HERMETIC COMPRESSOR ACCESSORIES

ROTOSEAL STRAIGHT MALE ADAPTORS

PART NUMBER SIGNIFICANCE

99 MA 66 28 22

SERVICE SERVICE 22/16 = 1-3/8 @ B

PART I.D. #
B A
28/16 = 1-3/4 @ A

MALE ADAPTOR SWEAT

A B P/N
1-3/4 x 12 1-3/8 99MA662822
1-1/4 x 12 1-1/8 99MA662018
1-1/4 x 12 7/8 99MA662014
1-1/4 x 12 3/4 99MA662012*
1 x 14 7/8 99MA661614
1 x 14 3/4 99MA661612*
1 x 14 5/8 99MA661610
1 x 14 1/2 99MA661608
P36
1 x 14 3/8 99MA661606

*With access port.

NOTE: Items this page limited to stock available then N.L.A.

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 HERMETIC COMPRESSOR ACCESSORIES
ROTOSEAL STRAIGHT FEMALE ADAPTOR

PART NUMBER SIGNIFICANCE

99 FA 66 28 22
B A
SERVICE SERVICE 22/16 = 1-3/8 @ B
PART I.D. #
P37
28/16 = 1-3/4 @ A

FEMALE ADAPTOR SWEAT

A B P/N
1-3/4 x 12 1-5/8 99FA662826
1-3/4 x 12 1-3/8 99FA662822
1-3/4 x 12 1-1/8 99FA662818
1-1/4 x 12 1-1/8 99FA662018
1-1/4 x 12 7/8 99FA662014
1-1/4 x 12 3/4 99FA662012
1 x 14 3/4 99FA661612
1 x 14 5/8 99FA661610
1 x 14 1/2 99FA661608
1 x 14 3/8 99FA661606

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 HERMETIC COMPRESSOR ACCESSORIES
COMPRESSOR GROMMETS
C
A B

A
B
C

STYLE A A-1 A-2 A-3 STYLE B B-1 B-2 B-3

‘A’ ‘B’ ‘C
STYLE
GROMMET SUPPORT GROMMET DUROMETER COMPRESSOR
SPEC.NO. AND RCD P/N*
DIAMETER HEIGHT HEIGHT HARDNESS USAGE
TYPE
(in.) (in.) (in.)
KA56CR073 1.25 .72 1.16 A-3 30-35 CAR-J; COPE. P041-5101
KA56CR078 1.25 .72 1.16 B-2 45-50 COPE. P041-5102
KA56CR079 1.62 .75 1.16 B-1 35-45 COPE. P041-5103
KA56TR014 1.25 .375 .6875 A-1 45-50 TEC.; CAR-J,P P041-5104
KA56TR017 1.25 .593 .906 A-1 37 TEC.-AJ, AH P041-5105
KA56TR052 1.25 .625 .937 A-1 37 TEC. P041-5106
KA56TR053 1.44 .81 1.125 A-1 37 TEC.AB,AH,AJ,AV,AW P041-5107
KA56TR055 1.625 1.156 1.437 A-2 37 TEC.-AG P041-5108
KA56TR060 1.625 .84 1.434 B-3 37 TEC.-AK,RK P041-5109
KA56ME012 1.500 1.22 1.500 A-4 45 MITSIBISHI P041-5110
KA56CROBO 1.25 .72 1.16 B-2 60-70 COPE. P041-5111
KA56CR082 1.25 .72 1.16 B-2 25-30 - P041-5112
KA56TR062 1.625 .84 1.434 B-3 37 TEC.-AK,RK P041-5113
KA56CR084 1.25 .72 1.16 B-1 45-55 COPE. P041-5114
WS821A4904 1.535 .875 1.42 B-4 - DAEWOO-CARRIER P041-5115
*All are packaged in quantities of (12).
(P041-5109 will S/S to P041-5113; when P041-5109 stock is exhausted.)

TECUMSEH MOUNTING GROMMET TECUMSEH MOUNTING ADAPTOR

PACKAGES PACKAGES
Compressor Mounting Pkg. Used to replace compressors with mounting
COMPRESSOR USAGE SPEC. NO. P/N configurations of: 8″ x 4-13/16″, 8″ x 6-5/16″ and 8″ x 10-1/4″.
TECUMSEH AB, AH, AG
LP99 P041-5001
Mounting grommet Pkg. HOLE # DESCRIPTION VENDOR NO. P/N
TECUMSEH AJ Holes for mounting P or 3 & 4
LP15 P041-5002*
Mounting grommet Pkg. 1 cylinder R compressors.
TECUMSEH CL/AG (G - mount)
LP29 P041-5003
Mounting grommet Pkg. Holes for mounting 2 cylinder R
2
compressors (F - mount) Lis. Mfg. P041-4003
*Limited to stock on hand. Holes for “B” mount
3
compressors. 8″ x 4-13/16″
1 Holes standard “A” mount.
4
2 7-1/2″ x 7-1/2″
3 3
4 4

Adaptor Kit Contents

Tecumseh Mounting
Adaptor Package 8 Grommets
8 Sleeves
4 Carriage Bolts5/16-18 x 1-3/4″
4 Lock Washers
2 2 4 Flat Washers 5/16″ x 3/4″
1 1
3 3 Instruction sheet.
4 4

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 HERMETIC COMPRESSOR ACCESSORIES
COMPRESSOR BOLTS

cmblt

‘A’ ‘B’ ‘C’ ‘D’ COMPRESSOR

SPEC. NO. P/N*
(in.) (in.) O.D. (in.) THREAD (in.) USAGE
AH01AM210 1.55 1.125 .436 5/16-18-D - P041-5301
AH09AM202 .958 .646 .436 5/16-12-B TEC.;CARL.; COPE. P041-5302
AH01AM203 1.427 1.115 .436 5/16-12-B CARL.; COPE. P041-5303
AH01EM205 2.000 1.500 .418 5/16-18-D TEC. P041-5309
AH01AM208 1.375 .875 .470 5/16-18-D TEC.; TOSHIBA P041-5310
*All are packaged in quantities of (12).

COMPRESSOR GROMMET SLEEVE

B A

‘A’ ‘B’ ‘C’

SPEC. NO. P/N*
(in.) O.D. (in.) I.D. (in.)
KA56TS022 .906 .44 .34 P041-5201
*Packaged in quantities of (12).

DISCHARGE THERMOSTAT KIT RESIDENTIAL MUFFLERS 1/2 - 5 TON

COPELAND “ZR” SCROLL COMPRESSORS
• KIT CONTAINS:
THERMOSTAT, TOP CASE,
RING AND SILCONE
SEALER P42

COPELAND P/N: 998-0243-00 NOM. INLET* OUTLET

TON O.D. LENGTH DIM. DIM.
P/N: P041-4901 CAR (in.) (in.) (in.) (in.) P/N
1/2 1-3/8 3-1/4 5/16 5/16 51BK500052
2 2-5/16 4-7/16 3/8 3/8 LM10KH001
3 2-15/16 6-3/16 3/8 OD** 1/2 LM10HK010
5 3 7-1/4 1/2 OD** 1/2 LM680001
*Inlet and outlet dimensions are specified as I.D. unless otherwise
indicated.
**90° elbow in inlet.

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 HERMETIC COMPRESSOR ACCESSORIES
CRANKCASE HEATERS
• WRAP AROUND STYLE...CONFORMS TO HERMETIC COMPRESSOR SHAPE
LEAD
SPEC.
USED ON WATTS VOLTS LENGTH SIZE* P/N
NO.
(in.)
- 40 120 24 A HT32BH115 P041-4411
- 40 120 120 B HT32BH820 P041-4412
TEC-AK 40 240 36 D HT32BH274 P041-4422
TEC-AJ/COPE-RR, SR 40 240 50 E HT32BH246 P041-4423
CAR-SC,SR/COPE ZRK 40 240 50 D HT32ES515 P041-4443
P39
CAR-J, W/COP-SR, HIT-RHC 40 240 50 H HT32CH234A P041-4424
COPE-RR, SR 40 460 45 E HT32BH734 P041-4441
CAR-J, W/COPE-SR, HIT-RHC 40 460 50 H HT32CH734A P041-4442
CAR-SC, SR/COPE ZRK 40 460 50 D HT32ES717 P041-4444
COPE-BR 70 240 34 F HT32BH228 P041-4721
COPE-BR 70 480 34 G HT32BH904 P041-4741
CAR-J 40 277 16 A HT32BH600 HT32BH600
CAR-W 40 575 72 H HT32BH906 HT32BH906
.76” CAR-J 40 575 50 H HT32BH907 HT32BH907
*= Size A fits circumferences of 24-5/16 to 33-1/2.
Size B fits circumferences of 30 to 39-3/8.
Size D fits circumferences of 20 to 25.
Size E fits circumferences of 23 to 35-1/4.
1.3”
Size F fits circumferences of 27-7/8 to 39.
Size G fits circumferences of 28-3/8 to 37-1/2.
Size H fits circumferences of 28-3/8 to 35
Fits both Copeland and Scroll Technologies Compressors.

TYPE “C” STYLE

• PTC INSERTION STYLE FOR COMPRESSORS WITH SPECIAL WELL DESIGN IN
CRANKCASE. USE WITH HEAT SINK COMPOUND BELOW.
WATTS MAX. LEAD
VENDOR P/N P/N
(HOT) VOLTS LENGTH (in.)
P40 25-35 600 32 8HT5-507 P041-4131 TEC. AW
TEC. AG,AV PLUS ALL BRISTOL &
40-55 600 16 9HT5-13 HT660001
COPELAND CR
HEAT SINK COMPOUND (1/2 oz. tube)
P/N: 38AQ680001

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 HERMETIC COMPRESSOR ACCESSORIES
COMPRESSOR TOTE SINGLE FUNCTION TIME GUARD
• TIME GUARD II
• SOLID STATE CONTROLLED
RECYCLE DELAY TIMER
• OPERATION: IN THE EVENT
OF ANY POWER
P43 INTERRUPTION, TIME GUARD
II PROVIDES A 5 MIN. DELAY
WHICH PREVENTS RAPID
VENDOR P45 CYCLING OF THE
DESCRIPTION P/N
NO. 3.4H x 3.4W x 1.7D
COMPRESSOR
Universal Hermetic
PK150 P041-6001
Compressor Tote • WIRING DIAGRAM IS
PRINTED ON TIME GUARD
COMPRESSOR SOUNDSHIELD • OPERATING VOLTS: 24
• COMPRESSOR SOUNDSHIELD • LOAD CURRENT @ 24V-1 AMP
PROVIDES SOUND LEVEL • SWITCHING ARRANGEMENT:
REDUCTION SPST-N.O.
• CONSTRUCTED OF:
P/N: HN67PA024
A. ACCOUSTICAL
POLYURETHANE FOAM WITH
VINYL COVERING
B. POLYETHELENE COVERED
FIBERGLASS
P44

COMPRESSOR TERMINAL CONNECTOR

APPROXIMATE
COMP. MODEL
CONST. BLANKET P/N
USED ON
HEIGHT (in.) • QUICK CONNECT DESIGNED
BRISTOL H23A A 14.80 38ES400384 TO FIT HERMETIC COMPRES-
BRISTOL “H23, 25” B 16.25 314841-401 SOR TERMINAL
CARLYLE “J” A 14.90 310060-401 @
CARLYLE “M” A 14.00 38UE500874 @ P/N: HY61AM094
CARLYLE “P” A 14.00 38UE500894
CARLYLE “SC” B 17.40 321538-401
CARLYLE “SR” B 19.70 321538-402
P815
COPELAND “CR” A 13.00 38EC500314
COPELAND “CRK” B 14.50 318415-401
COPELAND “CR--4” B 14.50 314840-401
COPELAND “RE” A 11.00 38QB501484
COPELAND “YRD” A 15.00 38EC500344 @
COPELAND “ZR18-28” B 14.00 317035-401
COPELAND “ZR34-42” B 15.00 317037-401
COPELAND “ZR46-61” B 21.40 316739-401
TECUMSEH “AB” A 10.62 38ED500404
TECUMSEH “AB-AW” A 13.92 312900-401 *
TECUMSEH “AH, AJ” A 13.75 38EC500334 @
TECUMSEH “AV” A 14.92 38EC500564
TECUMSEH “AV” B 14.92 314776-401 *
TECUMSEH ”AW” B 13.92 318416-401
*Finished Goods Accessories.
@ Limited to stock qty. on hand.

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 HERMETIC COMPRESSOR ACCESSORIES

ACID/MOISTURE TEST KITS

THE FIRST & ONLY NO-OIL

ACID/MOISTURE TEST
Totaltest is the fast, easy and reliable way to test a refrigeration or air
conditioning system for corrosive acid and acid-causing moisture.
Because Totaltest is a self- contained test instrument which needs only
a small sample of the gas in a system, you will never need to extract
another oil sample again. In just 10 minutes you will know if there is cor-
rosive acid or moisture present in the system.

TOTALTEST Works As Easy As 1-2-3

1. Insert a test tube in the instrument.

2. Attach the TOTALTEST instrument

to the unit.
P49
TOTALTEST TEST TUBE
Chemical crystals react with acid or moisture 3. In ten minutes, detach the
which may be present in system. TOTALTEST instrument,
remove the disposable test tube and
compare it to the chart on the
THE TOTALTEST KIT INCLUDES: package.
One Totaltest Instrument, Two Totaltest Test Tubes and a • TOTALTEST reads acid and mois-
Totaltest Kit case. ture in 1 test.
STD. PACK OF 6 KITS: • TOTALTEST checks the whole sys-
tem.
P/N: TT1-001 • TOTALTEST doesn’t need an oil
sample
• TOTALTEST tests R-22, R-12, R-500, R-502, and
REPLACEMENT TEST TUBE PACK INCLUDES:
R-11 vapor. ttlsts
5 TEST TUBES
• TOTALTEST doesn’t require a system shut-down.
• TOTALTEST works in 10 minutes or less.
Use TOTALTEST to help prevent a premature refrigeration or air con-
ditioning system breakdown.
Use TOTALTEST to check a system after a compressor replacement.
Use TOTALTEST as part of a maintenance contract, before you take
on a new customer and as part of the agreement.

WARNING: This product contains a chemical known to the state of Cali-

P50 fornia to cause cancer.

STD. PACK OF 6 REPLACEMENT TEST TUBE PACKS

P/N: TT2-001

REPAIR KIT INCLUDES:

PLASTIC HOLDER FOR INSTRUMENT, WASHER

STD. PACK OF 6 REPAIR KIT

P/N: TT3-001

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 HERMETIC COMPRESSOR ACCESSORIES
755TOTALTEST HFC (Yellow Tubes) MOISTURE TEST
TOTALTEST INSTRUCTIONS TUBE PERFORMANCE GUIDELINES
HOW TO USE TOTALTEST FOR HFC REFRIGERANTS: CALIBRATION SCALE/TESTING TIMEs
Totaltest for HFC Refrigerants is currently approved for use with Use the following scales for the following refrigerants and suction
R410A only. pressures:
PREPARATION FOR SAMPLING:
1. Allow unit to run at least 30 minutes.
PuronTM (R-410A)
2. Locate the low-side vapor service port on the air conditioning or heat
pump unit. Test time: cooling time 90 sec
3. Connect manifold gauges to system service valves. Test time: heating mode TBD
1 80 psig
4. Measure and record the vapor pressure of the system. Ensure that
2 110 psig
the system pressure is between 80 and 140 psig.
3 140 psig
5. Backset service valve and remove vapor hose.
6. Attach Totaltest instrument to unit’s vapor service port.
7. With unit still running: slightly open service valve to blow away INTERPRETATION OF RESULTS AND CORRECTIVE ACTION
residual oil or moisture from the Totaltest instrument. Stain length before line - Acceptable moisture. No action required.
CAUTION: Liquid refrigerant or oil will distrort test results.
Stain length past time - Unacceptable moisture. Action required. Follow
8. Proceed immediately with the next five steps under Measurement
clean-up procedure “A” detailed inside the lid of the Totaltest2 case.
Procedure.
MEASUREMENT PROCEDURE: NOTE: Chemical bed will turn from gold or yellow color to green stain.
9. Remove test tube from pack. Note the direction of the arrow on the
tube.
10. Break off tips of the test tubes, using one end of the pack with small
hole provided for this purpose.
IMPORTANT: Break off the tip with the “G” mark first.

P1529
11. Immediately insert the tube securely against the O-ring in the tube
holder, making sure that the arrow is pointing in the direction of flow.
Start timing once tube is in place.
P1531
12. Place protective plastic shield over the tube and lock into place.

If the length of the stain is in thearea of the chart,

P1530 then ACTION IS REQUIRED.
13. At the end of recommended test time (see Tube Performance If the length of the stain is the area of the chart, then
Guidelines section below), remove shield and tube from the holder. NO ACTION IS REQUIRED.
Seal the end of the tubes with the test tube caps. Wait 30 seconds
before reading stain length to ensure proper reading. If the length of the stain is in the area of the chart,
then PROCEED WITH CAUTION.
14. Backseat service valve and detach tube holder from the unit.
NOTE: Chemical bed will turn yellow color to green stain.

PART NO. DESCRIPTION

All-in-One Kit. (One Totaltest instrument, 2 Totaltest
TT1-002
blue tubes, 2 Totaltest yellow tubes, Kit case)
TT2-002 Standard pack of 6 replacement test tubes (yellow)

81
 HERMETIC COMPRESSOR ACCESSORIES
SERVICE COMPRESSOR PLUGS
WIRE WIRE
COMPRESSOR TERMINAL BOX COMPRESSOR PLUG GAUGE LENGTH

PLUG PART NUMBER AWG BLK YEL BL

CS 312906-413 10 44 44 44
R
BLACK

312906-446 10 62 62 62
YELLOW BLUE

CARLYLE COPELAND BRISTOL 10 92 92 85

312906-426

PLUG PART NUMBER AWG BLK YEL BL

C
S R
14 38 38 50
312906-411

BLUE BLACK 12 44 44 44
312906-436
YELLOW
*
TECUMSEH -AW-RK-H 14 80 80 72
* WIRE - STRIPPED 312906-422
PLUG PART NUMBER AWG BLK YEL BL
C
10 38 38 38
R S 312906-435

BLACK 12 44 44 44
312906-428
BLUE
YELLOW
TECUMSEH AV * 14 44 44 56
* WIRE - STRIPPED 312906-434
PLUG PART NUMBER AWG BLK YEL BL

317749-407 12 52 52 52

317749-415 10 44 44 44
COPELAND SCROLL WITH FLAG TERMINALS
PLUG PART NUMBER AWG BLK RED BL

HY07MP240 14 70 70 70
3Ø

HY07MP241 (2) 10
70 70 70
1Ø (1) 16
COPELAND SCROLL WITH PIN TERMINALS

IMPORTANT
• IF THE COMPRESSOR IS REPLACED BY A VENDOR COMPRESSOR OTHER THAN THE ORIGINAL, THE CORRECT MATCHING PLUG MUST BE
USED. INCORRECT WIRING WILL DAMAGE THE COMPRESSOR.

• DO NOT CUT THE PLUG OFF AND HARD WIRE DIRECTLY TO THE COMPRESSOR. SUCH MODIFICATIONS MAY VIOLATE STATE AND LOCAL
WIRING CODES. IMPROPER MECHANICAL CONNECTIONS WILL DAMAGE THE COMPRESSOR

82