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DASAR PERANCANGAN ALAT

PROSES PEMBUATAN ASAM SULFAT (H2SO4)

KELAS 3B
KELOMPOK 4

Ganang Setyo N. (1731410051)

May Andy Dwi W. (1731410007)

Siti Iffah Munawaroh (1731410148)

Yasinta Octaliya R. (1731410052)

JURUSAN TEKNIK KIMIA


POLITEKNIK NEGERI MALANG
2019
NERACA PANAS PEMBUATAN ASAM SULFAT

Produk : Asam Sulfat 98,5% berat

Kapasitas : 100.000 ton/tahun

Satu tahun produksi : 330 hari

Waktu operasi selama 1 hari : 24 jam

Neraca Panas

Basis perhitungan : 1 jam operasi

Satuan : kJ/jam

Tabel 1 Neraca Panas pada Melter

Komponen Q input (kJ/jam) Q output (kJ/jam)

Q arus 1 14.924,528 0

Q arus 2 0 729.990,338

Q peleburan 219.765,918 0

Q pemanas 495.299,338 0

Total 729.990,338 729.990,338

Tabel 2 Neraca Panas pada Burner

Komponen Q input (kJ/jam) Q output (kJ/jam)

Q arus 2 729.990,338 0

Q arus 3 312.095,753 0

Q reaksi 37.800.266,015 0

Q arus 4 0 38.842.352,106
Total 38.842.352,106 38.842.352,106

Tabel 3 Neraca Panas Menara Pengering

Q input (kJ/jam) Q output (kJ/jam)


Komponen
Gas Cairan Gas Cairan

H2O 10.785,974 21.775,570 21.775,570 0

O2 75.104,747 0 0 50.266,563

N2 278.477,330 0 0 261.829,190

H2SO4 0 28.590,972 28.590,972 0

Panas pelarutan 251.629,877 0

Panas laten 0 338.889,930

Total 701.352,224 701.352,224

Tabel 4 Neraca Panas pada Cyclones

Komponen Q input (kJ/jam) Q output (kJ/jam)

Q arus 4 11.048.383,452 0

Q arus 5 0 318,961

Q arus 6 0 11.048.064,491

Total 11.048.383,452 11.048.383,452

Tabel 5 Neraca Panas pada Reaktor


Komponen Input (kJ/jam) Output (kJ/jam)

Q bed I 13.954.855,648 20.139.424,115

Q bed II 13.773.693,789 14.454.163,118

Q bed III 13.757.207,370 13.927.848.358

Q bed IV 10.890.352,725 10.954.293,801

Panas reaksi 12.553.289,671 0

Panas pendingin 0 5.453.669,810

Total 64.929.399,203 64.929.399,203

Tabel 6 Neraca Panas pada Absorber

Q input (kJ/jam) Q output (kJ/jam)


Komponen
Gas Cairan Gas Cairan

H2O 67,905 3.828.425,467 0 337.928,314

O2 12.075,228 0 4.757,588 0

N2 3.677.975,072 0 1.463.000,332 0

SO2 34.416,299 0 13.220,835 0

SO3 1.212.475,149 0 4.564,210 0

H2SO4 0 23.691.393,773 0 13.486.538,653

Panas reaksi -16.095.897,044 0

Panas laten 0 1.050.921,918

Total 16.360.931,849 16.360.931,849

Tabel 7 Neraca Panas pada Tangki Pengencer


Komponen Input (kJ/jam) Output (kJ/jam)

Q arus 13 13.414.236,674 0

Q arus 21 50.366,542 0

Q arus 24 36.160,819 0

Q arus 25 41.334,363 0

Panas pengenceran 15.782,331 0

Q arus 18 0 13.570.688,467

Total 13.570.688,467 13.570.688,467

Tabel 8 Neraca Panas pada Absorber

Q input (kJ/jam) Q output (kJ/jam)


Komponen
Gas Cairan Gas Cairan

H2O 0 169.340,313 0 14.940,400

O2 1.006,269 0 991,535 0

N2 3.677.975,072 0 3.624.961,188 0

SO2 2.868,025 0 2.842,522 0

SO3 53.630,644 0 527,960 0

H2SO4 0 1.047.926,380 0 596.541,502

Panas reaksi -711.959,595 0

Panas laten 0 46.484,762

Total 4.240.787,108 4.240.787,108

Tabel 9 Neraca Panas pada Tangki Pengencer


Komponen Input (kJ/jam) Output (kJ/jam)

Q arus 15 593.155,523 0

Q arus 17 2.237,073 0

Panas pengenceran 66,524 0

Q arus 23 0 595.459,121

Total 595.459,121 595.459,121

Tabel 10 Neraca Panas Total

Komponen Input (kJ/jam) Output (kJ/jam)


Q arus 1 14.924,528 0

Q arus 17 2.237,073 0
Q arus 22 364.368,051 0

Q arus 25 41.334,363 0
Q arus 5 0 318,961
Q arus 16 0 3.629.305,206

Q arus 18 0 13.570.688,467

Q reaksi 22.936.500,374 0
Q pemanas 495.299,892 0

Q peleburan 219.765,918 0
Q pengneceran 15.848,885 0

Q laten 0 1.436.296,610
Q pendingin 0 5.453.669,810

Total 24.090.279,054 24.090.279,054

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