Plastic Pollution

? Tire Pollution

Solution:
Reduce, Reuse, Recycle, Pyrolyse
 Leaders in Indian Pyrolysis Plants

Manufacturer of state of art waste plastic and tire pyrolysis plants

Turnkey Supplier
machinery design >> fabrication >> installation & commissioning >> technology transfer and training

CONFIDENCIAL DOCUMENT
About
» Leading and only manufacturer of
Pyrolysis Plants in India
» Technology designed by experts in
Pyrolysis
» Environment friendly technology
» Proven & Commercially viable
process
» Experienced in turnkey projects -
Since 1998
Innovative thermo-catalytic
de-polymerisation process
Designed to generate
Quality Fuel from
polymer waste
What is Pyrolysis oil?
» Pyrolysis oil is a Hydrocarbon
liquid
» Pyrolysis oil is generated by
de-polymerisation of plastic waste
» Applications:
In electric generators, boilers,
diesel pumps, furnaces, hot water
generators, hot air generators,
thermic fluid heater etc.
Why Pyrolysis Plant?

» Increase in fuel demand

» Fuel Prices continuously increasing
» World’s fossil fuel stocks expected to last another
80-120 years only
» Pollution control:
Converting waste plastic/tyre into fuel & charcoal
Our strength

» RCFG has successfully developed a process &

catalyst which
– Reduces De-polymerisation temperature from
600OC to 375-425OC
– Offers more than 35% of energy savings
Pyrolysis Reaction

Heat +
Catalyst
C-50K to C-2lac C-1 to C-4 & C5 to C23

• Long Chain Polymer • Short Chain Polymer

– Waste Plastic – Hydrocarbon Gas
– Waste Tyre/rubber – Pyrolysis oil
– Waste oils etc.
Raw Materials
 Waste Plastic
 Electronic scrap
 Mixed plastic (HDPE, LDPE,
PP, PS, ABS, PVC, FRP)
 Multi Layered Plastic
 Waste Tyres
 Rubber
 Plastic or rubber parts
from vehicles
 Waste oils etc.
Finished Products
Plastic Tyre

Oil Oil
charcoal charcoal
Gas Gas

5 to 8 % 70 to 90 % 30 to 35 % 40 to 45 %
Pyrolysis oil Specifications

» From Tyre:
– Flash Point: 25 degree C
– Pour Point: -21 degree C
– Calorific Value: 10,150
» From Plastic:
– Flash Point: 40 degree C
– Pour Point: -4 degree C
– Calorific Value: 10,000
 Charcoal Specifications & Applications
Analysis Carbon black grades
Specifications Charcoal from Tyre
Method HAF(N330) SRF(N754)
Iodine Adsorption Number, mg/g ASTM D-1510 176 82 24
DBP Absorption, cm3/100g ASTM D-2414 78 92-102 50-65
CTAB Surface Area, m2 /g ASTM D-3765 68 74-90 23-39
pH – Value ASTM D-1512 9 7-9 7-10
Heating Loss, % max ASTM D-1509 1.5 2.5 1.5
Ash Content, % max ASTM D-1506 10 0.5 0.5
MICROSCOPE
Average Particle Size, nm 300 mesh
ELECTRONIQUE

Applications: Charcoal soil enrichment, Paint industry, ink

industry, filler in plastic recycling, for manufacturing high value
products like activated charcoal etc.
Pyrolysis Process Flow Chart

Collection of Plastic waste

Cutting & Shredding
Heating + Catalysis
De-Polymerisation
Pyrolysis oil + Charcoal + Gas
Distillation and Purification
Petrol, Kerosene, Diesel
Pyrolysis Plant
Storage tank
Scrubbing
System

Separator

Condenser

Loading Hopper
5TPD Pyrolysis plant: Isometric View
5TPD Pyrolysis plant: Isometric View
Other Projects Completed
Land, Building &
Power requirements Plant Power Roof Utility
Built-up area
Capacity Requirement Height section land
(Square Feet)
(TPD) (HP) (ft) (Sq ft)
1 12 1000 20 200
2 20 1500 25 350
5 37 3000 30 500
10 75 5000 36 750
20 120 7500 36 1500
Licensing & • NOC from local municipal Corp.
Certificates • DIC registration
• NOC from PCB
• No petroleum license required for
processing waste plastic as the
final product is a crude.
• No explosive license for storage
up to 25000 lit.
• License required for purification
of petroleum products like petrol
& diesel (automobile grade)
Emission Under Control
Scrubbing sysems installed in pant to
ensure:
1. No SOx or NOx emission
2. Process designed to destroy dioxin
and furans if generated (not proven
that pyrolysis plant generates there
pollutants but still we have process
to control this pollution
3. FSD installed
4. Scrubbing of flue gases to ensure no
particulate matter emission and
reducing the temperature of flue
gases to room temperature
Commercial • Pyrolysis oil Production cost: Rs.
Aspects 14 to 18/lit (Plastic as RM)
• Pyrolysis oil Production cost: Rs.
18 to 22/lit
(Tyre as RM)
• Pyrolysis oil is substitute to LDO &
is sold at Rs. 30/Lit
• Carbon black/Charcoal is sold at
Rs 7 to 9 per Kg (Rs. 9 to 12/kg –
tyre as RM)
Funding & • Funding through MSME: up to
Subsidies 1Cr without co-lateral security
• Subsidies: 15% MSME, 15%
State
• We are in talks with 2 other
ministries for 35% and 50%
subsidies respectively
Pyrolysis project highlights
» Raw Material: Readily available
» Payback period: 1.5 to 2.5 Years (depending on
capacity & tyre of RM
» Plant is ‘energy self sufficient’
» Ready Buyers: Almost nil marketing efforts
» Perfect solution for waste plastic, rubber & tyre
management.
Why ?
» Pioneer and leaders in Indian pyrolysis plant
» We design & manufacture plants in India
– Speedy mfg, supply, installation
– Ease of after sales service
» Experience of 9 (& counting) installations – proven and time tested equipments
» Raw material flexibility – ease of raw material procurement
» Lower pyrolysis temperature – more energy savings
» Designed by experts in pyrolysis – reduced power requirement
» Continuous process – Less manpower required
» 100% emission free – no objections by PCB
» More than 12 years of turn-key project experience – 100% sure project execution
» Associated with TDB, NRE, MMRDA, PCMC, SMC, GMC regarding pyrolysis plants
 Generating fuel,
Generating future!

What’s Your Message?

www.pyrolysisplant.com | www.rcfg.co.in
info@pyrolysisplant.com | rcfg99@gmail.com
C - 209, Belapur Railway Station Complex, C.B.D. Belapur, Navi Mumbai, Maharashtra State, India. Pin: 400 614
Cell: +91 99 3020 5577 / 93 2340 9461 | Phone: +91 22 2756 3816 :: Fax: +91 22 2757 4535
Pyrocrat Systems
Research Centre for Fuel Generation

Leaders in Indian Pyrolysis Plants

Manufacturer of state of art waste plastic and tire pyrolysis plants

Turnkey Supplier
machinery design >> fabrication >> installation & commissioning >> technology transfer and training