutdown for pincushion
• +12Vr shutdown
• I2C Bus Communication shutdown
Determining which shutdown circuit to troubleshoot is the key. There is no quick way
and from past experience, one just needs to start the process of elimination and
eliminate them one at a time.
Each shutdown has it’s own “trigger”. This “trigger” is what causes the shutdown to
occur. More then one “trigger” my feed into a single shutdown circuit. These types
of shutdowns seem to be the most difficult to troubleshoot. For example, in the
ITC008 pincushion shutdown over current and over voltage are on the same line
feeding the shutdown of horizontal drive. In this same shutdown circuit, feedback
from the IHVT (LL005) is used to kill drive signal while energy is still being transferred
from LL005. In this shutdown there are three signals that can kill horizontal drive and
shutdown the set. Knowing how to disable each will aid in troubleshooting what
“trigger” is causing the shutdown.
This section will provide troubleshooting tips on how each shutdown “trigger” can be
isolated in a safe manner. In some cases there is no way to isolate the trigger
therefore, some understanding of the shutdown will help logic out the “trigger”. Other
times it is trial and error.
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XRP EHT Shutdown
Use extreme caution when doing this procedure!!
Start by disconnecting the CRT anode lead and CRT socket. Then locate JL905 at
grid location 8,UU on the main CBA. Unsolder one end. This disables both the EHT
and excessive current shutdown for high voltage. Use caution with XRP EHT
shutdown disabled and keep on-times to a minimum.
+12Vr Shutdown
This is not a typical shutdown circuit but more a lack of run voltage issue. The +12Vr
is used as the run voltage for Horizontal driver amp TL033. If this voltage is missing
TL033 will start but never run. Supplying the +12Vr from an external DC source
verifies the +12Vr as the problem. This voltage should be supplied to the Cathode
of DL012 and referenced to cold ground while the set is pulsing or trying to start.
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Shutdown Troubleshooting Flow Chart
Pulsing
YES
Cycles 3 Times
Disconnect the Alert
Disconnect the Guard Module.
Pincushion Connector
BF001
Troubleshoot System
Try to turn on the Control
set. Does the set NO Communication I2C
Try to turn on the start? Bus
Troubleshoot
set. Does the set NO Tuner and MAV?
Horizontal Deflection
start?
YES
YES
Suspect the Alert
Suspect the Guard Module
Pincushion Module
The above flow chart is used to troubleshoot a dead set or shutdown condition. This
chart and the troubleshooting sections found in this guide cover those scenarios
found during calls to Tech-line. They do not cover all possible scenarios, only the
most common or unique ones.
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ITC008 Power Supply Troubleshooting
(Dead Set, Power supply voltages missing or incorrect)
FP001
DP004 DP005
RP006 LP003 DP080
RAW B+
+126V
9 18 CP080
DP002 CP008
16 FZP60
DP003 3.15A DP061
RP007
+21.5V
5 15 DP202
Slow Start CP062
RP037,038 DP025,026 RP030 +19.5V
CP024,025 14
DP037 DP027 FZP93 CP206
CP037,038 DP093
500mA
CP039 27V RP132 +6.3Vs
13 CP094
3 RP066
TP020 12 FZP61
D 1 3.15A DP063
TP025 RP125 CP064
G DP023 +13.1V
S RP021 11
RP023 RP027 DP040
27V
2
10 DP097
DP033 RP029
15V RP033 Pwr Good PG1
RP056 TP193,192
RP040 DP030 DP057
RP031 TP023 8.2V RP155 RP052 9.1V
IP001
IP050 TP052
RP020 CP040 4 1
RP028
0.27 Ω RP026 1 RP057
RP041 3 RP054 RP158
3 2
TP022 RP151
2
Beam Burst
CP022
Current Mode
Sense IV001 pin 63
NOTE: DP027 will short whenever feedback is lost or an excessive load on the
secondary of LP003 is present. This will shut down the power supply. IF DP027 is
shorted, check FZP61. If FZP61 is open, check the +13.1V for excessive load and
check the feedback circuit (IP001, TP022, and IP050) for proper operation.
1. Check RAW B+, if not OK check the full wave bridge rectifier DP002/003/004/005
and it’s associated components.
2. If RAW B+ OK, check the current sensing resistor RP020. If open, this would
indicate there has been a severe over current condition between the drain and
source of TP020. Check and replace all defective active components on the
primary side of LP003. Check for excessive loads off secondary of LL03 before
reapplying AC power.
3. Check for DC voltage and waveform on the gate of TP020. A waveform, like the
one on page 11, indicates the oscillator is running. If there is no waveform
unsolder the drain of TP020 and check for 7.8Vdc on the gate. 7.8Vdc on the gate
of TP020 indicates start-up circuit is working go to step 5. If a waveform is present
on the Gate of TP020, the primary switching of the supply is working.
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Resistance
Device
to Cold GND
DP080 45.7K
DP061 1.4M
DP093 5K
DP063 7K
Gate of TP020 Waveform Stby Mode Resistance Chart for Power Supply
5. If no waveform on gate of TP020 (DC OK), check TP022, TP023 and their
associated components. Replace all transistors if one has failed or is suspect.
If TP020 has failed more than likely the other transistors have been stressed and
the circuit will self-destruct again when plugged into 120 AC.
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Dual Voltage Regulator IP030
There are two output voltages from IP030 but only one is switched. Pin 4 controls
the output on pin 8 (7.9V). When pin 4 goes high, there should be 7.9V on pin 8. This
is easy to check by simply removing (unsoldering) pin 4 and checking the output. If
voltage is present on pins 1 and 2 then pin 8 should be 7.9V if IP030 is working
correctly.
The other output on pin 9 is 3.3V. This voltage is used for System Control standby
B+ and Pin 6 of IP030 is the reset voltage for IV001 (SysCon). When power is first
applied, IV001 turns on the dual regulator (IP030) for a short period of time. During
this time Degauss is energized and pin 8 of IP030 is switched on supplying the 7.9V.
No relay click could indicate IP030 3.3V problem.
+13.1Vs
Power Supply
Control +7.9Vs
IP01,IP50 FZP66
DP57
9.1V
RP57 +5Vs
DP36
CP66
1 IP31 2
TP52
2 1 3
RP151
IP030 8
RP153 9 +3.3Vs
Dual
Reg. RP166
6
4
Burst IV001 Reset
63 Pwr ON TR02
1 Switch
Reset LL05 +181Vr
Hi = Burst & DAM Mode 60 CRT
DH01
Lo = Energy Mode 33V
54
+VCC
56 +33Vr
Tuner
+7.9Vs Horiz Out Horiz
14 33 +12Vr
Drive/Out
-12Vr Vertical
IP030 Troubleshooting
1. Check for 13.1V on pin 1 and 2 of IP030. If the voltage is correct go to step
2. If missing or not correct troubleshoot standby power supply.
2. Unsolder pin 4 of IP030 and check for 7.9V on pin 8. If the voltage is present,
go to step 3. If the voltage is low or missing suspect IP030.
3. Reconnect pin 4 and check for 3.3V on pins 6 and 9. If present, go to step
4. If the voltage is low or missing suspect IP030.
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4. With pin 4 of IP030 connected, monitor pin 8 and press the power switch. If
7.8V momintarly comes up, system control and regulator are working
correctly, suspect a Horizontal startup problem. If there is no change on pin
8 troubleshoot system control.
In order to troubleshoot deflection we must first understand where the signals are
generated. In the ITC008, IV001 (TV Processor) is used to generate both the Vertical
and Horizontal drive signals. The generation of these drive signals depends on
several external circuits and proper operation of IV001.
First, being system control, IV001needs to have VCC (Stby), GND, OSC, and
RESET to function. Next, some sort of user interface (Remote or FPA) to tell IV001
what to do. IV001 also needs a set of instructions to perform the expected command.
This instruction is in the form of “DATA” found in the EEPROM (IR001). The “DATA”
is used to set up registers in IV001. These registers include Horizontal timing,
Vertical timing, and shutdown settings. Transfer of "DATA" happens each time the
set is turned on. Failure to properly transfer the "DATA" will result in a dead set
condition.
This troubleshooting section assumes certain sections of IV001 are working correctly.
These sections are System Control and Signal Processing.
to Front Panel
BR001
IR001 8 +5Vs
EEPROM
5,6 6 7 64 21, 22
KB/LED IR VDrive 14
+7.9VsD
39
2,3 Clk/Data 33 Horiz Out
61 +3.3V VDD
IV001 36 XRP EHT
1 PWR ON TV Micro
57 OSC GND
60 RESET IN 58
QV001
+3.3V VCCD Core OUT 59
GND PLL Ckts
54,56 58,59 12,18,30,41,57 15, 19, 16, 17
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Vertical Deflection Troubleshooting
(No Vertical Deflection)
Setup: Remove CRT Socket, apply AC power and turn on set. When troubleshooting
a Vertical deflection problem where the set is operated without deflection it is
customary to remove the CRT socket(s) to prevent the CRT from being burnt.
1. Check for –12V on pin 4 of IF001 referenced to cold ground. If missing suspect
DL010 and RL010 or a problem with the –12V supply. If correct proceed to
step 2.
2. Check for proper waveform on pins 1 and 7 of IF001. These waveforms are
generated by IV001. If not correct, troubleshoot IV001 vertical section or
suspect EEPROM alignment data corruption. If waveforms are present,
check for 48V P-P on pin 5 of IF001. If present IF001 is working and problem
is in the yoke circuit. If not go to the next step.
3. Compare the voltage found on pin 2 with that found on pin 6 of IF001. These
two voltages should be about .3V different. If they are equal, DF010 should
be replaced.
4. Check for –10.3V on pin 3 of IF001. This is the boost circuit for IF001. When
this voltage is missing suspect IF001, CF010 and DF010. If correct IF001 is
working and problem is in the yoke circuit.
Hint: If set is shutting down and removing DL062 allows the set to operate with out
vertical deflection, suspect IF001, DF010, and CF010. These are the most common
failures of the Vertical circuit causing the set to shutdown. Also check the +12Vr
circuit (RL012 and DL012) off pin 6 of IHVT (LL005).
NOTE: Settings in the EEPROM (Vertical) can also cause shutdown. Misalignment
of Vertical Slope (parameter #06) and Vertical Amplitude (parameter #08) can cause
the protection signal from the E/W module to activate and shutdown the instrument.
To correct for this problem, temporarily disconnect BL101on the E/W module to
restart the instrument and reset both parameters.
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BF001
to
RF06
+7.9Vs IF001 Pincushion
Vertical Output
IV001 BF002
Vcc RV06 RF02
1 RF08 RF09
14 VDriveB 21 PWR
AMP 5
DF02 7
DF01 CF09
-12Vr
DF101 RF101
-12Vr +12Vr
CF101
DF102
RF102
Beam Current Limit
Page 15
Horizontal Deflection Troubleshooting
(No Horizontal Drive)
2. Monitor the base of TL35 and press the power switch. The set will cycle until
power is pushed again. A horizontal drive pulse should be present at the base
of TL35 while it is cycling.
3. If a drive pulse is present on the base of TL35, IV001 and the driver circuit are
working correctly. The problem is off the collector of TL35. Suspect Yoke,
Yoke return circuit, pincushion, LL05 and the secondary side of LL05.
4. If the drive pulse is missing check for drive at pin 33 of IV001. If missing,
suspect CV004, CV005, CV006, CV007, CV008, and RV001 components off
of pins 15,16,17, and 19 of IV001. Corrupt data in the EEPROM could also
prevent horizontal drive.
5. If drive pulses are present at pin 33 of IV001, check for them at the emitter of
TL031. If they are missing, disconnect DL062 and recheck. Drive pulses on
the emitter of TL031 with DL062 removed indicates that drive shutdown has
occurred (See shutdown troubleshooting section). If drive is present at the
emitter of TL031 with DL062 in circuit, check for drive at pin 3 of LL032 (LL033
alt). If drive is present at pin 3 of LL032, suspect LL032 (LL033 alt) or a
connection problem with LL032 (LL033 alt). If missing go to next step.
NOTE: Pin 33 of IV001 (Horizontal Drive) will have 7.0Vdc when drive is missing.
Possible causes of no Horizontal Drive:
• Corrupt EEPROM data
• +VCC missing at pins 14 and 39 of IV001
• Internal OSC off frequency. Capacitors on pins 15, 19, 16, and 17 of IV001
effect PLL circuits.
• XRP detected at pin 36 of IV001
Page 16
TL62 BF001
+7.9VsA RL63 RL07 3 to
2 Pincushion
TL060/061 RL68 LL05 IHVT 1 CBA
Anode from
DL62 TL31 RL06
TL33 CL21 DL21 RF07
CL30 TL35 13
5
LL32 Focus
RL36 3 6
Screen
DL30
TL50 Beam Current
1 4
Buffer Sense to PWR
8
CL23,25,26 IP050-3
CL35 RL37 RL34 RL25,26 12
Heater & XRP
DL25 LL26 11
DL35 Htr Return
RL38
RL12 DL12
BL005
+12Vr
+13.1Vr +12Vr Horiz 6
3 2 1 BL003 Yoke CL13
from DL10
+7.6VsD Vcc 7
Pincushion
-12Vr
14 CBA
RV73 1 RL10 CL11
+126V 10
33 Hout
+7.6VsE LL40
IV001
RL40 +181Vr
Pin 12
XRP TZ01 LL05 9 RL41
36 DL40 +33Vr
DZ01,03,05 to 44
EHT
Pin 8 DL01
CL41
LL05 33V
Feed Back
34
Page 17
Alternate Vertical Troubleshooting Information
Repeat failure of the vertical output IC (IF001) can be difficult to find and expensive.
The following information pertains to troubleshooting the vertical circuit with the
vertical yoke disconnected. By unloading the vertical circuit it is possible to make
checks to the vertical output IC with out damaging it.
2. Using the Voltage chart, check for correct DC on all pins of IF001. If a voltage
is not correct see the notes section of the Voltage chart for possible causes.
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ITC008 Pincushion Shutdown Troubleshooting
Pincushion shutdown occurs when TL101 (Pin Driver) pulls excessive current
through RL111. As the current increases so does the voltage. IL101 pin 12 monitors
this voltage change and when the voltage exceeds the reference voltage found on
pin 13 of IL101, IL101 (comparator) switches states and puts a high on pin 14. This
high is sensed by TL061 base turning it on and killing horizontal drive. To defeat this
shutdown circuit and troubleshoot the pincushion circuit, disconnect DL062.
DL138
CL144
RL138
IL101 TL101
PL140 RL145 CL122
RL150 RL134
3 1 DL121
2
RL106
BL101 RL108
RL107
3 RL141 DL122
RL131 PL141
2 6
7 RL111 BL103
5
1 3 to
2 CL021
RL132 and
PL143
9 1 DL021
8
10
RL137 47V CL123 RL110
RL113 RL114
+12.2Vpin
RL133
DL114
RL134
+12.2Vpin
Page 19
3. Monitor TL101 (Pin Driver) pin 3 for +18Vdc and 9.5Vp-p waveform and turn
on the set. If the voltage is missing or incorrect, suspect he Pincushion Circuit
Board Assembly (CBA). If the voltage is high suspect an input signal problem
or incorrect adjustment.
Note: This voltage can reach +130Vdc. Caution should be taken if this
voltage exceeds +50V. +50V is the over voltage shutdown of the pin
circuit. With DL062 disconnected the over voltage shutdown is also
disabled. Running the set with voltage in excess of +50V can cause
additional damage. Short on time is highly recommended.
DL138
CL144
RL138
IL101 TL101
PL140 RL145 CL122
RL150 RL134
3 1 DL121
2
RL106
BL101 RL108
RL107
3 RL141 DL122
RL131 PL141
2 6
7 RL111 BL103
5
1 3 to
2 CL021
PL143 RL132 and
9 1 DL021
8
10
RL137 47V CL123 RL110
RL113 RL114
+12.2Vpin
RL133
DL114
RL134
+12.2Vpin
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NOTES
Page 21
TSG_ITC008