DESIGN INSTRUCTION SHEET (DIS)

Customer CAIRN ENERGY INDIA PVT. LTD

User: RELIANCE SPUR LINE PROJECT

Date: 11.01.2010

1.00.00 SYSTEM PARAMETERS Coment

Product HWX
1.01.00 Ambient temperature
1.01.01 Reference ambient tempeatur for design
40 degree C

1.02.00 Main System 3-PHASE ,3 WIRE AC,50 HZ, +/-

6% HZ
1.02.01 Rated operational voltage 6.6KV
1.02.02 Rated insulation voltage 7.2KV
1.02.03 Dry Frequence withstand voltage 20KV
1.02.04 Rated Impulse voltage 60KVP
1.02.05 Earthing system
1.02.06 Altitude Upto 1000 metre
1.02.07 If Altitude is above 1000M, Specify the Altitude
1.02.08 Humidity
1.02.09 System fault level 40KA for 1Sec

2.00.00 Construction
2.01.01 Type of Switchboard
2.01.02 Board-1 Normal
2.01.03 Board-2 NA
2.01.04 Installation
2.01.05 Location Indoor
2.01.06 Mounting Floor Mounted
2.01.07 Lifting arrangenment 4 nos Lifting FLAP are provided
2.01.08 Scope of additional base channel for N0.
embedment in foundation
2.01.09 Front access Hinged door
2.01.10 Rear access Bolted cover
2.01.11 Future extension Both sides
2.01.12 Allignment with existing board No.
2.01.13 Front /Rear/Top clearance To be indicated in Side view of GA
Drawing
2.01.14 Dummy trunking panel required to No.
overcome the swbd layout
2.01.15 Busduct required for panel type No.
2.01.16 Flange details of busduct availabe No.

2.02.01 Degree of protection for enclosure

IP4X

2.03.00 Painting
Procedure Pre-treatment & painting as per
2.03.01 AREVA standard
2.03.02 Material Powder coating with texure finish
2.03.03 Shade inside RAL7032
2.03.04 Shade outside RAL7032
2.04.00 Name Plate
2.04.01 Panel & Breaker rating plate 2mm Thick Alluminium
2.04.02 Colour of lettering White letter on Black back ground
2.04.03 Size of lettering / Name Plate Variable as per visibility
AREVA/IMS/CP/01/02, 01, 02/05/08
2.04.04 Location Panel-- Breaker Chamber Door &
Breaker --side plate of Breaker
2.04.05 Identification of Electrical Self-adhesive stickers
equipment mounted in the panel
2.04.06 Colour of lettering White letter on Black back ground
2.04.07 Size of lettering / Name Plate Variable as per visibility
2.04.08 Location Back side & inside of Inst. Chamber
Door
2.04.09 Feeder Name Plate Acrylic
2.04.10 Colour of lettering White letter on Black back ground
2.04.11 Size of lettering / Name Plate Variable as per visibility
2.04.12 Location On front & rear
2.04.13 DANGER plate 2mm Thick Alluminium
2.04.14 Colour of lettering Red letter on yellow back ground
2.04.15 Size of lettering / Name Plate Variable as per visibility
2.04.16 Location On rear top & bottom withdrawable
cover

2.05.00 Sheet Steel Thickness of 2mm

various parts

2.06.00 LT Chamber Size LV Door -2.0 mm ,Wiring trough

cover-1.2mm,balance 2.0
mm(CRCA)
2.08.00 Padlocking of HT Door NA

3.00.00 Busbars / Connection

3.01.01 Main Busbar
3.01.02 System 3Ph. 3W R,Y,B
3.01.03 Rated short time withstand current 40KA
3.01.04 Duration of short time rating 1
3.01.05 Temperature Limit As per IS/IEC-694 105 Deg. C for Tin
,115 Deg. C for Silver Plated Joints
3.01.06 Rated current 630A
3.01.07 Material Copper
3.01.08 Cross-section for each phase 1RX60X12 SQ MM
3.01.09 Plating (Joint Surface only) Tin
3.01.10 Insulation (except at joints and tap - Heat Shrinkable Sleeves
offs)
3.01.11 Insulation at joints and HT Tape
3.01.12 Colour coding As per IS-375(Coloured
identification at suitable locations)

3.02.00 Earth Busbar

3.02.01 Rating short time withstand current 40KA
3.02.02 Rated short circuit duration 1Sec
3.02.03 Material/size CU /1x50x6
3.02.04 Plating (Joint Surface only) TIN
3.02.05 Extension of earth bus bar outside To be provided on both sides with
the switchboard Fish Plate of CU

3.03.00 Feeder connection (from main

busbar to CB/VC)
3.03.01 Material Copper
3.03.02 Plating (Joint Surface only) Tin
3.03.03 Insulation (except at joints and tap - Heat Shrinkable Sleeves
offs)
3.03.04 Size Depends on CB Primary Current
rating

3.04.00 Connection (from CB/VC to

CT/Power Cable terminal
3.04.01 Material Copper
3.04.02 Plating (Joint Surface only) Tin
AREVA/IMS/CP/01/02, 01, 02/05/08
3.04.03 Insulation (except at joints and tap - Heat Shrinkable Sleeves
offs)
3.04.04 Size Depends on CT primary current

4.00.00 Wiring
4.01.00 Auxiliary Circuits (PVC)
Insulated copper Non-FRLS
stranded Flexible
4.01.01 Insulation grade 1100V
4.01.02 Circuit Identification Normal PVC ferrules at
terminations as per scheme
4.01.03 Wire Band for PVC flexible wires Normal PVC with cu -Lugs to avoid
Band colour as per AREVA practice direct sort circuit

4.02.00 AUXILIARY SUPPLY

4.02.01 A.C Single phase
4.02.02 Voltage 230V AC
4.02.03 Source for above From external(customer sope)
4.02.04 Arrangement for distribution Flexible control wire of 1.5 sq.mm name
as Buswire
4.02.05 Wire designation "H" Ferrule
4.02.06 Colour of wire & band Black / blue

4.03.00 D.C Single phase

4.03.01 Voltage 125V DC FROM BATTERY
4.03.02 Source for above FROM BATTERY
4.03.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm name
as Buswire
4.03.04 Wire designation "J" Ferrule
4.03.05 Colour of wire & band Grey / blue

4.04.00 CB Closing / Tripping

4.04.01 Voltage 125V DC FROM BATTERY
4.04.02 Source for above FROM BATTERY
4.04.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm name
as Buswire
4.04.04 Wire designation "K" Ferrule
4.04.05 Colour of wire & band Grey / blue----CLOSING, Grey/blue--
---TRIP

4.05.00 Indication / Annunciation

4.05.01 Voltage 125V DC FROM BATTERY
4.05.02 Source for above FROM BATTERY
4.05.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm name
as Buswire
4.05.04 Wire designation "L" Ferrule
4.05.05 Colour of wire & band Grey / blue
4.06.00 Metering
4.06.01 Voltage 110V AC
4.06.02 Source for above Line PT /Bus PT as per scheme
4.06.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm
internal & Buswire
4.06.04 Wire designation "E" Ferrule
4.06.05 Colour of wire & band Phase -Red,yellow & Blue with blue
Band

4.07.00 Panel Space Heaters

4.07.01 Voltage From A.C Single Phase
4.07.02 Source for above From A.C Single Phase
4.07.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm name
as Buswire
4.07.04 Rating 80W
4.07.05 Location In CB Chamber
4.07.06 Control/Protection Control switch + Thermostat
AREVA/IMS/CP/01/02,
4.07.07 01, 02/05/08
Wire designation "H" Ferrule
4.07.08 Colour of wire & band Black / blue
4.07.09 Location of control / protection LV Chamber
equipment

4.08.00 Secondary wires of CT

4.08.01 Arrangement for distribution Flexible control wire of 2.5 sq.mm
4.08.02 Wire designation "D" Ferrule--- Measurement,"C"
Ferrule----Protection, "A" Ferrule---
--Differential Protection
4.08.03 Colour of wire & band Phase -Red,yellow & Blue with blue
Band

4.09.00 Secondary wires of PT

4.09.01 Arrangement for distribution Flexible control wire of 1.5 sq.mm
4.09.02 Wire designation "E" Ferrule
4.09.03 Colour of wire & band Phase -Red,yellow & Blue with blue
Band

4.10.02 Colour & type of Ferrule for Inter As Describe above

panel wire

5.00.00 Termination arrangements

cables
5.01.01 Power cable entry from Bottom
5.01.02 Control cable entry from Bottom
5.01.03 Glands / Lugs Customer's scope
5.01.04 Drilling of gland plate Customer's scope
5.01.05 Cable end termination kits Customer's scope

5.02.00 Power Terminal

5.02.01 Type Fixed (except CB & Drawout type
PT)
5.02.02 Hole size of HT cable termination Suitable for 1-M20 screw.
5.03.00 Control cable terminals
5.03.01 Type of terminal for CB Feeders Pin type( Plug & socket
arrangement) for CB
5.03.02 Type of Fixed terminals Stud screw type
(Connectwell/Elemex) CST10 or
equivalent)
5.03.03 Material type Melamine
5.03.04 Terminal size suitable for 2x2.5 sq.mm flexible
wire.
5.03.05 Type of terminals for CT /PT Disconnecting screw type
(Connectwell/Elemex) CATDM4 or
equivalent)
5.04.00 Earthing terminals
5.04.01 Earthing connection of HT Chamber Through braided copper
Door
5.04.02 Earthing connection of LT Chamber Through braided copper
Door
5.04.03 Arrangement for connection to One hole with bolt/nut/washer on
external earthing grid. earth busbar at each end of the
board are provided
5.04.04 Earthing connection of non-current Through mounting screw
carrying metal parts of equipment
5.04.05 Star Point Earthing of CTs ,PTs & Wire looping to earthing stud
Electrical equipment with metallic
case.
5.04.06 Colour of earthing wire Green

6.00.00 GASKETS XLPE

6.00.01 BATTERY AND BATTERY Battery details will be furnished shortly

AREVA/IMS/CP/01/02, 01, 02/05/08