Water/Wastewater
Harmonics 26-40
W7 Brochure 77-82
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
HEADQUARTERS
HISTORY
• Toshiba Corp:
– Over 130 Years of Operation
– 54 Billion USD Annual Sales
– 170,000 Employees Worldwide
1
PRODUCTS DESIGNED WITH YOUR NEEDS IN MIND
•General Purpose
–Low Voltage Drives
–Medium Voltage Drives
•Definite Purpose
–Water and Wastewater
–Oil & Gas
–Severe Environment
–Micro / Nano
–Commercial HVAC
–Outdoor
2
PRODUCTS DESIGNED WITH YOUR NEEDS IN MIND
•General Purpose
–Single Phase Data Center
–Three Phase Data Center
•Definite
D fi it PPurpose
–Industrial
–Medical
–Semiconductor Manufacturing
–Telecommunication
RAIL TRANSPORTATION
3
PRODUCTS DESIGNED WITH YOUR NEEDS IN MIND
A FIRM FOUNDATION
4
A DEDICATED WORKFORCE
A RESPONSIBLE CULTURE
•Community
–Health, Sports and Culture Programs
–Beautification and Preservation Programs
–Youth Science and Technology Sponsorships
and Events
•Environment
–ISO 14001 Compliant
–Recycling and Waste Reduction Programs
–Energy
E Efficiency
Effi i and
d Conservation
C ti Initiatives
I iti ti
•Quality
–ISO 9001 Compliant
–Member and Leader of National Electrical
Manufacturers Association (NEMA)
–Compliant with UL, CSA, IEC, ANSI, IEEE, JIS
•Safety
–Safety Training
–Best Practices Programs
–Work Site Analysis
5
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation.
13
INDUSTRIAL PRODUCTS
Motors
Low Voltage Motors Ranging From 1/2 to 700 HP
and 600 V and Below
General Purpose Low Voltage
Open Drip-Proof
Totally Enclosed Fan-Cooled
EQPIII-840 Mill & Chemical Duty
EQPIII-841 Petrochemical Duty
General Purpose Low Voltage
Explosion-Proof NEMA Premium Motor
Rolled-Steel Frame
Definite Purpose Low Voltage
Vector Ready (VR)
Vertical Solid Shaft P-Base Stainless Steel Motor
Stainless Steel
Quarry Duty
Oilwell Pump
Dry Kiln General Purpose Low Voltage Motor
Totally Enclosed Air-Over
Brake Motor
General Purpose
Low Voltage Industrial
Medium Voltage Industrial
Definite Purpose
Severe Environment Micro Drive
Micro/Nano
Commercial HVAC Medium Voltage Industrial Drive
PageIndustrial
Low Voltage 10 of 133Drive Water Wastewater Group
Water and Wastewater
Uninterruptible Power Systems
Single-Phase Ranging from 1 to 22 KVA
Three-Phase, Single-Module System Ranging from
15 to 3,000 KVA
Three-Phase, Multi-Module System Ranging from
100 to 750 KVA up to Eight in Parallel
Rail Transportation
Auxiliary Power Units
Complete Propulsion Systems
Traction Motors
Auxiliary Power Unit
Variable Voltage, Variable Frequency Inverters
Combined Power Conversion Units
Instrumentation and
Integrated Controller Process Control
Electromagnetic Flowmeters
Microwave Density Analyzers
Programmable Logic Controllers
Microwave Density
Analyzer Hybrid-Integrated Control Platform
Electromagnetic Flowmeter
DCS and PLC Integrated Systems
G7 Drive
Product Warranty
Toshiba offers a comprehensive warranty program on its full line of industrial
products. Consult your salesperson or the factory for specific information.
INDUSTRIAL DIVISION
13131 West Little York Road, Houston, Texas 77041
Tel 713/466-0277 Fax 713/466-8773
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204
www.toshiba.com/ind Page 12 of 133 Water Wastewater Group
Copyright 6/2008 *ALLProd020608*
WATER / WASTE-WATER TREATMENT APPLICATIONS
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
PROCESS VFD
Raw Water Pumps: Regulates the water
through the plant matching demand.
Range: <40hp
PROCESS VFD
Flocculation Mixer: Regulates the mixing
speed for formation of floc particles that
settled down by gravity in sedimentation
basin.
Range: 1-10hp
1 10hp
Filter Backwash Pumps: Regulates
backwash flow into the filters.
1
Page 13 of 133 Water Wastewater Group
VFD- WATER APPLICATION AREAS
PROCESS VFD
Coagulant Chemical Feed Pump :
Regulates the chemical feed based on flow
rate of plant.
Range: 1-10hp
1 10hp
High Service Pumps: Regulates the
pressure in water distribution system.
Range: 100-1500hp
PROCESS VFD
Conveyance Pumps: Regulates the flow of
sewage from the collection areas to the
treatment plant
PROCESS VFD
Chemical Feed Pumps: Regulates the
chemical feed rate.
Range: 50-1000hp
2
Page 14 of 133 Water Wastewater Group
VFD- WASTE-WATER APPLICATION AREAS
PROCESS VFD
RAS Pumps: Regulate the flow of RAS
back to the input process.
Range: 50-1000hp
50 1000hp
WAS Pumps: Regulate the flow of WAS to
the dewatering process.
Range: 50-1000hp
PROCESS VFD
Digester Centrifuge Pumps: Regulates the
feed rate of sludge to the centrifuge
dewatering step in process.
Range: 1000-1500hp
3
Page 15 of 133 Water Wastewater Group
VFD– PERFORMANCE HISTORY
4
Page 16 of 133 Water Wastewater Group
WATER / WASTE-WATER TREATMENT APPLICATIONS
ENERGY SAVINGS
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
ENERGY SAVINGS
TYPE OF LOAD
AFFINITY LAWS
Centrifugal Loads [Fans, Pumps (no static head), etc.]
Flow Pressure
Volume (Head) Power
Q = Flow (CFM)
HP = Horsepower
.
ENERGY SAVINGS
POWER SAVINGS
1
Page 17 of 133 Water Wastewater Group
ENERGY SAVINGS
OUR CARS ARE A FORM OF VARIABLE SPEED DRIVE. THE THROTTLE (OR
CRUISE CONTROL) DETERMINES THE SPEED OF THE CAR.
THIS IS NOT HOW WE OPERATE PUMPS AND FANS. W E TURN ON AN ELECTRIC
MOTOR AT SAY 1750 RPM, AND THEN GOVERN THE FLOW THROUGH THE PIPES
OR DUCTS BY OPENING AND CLOSING VALVES OR DAMPERS.
CAN YOU IMAGINE THE WEAR AND TEAR ON YOUR VEHICLE, THE FUEL
MILEAGE, AND NOT TO MENTION HOW STRONG YOUR LEG WOULD GET?
ENERGY SAVINGS
OF THE FOUR METHODS THE MIDDLE TWO ARE THE ONLY SENSIBLE
ONES. IN THE FOLLOWING PARAGRAPHS WE'LL LEARN WHAT HAPPENS
WHEN WE CHANGE THE PUMP SPEED, AND AS YOU WOULD GUESS,
OTHER CHARACTERISTICS OF THE PUMP ARE GOING TO CHANGE
ALONG WITH SPEED.
ENERGY SAVINGS
EXAMPLE:
IF YOU WANTED TO REDUCE THE SPEED OF A PUMP TO 50%
NEW SPEED/OLD SPEED = 1750/3500 = 0.5
THE CAPACITY, OR AMOUNT OF FLUID YOU'RE PUMPING, VARIES DIRECTLY
WITH THIS NUMBER.
EX: 100 GPM X 0.5 = 50 GPM
2
Page 18 of 133 Water Wastewater Group
ENERGY SAVINGS
⎛ ⎡ Hrs ⎤ ⎞ ⎛ ⎡ Cents ⎤ ⎡ $ ⎤⎞ ⎛ KW ⎞
⎜⎜ ⎢ Yr ⎥ ⎟⎟ x ⎜⎜ ⎢ KWHrs ⎥ * ⎢ 100 Cents ⎥ ⎟⎟ x ⎜⎜ Hp x 0 . 746 Hp ⎟⎟
⎝⎣ ⎦⎠ ⎝⎣ ⎦ ⎣ ⎦⎠ ⎝ ⎠
Energy Cost @ FL =
F . L . Efficiency * DriveEffic iency
⎡ $ ⎤
Energy Cost @ FL = ⎢
Y ⎥⎦
⎣ Yr
PAYBACK Calculations for MV ASD's on air and water flow control Applications
Calculations are most accurate when motor load at full flow is included
1) Motor Information "Estimate on Power Costs/year on running a motor Across the Line"
2) ASD Information
Voltage 2400
Rating (KVA) 713.0644
Quoted Price $ 300,000
Speed Power Consumption (%) Operating hrs/yr Operating hrs/year Energy cost
100% 100% 0% 0 $0
90% 73% 0% 0 $0
80% 51% 0% 0 $0
70% 34% 0% 0 $0
60% 22% 0% 0 $0
50% 13% 100% 8584 $45,404
100% 8584 $45,404
Savings/year $305,112
Payback Time (years) 1.0
PAYBACK Calculations for MV ASD's on air and water flow control Applications
Calculations are most accurate when motor load at full flow is included
1) Motor Information "Estimate on Power Costs/year on running a motor Across the Line"
2) ASD Information
Voltage 2400
Rating (KVA) 713.0644
Quoted Price $ 300,000
Speed Power Consumption (%) Operating hrs/yr Operating hrs/year Energy cost
100% 100% 0% 0 $0
90% 73% 0% 0 $0
80% 51% 100% 8584 $185,973
70% 34% 0% 0 $0
60% 22% 0% 0 $0
50% 13% 0% 0 $0
100% 8584 $185,973
Savings/year $164,543
Payback Time (years) 1.8
3
Page 19 of 133 Water Wastewater Group
WATER / WASTE-WATER TREATMENT APPLICATIONS
INDUCTION MOTOR AND VFD BASICS
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
1
INDUCTION MOTOR BASICS
AS SEEN FROM THE FORMULA, TWO ITEMS AFFECT THE SPEED OF THE
ROTATING MAGNETIC FIELD
APPLIED FREQUENCY
NUMBER OF MOTOR POLES
• BOTH THE MOTOR STATOR AND ROTOR HAVE RESISTANCE AND INDUCTANCE
E = I*R
•A
AN INDUCTOR OPPOSES CHANGES IN CURRENT BY DROPPING A VOLTAGE
DIRECTLY PROPORTIONAL TO THE RATE OF CHANGE IN THE CURRENT. THIS IS
CALLED REACTANCE.
X L = 2πFL
E = IR; I = E/R
I=E/(R+XL)
I = E/(R+2pFL)
THEREFORE,
2
INDUCTION MOTOR BASICS
EXAMPLE:
500m H Inductor
I= 230/(0.5+87.5)=2.62
I= 460/(0.5+175)= 2.62 200.00
Ohms Reactance
150.00
100.00
50.00
0.00
0
6
12
18
24
30
36
42
48
54
60
Applied Frequency
300
•VOLTS TO HERTZ RELATIONSHIP 200
100
0
0 20 40 60 80
Frequency (Hz)
600
450
400
300
200
IN STATOR. 150
100
50
•THE DIFFERENCE BETWEEN THE SPEEDS OF 0
0 10 20 30 40 50 60 70 80 90 100
THE MAGNETIC FIELDS CAUSES BOTH ROTOR PERCENT SYNCHRONOUS SPEED
3
INDUCTION MOTOR BASICS
•T
TORQUE IS DETERMINED BY THE LOAD
VFD - BASICS
•THE KEY IS THAT THE DIFFERENCE IN SPEED BETWEEN THE ROTATING MAGNETIC
FIELD AND THE ROTOR IS WHAT GENERATES TORQUE
•WHEN THE SLIP REACHES THE POINT THAT ENOUGH TORQUE IS DEVELOPED TO
OVERCOME THE STATIC LOAD, THE MOTOR SHAFT BEGINS TO TURN
4
VFD - BASICS
VFD - BASICS
FILTER SECTION
•CAPACITORS AND INDUCTORS
•SMOOTHS OUTPUT OF CONVERTER
SECTION
•PROVIDES STORED ENERGY
INVERTER SECTION
CONSTRUCTS THREE-PHASE OUTPUT
CONVERTER SECTION
THREE-PHASE, FULL WAVE BRIDGE
FROM DC
VARIES OUTPUT FREQUENCY
TWO RECTIFIERS PER PHASE
CONVERTS AC TO DC VARIES OUTPUT RMS VOLTAGE (IN
PROPORTION TO FREQUENCY)
SIX POWER SWITCHING DEVICES,
TWO PER PHASE
.
5
VFD–MEDIUM VOLTAGE
• MEDIUM VOLTAGE DRIVES ARE INCREASINGLY USED SINCE THE PAST FIVE
YEARS DUE TO
6
WATER / WASTE-WATER TREATMENT APPLICATIONS
HARMONICS
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
HARMONICS
Harmonics
Fundamental
1 1 1
0 0 0
-1 -1 -1
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
1 1 0.8
0.8 0.8
0.6
0.6 0.6
-0.8
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
11th 13th -1
Original Waveform.
Harmonics
.
HARMONICS
Fundamental
Total or Resulting Wave
5th Harmonic
HARMONIC ORDER
3RD HARMONIC = 3 * 60 HZ = 180 HZ (1/3)
5TH HARMONIC = 5 * 60 HZ = 300 HZ (1/5)
7TH HARMONIC = 7 * 60 HZ = 420 HZ (1/7)
ETC...
LOWER ORDER HARMONICS ARE THE WORST BECAUSE THEY
HAVE GREATER MAGNITUDE (I.E.. 5TH & 7TH)
HARMONIC ISSUES
• EXCESSIVE HEATING IN ROTATING MACHINERY
• TORQUE PULSATIONS ON AC MOTOR APPLICATIONS
• INTERFERENCE WITH COMMUNICATION EQUIPMENT
• KWH METERING ERRORS
• EXCESSIVE CURRENT IN NEUTRAL CONDUCTORS OF 3-
PHASE 4-WIRE SYSTEMS
VFD–HARMONICS
VFD
VFD - HARMONICS
Where: p = 6
h = -- 5,7,--,11,13,--,17,19
100
80
ia
TYPICAL AC DRIVE HARMONIC SPECTRUM
.
60
% Fund.
MAGNITUDES 20
LINE VOLTAGE
RMS VOLTAGE
100
80
ia
.
60
% Fund.
40
20
0
1 3 5 7 9 11 13 15 17 19 21 23 25
harmonic
VFD–HARMONICS
h = np ± 1
Pulse Harmonic
6 Pulse 5,7,11,13,17,19,….
12 Pulse 11,13,23,25,….
18 Pulse 17,19,35,37,….
24 Pulse 23,25,47,49,…..
ON 1000KVA TRANSFORMER
6 PULSE DRIVE
PCC1 IEEE Limit PCC2 IEEE Limit PCC3 IEEE Limit
85.6 Isc/Iload 65.1 Isc/Iload 61.4 Isc/Iload
3.6 % V(THD) 3% 8.4 % V(THD) 3% 8.7 % V(THD) 3%
50 % I(TDD) 12% 50 % I(TDD) 12% 50 % I(TDD) 12%
ON 300KVA TRANSFORMER
6 PULSE DRIVE
PCC1 IEEE Limit PCC2 IEEE Limit PCC3 IEEE Limit
85.6 Isc/Iload 19.5 Isc/Iload 19.2 Isc/Iload
1.9 % V(THD) 3% 10.1 % V(THD) 3% 10.3 % V(THD) 3%
26.1 % I(TDD) 12% 26.1 % I(TDD) 5% 26.1 % I(TDD) 5%
DETERMINED BY LINE
IMPEDANCE.
• GRAPHS AT RIGHT ARE THE
SAME 6P DRIVE ON TWO
DIFFERENT POWER
SYSTEMS
ISC ISC
~ 400 ~8
IL IL
TESTS BASED ON “STIFF SOURCE”
SHORT CIRCUIT RATIO APPROXIMATELY 400
P = kW (work producing)
H = kVARH
(nonwork
producing)
S= P 2 + Q2 + H 2
Q = kVAR
(nonwork kVA = kW 2 + kVAR 2 + kVAR H2
producing)
φ
P = kW (work producing)
Source
Ih
ZTh ZCh
ZSh Sinusoidal
Transf. ZSh
Voltage Source Non-linear
ZTh load
Cable
(f1 = 60 Hz)
Vthd
@ Source
Vthd
@ Transf.
Vthd
@ Load
^
^ Harmonic
ZCh ~ Current
Source
Non-linear
load
^
^ At the load, Vh = Ih x (ZCh + ZTh + ZSh)
At the transf., Vh = Ih x (ZTh + ZSh)
At the source, Vh = Ih x (ZSh)
Vh = I x Z
h
(Ohm's Law)
h
V22 + V32 + ...... + Vh2
VTHD = X100%
V1
.
W7 - 18 PULSE DRIVE
Exhaust Fan
Top Entries 12” x 4” w/ball bearing
motor for longer
life
Keypad for operating,
monitoring and programming
Main
Door mounted options: breaker
lights, switches, elapsed time w/locking
meter, etc. provisions
Additional
Phase Shifting Autotransformer Cubicles
[Patent: US # 6396723, JP # 2000-179543 available for
(pending)] bypass and
control in 18”,
24’, and 36”
widths
Bottom Exit 12” x4”
W7 - 18 PULSE DRIVE
24 PULSE
THE NEXT WOULD-BE HIGHER MULTI-PULSE INPUT DRIVE WILL BE 24-PULSE INPUT.
PERFORMANCE AUTO XFMR 18P ISO XFMR 18P ISO XFMR 24P
LV / MV VFD CONSIDERATIONS
IN CASE OF LV VOLTAGE:
INITIAL COSTS FOR THE 24-PULSE DRIVE WILL BE HIGHER (ESTIMATED TO 30%
HIGHER THAN THE 18-PULSE VSD COST WITH ISOLATION TRANSFORMER)
ALSO, THE FOOTPRINT FOR THE 24-PULSE WILL BE LARGER (ESTIMATED FROM10 TO
15% BIGGER)
IN CASE OF MV VOLTAGE:
VFD–MV DRIVE
T300MVi
• 24 PULSE INPUT
• LOW INPUT HARMONICS Input Current
• 2300 & 4160V RATINGS
• 300 TO 10,000HP
Input Voltage
T300MVi
• INNOVATIVE POWER CELL
TOPOLOGY
• 5 LEVEL, PWM OUTPUT
• HIGH QUALITY OUTPUT
• 1000 FT MOTOR LEAD
LENGTHS W/OUT DV/DT
DEVICES
• 2KHZ CARRIER FREQUENCY
VFD–MV DRIVE
T300MV T300MV
Efficiency Input Power Factor
98.00 1.00
96.00 0.90
94.00 Speed: 25% 0.80
0.70 Speed:
92.00 Speed: 50% 0.60 25%
90.00 0.50
Speed: 75% 0.40 Speed:
88.00 0.30 50%
86.00 0.20
0.10
84.00 0.00
25 50 75 100 25 50 75 100
Load (%) Load ((%))
T300MV
Input Current THD
18.00
16.00
14.00 Speed: 25%
12.00
10.00 Speed: 50%
8.00 Speed: 75%
6.00 Speed: 100%
4.00
2.00
0.00
25 50 75 100
Load (%)
VFD–MV DRIVE
T300MV
T300MV
Input Voltage THD
Output Current Harmonics
2.50
7.00
2.00 6.00
Speed: 25%
Speed: 25% 5.00
1.50 Speed: 50% 4.00 Speed: 50%
Speed: 75% 3.00
1.00 Speed: 75%
Speed: 100%
2.00
0.50 1.00
0.00
0.00 25 50 75 100
25 50 75 100
Load (%)
Load (%)
T300MV
Ouput Voltage Harmonics
6.00
5.00
Speed: 25%
4.00
Speed: 50%
3.00
Speed: 75%
2.00 Speed: 100%
1.00
0.00
25 50 75 100
Load (%)
Switch
grounded 4160/120V
Lightning Potential
when open
Arrestor Transformer
(Standard)
VFD–MV DRIVE
High Reliability,
Fused Rectifiers
VFD–MV DRIVE
• THREE CELL
• DESIGN
• MEDIUM
• VOLTAGE
• 3300V IGBT’S
• LONG LIFE
• OIL FILLED
• BUS CAPS
•(NOT ELECTROLYTIC)
VFD–HARMONICS
2
(Ohms)
ACTIVE FILTERS
•EXPENSIVE ( CAPITAL COST, MAINTENANCE COST AND RUNNING COST OVER THE
LIFE OF THE DRIVE)
•INTERFERENCE WHEN OPERATED WITH GENERATORS
•L-C-L FILTER DRAWS REACTIVE CURRENT WHEN THE DRIVE IS OFF CAN RESULT IN
OVER –EXCITATION OF GENERATORS. ac
mains
input
filter
current source
rectifier
dc
filter
load
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
EMI / RFI
EMI - EFFECTS
1
Page 41 of 133 Water Wastewater Group
VFD - EMI / RFI
VFD GENERATES RFI IN THE RANGE OF 0.5MHZ TO 1.7MHZ AND EMI IN THE
RANGE OF 1.7MHZ TO 30MHZ.
THE EMI/RFI WILL TRAVEL TO THE MOTOR ALONG THE MOTOR LEADS AND WILL
BE TRANSMITTED TO GROUND VIA THE CAPACITIVE EFFECT BETWEEN THE MOTOR
WINDINGS AND THE MOTOR FRAME, THE CAPACITIVE EFFECT BETWEEN THE LINE
CONDUCTORS AND BOND WIRE, AND THE CAPACITIVE EFFECT BETWEEN THE LINE
CONDUCTORS AND CONDUIT. THE EMI/RFI WILL THEN SEEK A RETURN PATH TO
THE SOURCE, THAT IS, TO THE INPUT OF THE VFD.
THE RETURN PATH TO THE INPUT POWER TERMINALS OF THE VFD WILL BE FROM
THE GROUND GRID THROUGH THE GROUNDED NEUTRAL OF THE WYE SECONDARY
OF THE UPSTREAM POWER DISTRIBUTION TRANSFORMER AND THROUGH THAT
TRANSFORMER’S LOAD LINES.
AN EMI/RFI FILTER AT THE DRIVE INPUT TERMINALS WILL PROVIDE A RETURN PATH
FOR NOISE THAT WILL EFFECTIVELY REDUCE THE DISTANCE OF NOISE TRAVEL ALONG
THE GROUND GRID AND KEEP THE NOISE AWAY FROM THE UPSTREAM TRANSFORMER
AND INCOMING POWER LINES.
2
Page 42 of 133 Water Wastewater Group
VFD - EMI / RFI - SOLUTION - 2
BOTH A LOAD REACTOR OR A DV/DT FILTER WILL REDUCE THE HIGH RATE OF CHANGE
OF OUTPUT VOLTAGE WHICH IS CAUSED BY THE RAPID SWITCHING OF THE IGBT
DEVICES.
3
Page 43 of 133 Water Wastewater Group
WATER / WASTE-WATER TREATMENT APPLICATIONS
LOW VOLTAGE DRIVE
PRESENTED BY
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
1
690V ASD Products – NEMA 1 / NEMA 12
Water / Wastewater Applications
2
Selection Considerations
•Motor full load current
•Type of load – variable torque, constant torque
•Environment – Temperature, humidity, water, dust, corrosion,
wind, earthquakes
•Location – Indoors / outdoors, elevation, existing / new building,
walk-in, retrofit, accessibility, available space
•Enclosure style – NEMA 1, 12, 3R, 4X, stand-alone, MCC
•Power supply
•Harmonic Concerns
•Electronic Interference
3
Patented 18 pulse autotransformer design
p Waveform
Clean Sinusoidal Current Input
Up to 60% less transformer losses of previous
design
Produces a ripple free voltage on the DC bus
4
400HP W7: 42 “ wide
W7 – Reduced Footprint
24” Depth on All Sizes (60-800HP)
COMMUNICATIONS OPTIONS
•Profibus
•DeviceNet
•Modbus RTU
•Modbus +
•TCP/IP Ethernet
•Multi-function
-Operations
O
-Programming
-Monitoring
5
Electronic Operator Interface (continued)
•Flash
Fl h ROM M
Memory
-Easily upgraded and customized
– Programming Wizards
• Start-up Wizard
• more to come
6
Exhaust Fan
Top Entries 12” x 4” w/ball bearing
motor for longer
life
Keypad for operating,
monitoring and programming
Main
Door mounted options: breaker
lights, switches, elapsed time w/locking
meter, etc. provisions
Additional
Phase Shifting Autotransformer
Cubicles
[Patent: US # 6396723, JP # 2000-179543 available for
(pending)] bypass and
control in 18”,
24’, and 36”
widths
Bottom Exit 12” x4”
18 Pulse
AutoXfmr
Line
Reactor
(replaced
with DC
reactor
7
W7 18 Pulse VFD
Outline – 60 through 200HP
W7 18 Pulse VFD
Outline – 250 through 500HP
W7 18 Pulse VFD
Outline – 600 through 800HP
LIFTING BRACKET
2 PLCS
8
Installed 400HP W7 18 Pulse ASDs
G7 18 Pulse ASD
• Higher current rating
• 110% current continuously, 150%
for 1 minute
• User Friendly Electronic
Operator Interface
• V i t off Configurable
Variety C fi bl O
Options
ti
• NEMA 1 Gasketed Enclosure
• Top and Bottom Entry
• 65KAIC Breaker
• Proven Toshiba ASD Technology
• Full isolation phase-shifting
transformer – no line reactor
needed
9
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation.
G7 and W7 Differences
G7 / W7 Features
- Control Terminal Strip
•four analog inputs with adjustable gain and bias
4-20mA (0-20mA)
0 - 10VDC (0 - 5VDC)
+/-10VDC (+/-5VDC)
1 to 10KOhms (0-10VDC)
•eight digital inputs
sink/source selectable
normally closed or open software selectable
each input configurable for any of 68 functions
10
G7 / W7 Features
-Control Terminal Strip
•two analog outputs
isolated 4-20mA configurable
easy calibration
each output configurable for any of 30 functions
•three digital contact outputs
contacts rated for 2 amps at 250 volts
contact action software reversible
each contact configurable for any of 58 functions
G7 / W7 Features
-Configurable Monitoring
• Real Time Monitoring
• Two user selectable
items for full time
monitoring
• Scrolling (user selectable
interval) if more than two
items selected
• Forty-five possible items
11
G7 18 Pulse VFD Outline – 200 HP
12
G7 18 Pulse VFD – 125 HP
13
G7 18 Pulse VFD – 500 HP
Newer Technology
Impro ed Performance
Improved
HX7+ Pack
14
HX7+ Pack
- SPECIFICATION HIGHLIGHTS
HX7+ Pack
- Specification Highlights
•Input
p Fuses Standard Equipment
q p
HX7+ Pack
-Specification Highlights
15
HX7+ Pack
- Specification Highlights
•Low Interior Temperature Rise due to typical 250 Watts per 100
H
Horsepower h
heat retention?
i ?
HX7+ Pack
HX7+ Pack
16
HX7+ Pack
Easy installation of
input
and output wiring.
HX7+ Pack
1200KVA
84 inches wide
HX7+ Pack
800 KvA Interior
17
HX7+ Pack
800 KVA
WITH
SIDE
MOUNTED
AIR TO AIR
HEAT
EXCHANGERS
FOR OUTDOOR
INSTALLATION
HX7+ Pack
60–100 HP
Nema 3R
Rear view of
12 GA metal
outdoor enclosure
showing exterior
heat-sink cooling
18
HX7+ Pack Integral 18 pulse – NEMA 3R
460V
Dimensions
NEMA 3R Models Height Width Depth
200 HP 78 69.5 39
250-500 HP 78 93.5 44
600 – 700 HP CF CF CF
19
G9 / H9 Series Drives
G9 / H9 Series Drives
G9 / H9 Series Drives
20
G9 / H9 Series Drives
AS1 Drive
Designed specifically for Integrators and OEMs
1 to 350 HP
AS1 Overview
• Through the back heat sink mounting
• Built in RS485 and Modbus RTU /TSB
protocol
• Snap on communications cards options
1) DeviceNet
2) Profibus DP
3) Encoder feedback option cards
• EMI noise filters included to significantly
reduce emissions, standard on:
460V (1~100HP) and 230V (0.75~10HP)
• Built in DC-choke to remove harmonic
distortion for the 460V class (25~100HP) and
(15HP~60HP) for 230V class.
• Bookshelf side by side mounting with no
de-rate
• -10°C to 50°C (14-122 F) ambient temp,
and up to 60°C with de-rating current.
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation.
21
AS1 includes powerful new software features
Easy Parameters
My Function (Logic functions)
New V/Hz Functions
Smart Sensor-less Vector Control
Sensor-less Vector Control for multiple motor applications
p compensation
Does not have slip p
PM Synchronous motor V/Hz pattern
Application Specific Parameters
Traverse Control
High Speed at Light Load (Crane control)
Brake Release control
Dwell Function
Speed PID Control
Keypad
Control Boards (2 sizes)
Terminal Strip
Option Cards
Encoder Card
Option Cards
• Quick installation
• Multiple cards
supported
• Up to 3 cards on 1 drive
– 1 encoder
d option
i
– 2 Stackable cards
• Extended terminal strip
• Profibus DP
• DeviceNet
• Others coming soon
22
Modular Architecture (Heatsink Out the Back)
Enclosure
Wall
Metal
Frame
Gasket
Rear Corner
Iron
23
My Function Programming
AS1 & G9 Only
My Function Parameter Tool allows basic Logic
programming done directly in the AS1 Drive, used
together with additional I/O cards can eliminate micro PLC
24
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation.
13
9/14/2010
Hx7+Pack
Drive
Severe Duty
Adjustable Speed Drive
Semiconductor
Fuses
Power Module B
Soft Charge
Contactor
High Performance
Closed Cell Urethane
for Gasketing and
Sealing
1
Page 69 of 133 Water Wastewater Group
9/14/2010
http://www.ziehl-abegg.com/us/fans.html
IP54 Fan
Air Flow
Aluminum
Heat-Sink
Heat Exchanger
External
Air Loop
Internal
Air Loop
http://www.dantherm-air-handling.us/Products/Heat_Exchangers.aspx
2
Page 70 of 133 Water Wastewater Group
9/14/2010
Inlet
Internal Air
Loop
Outlet
Tool
Tool--less screws provide EOI (Keypad) is protected
perfect tight sealing with a gasketed window
Breaker Raycap
L1
L2 ASD
L3
3
Page 71 of 133 Water Wastewater Group
9/14/2010
Reactor Capacitor
_
PWM inverter
Voltage
Sine
Sine‐‐Wave
Motor Voltage
Exhaust Fan
Underground Zinc
Mine,
Mi T Tennessee
4
Page 72 of 133 Water Wastewater Group
9/14/2010
Newlands Northern
Underground
Glenden--Australia
Glenden
5
Page 73 of 133 Water Wastewater Group
9/14/2010
G7 NEMA 3R
Bakersfield
California, USA
Algeria
Corona, CA
6
Page 74 of 133 Water Wastewater Group
9/14/2010
Non Air-to-Air
Heat Exchanger
Input / Output
Power Cables
Heatsink through
back of cabinet
7
Page 75 of 133 Water Wastewater Group
9/14/2010
12-Pulse ASD
Power Unit
External
Phase Shifting
Transformer
Built-in
Phase Shifting 18-Pulse ASD
Auto-Transformer Power Unit
8
Page 76 of 133 Water Wastewater Group
ADJUSTABLE SPEED DRIVES
W7 Series
18 Pulse
In Water and Wastewater applications, users need reliable and efficient adjustable speed
drives that do not contribute significant harmonic content to the power grid. The W7 meets
those needs. The W7 is the newest addition to the Toshiba 7-Series family—offering the
latest technology and proven reliability.
2. User-Friendly
Electronic Operator
Interface
3. Variety of User 2 6
Configurable
Options 3
4. Gasketed and
Filtered Enclosure 7
Force Ventilated
8. Integrated Phase-
Shifting Transformer
Total Harmonic Distortion (TDHE) can come from many sources, including computers,
fluorescent lights, copiers, and six pulse drives. The W7, with Toshibaʼs patented 18 Pulse
Autotransformer design, removes this concern.
• Meets IEEE 519 Guidelines without Added Filters
• Produces a Ripple Free Voltage on DC Bus
• Clean Sinusoidal Input Current Waveform
• Up to 60% Reduction in Transformer Losses
90 Current
80
Voltage
70
60
� � � � � � �
50
�
40
30
10 e:: 60 Hz
e
0
�
@ : 113 Hz
Ch1 M2.00ms Ch1 10mV
5 7 11 13 17 19 23 25 29 31 35 37 41 43 47 49
HARMONIC NUMBER
�������
� �������
Small Footprint
in Existing Facilities
�������
�������
�������
�������
* US Patent 6396723
JP Patent 2000-179543 (Pending) � � � � � � �
The W7 advanced Electronic Operator Interface (EOI) is so intuitive the manual is usually
not needed to make drive setting adjustments. The W7 features menu driven programming
as well as direct access to all of the parameters. Built-in encoder makes programming
quick and easy.
• Easy Start-up Wizard
• Remote Mount up to 1,000 Feet
• Real Time Clock Option
• Flash Upgradeable EOI Software
• Display multiple parameter simultaneously
• Standard Keypad Design for Low Voltage and Medium Voltage Drives
Main Protective Current limit, overcurrent, overvoltage, undervoltage, overtorque, load side short circuit, load side ground fault, heatsink
Functions overheat, ASD overload, motor overload, armature short, CPU error, open output phase, communications error, loss of feedback
Product Warranty
Toshiba offers a comprehensive warranty program on its full line of industrial
products. Consult your salesperson or the factory for specific information.
Available Through:
INDUSTRIAL DIVISION
13131 West Little York Road, Houston, Texas 77041
Tel 713/466-0277 Fax 713/466-8773
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204
www.tic.toshiba.com Page 82 of 133 Water Wastewater Group
Copyright 7/2005
*ASDw7serict050715*
Adjustable Speed Drives
Product Offering
Definite Purpose
Industrial
Medical
Semiconductor Manufacturing Page 84 of 133 Water Wastewater Group
Telecommunication
Adjustable Speed Drives
Toshiba is a leading manufacturer of low voltage and medium voltage adjustable speed drives
ranging from 1 to 10000 HP and 230 to 4600 V. Toshiba ASDs, like all other Toshiba industrial
products, are robustly built with the needs of the customer in mind. Our drives are engineered to
readily handle even the most demanding applications and provide precise control, adaptability,
and exceptional functionality. Toshiba ASDs offer this superior performance with the most user-
friendly programming and easy product maintenance in the business.
We supply a full range of general purpose and definite purpose ASDs suited to meet the demands
of virtually any industry. Toshiba ensures that you are getting the best product for your specific
application.
Utilities
nC1 S11
Classification Standard Duty Standard Duty
SS Overload Protection,
Adjustable Acceleration/Deceleration,
SS Overload Protection, Adjustable Carrier Frequency,
Features Adjustable Acceleration/Deceleration, Flying Start, Power Ride Through,
Adjustable Carrier Frequency Preset Speeds, PID Control,
Output Frequency 0.5 to 500 Hz
AS1 H9 G9
Standard Duty Standard Duty Heavy Duty
DeviceNet, Profibus DP, Profinet, DeviceNet, Profibus DP, Profinet, DeviceNet, Profibus DP, Profinet,
Ethernet TCP/IP, Modbus RTU, Ethernet TCP/IP, Modbus RTU, Ethernet TCP/IP, Modbus RTU,
Modbus+, RS485 Modbus+, RS485 Modbus+, RS485
Page 87 of 133 Water Wastewater Group
HX7 18-Pulse GX7 HX7E
Classification Standard Duty Heavy Duty Standard Duty
Operational Variables/VFD Operation Voltz/Hertz, Slip Compensation, Voltz/Hertz, Slip Voltz/Hertz, Slip
Auto-Torque Boost, Compensation, Auto-Torque Compensation, Auto-Torque
Control Open-Loop Vector Boost, Open-Loop Vector Boost, Open-Loop Vector
SS Overload Protection,
SS Overload Protection,
SS Overload Protection, Adjustable Acceleration/
Adjustable Acceleration/
Adjustable Acceleration/ Deceleration, Adjustable
Deceleration, Adjustable
Deceleration, Adjustable Carrier Carrier Frequency, Flying
Features Carrier Frequency, Flying
Frequency, Flying Start, Power Start, Power Ride Through,
Start, Power Ride Through,
Ride Through, Pattern Run, Pattern Run, PID Control,
Pattern Run, Output
Output Frequency 0 to 299 Hz Output Frequency
Frequency 0 to 299 Hz 0.01 to 299 Hz
Communications DeviceNet, Profibus DP, DeviceNet, Profibus DP, DeviceNet, Profibus DP,
Ethernet IP, Modbus+ Ethernet IP, Modbus+ Ethernet IP, Modbus+
(By the Use of Optional Internal or Modbus RTU, Metasys N2, Modbus RTU, Metasys N2, Modbus RTU, Metasys N2,
External Interface Devices) RS485, RS232 RS485, RS232 RS485, RS232
Page 88 of 133 Water Wastewater Group
HX7+ Pack T300MVi MTX
Standard Duty Heavy Duty Heavy Duty
100% Continuous;
100% Continuous; 100% Continuous;
60 Seconds at 110 or
60 Seconds at 120% 60 Seconds at 115%
115% Depending on Rating
G7 Drive
Product Warranty
Toshiba offers a comprehensive warranty program on its full line of industrial
products. Consult your salesperson or the factory for specific information.
Available Through:
INDUSTRIAL DIVISION
13131 West Little York Road, Houston, Texas 77041
Tel 713/466-0277 Fax 713/466-8773
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204
www.toshiba.com/ind
Page 90 of 133 Water Wastewater Group
Copyright 2/2008
WATER / WASTE-WATER TREATMENT APPLICATIONS
MEDIUM VOLTAGE DRIVE
PRESENTED BY
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
NEMA 1
1
NEMA 3R
BOOKING DATA
SELECTION CONSIDERATIONS
2
MV ASD – NEMA 1
T300MVi
• 24 PULSE INPUT
• LOW INPUT HARMONICS Input Current
• 2300 & 4160V RATINGS
• 300 TO 10,000HP
Input Voltage
MV ASD – NEMA 1
T300MVi
• INNOVATIVE POWER CELL
TOPOLOGY
• 5 LEVEL, PWM OUTPUT
• HIGH QUALITY OUTPUT
• 1000 FT MOTOR LEAD
LENGTHS W/OUT DV/DT
DEVICES
• 2KHZ CARRIER FREQUENCY
MV ASD – NEMA 1
Switch
grounded 4160/120V
Lightning Potential
when open
Arrestor Transformer
(Standard)
3
MV ASD – NEMA 1
High Reliability,
Fused Rectifiers
MV ASD – NEMA 1
• THREE CELL
• DESIGN
• MEDIUM
• VOLTAGE
• 3300V IGBT’S
• LONG LIFE
• OIL FILLED
• BUS CAPS
•(NOT ELECTROLYTIC)
MV ASD – NEMA 1
4
VFD–MV DRIVE - 2300V to 1000HP / 4160V to 1000HP
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation. Courtesy – Toshiba International Corporation
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation. Courtesy – Toshiba International Corporation
VFD–MV DRIVE
• HIGHLY RELIABLE,
THREE PHASE 460V
FAN MOTOR
• REDUNDANT FAN
OPTION AVAILABLE
• ALUMINIUM WASHABLE
FILTER SCREENED AIR
INTAKE AT BOTTOM
5
VFD–MV DRIVE
6
ELECTRONIC OPERATOR INTERFACE
•Graphical Display
PP7
Ethernet
TOSLINE-S20
m/SW Series
*1:Windows95 is a trademark of the Microsoft Corp.
AC Drives
•Multi-Windows™
•Actual Data Display
•Adjustable Parameters
•Tool Buttons
7
MTX ® – World’s First Type 3R MV Drive
MTX 500/1000/1500Hp
36-Pulse
T
Transformer
f Control
Panel
8
MTX OUTDOOR DRIVE -3000HP
9
OUTDOOR TRANSFORMER OPTION – CONVERTER BOX
TRANSFORMER PRIMARY
TERMINALS
DC OUTPUT TERMINALS
RECTIFIER ASSEMBLY
Outdoor Transformer
Option CABLE
RECTIFIER TERMINATION BOX
DOORS
OORS
INDO
OUTD
AC PWR (3)
4160V IN TO MOTOR
DC BUS (9)
INDOORS
MTX 30HP XFMR CABINET MTX 30HP XFMR CABINET FR 4/G4P INVERTER CABINET
FAN/CTRL/SP HTR
4160V IN TO MOTOR
AC PWR (6)
DC BUS (9)
10
TYPICAL REDUCTION OF AIR CONDITIONING REQUIREMENT
11
VFD–SYNCHRONOUS TRANSFER
VFD–SYNCHRONOUS TRANSFER
12
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation.
13
CASD - Water Wastewater Copyright 2006®, Toshiba Corporation.
13
SYNCHRONOUS TRANSFER
LOW VOLTAGE DRIVE
PRESENTED BY
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
Synchronous Transfer
Synchronous Transfer
1
Page 105 of 133 Water Wastewater Group
Synchronous Transfer
(2) A single drive can be shared by a group of motors, with one or more of
the motors being run on the VFD while other motors are running at fixed
p
speed. This allows optimizing
p gpprocess control, and maximizing
g energy
gy
utilization.
(3) When the process requires full -speed operation, a connected motor can
be returned directly to the utility, maximizing energy efficiency by eliminating
any losses introduced by drive operation.
(4) Multiple motors can be "soft started" sequentially, minimizing power line
surges and impact.
2
Page 106 of 133 Water Wastewater Group
Synchronous Transfer Sequence of Operation
3
Page 107 of 133 Water Wastewater Group
Synchronous Transfer Sequence of Operation
4
Page 108 of 133 Water Wastewater Group
Synchronous Capture Sequence of Operation
APPLICATION:
5
Page 109 of 133 Water Wastewater Group
Synchronous Transfer/Capture - 2 Motors
APPLICATION:
IF THE MOTOR 1 IS 800HP AND THE
STARTING CURVES UNLOADED IS 400 TO
500HP; A 500HP DRIVE CAN BE PROVIDED
TO START THE MOTOR 1 UNLOADED,
TRANSFER TO MAIN BUS.
ADVANTAGES:
NO INRUSH CURRENT OF 800HP IS PRESENT.
APPLICATION:
GAS LINE COMPRESSOR
WATER WASTEWATER APPLICATION
ADVANTAGES:
STARTING DUTY
NO INRUSH CURRENT
START / RUN DUTY – SIZE THE DRIVE
CORRECTLY
6
Page 110 of 133 Water Wastewater Group
Synchronous Transfer/Capture - System Redundancy
7
Page 111 of 133 Water Wastewater Group
SYNCHRONOUS TRANSFER AND CAPTURE
MEDIUM VOLTAGE DRIVE
PRESENTED BY
RAVI KURETI
MANAGER, WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
1
Page 112 of 133 Water Wastewater Group
Synchronous Transfer and Capture
(2) A single drive can be shared by a group of motors, with one or more of
the motors being run on the VFD while other motors are running at fixed
p
speed. This allows optimizing
p gpprocess control, and maximizing
g energy
gy
utilization.
(3) When the process requires full -speed operation, a connected motor can
be returned directly to the utility, maximizing energy efficiency by eliminating
any losses introduced by drive operation.
(4) Multiple motors can be "soft started" sequentially, minimizing power line
surges and impact.
2
Page 113 of 133 Water Wastewater Group
Synchronous Transfer Sequence of Operation
3
Page 114 of 133 Water Wastewater Group
Synchronous Transfer Sequence of Operation
4
Page 115 of 133 Water Wastewater Group
Synchronous Capture Sequence of Operation
5
Page 116 of 133 Water Wastewater Group
Synchronous Transfer/Capture - 2 Motors
APPLICATION:
APPLICATION:
IF THE MOTOR 1 IS 30,000HP AND THE
STARTING CURVES UNLOADED IS 8,000 TO
10,000HP; A 10,000HP DRIVE CAN BE
PROVIDED TO START THE MOTOR 1
UNLOADED, TRANSFER TO MAIN BUS.
ADVANTAGES:
NO INRUSH CURRENT OF 30,000HP IS
PRESENT.
APPLICATION:
GAS LINE COMPRESSOR
WATER WASTEWATER APPLICATION
ADVANTAGES:
STARTING DUTY
NO INRUSH CURRENT
START / RUN DUTY – SIZE THE DRIVE
CORRECTLY
6
Page 117 of 133 Water Wastewater Group
Synchronous Transfer/Capture - 4 Motors
7
Page 118 of 133 Water Wastewater Group
Synchronous Transfer/ Capture – 11kV - 15kV
8
Page 119 of 133 Water Wastewater Group
Synchronous Transfer/ Capture Outline Arrangements
BYP
1
FRAME 1
VFD
1
9
Page 120 of 133 Water Wastewater Group
Synchronous Transfer/ Capture Outline Arrangements
p 2500HP w/ synchronous
Scope: y transfer and Capture
p for two
motors ; 4 such systems are installed in one place.
For Low rpm motor; Power Factor Correction Capacitor is also
included.
10
Page 121 of 133 Water Wastewater Group
City of Scottsdale – Synchronous Transfer
11
Page 122 of 133 Water Wastewater Group
Freeport Regional Water Authority- Synchronous Transfer
12
Page 123 of 133 Water Wastewater Group
MEDIUM VOLTAGE DRIVES
T300MVi
• Small Footprint
• Reduced Component Count
• IEEE-519 1992 Compliant with 24 Pulse
Harmonic Cancellation
• Additive PWM Output Voltage with no Neutral Shift
• Standard Motors May Be Used
• 10 Year Mean Time Between Failures
Page 124 of 133 Water Wastewater Group
Built in Harmonic Reduction, without Filtering or Concern for
Long Lead Lengths
Due to a specially designed transformer and rectifier scheme that provides phase shift cancellation capabilities,
previous issues concerning harmonic injections into bus fed equipment are no longer a concern. Instead, the T300MVi
medium voltgage drive simply looks like a linear load on the incoming AC line. It also exceeds IEEE 519 requirements
without the addition of any harmonic filters.
Other benefits:
• Topology provides isolation from ground faults and line surges.
• Design obtains a higher displacement power factor (0.96) than running the motor across the line.
• Motor torque ripple is negligible due to extremely small harmonic current contents reducing the need for damping
devices, e.g., couplings, flywheels.
• Reduces the possibility of drive-induced torsional vibration in the driven equipment.
Diagram represents standard product offering T300MVi medium voltage drive1000-2000 HP, 4160 V Input.
This product was specially designed to have one of the smallest footprints offered by any manufacturer.
Drive Rating (A): 62 74 87 99 112 124 155 186 217 248 279 310 372 434 496 558 620
4160 Drive Output (kVA): 447 536 625 715 804 893 1116 1340 1563 1786 2010 2233 2680 3126 3573 4019 4466
Nominal HP 4160 V** 500 600 700 800 900 1000 1250 1500 1750 2000* 2250 2500 3000 3500 4000 4500 5000
Dimensions H x W x D (in) 104 x 74 x 44 104 x 122 x 44 104 x 164 x 50 104 x 174 x 50 104 x 222 x 50
Drive Rating (A): 64 75 86 97 107 129 150 172 193 215 269 322 376 430 504 537
2400 V Drive Output (kVA): 268 313 357 402 447 536 625 715 804 893 1116 1340 1563 1786 2010 2233
Nominal HP 2400 V** 300 350 400 450 500 600 700 800 900 1000 1250 1500 1750 2000 2250 2500
Power Requirements
Output Frequency (Hz) 0-120 Hz
Main Circuit Three phase 4160 V input isolation transformer 24 pulse design with input fused disconnect and vacuum contactor, IGBT output.
Frequency Precision ± 0.5% of max. output frequency: analog input, .01% digital input
V/F Control V/Hz, Sensorless Vector Control, Variable Torque, Closed Loop Vector Control, Constant Torque (Option)
Main Protective Functions Current Limit, Overcurrent, Overcharge, Overload, Undervoltage, Overvoltage, Ground Fault, Cpu Error, Cooling Fan Abnormal
Data Transmission Ethernet; Optional Profibus, Modbus RTU, Modbus, TCP/IP, TOSLINE-S20, and DeviceNet available.
Interface
Liquid Crystal Display/
4 x 20 Graphical Backlit LCD display. Ability to display multiple parameters on one screen. Software is flash upgradeable. Includes
Electronic Operator
multi-function rotary encoder and ethernet PC interface.
(LCD EOI )
LED Indications Run (Red) / Stop (Green), Remote / Local, Indication of inverter status
Keys Local / Remote, Monitor/Program, Run, Enter, ESC, Stop / Reset, Up, Down
Analog Outputs Eight selectable voltage or current output signals with programmable function
Digital Outputs Six available digital programmable ouputs (One used internal to drive.)
Construction
Enclosure NEMA 1, IP20, IEC-529, Gasketed & Filtered
Panel Construction Free standing, front maintenance type, top or bottom access for motor and power cables
Ambient Conditions
Ambient Temperature 0 – 40˚C, 32 – 104˚F
Installation Indoor, No direct sunlight, protect for corrosive gases, explosive gases
Typical Applications Fan, Blower, Pump, Compressor, Extruder, options for submersible puming applications
**Typical HP rating of a 4 pole motor. Contact factory for applications on constant torque loads.
Product Warranty
Toshiba offers a comprehensive warranty program on its full line of industrial
products. Consult your salesperson or the factory for specific information.
Available Through:
INDUSTRIAL DIVISION
13131 West Little York Road, Houston, Texas 77041
Tel 713/466-0277 Fax 713/466-8773
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204
www.toshiba.com/ind
Page 129 of 133 Water Wastewater Group
*ASDT300Mvi040806*
Copyright 3/2006
LOW VOLTAGE DRIVE VS MEDIUM VOLTAGE DRIVE
PRESENTED BY
RAVI KURETI
WATER WASTEWATER SOLUTIONS GROUP
TOSHIBA INTERNATIONAL CORPORATION
13131, W.LITTLE YORK RD, HOUSTON, TX 77041
PH: 713-492-5613
1
Page 130 of 133 Water Wastewater Group
LOW VOLTAGE DRIVE VS MEDIUM VOLTAGE DRIVE
BYPASS
Low Voltage Drive : BYPASS Medium Voltage Drive: BYPASS
700hp@600V: 700hp @ 4160V
Very high inrush current Inrush current seen at 4160V is
lower than 600V
Transformer needs to sized 30” section only needed for Bypass
with a two high contactor
Cable size Equipment rated for 50kA
Equipment size
Cable from LV MCC or Switchgear
to LV Drive
More real estate space
Higher installation costs
65kA short circuit rating difficult and
expensive to achieve.
EFFICIENCY
Efficiency
SAVINGS 1.93%
2
Page 131 of 133 Water Wastewater Group
LOW VOLTAGE DRIVE VS MEDIUM VOLTAGE DRIVE
EFFICIENCY
General Rule of Thumb when working at 100% load:
This doesn’t take into account the additional equipment that is needed to be purchased and
cabled for Low Voltage Drive.
This doen’t take into account when running at different operating points; the savings are
even higher.
3
Page 132 of 133 Water Wastewater Group
LOW VOLTAGE DRIVE VS MEDIUM VOLTAGE DRIVE
4
Page 133 of 133 Water Wastewater Group