I. INTRODUCTION
uncontrolled environments. The date palm tree was In mechanized harvesting and related fruit separation
selected to apply this technique on due to it is the most several systems for elevating the workers to the fruit,
common fruit in Saudi Arabia where there are more than removing the fruit from the bunch, and handling the
23 million tree producing more than one million tons, and harvested fruit between the field and packing house were
the most costly in harvesting which my reach to half of the investigated. Usual date harvesting machines are vehicle
production cost. equipped with a long arm, at the end of which a man
could stand in a basket and harvest the fruits [13]. In [ 15,
II. COMMON METHODS OF DATE HARVISTING 16, 17, 18 and 19], a date palm machine (Fig. 4)
designed and tested in the field. It consists of an electro-
The unique nature of date palm tree, require highly hydraulic controlled basket mounted on a four-wheel-
labor-intensive orchard operation under hazardous drive chassis. This is driven by a diesel engine used to
condition. As all of the fruits in a bunch do not ripen at enable the worker to be elevated into the tree or to power
the same time, it is necessary to make several picking the wheels. The output of harvested dates in kg/man hour
during the short season [13]. Harvesting has historically is greater with the machine than with traditional hand
involved selective hand picking of individual ripe fruit. harvesting. In [20], a tractor-mounted date palm tree
There are two methods of harvesting the date fruits, service machine was developed and tested. A
traditional method and mechanical method. In traditional hydraulically driven winch is available to lower the
method, a labor climbs the tree with a safety belt around harvested dates in a clean basket to the ground. Compared
him and the palm. When he reaches the fruit bunches, to the traditional way of serving palm trees, where a
begin to pick the ripe fruits, and then picked fruit are worker climbs the tree using a piece of rope, the system
placed into carried basket which are then lowered to the provides a safer and more comfortable working
ground with a rope [13]. Fig. (3) illustrates traditional environment. Although many date farms still use ladders,
method for date harvesting. Furthermore; in this method a U-Shaped basket on a forklift to reach the dates could be
labor has to stay at the top of the tree, for a long time to used [21].
pick ripe fruits. This practice, due to its difficulty is a
dangerous job, and working for a long time in that height III. THE MOBILE ROBOTIC UNIT FOR DATE HARVISTING
is very difficult, and labors risk serious accidents. So, it is Saudi Arabia is at the forefront of the world
done by skilled labor that has long time experience [13]. production of dates, producing about one million tons of
However, analysis of manual date palm climbing dates annually [22]. With an increasing number of palm
operation is achieved as listed in [14]. In a majority of the trees planted and the limited availability of skilled labor
date growing regions, manual harvesting is the and increased the cost of harvest dates, this makes the
predominant method but labor shortages and human interest in raising the efficiency of operations and reap
hazards during harvest operations motivated a need for the harvest of dates in Saudi Arabia is important work.
improved mechanical harvesting methods and equipment So, develop a Mobile Robotic Unit for Date Harvesting
[13]. (MRUDH) is our research interest in the College of
Agriculture and Food Sciences, Department of
Agricultural Engineering, King Saud University. This
unit takes different stages to be visual. The first stage in
developing the MRUDH is to study the characteristics of
fruit bunches based on their position on palm tree. These
characteristics include diameter of fruit bunch (D), the
distance of fruit bunch from the trunk (L), the radius of
a pregnant fruit bunch (R), and the horizontal distance
between the two fruit bunches (S) as shown in Fig. 5.
Measurements in accordance with a changing age and
dates type in the area of Riyadh were achieved after
ripping the dates on palm tree. The dates types include
different varieties. The age palm tree ranging between 8
to 15 years.
Figure 3. Traditional method of date harvesting
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19th International Workshop on Robotics in Alpe-Adria-Danube Region – RAAD 2010 •June 23–25, 2010, Budapest, Hungary
TABLE 1.
SPECIFICATIONS OF THE ROBOTIC ARM
Drive DC motors with position encoders
Repeat accuracy ±0.1 mm
Degree of freedom 5 to 6
Working radius Up to 60 cm
Mechanical design High-strength aluminum, anodized
Net Weight 4.8 kg (without control box and gripper)
Max power 96 W(24 V/4A)
Figure. 5. Characteristics of fruit bunch based on its position on palm Speed 90º/sec
tree Working space 517 mm (without gripper)
Payload from flange 400 g
Force 4 N (in all directions)
The statistical analysis, which show a moral Point speed < 1 m / sec
difference between the varieties of palm studied with an Standard interfaces Digital I/0, Ethernet, Modbus TCP/IP,
overall average of diameter of fruit bunch (D), the (additional I/0 and PLC-connection), USB, LAN, Soft Stop, UPS,
distance of fruit bunch from the trunk (L), the radius of C++ interface, support for Python
a pregnant fruit bunch (R), and the horizontal distance
TABLE 2.
between the two fruit bunches (S) is 375 mm, and 482 SOME SPECIFICATIONS OF THE CATERPILLAR TELEHANDLERS
mm and 699 mm and 346 mm, respectively. The TH62
horizontal distance between the two fruit bunches (S) Engine Model Cat 3054E
increased by increasing tree age with linear relationship Gross Power 74.5 kW
Operating Specifications
with R2 of 0.924. The robotic arm suitable to deal with Rated Load Capacity 3600 kg
this characteristics has length of minimal 600 mm, and Maximum Lift Height 7200 mm
degree of freedom not less 4. Load at Max Reach 1250 kg
The second stage in developing the MRUDH is Load at Max Height 2000 kg
selecting the robot arm that meet the requirements of Maximum Forward Reach 3800 mm
Dimensions
characteristics of date bunch. By browsing through
Height 2270 mm
manufactures of robotics, a robotic arm of Neuronics Width 2350 mm
company [23] was found to be meet the required Ground Clearance 425 mm
specifications (Fig. 6) in primary works. The Transmission Speeds
specifications of that robotic arm are shown in Table 1. Forward - 1 7 km/h
The third stage in developing the MRUDH is
selecting the lifter to hold the robotic arm and reach to the
IV. RESULTS AND DISCUTION
right position at the palm tree. It is Caterpillar
Telehandlers TH62. Some specifications of the used
Caterpillar Telehandlers are shown in Table 2. With the The MRUDH was tested for measuring the movement
wide range of lift capacities and lift heights, Cat of the arm to select and pick up the right one. At each
Telehandlers give us the strength and power to take the position, the system was calibrated to a zero level, then
robotic arm and loads up and out. Also, it has two forks. the unit measure the movement of the arm around dates
The fourth stage in developing the MRUDH is on bunch. The system shows promising efficiency as
assembled the robotic arm on the Caterpillar shown in Fig. 7 and Fig. 8.
Telehandlers forks. Special platform was designed with
width of 1200 mm and depth of 300 mm to carry the
robotic arm and control box. This platform was
assembled and sliding on the two forks. The distance
between the robotic arm and the wall of the forks was 170
mm.
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A. A. Aljanobi et al. • A Setup of Mobile Robotic Unit for Fruit Harvesting
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