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DESAIN KALKULASI HOIST KREUTO 1. DATA UMUM Hoisting Load Pintu Utama(FL) = 10.000 kg Tinggi Angkat ( HL) = 10100 mm Jumlah Drum (nDrum ) =2 Jumlah tali baja turun ( nRope ) =2 Penguneian tali baja = Di rangka hoist deck ‘Susunan tali baja satu sisi Drum HE He Slack Detector Tali baja a Puli di Pintu Utama | lJ Pintu utama oo ‘dibuat oleh: Endro Pudjiarto, October 27, 2018 1/10 Susunan Sistem Penggerak Drum Torque shaft Drum & } So —r w| Helical Gear y Motor + Brake Jv BH Pintu Utama Worm gear y= HL Manual handle/ ‘ibuat oleh: Endro Pudjiarto, October 27, 2018 2/10 2, PEMILIHAN KOMPONEN UTAMA 2.1, Tali Baja ( Wire rope) Jenis Diameter ( Rope ) ‘Tegangan Putus ( BS ) 2.2, Pull / Sheave Jumlah tali baja turun ( nRope ) Jumlah Pull / Sisi pintu (n puli ) PCD Puli Efisiensi satu puli ( nP ) 23. Drum Material Tensile Strength Drum ( ct Drum ) Yield Strength Drum ( oy Drum ) Drum (> 19x Rope ) Jarak center tali baja ( pDrum ) Efisiensi Drum ( 1] Drum ) 2.4. Motor Jenis Motor Listrik pM ( Nominal Motor Power ) vM (Kecepatan. Motor ) 2.5, Helical Gear TR 147 Total Actual Rasio (1 HG ) Torsi max ( THG ) Effisiensi ( nHG) = 6x 36, IWRC, galvanized =22mm = 34 Ton =1 390 mm > 17 x rope = 17 x 22 mm = 0,95 = SCW 550 (IS G 5102 ) = 5.500 kg/cm? = 3.550 kg/cm? = 450 mm 2 19 x 22=418 mm = Rope +2 mm = 24 mm 0,98 ( Roller Bearing ) = Electromotor =3 phase / 4 pole / 380 V =1,3 Kw = 1.450 = 66.99 = 16.10 kNm = 0,955 dibuat oleh: Endro Pudjiarto, October 27, 2018 3/10 2.6. Worm Gear Size 130 Total Actual Rasio (i WG ) Torsi (TWG ) Effisiensi (nWG ) 2.7. Effisiensi total ( 1] tot ) puli x nDrum x HG x nWG 2.8. Poros Penghubung =50 = 3.008 Nm = 30.673 kg.cm .95 x 0,98 x 0,955 x 0,5 445 Material = Pipa baja SGP 300 A Tensile Strength Drum (oDrum ) = 2.900 kg/cm? Diameter Luar (OD ) = 216.3 mm Diameter Dalam (ID ) =199,9 mm Berat (Wt) = 0,421 kg/em Momen t Inersia ( It) = 2904 cm* Momen Tahanan ( Z ) = 268 cm? Panjang (L ) =325 cm 3. KECEPATAN ANGKAT (vAet ) dimana : vM = 1.450 nRope Drum iHG = iWG =50 vAct eee m/menit = 0,306 m/menit dibuat oleh: Endro Pudjiarto, October 27, 2018 4/10 4. CHECK KAPASITAS MOTOR PM min ae Dimana: FL = 10 ton vAet =0,306 m/menit tot 445, PM min = kw pM min =LI2kw<1LSkw Ok 5. TORSI PADA MOTOR ELEKTRIK (TM) a = Zssoxou Dimana ; pM = 1.5 kw vM = 1.450 rpm a = FA om ™ = 100.8 kgm 6 TORSI PADA WORM GEAR (TWG ) TWG min =TMx qWGxiWG Dimana : ™ = 100.8 kg.cm WG =05 iwB =50 TWG = 100.8 x 0,50 x 50 = 2520 kg.cm < 30,673 kg.om dibuat oleh: Endro Pudjiarto, October 27, 2018 5/10 7. TORSI PADA HELICAL GEAR (THG ) THG = TWG x nHG x iHG Dimana : TWG = 2520 kg.em nHG = 0,955 iHG = 66.99 THG = 2520 x 0,955 x 66.99 kg.cm = 161218 kg.cm = 15.8 kNm < 16,1 kNm 8. TORSI PADA DRUM (TD) = THG xNorum oD) nDrum Dimana : TD = Torsi pada Drum THG = 161218 kgm Drum = 0,98 nDrum =2 1D = eee? kee = 78996,8 kg.cm 9. BEBAN TALI BAJA KARENA TORSI MOTOR (TWR) TWR: =F drum Dimana : _ 72 znprum Fdrum © 05x@ drum 1D = 78996,8 kg.cm © Drum =45em _ 709968 F drum “05x45 TWR 511 ton dibuat oleh: Endro Pudjiarto, October 27, 2018 6/10 10. CHECK KEKUATAN TALI BAJA 10.1. 10.2. 10.3. Beban Tali Baja Karena Kondisi Normal (NLWR) NLWR “ae Dimana FL =10 ton Puli =0,95 nRope = NLWR = 2,632 ton Angka keamana Tali Baja (SFWR ) __as SFWR = NLWR Dimana BS = 34 ton NLWR = 2,632 ton SFWR =34 = 129 >80k 2632 Beban Tali Baja karena Torsi Motor (TLWR) 34 TLWR= 2 we = 9,68 > 8 Ok Beban Karena Kondisi Awal / Maksimum ( MLWR) MLWR =TWR x rsM Dimana TWR 511 ton 1sM =3 MLWR 511 x 3 = 10,533 Angka keamanan Tali baja Max (SFWR max) Bs a WR= : SFWR MLWR 10,533, = 3,23 > 1,7 0k dibuat oleh: Endro Pudjiarto, October 27, 2018 7/10 11. CHECK DIMENSI DRUM Dipilih tebal Drum) =3,7em_=—— = 37 mm 11.1, Tebal Drum ( tDrum ) 11.1.1. Tebal Drum Akibat Beban Nominal = Klayer x wLWwR {Drum a orem dimana k layer 1 NLWR —=2,632 ton = 2632 kg otDrum = 5.500 kg /em? pDrum =2,4.cm ‘Drum a om Sra = 0,997 em <3,7 11.1.2, Tebal Drum Akibat Beban Torsi Motor = Klayer x Forum tDrum =a Boru dimana FDrum =3511 kg Drm = E25 oy = 1,33 em <3,7 cm Ok dibuat oleh: Endro Pudjiarto, October 27, 2018 8/10 11.1.3. Tebal Drum Akibat Maksimum Torsi Motor ( Overload ) fon _ A layer x Farum x rsh ER yorum Dimana Klayer Fdrum rsM = oyDrum = 3.550 kg/cm? pDrum 4 em tDrum = BUS = 137m <3,7cm Ok 350224705 11.2. Panjang Drum (LDrum ) Panjang tali baja yang terpasang pada drum ( LWR ) LWR = (HL x nRope ) Dimana HL nRope =2 LWR = 10100 x 2mm = 20200 mm. Jumlah tali baja yang terpasang pada drum (Drum ) wR oRDrum = Pry ored +nSpare Dimana : LWR = 20200 mm Drum = 450mm nSpare =3 nRdrum =e +3 =17,29 Ldrum =nRDrum x pDrum = 17,29 x 24mm =415 mm dibuat oleh: Endro Pudjiarto, October 27, 2018 - 9/10 12, POROS PENGHUBUNG 12.1. — Tegangan Geser Poros (ts) =m ws a8 Dimana _ THe _wat9 | Te = RAE = HZ — 80609 w = = 5 = 300 kglem?

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