Fundamentals
and Information
Systems
Vishal Goyal
Syllabus
Lectures 90
Practical/tutorials 30
Total 120
MAIN READING
SUPPLEMENTARY READING
2 Planning .................................................................................................................... 8
2.1...................................................................................................................................................................................... 8
3 Organizing ................................................................................................................ 9
3.1 Organization: ..................................................................................................................................................... 9
3.2 Process of Organizing:................................................................................................................................... 9
3.3 Principles of Organizing ................................................................................................................................ 9
4 Staffing .....................................................................................................................18
4.1 Staffing ............................................................................................................................................................... 18
4.2 Nature of Staffing .......................................................................................................................................... 20
4.3 Staffing Principles ......................................................................................................................................... 20
4.3.1 Principle of staffing objectives ............................................................................................................................................ 20
4.3.2 Principle of staffing ................................................................................................................................................................. 20
4.3.3 Principle of job definition ...................................................................................................................................................... 20
4.3.4 Principle of managerial appraisal....................................................................................................................................... 20
4.3.5 Principle of open competition in promotion ................................................................................................................... 20
4.3.6 Principle of management development ........................................................................................................................... 20
4.3.7 Principle of universal development ................................................................................................................................... 20
6 Controlling ..............................................................................................................33
6.1 Controlling ........................................................................................................................................................ 33
6.2 Purpose or need for control ...................................................................................................................... 33
6.3 Steps in Control Process: ........................................................................................................................... 33
6.4 Types of Control Methods ........................................................................................................................... 34
6.5 Past –oriented: ............................................................................................................................................... 34
6.5.1 Closed loop system: ............................................................................................................................................................... 34
6.5.2 Open loop systems: ................................................................................................................................................................ 35
8.6 Distribution....................................................................................................................................................... 55
8.7 Market Segmentation ................................................................................................................................... 56
9 Financial Management.......................................................................................60
10 Human Resources Management ....................................................................61
10.1 HRM .................................................................................................................................................................. 61
10.1.1 Human Resource Management: Defined ........................................................................................................................ 61
10.1.2 Human Resource Management: Evolution ..................................................................................................................... 61
10.1.3 Nature .......................................................................................................................................................................................... 61
10.1.4 Scope............................................................................................................................................................................................ 61
10.1.5 HRM: Beliefs .............................................................................................................................................................................. 61
10.1.6 Objectives ................................................................................................................................................................................... 62
10.1.7 Functions..................................................................................................................................................................................... 62
10.1.8 Functions of HRM ..................................................................................................................................................................... 62
10.1.9 Major Influencing Factors ..................................................................................................................................................... 63
10.1.10 Futuristic Vision.................................................................................................................................................................... 63
10.7 Reward and Incentive Schemes Promotion, Transfer, Demotion and Dismissal .......... 71
10.7.1 Primary compensation (Monetary): .................................................................................................................................. 72
10.7.2 Non-monetary Incentive: ..................................................................................................................................................... 72
Overview: Understanding the meaning and definitions and Management, Nature of Management an art or science,
Importance of Management in today‘s organizations, an overview of management processes - Planning,
Organizing, Staffing, Directing, Coordinating and controlling, Evolution of Management Though - the classical
school, the Behavioral Approach, the Management Science Approach, the Contingency Approach and the systems
Approach
1.1 Introduction to Management: behaviors, but that management as an art requires
Management is a critical element in no specific body of knowledge, only skill. Conversely,
those who believe management is an art are likely to
the economic growth of a country. believe that there is no specific way to teach or
The four economic/production factor: understand management, and that it is a skill borne
1. Men of personality and ability. Those who believe in
2. Money management as an art are likely to believe that
3. Material certain people are more predisposed to be effective
4. Machines managers than are others, and that some people
Management is the dynamic, life giving element in cannot be taught to be effective managers. That is,
every organization. It coordinates current even with an understanding of management research
organizational activities and plans future ones. In the and an education in management, some people will
competitive economy, the quality and performance of not be capable of being effective practicing managers.
the management determines the success of an
organization. Now-a-days organizations cannot hold FOUNDATIONS OF THE MANAGEMENT
its monopoly on capital or technology, but good AS A SCIENCE PERSPECTIVE
management can definitely become monopoly and
give it a competitive edge over its rivals. Practicing managers who believe in management as a
science are likely to believe that there are ideal
According to Mary Parker Follett, Management managerial practices for certain situations. That is,
is the ―art of getting things done through when faced with a managerial dilemma, the manager
people”. who believes in the scientific foundation of his or her
A manager is one who contributes to the craft will expect that there is a rational and objective
organization‘s goals indirectly by directing the effort way to determine the correct course of action. This
of others- not by performing the task himself. manager is likely to follow general principles and
According to George R. Terry, Management is theories and also by creating and testing hypotheses.
a process ―consisting of planning, organizing, For instance, if a manager has a problem with an
actuating and controlling, performed to determine employee‘s poor work performance, the manager will
and accomplish the objectives by use of people and look to specific means of performance improvement,
resources‖. expecting that certain principles will work in most
Management is the process of designing and situations. He or she may rely on concepts learned in
maintaining an environment for the purpose of business school or through a company training
efficiently accomplishing selected aims. program when determining a course of action,
perhaps paying less attention to political and social
Manager carries out the functions like:
factors involved in the situation. Many early
Planning, Organizing, Staffing, Leading, and management researchers subscribed to the vision of
Controlling. managers as scientists. The scientific management
1.2 Nature of Management an art or movement was the primary driver of this perspective.
Scientific management, pioneered by Frederick W.
science
Taylor, Frank and Lillian Gilbreth, and others,
One of the enduring questions in the field of attempted to discover ―the one best way‖ to perform
management is whether it is an art or a science. jobs. They used scientific processes to evaluate and
Webster‘s College Dictionary defines an art as ―skill in organize work so that it became more efficient and
conducting any human activity‖ and science as ―any effective. Scientific management‘s emphasis on both
skill or technique that reflects a precise application of reducing inefficiencies and on understanding the
facts or a principle.‖ Reflected in the differences in psychology of workers changed manager and
these definitions is the use of precision in science, in employee attitudes towards the practice of
that there is a particular, prescribed way in which a management.
manager should act. Thus, management as a science
would indicate that in practice, managers use a
specific body of information and facts to guide their
Frederick W. Taylor’s Principles of Scientific Humanist Art published. In this set of published
Management lectures, Lilienthal argues that management requires
1. Managers must study the way that workers perform their more than a mastery of techniques and skills;
tasks and understand the job knowledge (formal and instead, it also requires that managers understand
informal) that workers have, and then find ways to improve individuals and their motivations and help them
how tasks are performed. achieve their goals. Lilienthal believed that combining
2. Managers must codify new methods of performing tasks management and leadership into practice, by not only
into written work rules and standard operating procedures. getting work done but understanding the meaning
3. Managers should hire workers who have skills and behind the work, as effective managerial behavior.
abilities needed for the tasks to be completed, and should Thus, he promoted the idea of the manager as a
train them to perform the tasks according to the motivator and facilitator of others. This manager as
established procedures.
an artist was likely to respond differently to each
4. Managers must establish a level of performance for the employee and situation, rather than use a prescribed
task that is acceptable and fair and should link it to a pay
set of responses dictated by set of known guidelines.
system that rewards workers who perform above the
acceptable level.
Another proponent of the management as art school
of thought is Peter Drucker, famed management
scholar who is best known for developing ideas
FOUNDATIONS OF THE MANAGEMENT related to total quality management. Drucker terms
AS AN ART PERSPECTIVE management ―a liberal art,‖ claiming that it is such
because it deals with the fundamentals of knowledge,
Practicing managers who believe in management as
wisdom, and leadership, but because it is also
an art are unlikely to believe that scientific principles
concerned with practice and application. Drucker
and theories will be able to implemented in actual
argues that the discipline (i.e., the science) of
managerial situations. Instead, these managers are
management attempts to create a paradigm for
likely to rely on the social and political environment
managers, in which facts are established, and
surrounding the managerial issue, using their own
exceptions to these facts are ignored as anomalies.
knowledge of a situation, rather than generic rules, to
He is critical of the assumptions that make up the
determine a course of action. For example, as a
management paradigm, because these assumptions
contrast to the example given previously, a manager
change over time as society and the business
who has a problem with an employee‘s poor work
environment change. Thus, management is more of
performance is likely to rely on his or her own
an art, because scientific ―facts‖ do not remain stable
experiences and judgment when addressing this
over time.
issue. Rather than having a standard response to
such a problem, this manager is likely to consider a
broad range of social and political factors, and is ART AND SCIENCE
likely to take different actions depending on the IN MANAGEMENT RESEARCH
context of the problem. Henry Mintzberg is probably
Noted researcher Thomas Kuhn, in his book The
the most well-known and prominent advocate of the
Structure of Scientific Revolutions, addresses issues
school of thought that management is an art.
associated with the state of current scientific research
Mintzberg is an academic researcher whose work
and the opportunities for scientific discovery. Kuhn, in
capturing the actual daily tasks of real managers was
his previous editions of this text, drew distinctions
ground breaking research for its time. Mintzberg,
between mature and immature fields of study. In
through his observation of actual managers in their
mature fields of study, many of the central questions
daily work, determined that managers did not sit at
of that field have been answered, and strong
their desks, thinking, evaluating, and deciding all day
consensus exists among researchers regarding the
long, working for long, uninterrupted time periods.
fundamental assumptions of that field. Conversely, in
Rather, Mintzberg determined that mangers engaged
immature fields of study, there is still a great deal of
in very fragmented work, with constant interruptions
debate on major questions in the field, and gains in
and rare opportunities to quietly consider managerial
knowledge come sporadically. In many ways,
issues.
management is an immature science. While its
Thus, Mintzberg revolutionized thinking about foundations in psychology, sociology, and other
managers at the time that his work was published, related areas give it a long and rich history, the
challenging the prior notion that managers behaved nature of the areas of study renders it immature.
rationally and methodically. This was in line with the That is, due to the difficulties of studying human
perspective of management as an art, because it behavior in a number of disparate settings, the study
indicated that managers did not necessarily have of management is still very young when compared to
routine behaviors throughout their days, but instead other fields of research (e.g., in the physical
used their own social and political skills to solve sciences). In fact, many scholars have argued that
problems that arose throughout the course of work. the social sciences (e.g., management research)
Another scholar that promoted the notion of suffer from envy of the physical sciences, in which
management as an art was David E. Lilienthal, who in ―truths‖ are able to be determined through research.
1967 had his series of lectures titled Management: A As such, social sciences researchers may strive to
create a more ―scientific‖ approach to their fields in 1.3 Importance of Management in
order to grant them more legitimacy. today’s organizations
Despite its relative immaturity, some consistent Peter Ducker once remarked 'Management is what the modern
answers have been developed in the field of world is all about'. Modern world is witnessing continuous
management. breakthroughs in science and technology. There are developments
all over the world. There is no doubt that all the breakthroughs and
In many ways this is due to the increased developments were made possible by efficient and effective
sophistication of management research. However, management.
there are still a number of research gaps in You are well aware that there is a wide gap of development
management; despite our increased knowledge in between Europe and Asia. European countries, Japan, and U.S.A.
are highly developed as compared to Asian and African nations.
some areas, there is still a great deal of disagreement
You may call this gap as the 'Science and Technology gap', but in
and confusion in other areas. In these circumstances, reality it is the 'Management Gap'. In other words, economies of
the practice of management is likely to be dictated by well developed nations are well managed, whereas, economies of
the perspective of management as an art. Because less developed nations arc poorly managed. Everyone knows that
Japan and Germany we're totally in ruins after the World War II,
there are no hard and fast rules in certain
but today these two nations are highly developed, thanks to better
circumstances, individual managers‘ experiences and and innovative management.
skills must guide them.
You must have heard that some organizations survive and succeed
Today, much of the management research conducted during bad times, whereas, others fail even during good times. This
in academic institutions blends the notion of is mainly because of the quality of management in the concerned
management as an art and as a science. Some of organizations. Thus, it is evident that management plays a vital
these trends in management research that have role in the success and development of not only the business
organizations but the entire nation as a whole.
pushed the field in either direction—namely increased
The importance of management can be stated as follows:
statistical sophistication and the emphasis on
contextual influences—are described below. 1. It facilitates optimum utilization of resources: Managers make
use of several resources such as men, money, materials,
machines, methods, etc. Efficient management facilitates optimum
Conclusion: Management – a Science or an utilization of resources in order to accomplish results. In other
words, management transforms resources into results.
Art?
Science is organized knowledge. In Science 2. It motivates personnel: Managers need to create a good
environment in the organization. They need to provide good
1. Methods of inquiry are systematic and working conditions and facilities to the employees. The success of
empirical. management is reflected through the efforts of highly dedicated
and motivated work-force. In order to have a dedicated and
2. Information can be ordered and analyzed
motivated work-force, managers provide monetary and non-
3. Results are cumulative and communicable. monetary incentives to their subordinates.
The development of management theory involves 3. It encourages initiative: Managers of successful organizations
development of concepts, principles and techniques. follow the principle of encouraging initiative. They encourage their
These principles are universal to all environments. subordinates to show their initiative, to come out with suggestions
Management is not only acquisition of knowledge and actions that would not only help the organization to grow and
expand but also enable the subordinates to fulfill their career
(which is a science), but it is also application of aspirations. Thus, it helps to improve individual, group and
knowledge which requires skills. organizational effectiveness.
The art or practice of management is different in
4. It facilitates innovation: Modern management is dynamic in
different situations viz. political, legislative, social, nature. Successful managers generate innovative ideas to solve
and cultural as well as in economic nature. business problems or to handle their tasks and responsibilities.
Again, due to freedom of self- expression, and specialization,
A good manager is one who is sensitive to its
subordinates often come out with innovative ideas. Such
environment. innovativeness helps them to carry out their activities effectively
Under science one normally learns the ‗Why‘ of a and efficiently.
phenomenon; under art one learns the ‗How‘ of it. 5. It furthers technological improvements: Modern world is
witnessing continuous breakthroughs in science and technology.
Management is the art of getting things done through New machines, new methods and new techniques are being
others in dynamic and mostly non-repetitive introduced in business activities. This is possible due to effective
situations. and efficient management. Such technological developments are
not only vital to the concerned organization but also to the entire
Knowledge of management theory and principles is nation and even to the whole world.
indeed a valuable aid and kit of the manager but it 6. Minimizes wastages: Managers minimize wastages by following
cannot replace his other managerial skills and the process of management. Every manager at all levels needs to
qualities. plan, to organize, to direct and to control activities. For instance,
the production manager makes optimum use of resources through
Management knowledge can certainly improve systematic production planning and control. This results in
Managerial practices. reduction in wastages of resources, and as such brings higher
returns.
This knowledge has to be applied and practiced by
the manager just as the medical or legal practitioners 7. Maintains good relations: Managers develop good relations with
practice their respective sciences. their subordinates. Good relations are maintained by proper
directions, communication and leadership. The success of any
Thus, Management is both an art as well as a science. organization depends largely on the smooth relations between
management and employees, between superior and subordinates, or proposal. Planning is the function that determines
between different levels, and between different departments or
in advance what should be done. Planning is
sections.
determination of what is to be done, how and where
8. Facilitates expansion and diversification: Successful managers
are responsible for the growth and expansion of the enterprise. it is to be done, who have to do it and how the results
Without the active involvement and commitment on the part of the are to be evaluated. It is a function to be performed
superiors and their subordinates, it is not possible for any at all the three levels –Top, Middle and Supervisory.
organization to grow and expand. Quite often, it is the inefficient
management that retards the growth and expansion of the 1.4.2 Organizing:
organization. According to Allen, Organization refers to the
9. Quality of workers' life: Modern management shares the fruits of ―structure which results from identifying and grouping
productivity and efficiency with the workers. Workers are provided
work, defining and delegating responsibility and
not only with good working conditions but they are also rewarded
monetarily and non-monetarily, and as such their quality of life authority and establishing relationships‖.
enhances. Organizing is that part of management that
10. Assists society: Managers are socially responsible. Now-a-days, establishes an intentional structure of roles for people
profit is not the only motive. Successful organizations have
to fill in an organization. It is intentional in the sense
reconciled profit motive with social responsibility. Because of this
factor, the society at large is benefited in terms of quality goods at that it makes sure that all the tasks necessary to
good prices, employment opportunities, and so on. accomplish goals are assigned to people who can do
The blooming technology has taken deep roots in every field them best.
nowadays. It is impossible for anyone to imagine a world without
1.4.3 Staffing:
high computing environment. It is the worst nightmare for any
organization to imagine its functioning without high end automated Staffing is an important part of organizing or building
systems. In management field the computer plays a vital role the human organization.
directly or indirectly. At all the 3 levels of management i.e.
operational level, Middle Level and High level wide use of Staffing is defined as filling, and keeping filled
computers is made. Let us see how the computer is essential for positions in the organization.
the levels of management.
It includes identifying work force requirements,
In Operational level of any organization there are thousands of inventorying the people available, recruiting,
transactions to be performed daily. The transactions carried out selecting, placing, promoting, appraising, and training
help to improve the routine business activity and affect the overall or otherwise developing both candidates and current
performance of any organization. The transactions may include
calculations, summarizing or sorting of data. Most of the jobholders to accomplish the tasks effectively.
organizations have automated computer systems for handling their 1.4.4 Directing
transactions. The use of computers drastically increases the speed
(Leading/Actuating/Motivating):
at which the transactions occur and provide greater accuracy. The
main advantage is that the computers can be programmed and It is the process of guiding and influencing the work
changed from time to time with change in activities. of the people. It is stimulating and inspiring workers
The middle level management benefits the most by the use of to do their best, to contribute towards the
computers and automated systems. The computer helps the
organization‘s goals.
manager to take crucial decisions and helps in solving problems.
With computers the manager can take better decisions and can It involves three sub functions: communication,
draw conclusions with help of precise data in no time. Preparing leadership and motivation. Communication is the
daily reports in graphical format makes it easier for the manager.
The rise and the falls in employee‘s performance can be easily
process of passing information and understanding
traced with several automated systems. from one person to another. Leadership is process by
In most of the companies the top level management uses the which a manager guides and influences the work of
executive information systems which are structured and automated subordinates. Motivation means arousing desire in the
tracking systems. These systems provide the top level minds of people to give their best to the enterprise.
management with rapid access to timely information. The major
Motivation can be financial and non-financial.
advantage is that the systems provides the top level management
with effective updates of slightest changes in the working 1.4.5 Coordination:
conditions and abreast them with what is happening in the major
areas.
It is to reconcile the differences in approach, timing,
effort, or interest, and to harmonize individual goals
1.4 Management Processes to contribute to organization goals.
There are mainly following management processes: 1.4.6 Controlling:
• Planning It is the measuring and correcting of activities of
• Organizing subordinates to ensure that events conform to plans.
• Staffing It measures performance against goals and plans.
• Directing 1.5 Evolution of Management Thoughts:
• Coordinating The period between 1700 and 1850 highlights the
• Controlling Industrial revolution. Several economists during this
period explained their concepts and functions of
management. Like, Adam Smith, explained concept
1.4.1 Planning:
and consequences of division of labour. Turgot
Planning involves selecting missions and objectives explained the importance of direction and control.
and the actions to achieve them. Before a decision is Say explained importance of planning. But
made, all that exists is a planning study, an analysis,
management as a separate field of study emerged 10. Order : Right place for everything
during the second half of the 19th century. 11. Equity : Fair treatment
The evolution of management thought during this 12. Stability of tenure of personnel : Job Security
period can be studied in two parts: 13. Initiative
14. Union is strength: Harmony and unity among
1. Early Management Approaches:
the staff.
1. Scientific Management
1.5.3 Human Relations Movement:
2. Administrative Management theory and
Based on Hawthorne experiment done by Prof Elton
3. Human relations movement. Mayo (1927-1932)
2. Modern Management Approaches: Features:
1. Behavioral Approach 1. A business organization is not only a techno-
2. Quantitative /Management Science economic system but also a social system. So,
Approach it is important to provide social satisfaction to
3. Systems Approach the workers.
4. Contingency Approach 2. No correlation between improved working
conditions and high production.
1.5.1 Scientific Management (1856-1915):
3. Workers do not want money only, non-
(Father of Scientific Management is Frederick Winslow
financial rewards are also important.
Taylor)
4. Employee-centric, democratic and participative
Important contributions:
style of supervisory leadership is more
1. Time and Motion study: effective than task-centered leadership.
2. Differential payment: Incentive linked with Limitations:
Production
1. It is as much incomplete as the Scientific and
3. Drastic reorganization of supervision: Administrative Management Approaches.
Separation of Planning and doing
2. Only focused on Human variables and ignored
4. Scientific Recruitment and Training for workers the task and structure variables.
to bring out the best results.
3. Over-emphasized on the importance of
5. Intimate friendly cooperation between the
symbolic rewards and underplays the role of
management and workers
material rewards.
4. Its production oriented and not employee
Limitation of Scientific Management:
oriented.
1. Economic incentives are strong enough to
5. Based on wrong assumption that satisfied
motivate workers for increased production
workers are more productive workers.
proved wrong.
2. No man is entirely ‗economic man‘. They have 6. It makes unrealistic demand on the superior.
other needs as well, Security need, social It wants him to give up the ‗Desire for Power‘.
need, egoistic need etc. Modern Management Approaches:
3. Time and motion study is not accepted as 1.5.4 Behavioral Approach:
entirely scientific.
4. Separation of planning and doing leads to This approach is more matured version of Human
greater monotony of work and reduces the Relations Approach. (Douglas McGregor, Abraham
skills. Maslow,Kurt Lewin, Chester Barnard, Mary Parker
5. Advance tools and machines eliminated some Follett, George Homans,Rensis Likert,Chris
workers, which cause resentment among Arglyris,and Warren Bennis.)
them. Features:
1.5.2 Administrative Management theory: 1. More flexible organization structures and jobs
Henri Fayol (1841-1925) built around the capabilities and aptitudes of
14 principles of management average employees.
2. It puts great weightage to participative and
1. Division of work group decision –making.
2. Authority and responsibility 3. Emphasis was on humanizing the
3. Discipline administration of control process and
4. Unity of command encouraging the process of self direction and
5. Unity of Direction control.
6. Remuneration 4. It considers the organization as groups of
7. Subordination of individual interest to general individuals with certain goals.
interest 5. Pragmatic approach to organizational conflicts
8. Centralization and change.
9. Scalar chain
1.5.5 Quantitative Approach (management 5. Close Systems don‘t interact with their
science approach): (During Second environment, like mechanical systems.
World War) 6. Earlier theorists considered Organization as a
Initially, the Operations Research (OR) techniques closed system with its own boundaries.
were used to solve the War related problems. But 7. Later they were considered as open systems
after the war ended, they used it for solving problems that are more flexible, permeable, and
of the Industries. changeable.
1. OR techniques provide the rational base for 8. Every system/organization has many external
decision making process. It provides systems like suppliers, creditors, customers,
Quantitative techniques and tools to make Government agencies etc.
objectively rational decisions.
9. Every system has flows of information,
Objectively rational -> Unemotional, orderly, material and energy. These enter into the
reasoned decisions system as input (raw material, fuel,
2. It facilitates disciplined thinking. equipment, technology, information, human
3. Keynote of this approach is precision and efforts )and leaves the system as outputs(
perfection. services, products, satisfaction )
Drawback: 1.5.7 Contingency Approach:
Organizations have more human problems related to 1. According to this approach, management
organizing, staffing, leading etc, than technical. In principles and concepts of different schools
such situations, you can‘t only take decisions based have no general and universal applicability
on quantitative tools. under all conditions.
1.5.6 Systems Approach: 2. It says that there is no one way of doing the
things under all situations. Methods and
Common pitfall of the Classical, Behavioral and
techniques highly effective in one situation
Quantitative schools is that they stress one aspect at
may not work in other situation.
the cost of others.
3. According to this approach, the task of the
Classical Approach emphasizes on task and structure.
manager is to identify the best suitable
Behavioral approach emphasized on ‗People‘ whereas
technique for a particular situation that can
Quantitative approach emphasized on ‗Mathematical
contribute best to the attainment of the
Decision Making‘.
management goal.
1. Systems Approach is based on the concept of
4. Managers are thus required to develop the
‗Holism‘. A System is a set of interdependent
situational sensitivity and practical selectivity.
parts which together forms a unitary whole
that performs some function. 5. This approach is applicable in designing
organizational structure, in deciding degree of
2. An organization is also a system composed of
decentralization, in motivational and
4 interdependent parts: Task, structure,
leadership approaches, in establishing control
people and technology.
systems, in resolving conflicts and managing
3. A system can be open or closed. change in employee development and training
4. Open System interacts with its environment. and various other areas.
E.g., Human and social systems are Open
systems as they constantly interacts with their
environments.
2
Planning
Overview: Strategy, plan, policy and programs; purpose of planning; Mission, Vision and goal setting; and SWOT Analysis,
Forecasting - need of forecasting in Planning; Types of Planning; and tools of Forecasting - Moving Average, Exponential
Smoothing and Regression Models
2.1
3
Organizing
Overview: Principles and structure of organization, Theories and types of organization, Concept of: Authority, Responsibility,
Power, Delegation & Centralization of Authority, Span of Control. Formal and informal organizations
Organization is the process of defining and grouping Extremely decentralization may lead to loss of
the activities of the enterprises and establishing the control and on the other hand extreme
authority relationship among them. In performing centralization too will lead to wrong decisions at
organizational functions, the manager differentiates wrong times.
and integrates the activities of his organization. 5. Determining the span of management
1. Differentiation: Departmentalization or Determining the number of subordinates that who
segmentation of activities on the basis of some should report to each executive. Narrower the span,
homogeneity. taller will be the structure with several levels of
2. Integrates: Process of achieving unity of effort management. This will complicate communication
among the various departments. and increase the payroll.
1. Consideration of Objectives: (To know the According to Peter Drucker, an organization is like a
objective of the organization) tune. It is consists of individual sounds but with
relations among them.
It will determine the various activities which need to
be performed and the type of organization which As individuals and departments carry out their
needs to be built for this purpose. Like the structure specialized activities, the overall goal of the
of an army will be different from the structure of a organization may become submerged or conflicts may
business enterprise. develop.
President
Overview: Meaning nature and principles of staffing, Job Rotation, Job enrichment, Job enlargement
4.1 Staffing 10. Potential contribution: Staff selection should be
based on the ability of the prospective employees to
Staffing is defined as filling, and keeping filled
meet the future challenges that the organization need
positions in the organization.
to address. Therefore the potential contribution of the
•It includes identifying work force requirements, staff in their anticipated future roles should also be
inventorying the people available, recruiting, taken into account in staff selection.
selecting, placing, promoting, appraising, and training
or otherwise developing both candidates and current
jobholders to accomplish the tasks effectively. Manpower Planning
•All managers have a responsibility of staffing. It is the process by which a firm ensures that it has
right number of people and the right kind of people,
Board of director—Chief Executives—Managers
at right places, at the right time doing the work for
(Finance, Marketing, Production)—Subordinates
which they are economically most suitable. It is a
(Foreman)—workers.
vital tool in the hands of management to control the
Importance and need for proper staffing cost by avoiding both shortages and surpluses of
1. Business cannot be successful unless it is capable of personnel in an organization.
bringing in and developing the right kind of people.
2. It helps in discovering talented and competent
Manpower planning can either be Short Term or long
workers and developing them to move up the
term.
corporate ladder.
3. It ensures greater production by putting the right Short Term manpower planning: It is temporary
man in the right job. match between the existing individuals and the
4. It helps to avoid a sudden disruption of an existing jobs.
enterprise‘s production run by shortages of Steps involved in this planning:
personnel. -To identify the weak and strong incumbents. Weak
5. It helps to prevent under-utilization of personnel incumbents are those whose skills falls short of their
through overmanning and the resultant high labour job requirements.
cost and low profit margins.
Strong incumbents are those whose skills far exceed
6. Key to other managerial functions. Staffing
their job requirements.
function is very closely related to other managerial
areas of the business. It greatly influences the •In case of weak incumbents following things can be
direction and control in the organization. The done:
effectiveness of other managerial functions depends -Assigning difficult part of their jobs to others
on the effectiveness of the staffing function. -Improving them through short term training or
7. Building healthy human relationships. Staffing counseling
function helps to build proper human relationships in
-Replacing them by other individuals.
the organization. Smooth human relations are the
key to better communication and co-ordination of •In case of strong incumbents
managerial efforts in an organization. –More skilled and difficult jobs should be assigned to
8. Human resources development: Skilled and them
experienced staff is the best asset of a business The final step will be finding out the person who can
concern. The staffing function helps developing this be given additional charges in case of unexpected
asset for the business. It inculcates the corporate vacancies, sudden death, and transfer of the original
culture into the staff which in turn ensures smooth incumbents.etc.
functioning of all the managerial aspects of the
Long Term Manpower Planning: It is done to find
business.
a proper match between the future jobs and their
9. Long Term effect: Staffing decisions have long term
future incumbents.
effect on the efficiency of an organization. Qualified,
efficient and well motivated staff is an asset of the Steps involved are:
organization. Staffing function assumes special –To determine the requirements of manpower for a
significance in the context of globalization which particular period. (Forecasting –it is future manpower
demands high degree of efficiency in maintaining requirement for a period of say five (5) years.)
competitiveness.
–To ascertain the existing number of rank and a) Re-employing former employees: Those who have
workers in each sections, departments and to been laid off or have left for personal reasons may
compare it with the required number. be re-employed.
If the number of required people is more than the b) Friends and relatives of present employees: Those
existing number, then Management should decide employees with good personnel relations are
how to deal with the shortages –whether through
asked to recommend their friends and relatives.
recruitment or through promotion.
c) Applicants at the gate (Walk ins): Unemployed
Whereas in case of excess of existing manpower –
persons are called and those who are found
Steps should be taken to get rid of excess hands –
either by premature retirement or discharge or layoffs suitable for the existing vacancies are selected.
etc. d) College and technical institutes (Campus
The final step will be to determine the need for and Interviews): Many companies remain in touch
kind of training which is to be given to the existing with the technical institutions and colleges to
and new employees. recruit young and talented persons.
Manpower planning also involves analysis, description e) Employment exchanges: It serves as an important
and specifications of the job, in order to meet the source of recruitment.
requirements of the job. f) Advertising the vacancy: By advertising the
Job Analysis: It is the means to describe the present vacancies in the leading newspapers.
methods, conditions of a job. It reveals what is g) Labour unions: Companies with strong labour
actually done as opposed to what should be done.
unions, Persons are recommended for
•Breaking down the complexity of a person's job into appointment by their labour unions.
logical parts such as duties and tasks.
•It identifies and organizes the knowledge, skills, and Companies must combine these sources of
attitudes required to perform the job correctly. recruitment as all the vacancies cannot be filled from
•This is accomplished by gathering task activities and one single source. They must weigh the cost involved,
requirements by observation, interviews, or other flexibility, quality of candidates they can provide etc.
recording systems. Advantages and Disadvantages of Internal
Job description: A formal statement of duties, Recruitment
qualifications, and responsibilities associated with a Advantages:
job. a) Sense of security develops among the employees.
Job specification: It is a statement of minimal b) Employees remain loyal to the organization
acceptable human qualities necessary to perform a c) Labour turnover is reduced
job satisfactorily. d) People are motivated to become efficient
•Making job description as a base, it lays down the e) Don‘t need induction training
abilities and qualities that a worker should possess. f) Better employer-employee relationship is
established
•The exact list of these abilities and qualities varies g) Employees in the lower ranks are encouraged to
from company to company. look forward to rising to higher positions.
Recruitment Disadvantages:
Once the requirement of manpower is known; the a) It may encourage favoritism
process of recruitment starts. b) It limits the choice of selection to few candidates
It is defined as the process of identifying the sources available in the enterprise.
for prospective candidates and to stimulate them to c) In case of extensions-New lines, Diversifications
apply for the jobs. etc, internal candidates may prove unsuitable.
It is generating applications or applicants for specific d) Internal candidates respect tradition and may not
positions. be bringing in new ideas.
According to Dalton E. McFarland, it is the process of Selection
attracting potential employees to the company. Once the recruitment activities have succeeded in
The management should have a proper plan for attracting sufficient numbers of relevant applicants
recruitment regarding quantity and quality of from the external market, the aim of the subsequent
personnel required and the time when it is required. selection activities is to identify the most suitable
applicants and persuade them to join the
organization.
Sources of Recruitment: Internal and External
Under selection process the qualification of the
Internal: present work force of a company. candidate is compared with the job requirement.
Vacancies can be filled be selecting the individuals
from amongst the existing employees of the Salient features of selection process:
company. •The application details (forms, C.V‘s and letters)
External: •The Interview
•Tests d) Recruits are personally welcomed by the senior
Salient features of Selection process Applications members and then introduced to the colleagues.
e) He is guided whom to contact for help if they
experience any problem.
References –Entrant should know whom to approach and the
correct procedure to follow.
Applications Interviews 4.2 Nature of Staffing
Application Short
forms listing
•One to one Selection The managerial function of staffing is of continuous
•Two to one
C.V.’s Letters Process •Panels
decision nature. The managers have to give attention to the
staffing needs of the organization. The staffing policy
of the organization has to be developed on the basis
Selection Tests of long term requirement of the organization.
•Intellectual ability
•Aptitudes 4.3 Staffing Principles
•Personality
4.3.1 Principle of staffing objectives
Key stages in the selection process: The positions provided by the organization structure must
be staffed with personnel able and willing to carry out the
a) Short Listing of applications or C.V‘s
assigned functions.
b) Inviting the short listed candidates for interviews
c) Conducting interviews (supported by tests where 4.3.2 Principle of staffing
appropriate) The quality of management personnel can be ensured
d) Making a decision about choice of the candidates through proper definition of the job and its appraisal in
e) Making an attractive offer and confirming it terms of human requirements, evaluation of candidates and
f) Writing to unsuccessful candidates incumbents, and appropriate training.
Proper selection process will help in placing the right
candidate at the right job. Employees too will derive 4.3.3 Principle of job definition
maximum job satisfaction and reap maximum wages. Specifications for the job rest on organization requirements
andon provision for incentives to induce effective and
Labour turnover will reduce and overall efficiency will
efficient performance of the tasks involved.
increase.
Placement and Induction 4.3.4 Principle of managerial appraisal
It is the process of placing right candidate on the Performance must be appraised against the management
right job. action required by superiors and against the standard of
adherence in practice to managerial principles.
According to Dale Yoder, Placement means ―The
determination of a job to which an accepted 4.3.5 Principle of open competition in
candidate is to be assigned and his assignment to promotion
that job‖.
Managers should be selected from among the best available
Placement is an important aspect of selection candidates for the job, whether they are inside or outside
process. Once an offer of appointment is accepted, a the enterprise.
contract of employment exists. The letter of
appointment must include details of terms and 4.3.6 Principle of management development
conditions attached to the work: Wages, working The objective of management development is to strengthen
hours, holidays, sick pay, pension schemes, company existing managers. The most effective means of developing
rules, safety regulations etc. Having considered all managers is to have the task performed primarily by a
manager's superior.
the terms and conditions, the recruit now signs a
document saying he understands and will abide by 4.3.7 Principle of universal development
them.
The enterprise can tolerate only those managers who are
Induction is the process of introducing new recruits to interested in their continuous development.
an organization and explaining their role within it.
It is an important process as the impression gained 4.4 Job
by the new employees during this period can What a person does at work to satisfy an employer's
influence their perceptions of the organization for the needs and expectations, in exchange for pay. A job
years. consists of responsibilities, duties and tasks that are
a) They are given the copies of firm‘s chart and an defined and can be accomplished, measured, and
explanation of individual position in it. rated.
b) Details of efficiency standards, output quality,
security arrangements and so on are discussed. 4.5 Job Design
c) New entrant is informed about the rules, working Organization is the strength of any business. The
conditions, privileges and activities of the more organized and efficient the different
company, what it does, how it serves the components in the business are, the better it
community etc. functions and produces. Breaking down tasks
associated with each component in the system has • Horizontal loading is often used which is, giving
led to the concept of job design. people more jobs to do, that require the same
Job design: level of skill.
It defines and delineates the tasks, duties and • The rationale behind the theory is that an
responsibilities of job. This information is then used enlarged job will increase job satisfaction and
to write job descriptions productivity.
The organization of activities to create the optimum • An easy way to understand this process is by
level of performance. citing an example. In a plastic container
fabricating plant an experienced die cutter might,
Elements of Job Design
under the job simplification process, cut one
a) Task Analysis shape, a circle, from one color of plastic.
What tasks will be done
In a job enlargement program this single task
How each task will be done.
would be enlarged to cutting a multitude of shapes
How the tasks fit together to form a job
from a variety of colors. Perhaps the die cutter would
b) Worker Analysis
cut all circles from six colors first, then all triangles
Determines-Capabilities the worker must possess
from the six colors, etc.
Responsibilities the worker will have
c) Environmental Analysis Or perhaps the cutter would alternate colors and
Used to analyze physical environment including: shapes. In this way there would be a varied selection
Location of activities to keep the employee involved.
Lighting • The process of job enlargement is relatively
Temperature simple and can be applied in a variety of
Noise situations.
Ventilation • Theoretically, job enlargement will motivate
Job-design analysis starts by looking at a job with a employees to increase productivity.
broad perspective and swiftly moves toward • The motivation will occur from the relief of
identifying the specific activities required to do the boredom, since the diversity of change is
job. This is done for the purpose of identifying and stimulation in and of itself. Furthermore,
correcting any deficiencies that affect performance employees will enjoy a greater feeling of
and motivation. responsibility and personal competence since
The main purpose of job design (or re-design) is to additional abilities are utilized.
increase both employee motivation and productivity. • The major criticism of the approach is that little is
Increased productivity can manifest itself in various actually achieved by adding to a dull job more of
forms. For example, the focus can be that of the same tasks.
improving quality and quantity of goods and services,
reduce operation costs, and/or reduce turnover and 4.6.3 JOB ENRICHMENT
training costs. It is an increase in the number of tasks that an
On the other hand, increasing employees' motivation employee performs and an increase in the control
can be achieved through increased job satisfaction. over those tasks. It is associated with the design
of jobs and is an extension of job enlargement.
Satisfaction and dissatisfaction are the two factors
It aims to create greater opportunity for individual
that affect an employee's self-esteem and opportunity
achievement and recognition by expanding the
for self-actualization in the workplace.
task to increase not only variety but also
responsibility and accountability.
4.6 Methods of Job Design It allows the employee to take on some
responsibilities normally delegated to
4.6.1 Work simplification:
management.
It is the analysis of a job's most basic components to It entails more self-monitoring and more planning
restructure or redesign them to make the job more and controlling decisions. The traditional
efficient. information feedback loop between superior and
subordinate is altered in job enrichment. A single
4.6.2 Job enlargement:
employee may follow the project from beginning
The reverse of Taylor's work simplification theory is to end.
job enlargement. This involves enlarging a job by In order for a job enrichment program to produce
horizontally increasing the number of tasks or positive results, worker needs and organizational
activities required. needs must be analyzed and acted upon. The
• Job enlargement is doing different tasks and not motivation effect of job enrichment is alleged to
just the same thing all the time. be greater and more powerful than that of job
• It may involve taking on more duties and adds enlargement. Like enlargement, enrichment
variety to a person's job. lessens boredom and increases feeling of
responsibility and competence.
It helps in Lower staff turnover and less part of the factory and the next day they may
absenteeism. But in addition, it requires more work in a different part.
creativity and judgment, the recognition of This avoids the employee becoming bored as with
alternatives, and review and control procedures. job rotation they are doing different jobs all the
Herein lies a problem with enrichment: Some time and learning new skills.
people are not willing (or able) to take on the Multi skilling is when people have many skills so
responsibility. Furthermore, not all jobs can or they are able to carry out many different jobs.
should be enriched. Multi skilling benefits the employer as if they are
short of staff in one area, they can move people
4.6.4 Job rotation: across.
It allows an employee to work in different Advantages:
departments or jobs in an organization to gain better
Less absenteeism
insight into operations. This, in itself, does not modify
Broadens experiences
or redesigns the employee's job, but allows the
Gives broad understanding
opportunity to increase his/her skills and knowledge
about other jobs. Disadvantages:
Increased training costs
Reduced productivity
Job rotation is the movement between different
Demotivates specialists.
jobs. One day a person may be working in one
5
Directing (incl. Decision Making)
Overview: Communications in the Organization, Motivational Theories, Leadership, Decision Making
5.1 Communications in the b) If the two parties are far off, (even beyond the
Organization: reach of telephonic range), Written
communication is the only way out.
According to Newman and Summer,‖Communication
is an exchange of facts, ideas, opinions or emotions c) Can be kept as permanent records and can be
by two or more persons.‖ referred at any time.
Communication means the process of passing d) Serves as a solid base for taking action against a
information and understanding from one person to subordinate who disobeys it.
another. Demerits:
A proper understanding of information is very a) Greater chance of being misunderstood
important aspect of communication. b) Very Time consuming
Thus, communication is not merely transmission of c) No scope for face-to-face discussion.
information form one person to another but also d) Suffers from lack of flexibility
correct interpretation and understanding of
e) Difficult to maintain secrecy about the matter
information.
communicated.
Purpose of communication
f) Poorly written messages can lead to confusion.
Communication is of vital importance in any system.
3. Non-Verbal : People communicate in different
It is needed in all the areas; few of them are as
ways like through Facial expression, postures,
below:
gestures etc.,
1. Establish and dissemination of goals
Like: smile, nod or shrug of shoulder.
2. Recruitment
Usually non verbal communication is expected to
3. Orientation support the verbal communication.
4. Evaluation /Control Process Actions often speak louder than words.
5. To teach the employees about their safety.
6. Decision process
6. Coordination
7. To project the image of the company.
Forms of communication:
1. Oral: Information is given directly, either face to
face or through telephone. E.g., Lectures,
Interviews, Conferences, etc.,
Merits:
a) Its time and money saving device.
b) As there is an element of personal touch, it is
comparatively more effective.
c) Doubts can be clarified on the spot
d) Important points can be emphasized.
e) It provides more flexibility.
Demerits:
a) Not suitable for lengthy communication
b) No record of communication
Downward Communication:
c) Sometimes, Oral communication is not taken
Communications that flow down from superior to
seriously.
subordinates are known as Downward
d) If vocal expression is poor then it can be Communications.
misunderstood and misinterpreted.
This is the way by which Superiors
2. Written communication is always in black and
• Directs the efforts of his subordinates
white which can take the form of a Reports,
Handbooks, Letter, Memo, Notes, Circulars, etc., • Defines the goals of the organization
Merits: • Tells the subordinates what is expected.
a) Suitable for lengthy communication • Administers rewards and punishment.
Written downward communications are executives lose the trust and confidence of their
memorandum, Letters, Handbook, Pamphlets, subordinates.
procedures e-news displays. • Lack of planning
Oral downward communication includes speeches, • Poor listening and premature evaluation
Meetings, Instructions, Grapevine.
• Information Overload
• Downward flow of information is time consuming.
Principles of Effective communication
• Information often gets distorted or lost as it
The success of manager depends on how well he
comes down.
communicates. It is a most vital management tool.
Upward Communication:
• The manager who wants to communicate must be
Communications that flow down from subordinates to clear in his mind about the objective of his
superior are known as upward Communications. communication. He should know what he wants to
These generally act as feedback. communicate
It helps the management to know how far downward • It should be in easily understandable language.
communications have been understood and carried • Should be adequate and complete in all respect.
out.
• Medium of communication must be carefully
It also helps the management to know the grievances selected.
or suggestions of the subordinates.
• Message should not be mutually conflicting
• It also helps the upper management to know
• There should be good atmosphere in the
specifically about the production performance,
organization.( Relationship should be good)
financial data, and marketing information and so
on. • There should be follow up of communication to
know whether or not the receiver has understood
• It is primarily nondirective and usually found in
the message correctly.
participative and democratic environment.
• Communicator should not act in the way that
Horizontal Communication:
contradicts his message.
It is also known as cross-wise or lateral
• There should be proper provision of training to the
communication.
executives for improving their writing skills.
They refer to the communication among the
subordinates who are working on the same level of 5.2 Motivational Theories:
organization. Such communication help coordinate 5.2.1 Direction
the activities of different departments. It avoids the Direction is a vital managerial function. For effective
much slower procedure of hierarchical implementation of any administrative decision,
communication. It cuts across the chain of command. planning, organizing and staffing are not enough. The
Likewise, they also talk about people working in an manager must stimulate action by giving direction to
organization. his subordinates.
• Grapevine reaches the subordinates informally. Direction means issuance of orders and leading and
• It spreads speedily. motivating subordinates as they go about executing
orders.
• It is mostly oral.
According to Koontz and O‘Donnell,‖ Directing is the
• It usually gets changed during the process of
interpersonal aspect of managing by which
passage from one person to another.
subordinates are led to understand and contribute
Barriers to communication effectively and efficiently to the attainment of
The continuous force at work which tends to distort enterprise objectives.‖
communication and promote disorganization are the Requirements of effective direction
barriers.
1. Harmony of objectives
Few barriers are as follows:
2. Unity of command
• Badly/poorly expressed messages: They might
3. Direct Supervision
omit essential contents. They might talk too fast.
They might structure the sentences awkwardly or 4. Efficient communication
with wrong selection of words. 5. Follow through
• Faulty organization: If the span of control is too 5.2.2 Motivation:
big, communication will be poor. It is the process of channeling a person‘s inner drives
• Restricting communication : so that he wants to accomplish the goals of the
organization.
• Poor retention: Employees usually retains only
50% of the communicated information. Motivation is an act of stimulating oneself or someone
else to get a desired course of action or to get a
• Distrust of communicator: Some executives
desired reaction.
modify the original communications. Such
5.2.3 Features of motivation: c) Incentives :
1. Motivation is an act of managers: Its is one of The organization may provide additional
the important aspects of management. Mangers incentives, such as medical allowance, HRA,
motivate their subordinates by providing educational allowance, recreational allowance, etc.
monetary or non-monetary incentives. d) Special incentives :
2. Motivation is a continuous process: It is not a The company may provide special incentives for
onetime process, as human needs and wants are deserving employees for giving valuable suggestion
never ending .managers have to identify the or for special efforts on part of the employee.
emerging needs of their subordinates and strive
2. NON-MONETARY INCENTIVES :
to satisfy them.
a) Status or Job title:
3. Motivation can be positive or negative: There
By providing a higher status or designation, the
can be positive motivation and negative
employee can be motivated. Employees prefer and
motivation, positive motivation can be provided
are proud of higher designations.
by giving higher pay, power, position, etc
.negative motivation implies the use of penalties, b) Appreciation and recognition :
punishment, etc. Praise and recognition for good work done by the
4. Motivation is goal oriented: Motivation is a employee would definitely improve employees‘
behavioral concept. It directs human behavior morale.
toward accomplishment of goals. If properly c) Delegation of Authority :
motivated employees put in their best efforts in Delegation of authority motivates a subordinate to
order to achieve the goals. perform the tasks with dedication and commitment.
5. Motivation is complex in nature: Different When authority is delegated, the subordinate knows
individual behave differently to a given set of that his superior has placed faith and trust in him,
incentives. and as such he may be devoted to him job.
6. Motivation is an art: It is an art to encourage d) Working condition :
and influence subordinates to put in their best Provision for better working condition, such as
efforts. Given same set of incentives, two good ventilation, proper sanitation, air conditioned
different managers may provide different results rooms, compact and convenient machine, etc.
with the same set of peoples.
e) Job Security :
7. Motivation is system oriented: It‘s a combine
Guarantee of job security or lack of fear of
effect of three groups of factors.
dismissal, etc, can also be good way of motivating
Forces operating from within an individual, i.e. employees.
his nature, needs, values, etc.
f) Job enrichment :
• Forces operating in within the organization i.e.
Job enrichment involves providing more
the organization structure, superior-
challenging tasks, and responsibilities. For instance
subordinate relationship, nature of job,
an executive who is involved in preparing and
working condition, etc.
presenting report may be asked to formulate plans.
• Forces operating in the external environment This would make job of the employee more
i.e. culture, customs, religion, etc. challenging and satisfying.
8. Motivation is different from job satisfaction: g) Workers participation :
It is an act to satisfy needs and desires. Job
Inviting the employee to be member of quality
satisfaction only results when such needs and
circle, or a committee or some other form of
desires are fulfilled. Job satisfaction is an outcome
employee participation will motivate the employee.
of motivation.
h) Good superiors :
5.2.4 Factors that motivate a person:
Presence of good and mature superiors motivates
1. Monetary factors :
the subordinates.
a) Salaries and wages:
i) Cordial relations :
Salaries and wages is one of the most important
There must be good cordial relations throughout
factors. Reasonable salaries must be paid on time.
the organization, this would motivate the employee.
While fixing salaries, the organization must take
3. Other factors :
a number of factors in to consideration:
1. Providing training to the employee.
Cost of living, companies‘ ability to pay, 2. Proper promotions and transfers.
condition prevailing in market, capability of the 3. Proper performance evaluation and feedback, etc.
employee, etc 4. Flexible working hours.
b) Bonus : 5. Proper welfare facilities.
It refers to extra payment over and above salary 5.2.5 Need and Importance of Motivation
given to an employee as an incentive. 1. Higher efficiency :
Efficiency is the relation between returns and 5.2.7 Maslow’s Hierarchy Needs
costs. When people are motivated they produce best Self-
results with lowest possible cost. This is because actualizati
optimum utilization of the available resources. on Needs
2. Reduce absenteeism : Ego And
Esteem Needs
Proper motivation reduces absenteeism. Motivated
employee feels a sense of belonging toward the
organization Social Needs
3. Reduces employee turnover :
When employee are provided with job security, Safety or Security Needs
good pay, incentives, etc they may not leave the
organization.
Physiological Needs
4. Improves corporate image :
Satisfied employees are more loyal to the 1. Physiological Needs: These are the basic needs
company. They work with a sense of dedication and of human beings. It includes food, clothing, and
commitment. This results in better relation with the shelter. Such needs lie at the lowest level of
public, shareholders, clients, and others, which in hierarchy. According to Maslow, such needs to be
turns develop good corporate image. satisfied first, and then the other needs.
5. Good relation : 2. Safety or Security Needs: These needs come
Motivation reduces labour grievances and disputes. second in the hierarchy of needs. Human beings
It results in greater compliance and acceptance of feel the need to be protected from the danger of
order and instruction. accidents, loss of job, mental tensions, etc.
6. Improved Morale : 3. Social Needs: Human beings also feel the need
Morale is the state of mind and willingness to to belong to a group or community. Nobody would
work. Proper motivation results in improved morale of prefer to live in isolation from the rest of the
the employees. Even the best employee may create society or group. They prefer to be loved and
problem or mistakes if their morale is low. cared by others.
7. Reduced wastages and breakage : 4. Esteem Needs: It refers to ego needs. People
Motivated employees take utmost care in handling want that others should respect them. They would
machines, material and other resources. This would also prefer praise and recognition from others.
reduce wastage and breakage. Thus it results in They want others to have good opinion about
higher benefits to the organization. them.
Control is necessary because unpredictable A control system enables a manger to catch these
disturbances occur and cause actual results to mistakes before they become serious.
deviate from the expected or planned results. • Delegation: By delegating the authority to
Disturbances can range from minor matters such as a subordinates, their own responsibility is not
short delay in the delivery of raw materials, to reduced.
disturbances which threaten the organization itself By implementing some control system only, can a
e.g., entry of new competitors in the market. superior determine whether his subordinates are
performing or not.
6.2 Purpose or need for control 3. To indicate corrective action: Controls are
1. To measure progress: There is a close link needed to indicate corrective actions, so that the
between planning and controlling the system can comply with the set goals/objectives.
organization‘s operations.
In planning phase, we establish the goals and 6.3 Steps in Control Process:
objectives of the organization and the methods for Three steps involved in control process are:
attaining them. 1. Establishing Standards
In controlling phase, measurement of progress 2. Measuring and comparing actual results
towards the goal is done. against standards.
3. Taking corrective action. Cause could be : Poor and inadequate machinery
and equipment, defective selection of personnel,
1. Establishing Standards: The first step is to defective system of training, defective system of
establish Standards against which results can be remuneration, inadequate communication system,
measured. lack of motivation of subordinates, etc. Based on
The entire operation cannot be observed, thus the cause, proper remedial measure should be
each organization must develop some key areas taken.
for the purpose of control. Some Key areas could Control system would be most effective when the
be: Market position, Profitability, Productivity, time lag between the output and corrective action
Personnel Development, Employee attitudes etc. is as short as possible.
The standards must be defined in quantitative Two factors which influence the speed of control
terms as far as possible. It should not be are – Organization structure and reporting period.
expressed in general terms like: ―Cost should be If an item of information has to pass through
reduced‖ or ―Orders should be executed quickly‖. several levels of the organization‘s hierarchy,
Instead it should be ―Overheads must be reduced before effective action can be taken, then there
by 12 percent‖. Or ―All orders must be executed will be delays.
within three working days‖.
Standards must be flexible to adapt to changing 6.4 Types of Control Methods
conditions. Two basic types are: Future oriented and past
Types of standards oriented controls.
1. Physical standards: Labour hours per unit of
6.5 Past –oriented:
output, units of production per machine hour.
Etc (Also known as ‗Post-action Controls)
2. Cost standards: direct and indirect cost per Measures give results after the process. They
unit produced, material cost per unit, selling examine what has happened in the past in a
cost per unit of sale etc. particular period. E.g., Inspection of goods and
services, school grade reports, accounting reports
3. Revenue standards: Average sale per
etc. This method is used to plan future behavior in
customer, sales per capita in the market area.
the light of past errors or successes. It also provides
etc.
basis for rewarding, training, disciplining, or
4. Capital Standards: Rate of return on capital promoting individuals.
invested, ratio of current assets to current
Types of Past oriented Control methods
liabilities, etc.
5. Intangible standards: Competence of 6.5.1 Closed loop system:
managers and employees, success of a public In such systems the feedback, based on the output
relation programme, etc. is measured and is fed back to make the appropriate
Standards must emphasize on the achievement of alternations to the input. Thus forms a close loop.
results rather than on conforming to the rules and Most of the mechanical systems like- Thermostats, in
methods. heating systems, are close loop systems.
figures, reports, charts and statements. With well Money & Towards (Goal)
organized control system, the comparisons of Materials) goals
actual figures with the standard figures become
easier. Comparisons reveal variations. Few Feedback
Programme of
variations are desirable like -output above Analysis of
Corrective
standard or expenses below standard. But other Causes of
Action and its
variations are not desirable like variation/change Implementation
deviations
in the delivery schedule agreed with the
customer. In business, stock control system with planned level
of stock is a close system. The actual levels are
3. Taking corrective action: After comparing the
measured and compared with the plan and
actual performance with the prescribed standards
adjustments made to the stock replenishment order
and finding the deviations, the next step is to
quantities to bring stock levels in line with the plan.
correct these deviations. Corrective actions should
be taken without wasting time, so that normal • Most of the operational and tactical level systems
position can be restored quickly. Manager should are closed systems.
be able to determine the correct cause for • This type of control system is best suited to more
deviation. stable conditions, where existing plans and
targets are appropriate and where clear cut different from those used in finance and
quantifiable standards are set, against which personnel.
results of the output can be compared. 2. Timely and forward looking: The control
6.5.2 Open loop systems: system should be such that it should enable the
• No feedback loop exists and control is external to subordinates to inform their superiors
the system and not an integral part of it. expeditiously about the threatened deviations and
failures.
• Control action is not automatic and may be made
without monitoring the output of the system. • The feedback system should be as short and quick
as possible. So that, the managers can take
E.g., Immersion heater without an automatic immediate corrective actions, before the problem
thermostat becomes too serious.
Control is therefore not an integral part and heater • Although, generally managers prefer a forecast of
must be 1externally controlled by switching it on and what might occur, the next week or next month,
off at appropriate times. to avoid the problem itself. E.g., cash control
At operational level, such systems would be rare and forecast tells about cash needs in advance, thus
also it would be dangerous, if some form of automatic enables the manager can take corrective actions
control built in control is not applied. immediately.
At higher level, where environment is unpredictable 3. Objective and Comprehension: The control
or turbulent and management intervention becomes system should be both objective and
essential, an open system can be used. understandable.
• Objectivity: It specifies that the results must be
6.6 Future –Oriented (Feed forward clear and definite.
Control Mechanisms): • Understandable : Avoidance of red-tapeism, and
Also known as feed-forward controls or steering providing direct access to information to the
controls. employees
It measures the results during the process so that 4. Flexible: The control system should be flexible to
action can be taken before the job is done or the suit the needs of any change in the environment.
period is over. It serves as a warning –posts to direct 5. Economical: The benefit derived from a control
attention rather than to evaluate the system should be more than the cost involved in
outcomes/results. e.g., Cash flow and fund flow implementing it.
analysis, Network planning etc. These two controls
• To spend a dollar to save 99cents is not control,
(past oriented and future oriented) are not alternative
rather its wastage.
to each other. Most organizations use both these
control systems. 6. Prescriptive and Operational: The control
system must not only detect deviations from
Examples of feed forward: Company hearing of a
standards but should also provide solutions, in
possible industrial dispute would make alternative
order to be effective.
production arrangements, such as engaging non-
union labour, in- advance withdrawal of labour. • It must disclose where failures are occurring, who
is responsible for them, and what should be done
about them.
7. Acceptable to organization members: When
standards are set unilaterally by upper level
managers, there is a danger that employees will
regard those standards as unreasonable and
unrealistic.
8. Reveal exceptions at strategic points: Small
exceptions in certain areas have greater
significance, than larger deviations in other areas.
E.g., 5% deviation from the standard in office
labour cost is more important than 20% from the
standard in cost of output.
9. Motivate people to high performance: A
6.7 Essentials of effective control control system is most effective if it motivates
systems /Comparison of Past people to high performance.
oriented and Future oriented • Mostly people respond to challenge. To meet with
controls tough standards, will provide greater sense of
accomplishment than to meet easy standards.
1. Suitable: The control system should be
appropriate to the nature and needs of the 10. Should not lead to less attention to other
activity. Controls used in sales department will be aspects: Control system is only one phase of
operation and thus other aspects of operations 6.8 Control in an organization
should not suffer. Management control is concerned with present
e.g., if controls put pressure to increase the performance and future objectives and it can be
output then, the quality of output, prevention of divided into several functional areas:
wastes, care of equipment etc., should not be 1. Financial Management control
neglected.
a) Working capital management – cash flow, debtors
Comparison of Past oriented and Future and stocks.
oriented controls:
b) Formulation, monitoring, evaluation of financial
and operating budgets.
Inputs Process Outputs c) Assessment of accounting operational controls.
d) Capital expenditure decisions for replacement and
enhancement.
2. Production Management control
Future-oriented Past-oriented 3. Research and Development Management control
Control Control 4. Marketing Management control
5. Personnel Management Control includes:
Feedback a) Recruitment, interviewing, and hiring
Feed Forward b) Welfare activities
c) Health and safety
d) Assessment of personnel operational controls.
e) Remuneration and compensation schemes.
7
Production and Operations Management
Overview: Production planning, aggregate planning, MRP, Selective inventory control, EOQ and ordering
systems, Production methods - job, batch, flow, continuous production; CAM and FMS, Quality control- Quality
Costs, Statistical Quality Control; Control charts and their uses
process:
An organization, whether it is a manufacturing, Production Scheduling
Assembly Product
Machinery Plant
ordersProgressing
Quality Control
Manufacturing
Stores/inventory
Development
Quality control
retailer, educational establishment, hospital, or even
Inspection*
Processing
Equipment
Purchasing
Buildings
analysis
Works
government agency, exists to satisfy the needs of its
customers or consumers, i.e., those who are the
recipients of what is produced or services carried out
by the organization.
Thus an operation can be defined as ―A process,
method or series of acts especially of a practical
nature.‖ The above chart can defer depending upon the
type of production, the relative standing of group
Production Management such as quality control, purchasing and maintenance,
and the extent to which sophisticated computerized
Inputs systems are in operation.
Energy Transformation Quality control is at three sub units:
Goods
Materials (Conversion) or • Manufacturing (as shopfloor inspection),
Labour Process • Production Planning and Control (as quality
Services
Capital processes, materials and purchased items)
Information
• Production engineering (Responsible for quality
of design and with overall responsibility for
Quality Control standards in production).
Feedback Information for
Outside Control of process inputs Manufacturing Manager: Responsible for
Information And process technology manufacturing and assembly processes. He works in
accordance with the schedules submitted by the
production planning and control. He is also
responsible for recruitment, training, rewarding and
retention of employees.
Operatio Inputs Output
Manager, Production planning and control:
n
Responsible for providing framework and impetus for
Bank Cashiers, Staff, Financial production.
Computer Services
Equipment, facilities, (Loans, Technical Manager or production Engineer: They
provides link between marketing and production, so
that products can be produced according to the needs 10. Raise final production documents (Delivery notes,
and wants of the customer. E.g., Development and invoices etc): The output of the production system
application of computers in the production process. should be accounted for, invoiced and delivered to
Maintenance Manager: Responsible for the overall the customers. Thus, the final step is to ensure
maintenance of all machinery, equipments etc. that the appropriate paperwork is available and
correctly completed.
Thus, the production function is to provide goods
required by its customers, in a way that it meets with Although, the planning process is a very complex
the profit, growth and other objectives of an task, but most of the decisions are programmable
organization. types of decisions. Therefore, its possible to apply
computer to the process. Computers can undertake
7.2 Production Planning masses of calculations very rapidly and also can
perform separate operations at the same time and
Modern production processes are complex and costly.
also are able to store huge amount of information.
Machines, Computers, Materials of all kinds, and
labour, all have to be blended together, to enable the Benefits of computer applications in preparing and
production system, to carry out its operations in a maintaining schedules, stock levels, Progress
cost –effective way. Thus, production process documents etc. are:
requires careful planning and controlling. • Effective control over the processes concerned.
Elements of production planning and control system • Ability to adapt quickly to avoid difficulties.
are: • Ability to take advantage of opportunities arising
1. Translate the customer’s requirements, as defined from the speed and accuracy of feedback
by final pre-production design and preliminary information received from the computer.
sales forecasts, into production instructions.
2. Prepare production schedules and programmes: 7.3 Aggregate Planning
Schedules are basically timetables. They are It is attempting to match the supply of and demand
prepared in detail where the sequence of for a product or service by determining the
operations and its priorities are specified. The appropriate quantities and timing of inputs,
main objective of preparing schedule is to ensure transformation, and outputs. Decisions made on
that the work is completed on time and within production, staffing, inventory and backorder levels.
budgeted costs.
7.3.1 Characteristics of aggregate planning
3. Plan the supply of materials, parts, components
etc.: It involves purchasing, stock control, and • Looks at aggregate product demand
MRP(Material Resources Planning) • Looks at aggregate resource quantities.
4. Plan availability of machines, specify jigs, tools • Possible to influence both supply and demand by
etc.: It includes availability, capacity and loading adjusting production rates, workforce levels,
of machines. Carefully planned loading can reduce inventory levels, etc., but facilities cannot be
the material waiting time, Reduces idle machine expanded.
time. (Plans refers to short term plans - for period
of, from one week – one month)
5. Ensure labour requirements: It involves detailing 7.3.2 Production Plan (manufacturing
of the number and types of employees required. aggregate plan)
It also involves payment and incentive, to be paid A managerial statement of the period-by-period
to each employee. It also involves providing (time-phased) production rates, work-force levels,
training to labours, in machine operation and and inventory investment, given customer
safety, if a new machine or process is to be used. requirements and capacity limitations.
6. Set production targets
7.3.3 Staffing Plan (service aggregate plan)
7. Maintain stock and purchasing records
It is a managerial statement of the period-by-period
8. Progress orders through the factory: It is basically staff sizes and labour-related capacities, given
a monitoring and reporting task, which also customer requirements and capacity limitations.
involves some ‗chasing up ‗of progress in
situations where orders have fallen behind 7.3.4 Objectives of Aggregate Planning
schedule. Objective of aggregate planning is to minimize total
9. Liaise with the marketing department: It is cost over the planning horizon.
important to ensure that the productive effort is Other objectives that should be considered are:
meeting the customer‘s needs. It involves,
• maximize customer service
informing the customers about the difficulties
during production process and to intimate them • minimize inventory investment
the difference in the quality and deviation from • minimize changes in workforce levels
the standards, to the customers. • minimize changes in production rates
• maximize utilization of plant and equipment
7.4 Purchasing respects. All these issues are described by key term
The primary responsibility of Purchasing/procurement ―Purchasing Mix‖.
department is to secure sufficient and suitable raw 1. Quantity: Quantity of goods to be ordered and
materials, components, other goods, and services, to time at which they should be ordered are
ensure that the manufacturing process is fully important. With insufficient quantities at a
supplied with all its materials, and also its cost particular time, will cause costly delays in
effective. production. Whereas, on other hand, with larger
Activities of purchase department: the quantity of goods ordered, the more cost will
be required, to maintain the temporarily idle
1. Appraisal and selection of suppliers stock. Thus, an optimum way of balancing the
2. Collating up-to-date information about suppliers, costs of insufficient stock against the costs of
prices, distribution methods etc. holding stock (tied-up capital, storage space,
3. Purchasing goods and services at prices which insurance, damage etc) is essential.
represent the best value to the business in the There are various techniques used by operation
long term. research scientists to work out the economic order
4. Maintenance of adequate stock/inventory levels. quantity (EOQ) for each item and to set the
5. Establishing and maintaining effective working optimum re-order levels too. The quantity to be
relationships with relevant departments ordered as well as the time to place an order is
(Production, Marketing and Finance) also dedicated by
6. Developing effective links with existing suppliers • the future supply (effected due to economic or
and maintaining good relationships with potentials political pressures)
suppliers and with competitors. • Favorable trends in short term prices.
Purchasing decisions are often risky and involves Economic Order Quantity : The optimum
considerable costs. The purchase manager has to quantity of each product that must be ordered to
exercise his responsibilities in close collaboration with balance the inventory holding costs against the
other colleagues. Generally, Purchasing decisions can order processing costs; holding costs increase
only takes place after due agreement with financial, with more inventory, while order processing costs
production or marketing colleagues. decrease.
2. Quality: The quality of goods purchased should
7.4.1 Definitions: be
Usage (Output) reduces stocks over a period of Suitable to the manufacturing process
time. Such usage will invariably absorb some of the
Suitable to the needs /wants of a customer.
buffer stock unless planned deliveries are made on
To decide the quality of a raw materials /goods,
time.
the purchasing department has to work closely
with both production and marketing department.
Buffer Stocks are reserved stocks held for
Inspection of goods received is vital to check that
emergency shortages. the supplier is fulfilling the order to the correct
specification.
Lead Time is the time between orders placed and
3. Price: The purchasing department must aim to
delivery made. As soon as the delivery is made stock
the price that best suits the organization by taking
shoots up again, until further usage reduce them. into account quality, delivery and relative urgency
of goods etc. This may not always be the lowest
7.4.2 Steps involved in purchasing price available, but which represents the best
1. Receiving requisition from appropriate authority value over a period of time.
2. Selection of suppliers to negotiate quantity, 4. Delivery: One of the factors which purchasing
quality, price and delivery of goods. department must consider is the appraisal and
3. On successful completion of the above point, an selection of suppliers, to ensure reliable delivery
order with the supplier is placed. The order can be of goods.
a contract for over a period of time, it could be • The lead time between an order and a delivery is
spot or one-off (small order). important aspect of stock control. where lead time
4. Maintenance of records of orders made, orders certain, stock control becomes easier, as
fulfilled, delivery dates, invoices etc. compared with uncertain lead time.
5. Arrangements for the originating requisition either • It not only affects the stock, but also production.
directly from supplier or via stores and amend
stock/delivery records as appropriate.
Purchasing mix
In purchasing material goods, issue of quantity,
quality, price and delivery are crucial in several
7.5 MRP- Material Requirement 5. Challenge management to consider why buffer
stocks are required and thus to analyze the
Planning production process with a view to making
improvements.
7.5.1 Material Requirements Planning - (MRP)
6. Improved quality
It is a system for effectively managing material
requirements in a manufacturing process. It is an This system is basically inflexible. It is not easy to
integral production process designed to ensure that implement.
materials (raw materials, components, sub- 7.6 Inventory Control
assemblies and parts) are available when required. It
Inventory of an organization is its idle resources at
makes recommendations to reorder materials.
any particular point in time. In any manufacturing
MRP begins with the items listed on the Master organization the inventory can be describe as:
Production Schedule and determines the quantity of
• Raw materials and purchased items
all components and materials required to fabricate
(put together) those items and the date that the • Work in Progress (Semi finished goods/sub-
components and material are required. MRP is assemblies etc): Goods in intermediate stages of
accomplished by exploding the bill of material, production.
adjusting for inventory quantities on hand or on order • Finished goods.
and offsetting the net requirements by the The reason for maintaining inventory levels are:
appropriate lead times. Information systems have
1. Raw Material:
long been an important part of the manufacturing
environment. a) To take advantage of bulk buying
MRP is a set of techniques that uses bill of material b) To smooth out irregularities in supply
data, inventory data, and the master production c) To ensure internal supply to production.
schedule to calculate requirements for materials. By 2. Work in progress:
adopting MRP, manufacturing plants hope to achieve
a) To act as buffer between production processes.
a relatively low level of stocks (inventory), a
reduction in warehousing and associated costs, and a 3. Finished goods
faster turnaround time for finished goods. a) To ensure availability of goods to meet demand
b) To smooth out fluctuations in demand.
7.5.2 Just-in-time Systems (JIT)
Two basic questions are:
It represents a good step forward from MRP. The JIT
aims to coordinate the supply of materials so that • How much to order to replenish stocks?
they arrive just when they are needed –neither • When to order?
before nor afterwards, but just in time. This approach O.R scientist applies certain mathematical and
to material planning and inventory management has statistical formulae to determine, when to place an
been used with great success by a number of large order and how much stock should be maintained.
Japanese Companies.
Theoretically, the system should maintain no stock 7.7 Economic Order quantity Model
(Buffer stocks/reserves) but in practice, minimum (EOQ Model)
stock should be held.
To determine Order Quantity we can use EOQ Model.
An analogy to JIT can be Electric Locomotives. And of We need to know
MRP – Steam Locomotives
a) Ordering cost i.e., Expenses on the following:
JIT systems require total commitment from the Requisition, preparation of purchase order,
workforce and its suppliers. There is no room for administration cost, transportation cost etc
errors such as faulty components, delays in delivery b) Holding cost: Expenses on the following:
etc. Storage cost, insurance cost etc.
This approach is based on twin assumptions: Inventory control is used to ensure that the costs of
1. Uninterrupted production flows buying and holding stock are minimized, taking into
2. Fully acceptable quality of materials. account the necessary inventory levels for operating
the business and keeping the customer supplied.
It works best in stable production environment
It relies heavily on the efficiency of suppliers and 7.7.1 Assumptions of EOQ Model:
their dedication to total quality. 1. The demand for a given period (say for a year) is
known.
7.5.2.1 Benefits of JIT are:
2. The demand is even throughout the period.
1. Simplified planning and scheduling.
3. Inventory orders can be replenished immediately.
2. Reduction in manufacturing time.
4. The cost per order is constant regardless of the
3. Increase equipment utilization.
size of order.
4. Reduce scrap and wastage
5. The cost of carrying is fixed percentage (%) of the 7.7.4 Criteria for judging the inventory system
average value of inventory. Apart from the objective of minimizing the cost of the
firm, the other criteria are:
7.7.2 EOQ Formula:
1. Comprehensibility
U = Annual Demand
2. Adaptability
Q = Quantity ordered
3. Timeliness
F = Cost per order
1. Comprehensibility: The Inventory control
C = percent carrying cost
system varies from simple to complex, but
P = price per unit regardless of its complexity or simplicity, it should
TC = Total cost of ordering and carrying be clearly understood by all the concerned
On the above assumptions, the total cost of ordering departments. Its purpose and logic must be
and carrying inventories are: transparent to all.
𝑈 𝑄 2. Adaptability: A certain degree of flexibility and
𝑇𝐶 = ∗ 𝐹 + ∗ 𝑃 ∗ 𝐶 + 𝑈 ∗ 𝑃 adaptability must be designed into the system to
𝑄 2
make it more versatile. It must provide, for every
possible new products, new situations.
Ordering cost = U/Q *F 3. Timeliness: Inventories may suffer loss due to
Carrying Cost = Q/2 *P*C the following factors:
Purchase Cost = U*P (independent of quantity Obsolescence, caused by changes in
ordered) technology and shift in consumers taste.
Physical deterioration with the passage of time
The carrying cost varies directly with the order size
Price fluctuation because of inherent volatility
(since average level of inventory is one-half of the
of certain commodities.
order size) whereas the ordering cost varies inversely
with the order size. Inventory system should be able to induce timely
action. Inventory system should be able to handle
To determine the minimum point of the total cost
these things, and should be able to take corrective
curve, set its derivative equal to zero:
steps.
𝑈 𝑄
𝑑𝑇𝐶 𝑑 𝑄 ∗ 𝐹 + 2 ∗ 𝑃 ∗ 𝐶 + 𝑈 ∗ 𝑃 7.7.5 Selective Inventory Control
= =0
𝑑𝑄 𝑑𝑄 In most inventories, a small proportion of items are
𝑈𝐹 𝑃𝐶 used substantially and a large proportion of items
− 2+ =0
𝑄 2 accounts for small usage. (In terms of monetary
value of annual consumption)
2𝐹𝑈
𝑄 = ABC/ Selective Inventory Analysis, uses a selective
𝑃𝐶
approach to inventory control, which calls for a
U = annual Sales = 20000units greater concentration of effort on inventory items
F = Fixed cost per order = Rs.2000 accounting for the bulk of usage value.
P = Purchase price per unit = Rs.12 This approach classifies inventories into three
categories: A, B and C.
C = carrying cost = 25 per cent of inventory value
It is done with twofold aim-
2 ∗ 2000 ∗ 20000 a) To reduce capital investment in inventories and
𝑄= = 5164
12 ∗ 0.25 b) To lessen the likelihood of running out of
important
EOQ model assumes that material can be procured
instantaneously and hence implies that an order can Items needed for production are all items used in
be placed when inventory level drops to zero. But in production, ranging from expensive machine parts to
real world, procurement of material takes time, and nuts and bolts, are listed in order of their cost, for a
hence order level must be such that inventory at the given period. (For example, the number of items used
time of ordering, suffices to meet the needs of during one week multiplied by their unit cost)
production during the procurement period. If the The most expensive items, constituting perhaps
usage rate of material and lead time for procurement 10 per cent of the period‘s outlay, are classed A;
are known specifically, then ordering level will be: The next most expensive item, comprising an
Ordering level = Lead time in days ∗ average daily usage additional 20 per cent of the period‘s
expenditures, are classed B;
7.7.3 Monitoring and controlling Inventories
All others are classed C.
There are various measures for judging the
effectiveness of inventories: Since they (item A) represent a high investment,
inventories of A items are kept as low as possible;
• Just In Time System (JIT)
inventories of B items are also kept low, but with a
• Selective Inventory Control slightly greater safety margin against depletion; and
inventories of C items are much larger and less 7.8.2 Batch:
closely controlled. It is the production of standardized units, parts, in
small or large lots (batches).
7.8 Types of production Methods • It is found in light engineering industry.
There are number of ways in which the production
• The products of batch are dealt with
process/method can be classified and these will affect
systematically in lots or batches. Once each lot is
the nature of task. The classifications are mainly
processed in the current operation they move to
applicable to manufacturing but are also acceptable in
the next operation.
Services when layouts are considered. Process choice
is important since it has implications for the way the • Same equipments are used for a number of
system operates and is not quick to change. different products.
The three broad categories of production are: • E.g., Subcomponents produced for another
manufacturer, Car Components etc.
1. Job
• Problem with batch production is to determine the
2. Batch
optimum size of batches.-
3. Mass production
• If too many units are produced, stocks will lie idle
7.8.1 Job: or go to waste; if too few are produced, then the
items will go out of the stock.
It is also termed as Jobbing production or unique
production. These products are small, tailor-made • General purpose equipments and skilled labour
components, huge pieces of equipment or large single are used. This gives high flexibility but low
item such as ship. Generally, the product is made for efficiency, with problems in controlling
a particular customer or to a particular order. It is inventories, schedules and quality.
found in industries like – Heavy engineering (e.g.., • It is a halfway between Jobbing and Mass
production of electricity generating plant), ship production.
building and civil engineering (e.g. Bridge
construction, a new building), a film, or for a one-off 7.8.2.1 Key characteristics of Batch
services e.g., a consultancy assignment. It is also Production
found in the industries where prototype models or Standardized set of operations, carried out
spare parts or tailor –made items are produced. e.g., intermittently (occasionally) , as each batch
designer dress, handmade shoes, etc. Every factory, moves from one operation to the next.
usually have jobbing department somewhere or the General purpose machinery and plant are used.
other. The production is usually made in-house and
Heavy shop-floor stores requirement
then transported to the customer and commissioned
before acceptance. Since the parts produced in this Narrower range of skills required
system are unique, both planning and controlling are Emphasis on production planning and progressing
not easy. Relatively short production runs.
7.8.1.1 Key characteristics of Jobbing These characteristics lead to a well controlled and
Production efficient method of production. Its main disadvantage
is time delay caused by the queuing effect, waiting
1. No standardization: A wide variety of different
for each batch to be completed before moving on to
operations are performed under varying
the next operation. This problem can be overcome by
circumstances.
changing to an assembly line operation which is a
2. Varying sequences of operations in varying prominent feature of flow production, or mass
circumstances. production.
3. There are sequence of operations but they are not
repeated 7.8.3 Mass Production
4. General purpose machinery and equipment The principle of Mass production was first adopted by
Henry Ford.
5. Varied work layout, depending upon operation.
There are two kinds of Mass production:
6. Unpredictable demands in stores.
a) Unit mass production
7. Skilled Workforce with wide range of skills.
b) Flow/continuous mass production.
8. Adaptable and equally skilled supervision.
Many of these conditions make it difficult to plan, 7.8.3.1 Unit mass production:
integrate and control the types, sequence and timing Such production systems are based on high
of operations. The idle time for both men and demand created by mass market.
machines cannot be avoided. Thus the entire In unit mass production, small range of products
manufacturing process tends to be relatively is produced in large quantities by ‗flowing‘
expensive. uninterruptedly from one operation to the next
until completion.
Linear sequences of operations are used to make Controlling the speed of rotation of those machines
the product or services, with equipment dedicated and varying them in numbers produces a glass ribbon
to that product or small range of products. of varying width and thickness.
Several basic materials are processed through Continuous production is largely controlled by
successive stages into one final product. production controllers with feedback. The majority of
It is more automated and standardized than a line transducers and controllers employ PID (Proportional,
process. Integral, and Derivative) control which controls the
final output element based on the variables response
The capital cost is high as specialized machines
to the control element.
are required for production.
The most important difference between batch
Once the production line is set up, the control
production and continuous production is that in
becomes relatively simple.
Continuous the chemical transformations of the input
It is not used in services because there is no materials are made in continuous reactions that occur
labour content. in flowing streams of the materials whereas in Batch
Process is essentially repetitive where each they are done in containers.
product passes through the same sequence of
operations. E.g., Motor vehicle manufacturing, 7.8.4 New technology in Manufacturing
Food preparation in McDonald‘s, Bank Operations It can be summarized as, ―The application of
– Cheque Processing. computing and microelectronics to the planning,
This process is very efficient but inflexible. resourcing and controlling of the manufacturing
process, from the design stage to the completion of
7.8.3.2 Key features of Mass production the product.‖
Specialized machines and equipments, set out in a a) Computers in production control: Computers
line formation. handles Stock control, sales orders, purchase
Highly standardized methods, tools and materials. orders, machine scheduling, capacity planning,
tooling lists and work scheduling. Firms which
Long production runs for individual products.
uses computers in production planning and
Narrow range of skills and specified range of control, enables in higher productivity, by better
operations required by workforce at any one point utilization of machines and reduced overheads.
in the line. b) Computer-aided design (CAD): CAD is used to
Controls can be exercised because of the translate engineering concepts into engineering
standardized nature of the entire process. design by means of programs. CAD programs are
Mass production methods are the most efficient capable of providing 3-dimensional
way of producing large quantities of articles or representations on a screen.
items. c) Computer-aided manufacturing (CAM):
Its main drawback is that it requires human d) Robots: Robots are the programmable machines
beings to adapt themselves to the production that can replicate a limited range of human
process. actions.
• It is used where the employee are reluctant to
7.8.3.3 b) Flow /Continuous Mass production
undertake repetitive, dirty or noisy work.
The start-up costs of these processes are
• It can be used in handling dangerous tasks –
generally high, so they tend to be run
handling radioactive materials.
continuously with little or no labour
intervention. • Helps in reducing production costs, once
programmed, they produce accurate results.
E.g., Petrochemicals, Beer production, steel-
making Paper-making, Electricity, cement e) Control Devices and process Measurement:
production etc. Devices can be used to monitor and record the
variables like – pressure, temperature and
Such production methods are continuous for
constituents levels. etc. e.g., Fluorescent
weeks or months .
spectrometer can analyze samples of the product
The control system in such methods becomes and produce a complete chemical analysis of
almost automatically self –regulating. constituents of its material.
Continuous production is a method used to The above applications can be combined as:
manufacture, produce, or process materials without
1. Computer-integrated Manufacturing (CIM)
interruption. This process is followed in most oil and
gas industries and petrochemical plant and in other 2. Computer-aided engineering
industries such as the float glass industry, where 3. Flexible manufacturing systems (FMS)
glass of different thickness is processed in a
continuous manner. Once the molten glass flows out
of the furnace, machines work on the glass from
either side or either compress or expand it.
7.8.4.1 Computer-aided Manufacture (CAM) but it is possible to produce large quantities of
It is a general term which refers to any production almost, identical goods.
system in which manufacturing plant and test Thus, almost identical goods can be produced with
equipment are controlled by computer. certain tolerances and customers can accept items
• CAM is more than just metal-cutting. with those tolerances, not beyond that. The role of
• It embraces important engineering processes such quality control is to ensure that appropriate standards
as welding, assembling and painting. of quality are set and those variances beyond the
tolerance are rejected.
• CAM is applicable to processes where parts are
complex and accuracy is vital. Thus, Quality Control is a system for setting quality
standards, measuring performance against those
CAM system can be expected to achieve: standards and taking appropriate action to deal with
1. More speedy production of parts. deviations, outside performance tolerances. Quality
2. A consistently high level of product quality. control activities can be very costly, as it represents
3. Ability to achieve high production levels even an overhead cost in the production area. The degree
when skilled craftsmen are in short supply. of time and resources spent on them such as price,
consistency, safety and legal requirements. E.g.,
The software of CAM generates numerical control highly priced porcelain will be subject to far higher
(NC) tapes for the computer control of machines quality controls than household earthenware. E.g.,
(CNC- Computerized Numerical Control machines) Pharmaceutical products are subject to health
and robots. CNC machines handle turning, drilling, controls, backed by legislation, and thus require
milling and sheet metal working. highest standards of quality.
One of the examples is FMS (Flexible Manufacturing 7.9.1 Inspection
Systems).
Inspection is an important part of quality control.
7.8.4.1.1 The Benefits of CAD/CAM One must make a choice between - whether to carry
• Greatly improved productivity of designers. out 100 % inspection or lesser amount on a sampling
basis.
• Reduces the waiting list of projects to be tackled
by the design department • When perfect quality is needed, e.g., in Nuclear
reactor plant, 100% inspection is applied.
• Development of uniform design standards
throughout the organization. • In batch or mass production, 100% inspection is
not always required.
• Improved quality and consistency of finished
products In 100% inspection, the inspector has to carry out
inspections in noisy and busy surrounding, and thus
• Simplified quality control through automatic their concentration gets affected. Due to which even
testing and inspection. in 100% inspection, few percent % of defective items
are also passed. The most widely used techniques of
7.8.4.2 Flexible Manufacturing Systems (FMS)
inspection are random sampling. Random Sampling
Flexible Manufacturing Systems (FMS) is one, where
means that a batch is accepted or rejected on the
a small group (or cell) of Computerized Numerical
basis of the number of rejects found after taking a
Control (CNC) machine tools is used, in a coordinated
random sample from the batch.
way, for producing components, without manual
intervention, in a small batch operation. Continuous sampling is used in Mass production and
entails an initial 100% inspection until a pre-
A typical FMS consists of the following:
determined number of correct items have passed in
1. A group of NC machines each with the succession. Then random sampling begins and
capacity to manufacture a range of parts continues until further reject appears. Again 100%
2. A number of robots and wire-controlled work inspection is recommended and the cycle is repeated
carriers • Inspection
3. A computer control station • Control begins with inspection of raw materials
Such systems can lead to and other items purchased from suppliers and
1. Reduced work-in-progress continue with inspection during production, and
ends with a final inspection before delivery to the
2. Reduced stock-levels
customer.
3. Faster throughput times
• The responsibility for checking quality on the shop
4. Quicker change-over times floor is to ensure adherence to the organization‘s
5. Lower unit costs quality standards.
7.9 Quality Control These standards are set with several objectives in
mind:
In physical world of production, numerous control
systems are in operation. One is Quality Control. The 1. To produce product which are satisfactory to the
control of quality rests on the assumption that, in customer (Quality, reliability ,Variety etc)
mass production, no two units are exactly identical,
2. To produce products which are consistent with the 7.10.1.1.1 Analysis of Patterns on Control Charts
organization‘s responsibility to its workforce, A control chart may indicate an out-of-control
shareholders and stakeholders. condition either when one or more points fall beyond
3. To attain above points within agreed level of the control limits, or when the plotted points exhibit
inspection costs. some nonrandom pattern of behavior. The process is
Three main reasons for inspecting work: out of control if any one or more of the criteria is
met.
1. To accept or reject items
1. One or more points outside of the control limits.
2. To control the process of producing the items This pattern may indicate:
3. To improve the process itself.
a) A special cause of variance from a material,
equipment, method, or measurement system
7.10 Statistical Quality Control change.
Two main methods dealing with these issues are:
b) Mismeasurement of a part or parts.
‗Process control and Acceptance sampling‘ are the
2. A run of eight points on one side of the center
two methods of ―Statistical Quality Control‖.
line. This pattern indicates a shift in the process
7.10.1 Process control: output from changes in the equipment, methods,
or materials or a shift in the measurement
It consists of checking items as they progress
system.
through the production process, comparing them
against standards and taking any immediate 3. An unusual or nonrandom pattern in the data. A
corrective action to prevent further faults. trend of seven points in a row upward or
downward. This may show
Process controls can be expedited by the use of
control charts and automatic process control. a) Gradual deterioration or wear in equipment.
b) Improvement or deterioration in technique.
7.10.1.1 Control Charts Cycling of data can indicate
Control charts show the actual performance against
a) Temperature or other recurring changes in the
standard performance and the amount of deviation,
environment.
in a graphical form. Control charting is one of the
tools of Statistical Quality Control (SQC) It is the b) Differences between operators or operator
most technically sophisticated tool of SQC. It was techniques.
developed in the 1920s by Dr. Walter A. Shewhart of c) Regular rotation of machines.
the Bell Telephone Labs. Dr. Shewhart developed the d) Differences in measuring or testing devices
control charts as a statistical approach to the study of that are being used in order.
manufacturing process variation, for the purpose of
improving the economic effectiveness of the process. 7.10.1.1.2 Types of control charts
These methods are based on continuous monitoring 1. Control charts for Attributes.
of process variation. A typical control chart is a
a) p chart
graphical display of a quality characteristic that has
been measured or computed from a sample versus b) c chart
the sample number or time. The chart contains a c) u chart
center line that represents the average value of the 2. Control charts for Variables.
quality characteristic corresponding to the in-control
a) X bar chart
state. Two other horizontal lines, called the upper
control limit (UCL) and the lower control limit (LCL) b) R chart
are also drawn. These control limits are chosen so
7.10.1.1.3 Uses of Control charts
that if the process is in control, nearly all of the
sample points will fall between them. As long as the Control chart is a device for describing in a precise
points plot within the control limits, the process is manner what is meant by statistical control. Its uses
assumed to be in control, and no action is necessary. are
However, a point that plots outside of the control a) It is a proven technique for improving
limits is interpreted as evidence that the process is productivity.
out of control, and investigation and corrective action b) It is effective in defect prevention.
is required to find and eliminate the assignable c) It prevents unnecessary process adjustments.
causes responsible for this behavior. The control d) It provides diagnostic information.
points are connected with straight line segments for
easy visualization. Even if all the points plot inside e) It provides information about process capability.
the control limits, if they behave in a systematic or
7.10.1.2 Automatic Process control:
nonrandom manner, then this is an indication that the
process is out of control. In this, the sensing and measuring devices are built
into the machine concerned to provide immediate
information and immediate corrective actions.
Such controls are feasible where With this philosophy, there is emphasis on
1. Accurate measurement is possible continual improvement of the product and
preventing errors rather than relying on post
2. Where continuous inspection is highly desirable
production inspection to reject faulty items and to
3. Where reliability of inspection is important. correct mistakes.
7.10.2 Acceptance Sampling: 7.12.1 Key points of TQM advocated by William
This is where customer samples, a batch of newly Edwards Deming:
delivered goods, and either rejects or accepts the a) The organization, at all levels, must accept and
batch on the basis of an acceptable quality level
practice their commitment continuously to
(Usually a small of percentage of rejects per batch). improve customer satisfaction.
If the number of rejects in a sample is in excess of
the agreed percentage, the whole batch is returned to b) Quality improvement must be embedded in the
the supplier. organization's culture from top to bottom.
The samples can be checked by attributes or c) Aim for constant improvement in product and
variables. processes.
• Objective measurement in inspection is called d) Encourage self-improvement and education at all
Checking by variables. level.
• Subjective measurement in inspection is called e) Choose suppliers for quality and reliability rather
Checking by attributes. than price.
The checking by attributes, involves human judgment f) Encourage cooperation and teamwork and develop
instead of a ‗scientifically‘ measured fact. Human trust throughout the organization.
inspection is most suited to instances where g) Provide adequate training and equipment and
a) Objective standards are not available. encourage pride in their own work and the
product.
b) Where discretion is required in analyzing and
assessing faults and errors. A feature of TQM is that a closer link is established
between top management and shop floor operators.
This approach is most likely to apply to the more Operatives are encouraged to take decisions and
complex issues of quality control.
accept more responsibility. As a consequence, the
formal structure and middle management are
7.11 Benefits of Quality Control reduced or eliminated.
a) Reduction in cost of scrap or re-working
Quality Circles are another facet of the total quality
b) Reduction in complaints from customers approach which originated in Japan.
c) Enhanced reputation for company‘s product
d) Feedback to designers and engineering staff about 7.13 Quality Circles
performance of product and machines required to Quality circles are small groups of about 8-10
produce them. employees, which meet together on a regular basis to
discuss day-to-day issues such as quality,
7.12 TQM –Total Quality Management productivity, and safety etc.
It is applied where there is a defined culture of The objectives of such groups are:
quality awareness and quality improvement in every Making improvement
process, in every department and at every level in
Organizing their implementation: It involves a
the organization. Organization practicing TQM have a
degree of decision making to the shop floor
long term commitment to quality and consider quality
situations.
to be core value of the organization.
With quality circles, we delegate the real power to
They take an external view of quality as compared
employees at shop floor, not only by suggesting them
with traditional internal views.
regarding quality, but also to implement those
Internal view of quality concentrates on ensuring suggestions.
that items produced conform to their specification
1. Membership of Quality Circles is voluntary, but
within accepted tolerances.
usually consists of many shop floor employees
This view considers that quality costs money and and foreman or supervisors. It consists of both
as production costs must be minimized, quality skilled and unskilled employees such as quality
factors are always limited by their costs. engineers and inspector.
External view, Pioneered by Japanese, places 2. Each circle selects its leader
much emphasis on original design which the
customer ordered. 7.13.1 Task of Quality Circles
It considers quality at the heart of the production a) Identify problems in local work situations.
process, where every part will be fit for its b) Select a problem for solution
purpose and will be right first time.
c) Set realistic target for improvement (e.g. to 5. Inspection: Vehicles, equipment, buildings and
reduce wastage rates by 15% over next 12 people.
months)
7.14.1 Four segments of quality costs:
d) Propose plan to local management
1. Internal Failure. This area covers the costs that
e) Implement and test plan
are borne by the organization itself such as scrap,
f) Revise plan, where necessary, and monitor rework, redesign, modifications, corrective action,
results. concessions and overtime.
Quality circles provide means of achieving employee a) Failure costs that arise before your company
participation on the shop floor. The primary supplies its product to the customer. Along with
responsibility of Quality circles is not only reducing costs of finding and fixing bugs are many internal
costs but also to improve quality, use of equipment, failure costs borne by groups outside of Product
efficiency and safety. Development.
7.13.2 Benefits of Quality Circles b) The costs of the wasted time, the missed
milestones, and the overtime to get back onto
a) Greater awareness of shop floor problems by
schedule are all internal failure costs.
circle members.
2. External Failure. This area covers the costs that
b) Greater confidence in tackling problems and
are borne by the customer such as equipment
generating solutions on the part of circle members
failure, warranty, administrative cost in dealing
c) Improved productivity and quality and safety. with failure and the loss of goodwill.
d) Improved motivation, commitment and confidence a) Costs associated with defects found after the
on the shop floor. customer receives the product or service.
b) Costs that result from poor quality, such as the
7.14 Quality Costs
cost of fixing bugs and the cost of dealing with
What is the cost of quality? Does it raise the price of customer complaints.
goods and services? Are huge savings possible by
c) Failure costs that arise after your company
implementing continual improvement efforts? These
supplies the product to the customer, such as
questions are not easy ones, but quality is
customer service costs.
measureable, as are its costs. Cost of quality (COQ)
is a phrase coined by Philip Crosby, noted quality d) External failure costs are huge. It is much cheaper
expert and author and originator of the ―zero defects‖ to fix problems before shipping the defective
concept, to refer to the costs associated with product to customers.
providing poor-quality products or services. Many 3. Appraisal: This area covers finding defects by
quality practitioners thus prefer the term cost of poor inspection, audit, calculation, test and
quality (COPQ). Like all things, there is a price to pay measurement. Costs incurred to determine the
for quality. This total cost can be split into two degree of conformance to quality requirements.
fundamental areas: 4. Prevention: This area covers avoiding defects in
a) Non Conformance. This area covers the price planning, preparation, training, preventative
paid by not having quality systems or a quality maintenance and evaluation.
product. Examples of this are: a) Costs of activities that are specifically designed to
1. Rework. Doing the job over again because it prevent poor quality.
wasn't right the first time. b) Examples of "poor quality" include coding errors,
2. Scrap. Throwing away the results of your work design errors, mistakes in the user manuals, as
because it is not up to the required standard. well as badly documented or NON-maintainable
3. Waiting. Time wasted whilst waiting for other complex code.
people.
4. Down Time: Not being able to do your job 7.14.2 Total Cost of Quality:
because a machine is broken. The sum of costs: Prevention + Appraisal + Internal
b) Conformance: Conformance is an aim of quality Failure + External Failure.
assurance. This aim is achieved at a price.
The objective of Total Quality Cost is to achieve
Examples of this are:
measurable improvement in materiel quality and
1. Documentation: Writing work instructions, quality cost reduction on a systematic basis.
technical instructions and producing
The purpose of the Total Quality Cost Model is to
paperwork.
i. Provide quality cost information to enable
2. Training: On the job training, quality training,
informed, effective decision-making related to
etc.
cost of quality
3. Auditing: Internal, external.
ii. Identify failure costs to facilitate appropriate
4. Planning: Prevention, do the right thing first corrective action
time.
iii. Identify appraisal and prevention targets for Internal Failure External Failure
improvement Bug fixes Technical support
iv. Enable results tracking Regression calls[9]
v. Identify relationships between improvement testing Preparation of
actions and results to enable ―what if‖ analysis Wasted in-house support answer
user time books
Wasted tester
Investigation of
time
customer
Wasted writer
complaints
time
Wasted marketer Refunds and
time recalls
Wasted Coding / testing
advertisements of interim bug fix
[7] releases
Direct cost of late Shipping of
shipment [8] updated product
Opportunity cost
Added expense of
of late shipment
supporting
The graph shows that there is a minimum Total
multiple versions
Quality cost, which is a combination of prevention,
of the product in
appraisal and failure. Reducing any of these reduces
the field
the total. The key to minimum cost, is striking the
correct balance between the three. Clearly prevention PR work to soften
reduces both appraisal and failure costs, however drafts of harsh
eventually the cost of prevention itself starts to reviews
increase the total cost and so this must be controlled Lost sales
and set at an effective level. Lost customer
Total Quality Cost Analysis includes a goodwill
measurement of Quality Costs. Quality costs are Discounts to
those costs encountered when efforts are aimed at resellers to
avoiding defects (preventive actions), looking for encourage them
defects (appraisal activities), or repairing and/or to keep selling
recovering from a defect (failure resolution). the product
Figure 1: Examples of Quality Costs Associated Warranty costs
with Software Products.
Liability costs
Prevention Appraisal Government
Staff training Design review investigations[10]
Requirements Code inspection Penalties[11]
analysis Glass box testing All other costs
Early prototyping Black box testing imposed by law
Fault-tolerant Training testers
design 7.15 Quantitative Techniques/
Beta testing
Defensive Operation Research Techniques
Test automation
programming
Usability testing (OR)
Usability analysis
Pre-release out- Operation Research Techniques are used in decision
Clear specification
of-box testing by making, planning and controlling. It encompasses a
Accurate internal customer service collection of techniques which apply scientific
documentation staff methods to complex problems in organizations.
Evaluation of the OR involves scientific models or conceptual
reliability of framework to represent real situations.
development
The model utilizes mathematical and statistical terms
tools (before
to express the variables involved in decision making.
buying them) or
of other potential Techniques are: Network Analysis (PERT and CPM)
components of The chief benefits of such techniques are that they
the product assist in analysis of problem and also develop the
solution.
Advantages of O.R Models
• Provides a basis for solution of complex problems • Large number of factors were taken into account
in static or dynamic situations. at one time.
8
Marketing Management
Overview: Overview of Marketing function, Product, Price, Promotion and Distribution strategies, Marketing research and its
role
consumer Groups.
Research
13. To inculcate the sense of team spirit, team work and 3. Motivation
inter-team collaboration. Appraisal
a) Appropriate appraisal system
10.1.7 Functions
b) Appraisal process
In order to achieve the above objectives, Human Resource
Management undertakes the following activities: Compensation and benefits
1. Human resource or manpower planning. Determination of salary and benefit packages
2. Recruitment, selection and placement of personnel. Rewards
3. Training and development of employees. a) Recognition motivation
4. Appraisal of performance of employees. b) Monetary motivation
5. Taking corrective steps such as transfer from one job to 4. Maintenance
another. Communication
6. Remuneration of employees. Installing and maintaining two way communication
7. Social security and welfare of employees. Health
8. Setting general and specific management policy for Design/Selection and implementation of health schemes
organizational relationship.
Safety
9. Collective bargaining, contract negotiation and
a) Awareness creation
grievance handling.
b) System for safe working conditions
10. Staffing the organization.
Employee relations
11. Aiding in the self-development of employees at all
levels. a) Establishing fairness
12. Developing and maintaining motivation for workers by b) Designing and implementing employee relations policies
providing incentives. and procedures
13. Reviewing and auditing manpower management in the Legalities
organization a) Dispute
14. Potential Appraisal. Feedback Counseling. b) Grievances
15. Role Analysis for job occupants. c) Unions
16. Job Rotation. d) Employment related legalities
17. Quality Circle, Organization development and Quality of e) Health and safety related legalities
Working Life.
10.1.9 Major Influencing Factors 11. The career of the employees should be planned in such
In the 21st century HRM will be influenced by following a way that individualizing process and socializing
factors, which will work as various issues affecting its process come together for fusion process and career
strategy: planning should constitute the part of human resource
planning.
1. Size of the workforce.
2. Rising employees' expectations 10.2 Differences between Personnel
3. Drastic changes in the technology as well as Life-style Management (PM) and Human
changes.
4. Composition of workforce. New skills required.
Resources Management (HRM)
5. Environmental challenges. X PM HRM
1 Personnel mean Human resource
6. Lean and mean organizations.
employed management (HRM)
7. Impact of new economic policy. Political ideology of the
persons of an is the management
Government.
organization. of employees‘
8. Downsizing and rightsizing of the organizations. Management of knowledge,
9. Culture prevailing in the organization etc. these people is aptitudes, abilities,
personnel talents, creative
10.1.10 Futuristic Vision
management abilities and
On the basis of the various issues and challenges the (PM). skills/competencies.
following suggestions will be of much help to the philosophy
2 PM is traditional, HRM is continuous,
of HRM with regard to its futuristic vision:
routine, on-going
1. There should be a properly defined recruitment policy in
maintenance- development function
the organization that should give its focus on
professional aspect and merit based selection.
oriented, aimed at improving
administrative human processes.
2. In every decision-making process there should be given
function.
proper weightage to the aspect that employees are
involved wherever possible. It will ultimately lead to 3 PM is an HRM follows the
sense of team spirit, team-work and inter-team independent systems thinking
collaboration. function with approach. It is not
3. Opportunity and comprehensive framework should be independent considered in
provided for full expression of employees' talents and sub-functions. isolation from the
manifest potentialities. larger organization
4. Networking skills of the organizations should be and must take into
developed internally and externally as well as account the linkages
horizontally and vertically. and interfaces.
5. For performance appraisal of the employee‘s emphasis 4 PM is treated like HRM is considered a
should be given to 360 degree feedback which is based a less important strategic
on the review by superiors, peers, subordinates as well auxiliary management
as self-review. function. function.
6. 360 degree feedback will further lead to increased focus 5 PM is reactive, HRM is proactive,
on customer services, creating of highly involved responding to anticipating, planning
workforce, decreased hierarchies, avoiding demands as and and advancing
discrimination and biases and identifying performance
when they arise. continuously.
threshold.
6 PM is the HRM is a concern for
7. More emphasis should be given to Total Quality
exclusive all managers in the
Management. TQM will cover all employees at all levels;
it will conform to customer's needs and expectations; it
responsibility of organization and
will ensure effective utilization of resources and will the personnel aims at developing
lead towards continuous improvement in all spheres department. the capabilities of all
and activities of the organization. line managers to
8. There should be focus on job rotation so that vision and carry out the human
knowledge of the employees are broadened as well as resource related
potentialities of the employees are increased for future functions.
job prospects. 7 The scope of PM The scope of HRM
9. For proper utilization of manpower in the organization is relatively views the
the concept of six sigma of improving productivity narrow with a organization as a
should be intermingled in the HRM strategy. focus on whole and lays
10. The capacities of the employees should be assessed administering emphasis on building
through potential appraisal for performing new roles people. a dynamic culture.
and responsibilities. It should not be confined to 8 PM is primarily HRM takes efforts to
organizational aspects only but the environmental concerned with satisfy the human
changes of political, economic and social considerations
recruitment, needs of the people
should also be taken into account.
selection and at work that helps to
administration of motivate people to
manpower. make their best wider. compared to
contribution. HRM is narrower.
9 Important HRM considers work 3 HRM manages and HRD focuses on
motivators in PM groups, challenges develops the human those learning
are and creativity on the elements of an experiences
compensation, job as motivators. organization in its which are
rewards, job entirety on longer organized for a
simplification term basis. specific period to
and so on. bring about the
10 Improved It is the other way desired
satisfaction is round (performance behavioral
considered to be is the cause and changes.
the cause for satisfaction is the 4 HRM emphasizes that HRD emphasizes
improved result). employees, their
mainly on
performance. abilities and their
training and
11 Employee is Employee is treated attitudes constitute
development of
treated as an not only as economic an important
employees.
economic unit as unit but also a social organizational
his services are and psychological resource that should
exchanged for entity. be used effectively
wages/salary. and efficiently to
12 PM treats Employee is treated achieve organizational
employee as a as a resource and as as well as employees'
commodity or a a human being. goals.
tool or like 5 HRM takes decisions HRD thus
equipment that on HRD plans. depends on the
can be bought decisions of
and used. HRM.
13 Employees are HRM treats 6 HRM takes care of all HRD focuses on
considered as employees as profit the human needs and upgrading the
cost centers and centers and tries to satisfy these skills and
therefore, therefore, the needs so that the competencies of
management management invests employees are the employees in
controls the cost in this capital motivated from all the order to improve
of labor. through their angles to contribute the performance
development and their best to achieve of the employees
better future utility organizational goals. on the job.
14 PM‘s angle is HRM angle HRM at its center has HRD. HRD's cooperation is
that employees emphasizes on the important for overall success of HRM. HRD has to
should be used mutual benefits, both work within the realm of HRM and therefore, its
mostly for of employees and objectives should be in tandem with the broader
organizational their families and objectives of HRM. Thus, HRM and HRD are
benefits and also the company. interdependent.
profits.
15 PM preserves In HRM 10.4 Human Resources Planning
information and communication is It is the comparison of an organization‘s existing
maintains its one of its main tasks labour recourses with forecast labour demand, and
secrecy. which take into hence the scheduling of activities for acquiring,
account vertical, training, deploying and possibly discarding labour is
lateral and feedback done.
type communication. Specific activities are:
10.3 Differences between Human Resource 1. Estimation of labour turnover for each grade of
Management (HRM) and Human Resource employee and the examination of the effects of
Development (HRD) high or low turnover rates on the organization‘s
X HRM HRD performance.
1 HRM is a subset of HRD is a subset 2. Analysis of the consequences of changes in
the entire of HRM working practices and hours
management 3. Predicting future labour shortages
processes of an 4. Devising schemes for handling the human
organization. problems arising from labour deficits or surpluses.
2 Scope of HRM is Scope of HRD as
5. Analysis of the skills, educational backgrounds, 2. Statement of Human resources objectives in
experience, capacities and potentials of the light of the organization‘s objectives by
employees. considering:
Effective Human Resources Planning (HRP) a) Capital equipment plans
results in the right people doing the right things in b) Reorganization ,e.g., centralization or
the right place at precisely the right time. decentralization
HRP should help management in making decisions c) Marketing plans
concerning recruitment, the avoidance of
d) Financial Institutions
redundancies, training and staff development, and
the estimation of the cost of employing labour. e) Changes in products or in output
Redundancies can be avoided by preparing ―skills 3. Present utilization of human resources
Inventories‖ (details of capabilities, qualification, a) Number of employees in various categories
and experience of the existing employees). This is b) Estimation of labour turnover for each grade of
required to inform management of all the jobs that employee and the analysis of the effects of
existing employee might be capable of undertaking. high or low turnover rates on the
COMPANY OBJECTUIVES organization‘s performance
1. Demand For Labour c) Amount of overtime worked
a) How Many? d) Amount of short time
b) What Kind? e) Appraisal of performance and potential of
c) When? present employees
d) Where? f) General level of payment compared with that
2. Supply of Labour in other organizations
a) Present supply minus wastage 4. External environment of the organization
b) External labour market factors
a) Population trends
c) Changes in hours, Productivity or working
b) Recruitment position
conditions.
c) Local housing and transport plans
d) Possible and economic increase in supply of
labour, e.g., use of part time workers d) National agreements dealing with conditions of
work
3. Human Resources Plan
a) Recruitment/redundancy Programme e) Government policies on education, retirement,
b) Training and Development Programme regional subsidies etc.
c) Industrial relations policy 5. Potential supply of labour
d) Accommodation plan a) Effects of local emigration and immigration
10.4.1 Planning Procedure b) Effects of recruitment or redundancy by local
firms
Certain principles should be applied while preparing a
human resource plan, c) Possibility of employing categories not now
employed, e.g., Part-time workers
1. Plan should be detailed, as expenditure
constraints are involved. d) Changes in productivity, working hours and/or
practices.
2. It should not extend too far into the future,
accurate prediction of distance future is difficult. 6. Forecasting: HRP are the predetermined
responses to anticipated future events.
3. All alternative courses of action should be
considered. 7. Human resources Audit: Management needs to
set out all its available information on the
4. It should be concise and easy to understand.
organization‘s existing personnel, taken from the
5. Instructions to individuals and departments must ‗skill inventory‘. Analysis of such information is
be incorporated into the plan. set out in a separate document, ‗Human
resource Audit’. This document is a list of
10.4.2 Steps in the HRP Process abilities, performance records, and apparent
In drafting the human resource plan the organization potential of each of the organization‘s department
must consider the demand for labour, its potential and its employees. The aim to create such
supply and the external environment. documents is to match the present and future
By studying the interaction of these factors, it can human resources, against current and forecast
produce a plan showing how many and what kind of requirements.
employees are expected to be required in the future.
10.4.3 Benefits of Human Resources Planning
Main points to be considered are as follows:
1. The organization will be ready to adapt future
1. Creation of an HRP group: Including the
HRM activities to meet changing circumstances.
managers in charge of the main functions within
the organization.
2. Foreseeable pitfalls of future events might be 9. high potential employee identification, and
avoided. 10. Applicant tracking, interviewing, and selection.
3. Measures to influence future events can be An effective HRIS provides information on just about
initiated by the organization itself. anything the company needs to track and analyze
4. Decision concerning future HRM activities can be about employees, former employees, and applicants.
taken in advance, using all the data available and Your company will need to select a Human Resources
considering all available options. Information System and customize it to meet your
needs.
5. Planning forces the organization to assess
critically the feasibility of its HRM objectives. With an appropriate HRIS, Human Resources staff
enables employees to do their own benefits updates
6. Labour shortfalls and surpluses may be able to be
and address changes, thus freeing HR staff for more
avoided.
strategic functions. Additionally, data necessary for
7. It helps the firm create and develop employee employee management, knowledge development,
training and management succession career growth and development, and equal treatment
programmes. is facilitated. Finally, managers can access the
8. Management is compelled to assess critically the information they need to legally, ethically, and
strengths and weaknesses of its labour force and effectively support the success of their reporting
personnel policies. employees.
9. Coordination and integration of worker‘s efforts is
improved. 10.6 Performance Appraisal
Performance appraisal or merit rating is one of the
10.5 Human Resource Information oldest and most universal practices of management.
System Appraisal is the analysis of employees‘ past
A HRIS is a systematic procedure for collecting, successes and failures, and the assessment of their
storing, maintaining, retrieving and validating data suitability for promotion or further training. It refers
needed by an organization about its human to all the formal procedures used in working
resources. It is a part of MIS. organizations, to evaluate the personalities,
contributions and potential of group members.
The Human Resource Information System (HRIS) is a
software or online solution for the data entry, data Earlier, Employee‘s merit like initiative, dependability,
tracking, and data information needs of the Human personality etc, were compared with others and
Resources, payroll, management, and accounting ranked or rated.
functions within a business. Normally packaged as a These days the emphasis is more on the Performance
data base, hundreds of companies sell some form of part i.e., what the man does rather than what he is.
HRIS and every HRIS has different capabilities. Pick Appraisals can be made by superior, subordinates or
your HRIS carefully based on the capabilities you peers or by self.
need in your company. Appraisals can be done on a day-to-day basis, semi
Typically, the better The Human Resource annually or annually.
Information Systems (HRIS) provide overall: In appraisals, we do three types of reviews:
1. Management of all employee information. Performance review: Analysis of employee‘s past
2. Reporting and analysis of employee information. successes and failures
3. Company-related documents such as employee
handbooks, emergency evacuation procedures, Potential Review: Assessment of subordinates‘
and safety guidelines. suitability for promotion or further training.
4. Benefits administration including enrollment, Reward Review: To determine salary hikes.
status changes, and personal information
updating. 10.6.1 Purpose of Appraisal
5. Complete integration with payroll and other 1. It can serve as a basis for job change or
company financial software and accounting promotion: By establishing whether the worker
systems. can contribute still more in a different or a higher
6. Applicant and resume management. job, it helps in suitable promotion and placement.
The HRIS that most effectively serves companies 2. It serves as a guide for formulating a suitable
tracks: training and development Programme, by
1. attendance and PTO use, identifying the strengths and weaknesses of an
2. pay raises and history, employee.
3. pay grades and positions held, 3. It serves as a feedback to the employee.
4. performance development plans, 4. It serves as an important incentive to all the
5. training received, employees, who are by the existence of an
6. disciplinary action received, appraisal system, assured of the management‘s
7. personal employee information, and occasionally, continued interest in them.
8. management and key employee succession plans,
5. It provides a rational foundation for the payment to the working conditions, ability to get along with
of piece work, wages, bonuses etc. fellow workers, his satisfaction etc.
6. It serves as a means for evaluating the 4. Amount of training necessary: When training
effectiveness of devices for the selection and period is expensive to the organization, training
classification of workers. time can be used to measure of a worker‘s
7. The regular appraisal system enables the proficiency. The worker who requires longer time
superiors to be more observant as, they will be to learn is considered inferior to one who learns in
appraising the performances of their juniors and a relatively short time.
will be justifying those estimates. 5. Rating by supervisors : Opinion of foreman or
managers about the characteristics of a worker
10.6.2 Essentials of a good Appraisal system like - job knowledge, cooperativeness,
1. Easily understandable: Appraisal System should dependability, attendance, regard for safety,
not be complex and too time consuming. ability to deal with people, etc.
2. It must have the support of all line people who 6. Number of accidents in a given period
administer it: If the line people think it is too 7. Number of absents in a given period
theoretical, too ambitious, too unrealistic, or that
it has been foisted on them by those who have no 10.6.3.2 Performance criteria for Middle
comprehension of the demands on the time of Level Managers
operators, they will resent it. 1. Quantity and quality of output in a given period.
3. System must fit in that particular organization‘s 2. Labour cost per unit of output in a given period.
operations and structure.
3. Material cost per unit of output in a given period
4. System should be both valid and reliable:
4. Total cost per unit of output in a given period
Validity of rating is the degree to which, they are
truly indicative of the intrinsic merit of employees. 5. Rational use of overhead facilities
Reliability is the consistency with which the 6. Coordination among supervisors
ratings are made, either by different raters or by 7. Degree of knowledge among supervisors about
one rater at different times. corporate goals and policies.
5. System should have built-in incentives i.e., 8. Extent to which front-line supervisors regard
reward should follow satisfactory performance. themselves as managers and behave likewise.
6. System should be periodically evaluated to be 9. Extent of upward communication of ideas,
sure that it is continuing to meet its goals. information and queries from front-line
supervisors.
10.6.3 Criteria of Performance Appraisal
Number of criteria are there, which may be used to 10.6.3.3 Performance criteria for Top
measure the proficiency of employee. Managers
They can be broadly categorized into two: Objective 1. Return of capital employed
and Subjective. 2. Labour productivity indices (improvements in
Objective Criteria: Amount of production, work labour productivity arise from capital investment,
sample tests, length of service, amount of training better work methods, better personnel policies,
required, absenteeism, accidents etc. It can be used etc)
at lower level where jobs are more specific and 3. Degree of knowledge among middle level
clearly defined. managers about corporate goals and policies.
Subjective Criteria: Extend of upward 4. Extent to which middle-level managers regard
communication of ideas, degree of knowledge about themselves as managers and behave likewise.
corporate goals, contribution to socio-cultural values, 5. Extent of upward communication of ideas,
rating of employee‘s job proficiency by their information and queries from middle-level
superiors, peers and subordinates. These are managers
dependent on the human judgement and opinion and
6. Contribution to socio-cultural values of the
are subject to errors. These are applied where jobs
environment (this aspect is essential to determine
are more complex and vague.
whether the organization has secured a niche for
10.6.3.1 Performance criteria for Operatives itself as a worthwhile institution in society.
1. Quantity and quality of output in a given period. 10.6.4 Performance Appraisal Methods
2. Work Sample tests: This serves as the measure of
proficiency. 10.6.4.1 Ranking Method:
3. Length of services: It is considered that the longer It is Oldest and simplest method. One man is
the worker is with the organization the more compared with all the other men and places him in a
successful he is. That reflects his ability to adjust simple rank order. (From best to worst)
Pitfalls are:
1. Highly subjective statement on this list is assigned a value depending
2. Various components of person‘s performance are upon its importance.
not done. The rater is asked to place a plus, minus and question
3. It use is difficult in large group, when the rater mark sign in front of each statement depending on
cannot compare several people simultaneously. whether he feels the description applies, does not
apply, or there is doubt.
4. Difference between ranks is not equal at different
positions The final rating is taken as the average of the scale
values of all statements that his superior has checked
Thus paired comparison technique of ranking has
in rating the person.
evolved.
Since the values do not appear on the list, so the
1. Here each individual is compared with every other
rater does not know how highly he has rated an
person.
individual, thus helps in giving unbiased rates.
2. The final rank is determined by the number of
Various problems are :
times he was judged better than others.
Difficult to prepare the good checklist.
3. Number of comparison = N (N-1)/2
Separate checklists are required for each job as
E.g., in a group of 50 individuals, there would be
statements used in one checklist to evaluate one
1225 separate comparisons.
category of workers cannot be used in another
Thus its process is quite time consuming. checklist to evaluate the other category of workers.
10.6.4.2 Rating Scale Method 10.6.4.4 Forced Choice Method:
It is used where the large groups of people are This form consists of number of statements which
appraised and also where the absolute difference describes an individual being rated. These statements
between the rated individuals are required. are grouped. Sometimes all these groups have
Two types of scales are used: favorable statements, sometimes all have
Discrete: The rater tick mark the category which he unfavorable statements and sometimes have both
feels best describes the person being rated. e.g., favorable and unfavorable statements.
Characteristics is ‗Job knowledge‘ can be divided into • When the groups have all unfavorable or all
five categories on a discrete scale: favorable statements, then the rater must check
one statement which he believes best
characterizes the individual being rated.
Exceptionally
Average
Average
Below
Poor
Above
11.1
In addition to these basic types of DSS there are also two additional factors: whether the DSS is spreadsheet-based, web-based
or something else entirely.
Spreadsheet-based DSS
Model- and Data-driven DS systems can be built using spreadsheets. Spreadsheets offer decision-makers easy to understand
representations of large amounts of data. Additionally, spreadsheet data is arranged in such a way as to make it easy to
convert the data into visualizations to further aid decision-makers.
Web-based DSS
Any type of DSS can be web-based. The term simply describes any decision support system that is operated through the
interface of a web browser, even if the data used for decision support remains confined to a legacy system such as a data
warehouse.
Scope of DSS
In addition to these basic types of Decision Support System there are also two separate categories used to define systems.
Enterprise-wide DSS
Enterprise-wide DS systems are systems that are linked into large data warehouses, and offer decision support to managers at
all levels of an enterprise. Enterprise-wide systems will typically be basic, general use systems that can perform a wide variety
of functions.
Desktop DSS
Desktop DS systems are much smaller applications designed to be run from a desktop PC. While these systems may well be
linked into a data warehouse or other large volume of data, they will typically be more limited in scope.
An example of a desktop DSS is Microsoft Excel, the desktop spreadsheet.
This hypothetical rule indicates that the probability of an investigation is to be increased if the broker sold stock one day and
bought it back the next. The broker might be trying to generate commissions when there was no valid investment reason for
the transactions.
A database stores numbers and symbols. It might show a simple relationship among the data because they are stored together
or defined as connected in some way. A rule in a knowledge base, however, contains some of the logic of an application.
The rule above implies something about when an investigation should be undertaken. An ordinary database makes it very
difficult to figure out the logic of the application. A knowledge base contains more information about logic than a conventional
database.
Knowledge Representation
The production rule above is an example of one type of knowledge representation. It is one of the most popular for building
expert systems in business. Another representation technique is known as a frame. The frame provides a way to gather a lot of
information about an object into one place. For an expert system to advise us on what personal computer to buy, a frame
might contain the characteristics of each PC, including its memory size, the type of chip, the speed of the chip, the type of
video board, the monitor, and so on.
Finally, an expert system can use a semantic network. In a network, information is connected through a series of nodes. The
program traverses the nodes along the paths of the network when it is seeking information for its computations.
The Inference Engine
The inference engine is the reasoning part of the expert system. It is one of the major components of an expert system's shell,
a program that is designed to facilitate the development of an expert system. Many of these shells are designed for personal
computers, and typically they work through production rules. The inference engine examines the rules and tries to find rules
with true IF conditions. A true rule then "fires" and performs the action indicated in the THEN clause. The inference engine may
employ forward or backward chaining. An example will help illustrate how the inference engine might work (Luconi, alone, and
Morton, 1986). Figure 22-1 contains several production rules for personal financial planning. Suppose the client's tax bracket is
33 percent and her liquidity is more than $100000 and our client has a high tolerance for risk. Forward chaining involves going
through the rules one at a time to infer that exploratory oil and gas investments are the best recommendation.
If we are interested only in whether exploratory oil and gas investments are the best recommendations and we are not
interested in other possible investments, backward chaining is more efficient. In backward chaining, the system begins with a
goal. In this case, the goal is to show that the client needs exploratory oil and gas investments. At each stage, the inference
engine establishes sub goals that, if achieved, would indicate the client needs exploratory oil and gas investments.
Looking at Figure 22- 1, assume we know that the THEN condition of the third rule is our goal. To conclude that the exploratory
shelter is recommended, we need to know that risk tolerance is high (which is already known) and we need a rule to show that
a shelter is recommended. By checking other rules, the inference engine finds if rule I is true, it can achieve its sub goal of
having a shelter recommended. The IF conditions of rule I are true, so the sub goal is attained and rule 3 is true.
Systems Development
The development of an ES follows much the same process as recommended for a DSS in the previous chapter. Expert-system
development lends itself naturally to prototyping and learning through test cases. Sometimes the individual designing the
system is called a "knowledge engineer" to distinguish him or her from a traditional systems analyst. The development process
is different because advice is far more tentative than the numeric solution of a problem or the processing of transactions.
We should point out, however, how difficult it can be to conduct knowledge engineering.
In the AESOP example presented below, many hours were spent in meetings with the expert, and many meetings were
canceled because of his schedule.
It was not until the meetings moved to the floor of the American Stock Exchange just after the close of trading that we
managed to make progress on the system. The expert is extremely knowledgeable, and it was difficult for him to explain his
logic because he was not conscious of his decision-making steps.
In some instances, experts are reluctant to reveal their expertise to systems developers.
In many cases, systems are developed as an experiment and are never fully implemented. The kind of systems described in
this chapter may be some of the most difficult to implement successfully.
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