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AFTER uNpAcKING CA UTlO N


Itjsadvisableto savealIoriginalpackingcartons(innerand Read Operating ManualSection 2 before proceeding to
outer) to protect your valuable Linear Am plifier from unpackand assem bleyouram pIifier. 1
,
,
damage should you wish to transportitforremote opera- w A RN ING ,
!
tion orship it for after-sales service. ,
!
,
The foIlowing explicit definitions apply in this m anual.Be LETHA L VOlTAGES PRESENT.

s
uretor
eadthes
NOTE =
edefi
ni
ti
ons.
If disregarded, inconvenience onl
y - no
,
l
t
daMage orperSOnalinjUry. j
CAUTlON = equipm ent damage m ay occur, but not
personalinjury. l
WARNING m personal injury may occur - do not dis-
regard.
3t
I
q
3
4
y

CoNTENTS
rL.g22A spEclFlcATIoNs ...................3 SECTlON 6 MA INTENA NCE .........,...... 15
Ecrlo N 1 FEAruREs ...................4 6.1 InternalCleaning
sEcr o N 2 pREpA RArloN fOR USf .........5 6.2 Replacing Pow er Fuses
2.1 Accessor;es 6.3 Replacing Pow er Tubes
2,2 lnstallation of Power Tubes 6,4 lnpUt MatChin9 CirCUit
2.3 ceneralTips on lnstallation SECTlON 7 TROU BlESHOOTIN G HlNTS .,,... 16
2.q AC pow er Source PA CKIN G ................................ 17
2.5 Line Voltage Change lNTERNA L PA RT LOCATlO NS ..,.,,.,.,.,,,, 18
2.6 pow er Cable SCH EM ATIC D IA GRAM ..................., 19
2.7 Excìter
2.8 Antenna
2.9 Interconnection IlLU ST RATIO N S
2.g.1 cround;ng Fig. 2- 1 UpperCase CoverAssembl y/
2.9.2 Cable Connection Disassembl
y ,.................... 5
sEcrloN 3 CoNrRo Ls AND THElR FUNCTlONS .9 Fig.2-2 Correct Pow er Tube Handling ........ 5
3.1 Front panel Fig.2-3 Parasìtic Suppressor CoilM ounting .... 6
3.2 Rear Panel Fig.2-4 lnput Voltage Term inal Boards ....... 7 r
sEcTIoN 4 opERArlo N ........,......... 11 fig.2-5 Power Cable Color Code ............ 8 '
q.1 prechecks Fig.2-6 Exciter Connections for R L and A LC
q.2 CW Operation Controls ........................ 8
q.3 SSB operat;on Fig.2-7 Interconnection of the TL-922A ...... 8
q,q RTTY Operation Fig.3-1 Front View ...................... 9
-q.5 Sett;ng the A LC ADJ ControI Fig.3-2 Rear View ...................... 1O
q.6 Ad;usting the Rf OutputMeter Fig.5-1 Linear PowerAmplifierCircui
t ....... 13
q.7 H igh-Voltage Transform er Protection Fig.5-2 Transformer PriMarY Current Flow ..... 14
.8 Carrying Your TL-922A Fi9.5m3 Fan M OtOr DelaY StOp CirCUi
t ........ 14
sEcrloN 5 c Rculr 0 EsCR prlo N ...........13 Fig.5-4 M eter Drive Circuit ................ 14
5.1 Linear pow er Am plifjer Fi9.7-1 PaCkín9 fOr Shipment .............. 17
5.2 Power Supply Fi9. 7-2,3TOp,BOttOm View S ...,,.,......... 18
5.3 Fan M otor DeIay Stop Circuit rA BLEs
5.Q Meter Drive Circuit 1. frOnt Panel COntrOIS Set-Up .............. 11
5.5 Spark Suppressor 2 TUne and LOad Ini tialSe in9S 11

2
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'
-
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- TL-922A S pEC IFICA TIO S -
=-
,
_-
_
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__ __
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Transm it Frequency Range"


. 160 m through 15m A m ateur Bands
Excitation Energy Required"
. 80 W nom inal, 120 W m axim um
Mode and Duty Cycle. SSB,continuous for 30 m inutes. _

CW and RTTY ,key own continuousfor 1O m inutes.


Rated Plate lnput. 2 kW P.E.P.SSB,1 kW CW RTTY
Plate Voltage"
.(athlo signal) 3.1 kV SSB,2.2 kV CW RTTY
Circuit Type: CIass A B2 grounded grid linear am plifier
, 3rd Order Jnterm oduIation D istortion; Below -30dB.
lnput lm pedance"
. 50 n ,unbalanced at better than 1.5 SW R
Output lm pedance. 50 to 75 n ,unbalanced.
Cooling". Forced A ir.
lnterlock Satety Features; Prim ary high voltage circuit cut-off.
Secondary high-voltage circuit grounding.
Therm alProtector; Locks out transm it relays if H .V.pow er transform er overheats.
fan MotorDelay Stop Tim e; 140 +
- 30 seconds. (atroom temperature)
A LC; Negative going,adjustablethreshoId -8V C maxim um output (typical).
power Tubes U sed. Eim ac 3-500Z ,tw o pieces
Q m iconductors: ' iodes, 18 pieces
lener diode, 1 piece
powerRequ;rem ents. 120V,28A ;240V,1qA ;50/60H ;form axim um SSB input.
Cablegsuppl;ed. Si
gnalcable (coaxial)with U H F-type connector,1.5m.
Controlcable, 1.5m .
Dimensions; 390m m x 19O mm X 407m m (15-3/8 X 7-1/2X 16')
Weight. Net3tkg (68 Ibs.)
Shipping 38 kg (83 Ibs.)

The above specifi


cations are subjectto change w i
thoutnotice dueto technicalim -
provem ent.
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1. The T L-922A is a Class AB2, grounded grid linear linearity,and the CW Mode for low powerconsum p-
am plifier developed by Trio-Kenwood through ad- tion and heat generation during extended periods of
vanced high-power technology using tw o high-per- operation. '
,
,

formance Eim ac 3-500l power tubes. lt covers all :


bands 160 m through 15 m for SSB,CW and R TTY 8. linearAmpIification ControlSw itch '
m odes of operation. This switch iscapable of setting yourT L-922A in the
straight-through state irrespective of the standby '
'
2. Unprecedented Reliabjli control on the exciter. !
!
,
The T L-922A isdesigned to provide stable,high RF
oUtputpowerrorextended per;odsorcont;nuoususe. 9. VariabIe Threshold Level (A LC Detector) ,
,

Eng;neered w;th Tr;o_Kenwood,sadvanced c;rcu;tand The A LC circuit wiIlaccomm odate exciterS of 80 w


m echan;caItechnoIogy, the T L_922A empIoys two to 120 w (nom inal)by varying the A LC threShold
rugged 3_5ooz powertubesto the;rruIIadvantage. Ievel. This effectively prevents overdriving the final
powertubes, ;m ;t;ng the Am pI;f:erto :ts l:near range ,
'
'
3. low ntermod,lat;on D ;stort;on and gUaranteein9 lOW diStOrtiOn atM aXim UM POWef .
i
,

Intermodulation distortion (lM D) is m inim ied


through the useofnegative R.f.feedback. 1O. Two PanelM etert i
ln adjusting ormonitoring yourTL-922A,one meter 1
q. Qu;c Turn.on aIwaysindicatesthe (lp)platecurrent;while,with'the
W arm-up isnot necessary.The 3.500Z tubesarefast other,you may read (Ig)grid current,(RF)relative !
!
,
,
heatjng. output,or(HV)high vol tage. Thisfacili
tatesease of !
'
operation of your TL-922A. ,'
I
5. FullSafety System ,
!
i
To protectyou against any possible high voltage elect- 11. Rigid MechanicalStructure i
,
r;c shock,yourT L-922A has a double safety system Thedie-cast side panelseffectiveIy supportthe weight t
.
,
comprised of interlocking switches. One interrupts of the am plifier against shocks and jarring during ,
the high voI tage primary circuit w hile the second transportation. Recessed side panelhandles are pro- ,
'
directly grounds the secondary high voltage circuit. vided so the Am pIifiercan be easil
y carried. ,

Also provided are bleederresistorsfordischarging the


high voltage capacitors and ''DA NG ER''warnings at 12. Vernier Plate Tuning 0ial
high voltage positions. Please observe all warnings, The PLAT E tune dial is equipped with a reduction :
they are for your protection. gear that facilitates easy tuning, particularly for the .
'
,
,
higher bands. lt also effectively preventsaccidental '
í
6. hlewly-0eveIoped fan Motor0elay Stop Circuit m iss-tuning during operation. Controls and panel '
,
.
,
,
,
To reduce power tube deterioration, yourT L-922A arrangement, designed to hum an engineering
has a newly-developed fan m otor delay-stop circuit standards, provide superior ease of operation. !
com prised of a thermaldelay relay.The cooling fan 7

wiIInormally run for1QO seconds (Typ)afterpower 13. eat,Contem porary Appearance


is rem oved from the un;t and w iII measurably ex- M echanjcalarrangementand sophisticated design tO
. tended tube life. m atch any Trio-Kenw ood tranSCeiver OrtranSm itter.
Your TL-922A can aIso be used as a high-quality, )
7. Mode Switch forEffic;ent LinearOperation general purpose Amateur band Iinear am pIifier W ith (
j
,

M O D f switching js provided to select between the any exciter capable of 80W to 12OW Rf OUtpUt, ;
,
'
SSB Mode for the maxim um PEP outputw ith good i
.
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6. Extensjon footJ02-OOQ9.14
7. Scr$ws,4 x 12m m long N30-QO12-46
8. Platg cap F02-0407-04
g. paras;t;csuppr$ssor ;I,,;ghih,nd
L3g-o4o1-o5
1O. Parasiticsuppressorcoil,lefthand
L3g-o4o2-o5
11' SC!0w ' 3 X 6M ? I0?9 N3o- 3oo6- q6
2p;eces
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pROTECTlON
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PLUN,ER
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12. Plain w asherN 15- 1030-46 Q pi


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2'2 p,INsTA LLAT oN o F pow ER TuBEs - x\x\ \ ii'
io oig,t thg power iubes ,, your TL g22A ag,,,si
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S P t0lY frO
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procedu res below. Prepare the following mounting / i ///
/
hardware and iools. ,' / //-
Mou,t,,g H,,dw,,e UPPER C A S
co v E R E ) i/ / Figur02-1
powe,tube,3.5ooz 2 p;eces ,NSERT UPP0r C8s0 Cov0r
pl't' CaP
.
2 P,eces )
._ m Assgmbly/Disgss0mbly.
par,s;t;, suppresso,co;' ,;ghth,,d Sw,TcH USE #2 Phillips
,,d Iefih,,d 1 p;ece e,,h PLUNGER Scr$w driv$r.
re^,3 x 6 mm long 4 pieces
Ptain washer 4 pieces
. Spring ^asher Q pieces !,
Tools
Ph
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mal crewd
andardr
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NOTE. A parts tray to prevent loss of m etri
c hardware is , ''
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WARNlNrGh.
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8nd th0 m ultím $t$r r0$ds OV. '


Proceed as follow s. (Referto Fig.2-1) ??
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'.
_
'
-
1. Remove the four 4 m m Phillips scre^s holding the ' _ -

upper case cover.


2. Removethe uppercasecover.
. Figur0 2-2 - 0 rre Po
R'MOV' !h' tOUr 3 ? M S'l!-"PP'n9 ph. 'iI!
.P' SCr'^S ru Handl;n
and fOU, fl,t head Self-t,ppin9 PhillipSSCrew ShOldin9
the insideshield on the powertube enclosure.
CAUTIO N Tubelnstallation Checkout
part;cular care should be taken not to strike and 1. To avoid daM age neCeSSitating tUbe reptaCeMent,
break the glass tubes during installation.Tube break- pleaSe CheCk;
age due to negligence isnot w arrant a. Power tubes are free frOM SCratCheS or Othef
physicaldefects
. (Referrtoco;
Fi
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on2-
t3) TeMp
he pi Oraril
ate capw y;tht
fiXhe,
eaCett
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preSSOup Att,,st,, e do nott,g,te,,,e q , , s,rew C Plate CaP SCreW St'l9htened SeCUfeIYt
.
aC,,g ' '
, ., b d Scre,s at both endsof the parasitic suppressor
and Sprin9 W aSher,bUt SnU9 theM SO t e COl M aY e '
adjusted. CO,
w .,Sare ,'
.9htened SeCUreIY'
.
8. mount ,,e p,a,e cap w;th paras;t;csuppressorcoiton ' "','r','Cr'w',df'V'r' 'n 'nY O'h'rU'n''''- i
ach ,ube observ;ng the r;ght hand and ,erthand co:, S'rY Ma''f'''iS nO'''!' i?Sid''h' U?i'
e 2 Referto Fig 2-1 The inside shi eld pl
ate includesthe !
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cAuTloN. . pait;cular care shouId beexerc:sed Jn not
apply;ngexcess;veforceto thetubes. 3 !'!'ia! n9'9'i,!
.
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g. care
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1o. T;gh,en ihe p,ate cap scre, us;ng ihe smat,standard , ,
SW !" P Un9'.f pOS' t.
!
O " ,,' 'OV "'O ,,' P,Un9'rW '
., !
.
screwdriver. ,, ,
en9a9e e M ICrOSW 'C ' ,
,
,

11, CheCk to assure correct installation by reference to


F:
g.3-3. 2- Ips o N JNsTA LLA T Jo N 1

Install in a dry, well-ventilated area, shaded from direct


Sun light. Your TL-922A m ust h8v$ 8 m inim um
clearanc$ oF 15 cm to th$ r$8rto 8IIow hot 8ir8t 50 to
70^C to exh$ust. ,
,
OTE ; Choose an operating position capable of safely supporting
1; BefOre 'l?Stallat'
lO?,CheCk eaCh PafaS'lt'
IC SUPPfeSSOr CO'
ll fOr
,,e ,e.
,ght or the TL.g22A (31 kg),pIus a,,,he o,he,
good alignment to prevent the application of excessive force
to thetubes. station eaUipm ent.
2; Let
3. Tempter
s'
or'r
aR;I
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On. T,e heated e,eCtrOdeSin
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ghtening. Use # Philips screwdriver. each power tube willbe distorted by gravity resulting in

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shortened service li
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F,AT wAsHER USe an AC PoWer line haVi?9 SUffiCient CUfrent CaPaCitY


, ,
or the perform ance of your TL-922A will be adversely
Ii
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lll arrec,ed by ;nadequate I;ne regu,at;on. In ,he wors,Case,
do no, devía,e ,ore than +
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3

\\ , ! \ -h' ?
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D ISCO N ECT T H E AC IN PU T PO W ER C A B !
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N OTE; The TL.922A w as factory setin the 240V position. !
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figur$ 2-3 - P$r8sitic Suppr$ssor CoilM ountin9 ?


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2.1 Ex c IT ER
An HF AmateUrband SSB OrCW tranSm itterOrtranSCeiVer
having an RF outputim pedance of5O© and outputpowerof
80W to 120W is sutficient to drive the TL-922A. Exci
output exceeding 120W w illcause overdrive, resulting in

pow er l
evelabove 120W ,use an exciterhaving an external
ALc ;nput term ;naI.
ter

sho ened pow ertube lite and distorted output. To lim itthe
and antenna. To protect your TL-922A against
adverse SW R effects,use an antenna tuner. Note that
feeder radiation due to m ism atching willcause TV l,
BCI, orsj, ;lar RfI.

BLACK

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2.g INTE RcoNN EcT IoN (The ALC output at no signal inDut is
2.g.1 G Ro u IN G normally positive when not connected to
conneci ihe G N0 posts of the T L-922A and theexciter.) '

exciter to prevent posSibIe eleCtriC ShOCk and The R L, orst,ndby control,;n the exc;termustbe .
.
,
RFl. The Wire USed ShOUld be aS thi Ck and sw;tched to g,ou,d ;, t,ansm ;tm ode, as;II,strated
shortaspossible and run to a good earth 9roUnd. ;n F;gure 2_ 6. '

2.9.2 CAB LE CONN ECTlON NorE, !


. us e Rc_g/u, Rc.11/u or heav;er as ,
.

Interconnect your TL-922A and exciter w i th the ,,te,,, c,bIe


supplied cables as illustrated i
n Figure 2-7. '
N OTE ; If an SW R m eter is COnneCted betWeen i
!
NorE. Ir you use an exc:ter ot another brand, ihe iL.g22A a,d ihe exc; ier,iotaIco- t
replace the supplied conneCtOr With One ax;alcab e engih mustnotexceed 1.7 m.
appropriate to yourexciter.The e citer j
used m ustaccept the negative-going A LC t
voltage from the TL-922A. '
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Figurg 3-1 Front P8n$IVi$w

3.1 fRON T PAN EL


1. IP M eter 9. M ETER Switch
The lp meter readstheplatecurrentflowingthrough SelectsIg (grid current).RF(relativepoweroutput),or
the power tubes. HV (plate voltage).
2. O A lR lndicator 1O. BAhl0 Selector
The O N A lR indicator lights up in the on-the-air, Set for the A m ateur band in w hich operation is
or transm it M O DE. desired.
3. PLATE Tuning Control 11. LIhlEA R Switch
This controlperm its you to tune the plate cirCUitto ln the STBY position, the exciter runs straight
the deSired tranSM it fre nm ,and iSeaUipped w ith a through. ln the O pERAT E position, the A m plifier
redUction gearforeaSy tUnin9. autoM atically kevsw ith theexciter.
4. M ultimeter
The M ultimeter can read the lg (grid current), RF
(relative power output), or HV (plate voltage) as
. selected bv the M ETER switch.
5. STBY lndicator
W ith the unit turned on,shows unkeyed or receive
state.
6. lOA0 Control
lm pedancem atchesthe pinetwork to the antenna.
7. POW E R Switch
A double pole sw itch com pletely disconnectsthe AC
inputtrom the transform ers.
8. MO 0 E Switch
t for SSB or CW . For RTTY operation, set the
sw itch to the CW position.

9
1 2 3 4

' '' '


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Figur$ 3-2 R$8r P8n$lVi$w


12
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3.2 R EA R PAN EL .

,
1. Cooling fan 8. RF lN PUT Connector
The Cooling Fan coolsthe poWertubesand effectively This U H f-type connector inputs the R F signalfed
keeps the insíde tem perature from increasing. Be from the exciter. U se the supplied ,abIe. '
carefulofhotair(500to 700C}attheexhaustPort. g. RF o urpuT Co,,e,tor ,
.
2. Line Voltage Change Term inals This U H f-type connector feeds the R F output to
'
These term inals are tocated behind the rear cover, the antenna. ,
'
WhiCh iS reMOVed bY PUllin9 the tWO SnaP faStenefS. 1o. cN post ,
.
,
,
FOfinPUtVOlta9e Chan9e,PleaSe refertO SeCtiOn 2.5 use th;s post to ground the T L_g22A to yourexc;ter '
'
!
3. SerialN o.Plate and station ground. ,
ThiS Plate iS StaM Ped W ith the SefialNUM berOfYOUr 11. FusE HoIde,s(2} ;
'
T L-922A, E,,h co,t,;ns a 15 A ruse. Ire;the,o,both r,sesa,e !
.
,
,
,
4. RF M ETER Control blow n,determ ine the cause before repJacement. '
This controlis used to calibrate the R f outDut read- 12 po w ER c abIe !
'
.

ing.Forcatibration,seeSection 4.6. ' Ac pow er,.s suppl,.ed to the ampI,


.F,
.erby, three_w .
,re .
'
,

5. A LC A DJ COntrOl cabIe. (See section 2.6) ',


,

This controlis used to adjust the ALC voltage.for .


,
"
'
adjustm ent,seeSection4.5. ,
'
,
,
,
6. A LC O UT Jack '
.
'
Thisjack feedstheA LC voltageout. ,
'
7. R L CONT Jack ,
'
'
'
This jack inputs the transm it-receive relay switching .
,
,
i
'
ground from the exciter. c
,
.
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