SPC Festo 16622

Soft Stop SPC11
Manual
Electronic/
Pneumatics
System Description
Soft Stop
Type SPC11−...−...
Manual
196 724
en 0404b
[683 573]
Contents and general instructions
Author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S. Breuer
Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M. Holder
Original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . de
Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 0404b
Designation . . . . . . . . . . . . . . . . . . . . . . P.BE−SPC11−SYS−EN
Order no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 724
E (Festo AG & Co. KG, D 73726 Esslingen, 2004)

Internet: http://www.festo.com
E−Mail: service_international@festo.com
The reproduction, distribution and utilization of this docu

ment as well as the communicaton of its contents to others
without express authorization is prohibited. Offenders will be
held liable for the payment of damages. All rights reserved in
the event of the grant of a patent, utility module or design.
I
Trademarks
is a registered trademark of MTS Sensortechnologie
Temposonics ® GmbH & Co
Festo P.BE−SPC11−SYS−EN en 0404b

II
Contents
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Notes on the use of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Product−specific terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
1. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1
1.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3

1.2 Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
1.3 Display and connecting elements of the SPC11 . . . . . . . . . . . . . . . . . . . . . . . 1−9
2. Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−1
2.1 Fitting the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−1
3.1 General instructions on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3

3.2 Notes on installing the pneumatic components . . . . . . . . . . . . . . . . . . . . . . . 3−4
3.2.1 Pneumatic emergency stop circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15
3.3 Installing the electronic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−22
3.3.1 Connecting elements of the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−23
3.3.2 Connecting the operating voltage and I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . 3−24
3.3.3 Connecting the proportional directional control valve
and the measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−29
4. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−1
4.1 General instructions on commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3

4.1.1 Basic principles of configuring and operating the SPC11 . . . . . . . . . . . . . . . 4−4
4.2 Pre−parameterising in the office . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−8
4.2.1 Parameters A, C and S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−8
4.2.2 Parameters L and r (only with type SPC11−INC) . . . . . . . . . . . . . . . . . . . . . . . 4−8
Festo P.BE−SPC11−SYS−EN en 0404b III

4.2.3 Parameter o (options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−10

4.2.4 Set parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−13
4.2.5 Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−18
4.3 Commissioning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−21
4.3.1 Preparations for the teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−22
4.3.2 Start the teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−24
4.3.3 Teach the intermediate positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−27
4.3.4 Conclude teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−32
4.3.5 Carry out teach procedure again . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−32
4.4 Instructions on operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−33
4.4.1 Switch−on behaviour after successful commissioning . . . . . . . . . . . . . . . . . . 4−36
4.4.2 The first positioning task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−38
4.4.3 Controlling the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−40
4.4.4 Use the taught intermediate position as the sensor position . . . . . . . . . . . . 4−42
5. Diagnosis and error treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1
5.1 Error messages on the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3

5.2 Faults during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
5.3 Optimising the positioning behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−7
A. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−1
A.1 The SPC11 remote inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3

A.2 Remarks on start−up via digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . A−4
A.2.1 Setting time−dependency diagram parameters . . . . . . . . . . . . . . . . . . . . . . . A−6
A.2.2 Initiating and starting teach procedure time−dependency diagram . . . . . . . A−7
A.2.3 Teaching the intermediate position time dependency diagram . . . . . . . . . . A−8
B. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−1
B.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−3

B.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−5
IV Festo P.BE−SPC11−SYS−EN en 0404b

Designated use
The SPC11 has been designed to be fit into a machine or an

automated system. In conjunction with permitted drives and
measuring systems as well as with a proportional directional
control valve type MPYE−5−..., the SPC11 enables:
fast movement into the mechanical end positions and one

or two selectable intermediate positions
manual movement between the end positions.
Depending on the drive used, fixed stops may be necessary

in order to protect the drive. The end positions can be set by
means of fixed stops. The end position cushioning, movement
to the intermediate positions and manual positioning are
electronically controlled. The SPC11 may only be used as
follows:
in accordance with designated use
in its original state
without any modifications by the user
in faultless technical condition
only in conjunction with permitted drive/measuring

system combinations.
When used together with commercially available compo

nents, such as sensors and actuators, the specified limits for
pressures, temperatures, electrical data, torques etc. must be
observed. National and local safety regulations (such as
workers’ compensation associations, TÜV technical inspec
tion associations, VDE Engineer’s Association) must also be
observed.
V
Safety instructions
Note
The SPC11 product family in all ist variants may be used in
safety−oriented applications only in connection with addi
tional measures in accordance with EN 954−1. A comple
mentary risk analysis by the user/designer is essential.
Service
Please consult your local Festo repair service if you have any
technical problems.
Target audience
This manual is directed exclusively at technicians trained in

control and automation technology.
VI Festo P.BE−SPC11−SYS−EN en 0404b

Notes on the use of this manual
This system manual contains basic general information on

operating, fitting, installing and commissioning the SPC11.
This manual refers to the versions listed in the following:
Note
Observe the expanded functions of the previous version.
Version New in this version
Soft Stop SPC11−... Fault acknowledgement possible via

from software status 03 input I6 2)
May 04 or Version 1.40 1) The following options can be set: 3)
SPC11−...−TLF Output O5 can deliver Ready or
SPC11−...−LWG Error signal
SPC11−...−AIF Input I4 can be used for Stop
SPC11−INC signal or Move signal (P.04)
The following can be switched off:
Positioning time monitoring
Constant adaptation
Soft end position behaviour
1)
Software status (SW) see rating plate; after being switched on,
the software version is displayed briefly.
2) There must be a 0−signal at input Remote (I8).
3) About the o−parameter (see section 4.2).
Special information on installing and commissioning the

SPC11 in conjunction with the drive you are using can be
found in the manual Drive−Specific Supplement".
VII
Description Title Contents
System Description P.BE−SPC11−SYS... General instructions on installing and

SPC11 Soft Stop electronics/ commissioning
pneumatics (this manual)
Drive−specific supplement for P.BE−SPC11−...−... Special installation and commission

operating the SPC11 with a certain ing instructions as well as parameter
drive (e.g. DSMI−...) settings for the relevant drive 1)
1) These manuals contain the permitted drive−valve combinations, cylinder diameters, lengths and
mass loads as well as the parameter settings valid here for the SPC11.
Note
For installation and commissioning you will require the
system manual as well as the Drive−Specific Supplement"
manual for the drive used.
VIII Festo P.BE−SPC11−SYS−EN en 0404b

Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
result in personal injury or damage to property.
Please note
result in damage to property.
The following pictogram marks passages in the text which

describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive components may be damaged if

they are not handled correctly.
IX
Marking special information

The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Text markings
The bullet indicates activities which may be carried out in

any order.
1. Figures denote activities which must be carried out in the

numerical order specified.
Hyphens indicate general activities.
X Festo P.BE−SPC11−SYS−EN en 0404b

Product−specific terms and abbreviations
The following product−specific abbreviations are used in this

manual:
Term/abbreviation Meaning
0−signal Input or output supplies 0 V

1−signal Input or output supplies 24 V
Absolute path Path measuring system with fixed (absolute) assignment of measurement
measuring system variable and reading
Amplification stage The amplification stage influences the acceleration behaviour of the drive,
for example. The amplification stage should usually be set as specified in
the Drive−Specific Supplement" manual. If the positioning behaviour is
later optimised, only the cushioning stage should be modified.
Cushioning stage The positioning behaviour is determined by the amplification and cushioning
stages. The cushioning stage serves to optimise the approach behaviour
when moving to the end positions.
Drive The term drive" is used in this manual for the linear unit (DGP(I)(L)−...),
cylinder (DNC(I)−...) or rotary drive (DSMI).
I Digital input
Incremental path Path measuring system in which the measurement variable refers to a
measuring system reference point and is determined by counting equally large measurement
steps (increments).
O Digital output
Parameters Parameters which must be set in order that the system can be operated.
The amplification stage, the cushioning stage and the system parameter
belong here.
PLC/IPC Programmable Logic Controller/Industrial PC

System parameters Characteristic value which describes the system structure, the features and
components of the drive used.
Teach procedure During the teach procedure, the SPC11 checks the set parameters, learns
the position of the mechanical fixed stops as well as various characteristic
system values and saves these in the integrated EEPROM.
XI
XII Festo P.BE−SPC11−SYS−EN en 0404b

Summary of components
Chapter 1
1−1
1. Summary of components
Contents
1. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1

1.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.2 Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
1.3 Display and connecting elements of the SPC11 . . . . . . . . . . . . . . . . . . . . . . . 1−9
1−2 Festo P.BE−SPC11−SYS−EN en 0404b

1.1 movement to the intermediate

Structu positions and manual positioning are electronically con
re trolled. A distinction is made between the following types of
SPC11:
In
conjunction
with Type Description
permitted
drives and SPC11−POT−TLF Enables connection to the linear potentiometer
measuring type MLO−POT−...−TLF.
systems
as well as SPC11−POT−LWG Enables connection to the connecting rod
with a potentiometer type MLO−POT−...−LWG and the
proportional rotary drive with integrated measuring system
directional type DSMI−... .
control valve
SPC11−MTS−AIF Enables connection of the linear drive with
type
integrated digital measuring system type
MPYE−5−..., DGPI(L)−...−...−...−AIF or the digital measuring
the SPC11 system type MME−MTS−...−AIF.
enables:
SPC11−INC Enables connection of an incremental
fast movement measuring system (e.g. piston rod drive with
into the integrated incremental measuring system
mechanical end type DNCI−...−...).
positions and one
or two selectable
intermediate
positions
manual
movement
between the end
positions.
The end
position
cushioning,
1−3
The diagram below shows the basic layout of a drive with the
SPC11 using, as an example, a linear unit with a linear poten
tiometer.
2 3 4
ÏÏÏÏÏ
1
P.02 P.01
ÏÏ
5
Ï
8
1Drive (linear unit) 5Soft Stop SPC11

2Measuring system (here, external 6Proportional directional control valve
linear potentiometer) type MPYE−5−...−...
3Fixed stops 7Service unit

(without lubricator, with 5 m filter)
4Line voltage connection and I/O
coupling (e.g with PLC) 8Compressed air source (5 to 7 bar)
Fig. 1/1: Layout of a drive with SPC11 (example linear drive)
With the SPC11, movement is controlled. During commission

ing, the end positions (cylinder end positions or position of
the fixed stops) as well as the desired intermediate positions
are learnt" by the SPC11.

During operation, the SPC11 controls movement of the move

able mass into the saved end positions and intermediate
positions at the highest possible speed. Shortly before the
learnt" end position or intermediate position is reached, the
moveable mass is braked so that it comes to a standstill.
To keep the moveable mass in the learnt" end position, it is

pressed against the fixed stop with a pressure equal at maxi
mum to the operating pressure.
Advantages
Compared with pneumatic−impact drives with pulse−valve
control, this control procedure permits higher positioning
speeds. Also, the following measures, which would be re
quired for controlling a drive with a pulse valve, are no longer
necessary:
the use of restrictors
the use of limit switches
the use of mechanical end position cushioning

(shock absorbers)
the maintenance of fixed stops.
Compared with pneumatic−impact drives with pulse−valve

control, the SPC11 permits:
higher machine cycle times
less vibration of the system
lower maintenance costs.
1−5
Components
In order to implement fast positioning with electronically
closed−loop controlled end position cushioning, you will
require the following components:
the Soft Stop SPC11
a proportional directional control valve type MPYE−5−...
a service unit with a 5 m filter, without lubricator
a permitted path measuring system (external or

integrated with the drive)
a drive, if possible with mechanical guide
if possible, two fixed stops (depending on the drive used)
a 24 V DC power supply
if necessary, components for a pneumatic emergency stop

circuit.

1.2 operation
Metho
d of
Tasks of the SPC11 The SPC11 takes over the following tasks:
It ascertains characteristic system values of the

connected components
It saves the desired end positions and intermediate

positions
It specifies the end positions and intermediate positions
It compares the nominal and actual positions and controls

positioning by appropriate actuation of the proportional
directional control valve (status control).
Method of operation The SPC11, the valve, the drive and the measuring system
are connected together to form a closed−loop control circuit.
In this closed−loop control circuit, the position of the move
able mass represents the control variable. This control cir
cuit is therefore also called positioning control.
In the following text, the term moveable mass" also refers to

piston, slide and flange shaft.
The following diagram shows the basic layout of a positioning

control circuit with the SPC11.
Festo P.BE−SPC11−SYS−EN en 0404b 1−7

1Measuring system 1 2 3
2Actual position
value
6
3SPC11
4Valve control
(nominal value)
5Proportional
directional control
valve
6Drive, e.g. linear

drive
5 4
Fig. 1/2: Positioning control circuit with pneumatic components
The measuring system registers continuously the position of

the moveable mass and transmits this in the form of an elec
tric signal to the SPC11. The SPC11 compares the current
position with the target position (the taught" end positions
Po.1 and Po.2 or the intermediate positions Po.3 and Po.4)
and calculates from this value the positioning signal for the
proportional directional control valve.
The proportional directional control valve controls the drive

by pressurising one cylinder chamber and exhausting the
other. The flow is blocked in the valve slide mid−position.

1.3 Display and connecting elements of the SPC11
The diagram below shows the display and connecting

elements of the SPC11.
123
5
6
1Control: operating voltage connection 5Type plate see side

and I/O coupling
6Groove for identification signs
2Valve: valve connection (type IBS 6x10)
3Display 7Measuring system connection

(here type SPC11−POT−TLF)
4Operating buttons
8Earth (ground) connection
Fig. 1/3: Display and connecting elements of the SPC11
With the SPC11−POT−... and SPC11−MTS−..., the connecting

cable for the measuring system is firmly connected to the
SPC11. With the SPC11−INC, the measuring system connec
tion is in the form of a socket.
1−9

Fitting
Chapter 2
2−1
2. Fitting
Contents
2. Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−1
2.1 Fitting the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3

2. Fitting
Note
When fitting the pneumatic components, observe also the
notes on fitting in the operating instructions supplied and
the notes on installation in chapter 3.
2.1 at least 3 screws.

Fittin
g the 118.4 mm
SPC1
1 approx. 91.8 mm
The SPC11 can

be fastened to a
flat surface with
the aid of the
support brackets. 63 mm 78 mm
The diagram
below shows the
mounting
surface and the
di
mensions for the
four threaded
holes screw size 109.4 mm
42 mm
M4. Fasten
the SPC11 with
1
1Plug in fitted state
Fig. 2/1: Fitting dimensions of the SPC11
2−3
2. Fitting

Installation
Chapter 3
3−1
3. Installation
Contents
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−1
3.1 General instructions on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3

3.2 Notes on installing the pneumatic components . . . . . . . . . . . . . . . . . . . . . . . 3−4
3.2.1 Pneumatic emergency stop circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15
3.3 Installing the electronic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−22
3.3.1 Connecting elements of the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−23
3.3.2 Connecting the operating voltage and I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . 3−24
3.3.3 Connecting the proportional directional control valve
and the measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−29

3. Installation
3.1 compressed air

Genera supply either simultaneously or in the following sequence:
l 1. compressed air supply
instruct
ions on 2. operating voltage.
installa
tion
Caution
The use of components which have not been released for
Warning
operation with the SPC11 may lead to malfunctioning.
Sudden
unexpected Use only the special matching components from Festo for
movements of setting up and wiring the system.
the connected
actua
tors and
uncontrollable
movements of
loose tubing
can
cause injury to
human beings
and damage to
property.
Before
carrying out
installation
and/or
maintenance
work,
switch off the
operating
voltage and the
3−3
3. Installation
3.2 Notes on installing the pneumatic components
Note
Observe the following instructions on installing the pneu
matic components. Only then can you guarantee faultless
operation.
1 2345
987
1...9Notes on installation, see the following pages
Fig. 3/1: Overview of pneumatic installation

3. Installation
Compressed air supply (1)

Use only dried, non−lubricated, 5 m filtered compressed
air from 5 to 7 bar.
You will require a service unit with a 5 m filter for protecting

the proportional directional control valve against damage.
Service unit(2)
Use a service unit consisting of a compressed air filter
and a regulating valve (e.g. type LFR−...−D−... with 5 m
filter element) as well as a safety start−up valve
(e.g. HEL−...−...):
without lubricator
with a 5 m filter
with sufficiently large standard flow corresponding to

the air requirement of the connected drive during
positioning. Reference value: twice the rated flow of
the valve (type MPYE−5−...), e.g.:
Valve type Service unit
MPYE−5−1/8−LF−010B LFR−M1−G1/8−C10RG or
LFR−1/8−D−5M−MINI
MPYE−5−1/8−HF−010B LFR−M1−G1/4−C10RG or
LFR−1/4−D−5M−MINI
MPYE−5−1/4−010B LFR−M2−G1/4−C10RG or
LFR−3/8−D−5M−MIDI
MPYE−5−3/8−010B LFR−M2−G3/8−C10RG or
LFR−3/4−D−5M−MAXI
Use a microfilter if you cannot avoid slight oil mist from

the compressed air supply.
3−5
3. Installation
Compressed air reservoir (3)

If the positioning behaviour does not conform to your require
ments, and if you ascertain fluctuations in pressure of over
1 bar at the measuring point, then proceed as follows:
Fit a compressed air reservoir (e.g. type VZS−...−B) be

tween the service unit and the proportional directional
control valve.
In this way you can reduce fluctuations in pressure during

operation. You can compensate for slight excesses in the
permitted pressure by using supply tubing with a larger
diameter.
Reservoir volume:
The reservoir volume should be at least four times as large as

the volume of the drive used.
VP=4*VZ
V P = buffer volume
V Z = cylinder volume (linear drive: V Z = r 2 * ð* L Z )
L Z = cylinder stroke length

3. Installation
Compressed air tubing and screw connectors (4)

Use only straight screw connectors. If angled connectors
cannot be avoided, use plug connectors from the Quick
Star series.
Cut compressed air tubing and hoses to the required size,

as specified in the manual for the drive used.
Arrange the tubing between the valve (MPYE−5−...) and the

drive symmetrically.
Use only clean compressed air tubing and connectors.

Details on permitted temperatures and pressure ranges
for tubing and connectors can be found in the products
catalogue.
Do not install restrictors in the supply lines.
Arrange the tubing so that it does not project into the

positioning range.
For good positioning behaviour during operation, fluctuations

in pressure of max. 1 bar are permitted in front of the propor
tional directional control valve. In order to check the stability
of the supply pressure, you can fit a pressure measuring
point directly in front of the proportional directional control
valve.
3−7
3. Installation
Proportional directional control valve (5)

Arrange the tubing between the valve (MPYE−5−...) and the
drive symmetrically.
Recommendation for linear drives and drives with piston rod:

tubing length = cylinder length.
The diagram below shows as an example the tubing of a cylin

der with an MPYE−5−... when an SPC11 is used without an
emergency stop circuit.
1Proportional directional control valve type MPYE−5−...−...

2Service unit with 5 m filter, without lubricator
Fig. 3/2: Pneumatic circuit diagram
Fit the valve in accordance with the operating instructions

supplied with the valve.

3. Installation
If the proportional directional control valve is to be used

in an environment subjected to heavy electrical interfer
ence, it should be insulated from the mounting surface.
Fitting onto moving parts
If fitted to moving parts, the proportional directional con

trol valve must be mounted at right−angles to the direc
tion of movement. Acceleration forces then have no influ
ence on the valve slide setting.
1 2
1Fitting at right angles to the direction of movement

2Not permitted
3Proportional directional control valve
type MPYE−5−...−...−
Fig. 3/3: Fitting to moving parts
Use silencers with a large flow rate UC−M5, U−1/8, U−1/4 or

U−3/8.
3−9
3. Installation
Reducing loud exhaust noises
Fit larger silencers with the aid of tubing or:
Pass the ducted exhaust into a small compressed air

reservoir and exhaust this with a large silencer. Make sure
that there is sufficient flow through the screw connectors
and tubing (with PUN−8 tubing length max. 1 m).
21 3
1Ducted exhaust
2Compressed air reservoir
3Silencer
Fig. 3/4: Ducted exhaust

3. Installation
Drive (6)
Use only the permitted combinations of drives and measuring
systems approved of by Festo for the SPC11.
The drive−valve combinations, cylinder diameters, cylinder

lengths and mass loads permitted for the drive used can be
found in the Drive−Specific Supplement" manual.
Connect the drive, guide, measuring system and the load free
of play in the direction of movement and flush with each
other.
If necessary, provide a sufficiently large supply of energy in

order to minimise the effects of transverse forces on the posi
tioning behaviour.
Observe the maintenance intervals specified in the operating

instructions for the drive (see operating instructions for the
cylinder/drive or the guide).
3−11
3. Installation
Path measuring system (7)

See also Drive−Specific Supplement".
Fit the measuring system and the drive symmetrically so

that the centre of the usable measuring system stroke
corresponds to the centre of the complete cylinder stroke.
With type MLO−POT−...−TLF:
The remaining path of the measuring system slide must be

identical in the cylinder end positions on both sides.
1Remaining slide 11
path
Fig. 3/5: Symmetrically mounted measuring system (with type MLO−POT−...−TLF)
With type MLO−POT−...−LWG:
The remaining slide path of the measuring system must be

identical in the cylinder end positions on both sides and can
be calculated as follows:
Calculation formula Description
(L M −L Z ) L M Measuring system length

L Z Cylinder length
+L R
2 L R Remaining slide path

3−12
3. Installation
With type MME−MTS−...−AIF:
Note
The mechanical work path (possible slide path) of measur
ing system type MME−MTS−...−AIF is longer than the electri
cal work path (usable stroke length).
Fit measuring system type MME−MTS−...−AIF so that the elec

trical work path (see type designation MME−MTS−...−AIF) of the
measuring system is symmetrical to the complete cylinder
stroke.
1Remaining slide 1 1
path
2Electrical work
path (usable
stroke length)
3Mechanical work
path (possible
slide path) 2
3
Fig. 3/6: Usable stroke length with type MME−MTS−...−AIF
3−13
3. Installation
Fixed stops (8)

Fixed stops may be necessary, depending on the drive used.
See also Drive−Specific Supplement".
Mass load (9)

Fit the mass load free of play.
Possible moveable mass loads see Drive−Specific

Supplement".

3. Installation
3.2.1 Pneumatic emergency stop circuit
In order to put the system into a safe state in the event of a

fault, you will require a pneumatic emergency stop circuit.
From the types listed below, select the one which best suits
the construction and operating characteristics of your sys
tem:
Drive pressureless during emergency stop
Drive clamped during emergency stop
Drive moves at reduced speed into the left or right−hand

end position during emergency stop.
Please note
If the operating voltage supply for the SPC11 is switched
off, the proportional directional control valve type MPYE−...
will move to the mechanical mid−position. Due to the asym
metrical voltage−pressure curve of the proportional direc
tional control valve when the supply pressure is switched
on, the slide can move slowly into one of the end positions.
Variants of emergency stop circuits

The following four diagrams show as an example four variants
of emergency stop circuits for a linear drive. In each case the
emergency stop situation is represented.
For requirements and recommendations concerning the

components used, see Fig. 3/11 and Fig. 3/12.
3−15
3. Installation
Variant 1: Drive pressureless during emergency stop
1Emergency stop 1A
actuated
1V1
1V2
1V3
Emergency Stop 1V4
24 V
1G1
1R1
Fig. 3/7: Drive pressureless during emergency stop

3. Installation
Variant 2: Drive clamped during emergency stop
1Emergency stop 1A
actuated
1V1
1V2
1V3
Emergency Stop
24 V
1G1
1R1
Fig. 3/8: Drive clamped during emergency stop

3. Installation
Variant 3: Drive moves at reduced speed into the right−hand

end position during emergency stop
1Emergency stop 1A
actuated
1V1
1V2
1V3
Emergency Stop
1V4
24 V
1G1
1R1
Fig. 3/9: Drive moves at reduced speed into the right−hand end position during
emergency stop

3. Installation
Variant 4: Drive moves at reduced speed into the left−hand

end position during emergency stop
1Emergency stop 1A
actuated
1V1
1V4 1V2
1
1V3
Emergency Stop
24 V
1G1
1R1
Fig. 3/10: Drive moves at reduced speed into the left−hand end position during
emergency stop
3−19
3. Installation
Components for variants 1...4
Identifying Requirements Recommendation/type

components
1V1, 1V2 5/2−way valve With CPE10−... and CPE14−...:

with pneumatic spring return type CPE...−M1BH−5LS−...
with auxiliary pilot air With CPE18−... and CPE24−...:
with reversible flow direction type CPE...−M1B−5LS−...
flow matches the proportional directional control
valve used (1V3)
1V3 Proportional directional control valve type MPYE−... Type MPYE−5−...−010B

flow matches the drive used (1 A)
For suitable valve−drive combinations, see the
drive−specific supplement for the drive used.
1V4 Exhaust restrictor with silencer Type GRLA−...−B with U−...

specifies the speed at which the drive moves into
the desired end position; adjustable
with appropriate silencer screwed directly into
the restrictor
must be fitted near valves 1V1, 1V2.
1R1 Compressed air regulating valve Type LFR−...−D−5M−...

with 5 ìm filter cartridge
standard flow matched to the air requirement of
the connected drive
Requirements see also section 3.2
1G1 Compressed air reservoir (optional) Type CRVZS−...

Requirements see section 3.2
Fig. 3/11: Components for variants 1...4

3. Installation
Component Type/size
MPYE−... ...−M5−... ...−1/8LF−... ...−1/8HF−... ...−1/4−... ...−3/8−...

GRLA−...−B ...−M5−... ...−1/8−... ...−1/8−... ...−1/4−... ...−3/8−...
CPE−... CPE10−... CPE14−... CPE18−... CPE24−...
LFR−...−...−MINI ...−1/8−... ...−1/4−...
LFR−...−...−MIDI ...−1/4−... ...−1/2−...
LFR−...−...−MAXI ...−1/2−...
Fig. 3/12: Dimensions for variants 1...4
3−21
3. Installation
3.3 Installing the electronic components
Caution
Cables with high levels of noise can cause electromagnetic
interference.
Do not place the following cables in the vicinity of cables
with high levels of interference:
measuring system cable
proportional directional control valve cable.
Caution
An incorrect connection assignment may cause damage to
the SPC11.
Use only the original cables. Make sure that the connection
assignments of the measuring system cables and valve
cables are correct.
Caution
Incorrect or missing earthing can cause interference.
When using the DGP(L) and the DNC(I):
Connect the drive with low impedance (short cable with
large cross−sectional area) to the earth potential, if the
drive is not mounted on an earthed machine stand.

3. Installation
3.3.1 Connecting elements of the SPC11
The diagram below shows the connecting elements of the

SPC11, using the SPC11−POT−TLF as an example.
1Measuring system
connection Festo P.BE−SPC11−SYS−EN en 0404b
(here for type
MLO−POT−...−TLF
2
or DNCM−...)
2Earth (ground)
connection
3Valve connection
1
4Operating voltage
connection as well
as inputs and
4
outputs
Fig. 3/13: Connecting elements of the SPC11

3
3−23
3. Installation
3.3.2 Connecting the operating voltage and I/Os
Warning
Use only power units which guarantee reliable isolation of
the operating voltages as per IEC 742/EN 60742/VDE 0551
with at least 4 kV insulation strength (Protected Extra Low
Voltage PELV). Switch power packs are permitted, provid
ing they guarantee reliable isolation in accordance with
EN 60950/VDE 0805.
By the use of PELV power units, protection against electric

shock (protection against direct and indirect contact) is guar
anteed with the SPC11 in accordance with EN 60204−1/
IEC 204. Safety transformers with the adjacent symbol must
be used for supplying PELV networks. The SPC11 must be
earthed to ensure that it functions correctly (e.g. EMC).
Caution
In order to avoid interference caused by electromagnetic
influences:
SConnect the earth connection on the left−hand side of the
housing with low impedance (short cable with large
cross−sectional area) to the earth potential.
SUse only the following original cable to connect the line
voltage and inputs/outputs.
Original cable to connect the line voltage and inputs/outputs.
Type designation Cable length
KMPV−SUB−D−15−5 5m
KMPV−SUB−D−15−10 10 m

3. Installation
The operating voltage is supplied together with the circuit for

the inputs/outputs (see Fig. 3/8) via the 15−pin plug marked
with Control" (see Fig. 3/8).
Pin 15 (white−yellow): DC + 24 V
Pin 14 (brown−green): 0 V
Tolerance: − 10 % to + 25 %
Connect a protective conductor with sufficient cross sectional
area to the drive, if this is not mounted on an earthed ma
chine stand.
The following diagram shows the pin numbering of the

Control" connection. The pin assignment with core colours
for the original cable KMPV−SUB−D−15−... can be found in the
following section.
1Pin 1 aE
8Pin 8
8
9Pin 9
aEPin 15
1
Fig. 3/14: Control" connection

Short description of the I/O signals at the Control
connection
The function of the input I4 and outputs O4 and O5 can be

configured (see section 4.2.3). The following tables describe
the factory settings. Further information on the I/O signals
can be found in section 4.4.
3−25
3. Installation
Inputs on the 15−pin Control" plug (I = input)
Pin Pin assignment and core colours Description
1 I8 Remote white 1−signal deactivates operating buttons and activates the

relevant remote inputs (pins 2...4)
{/ 2 I7 With 0−signal at I8 (remote):

Input without function.
With 1−signal at I8 (remote):
Function of the operating buttons {/ callable 3)
Reset Error 1) 3 I6 green With 0−signal at I8 (remote):

Enter/Teach/ Faults are acknowledged via a rising edge at this input:
Esc With 1−signal at I8 (remote):
Function of the operating buttons Enter/Teach/Esc can
be called up 3)
+/}4 I5 yellow With 0−signal at I8 (remote):

Input without function.
With 1−signal at I8 (remote):
Function of the operating buttons +/} callable 3)
P.04 2) 5 I4 grey With 0−signal at the inputs P.01, P.02 and P.03:
With factory setting P.04: A 1−signal (min. switch−on
duration 20 ms) issues the order to move to the taught
intermediate position P.04. 4)
6 I3 P.03 pink With 0−signal at the inputs P.01, P.02 and P.04:
A 1−signal (min. switch−on duration 20 ms) at this input
issues the order to move to the taught intermediate
position P.03. 4)
7 I2 P.02 blue With 0−signal at the inputs P.01, P.03 and P.04:
issues the order to move to the end position P.02. 4)
8 I1 P.01 red With 0−signal at the inputs P.02, P.03 and P.04:
issues the order to move to the end position P.01. 4)
1)
A prerequisite is a 0−signal at input I8 (remote).
2) Function of I4 can be configured (see section 4.2.3); P.04 (factory setting) or Stop
3) See appendix A
4) A change of direction is possible at any time.

3. Installation
Outputs on the 15−pin Control" plug (O = output)
Error 1) 9 O5 black Factory setting:

Provides a 1−signal when an error occurs
(see chapter 5).
Provides a 0−signal in the normal operating state
P.04 2) 10 O4 violet Factory setting:

Supplies a 1−signal if the moveable mass is in
the taught intermediate position P.04.
Supplies a 1−signal for 50 ms if intermediate
position P.04 is overrun.
11 O3 P.03 grey−pink Supplies a 1−signal if the moveable mass is in

the taught intermediate position P.03.
Supplies a 1−signal for 50 ms if intermediate
position P.03 is overrun.
12 O2 P.02 red−blue Supplies a 1−signal if the moveable mass is in

end position P.02.
13 O1 P.01 white−green Supplies a 1−signal if the moveable mass is in

end position P.01 (on the side with the electrical
connection for the potentiometer).
1)
Function of O5 can be configured (see section 4.2.3); Error (factory setting) or Ready
2) Function of O4 can be configured (see section 4.2.3); P.04 (factory setting) or Stop
Line voltage on the 15−pin Control" plug
14 0V brown−green 0V
15 24 V supply white−yellow DC +24 V (tolerance −10 % to + 25 %)

3. Installation
Connection example type SPC11−...−...
Note
With measuring systems type MLO−POT−...−LWG:
In order to earth the system, connect the earthing cable on
the flat plug of the measuring system to the earth connec
tion on the SPC11.
1 te−yellow O4: P.04 *) 34

15 violet
2 0V brown−green 10
14 O5: Error *)
O1: P.01 white−green black
13 9
O2: P.02 red−blue I1: P.01 red
24 12 8
V O3: P.03 grey−pink I2: P.02 blue
whi 11 7
I3: P.03 pink
I4: P.04 *) 6
grey
I5: +/} 5
yellow
I6: Enter/Teach/Esc 4
I7: {/ green
3
I8: Remote brown
2
*) white
1
The function of this input/output can be configured (see section 4.2.3).
1Pin assignment for Control connection 3With linear drives, end position P.01
with core colours for cable lies on the side with the electrical
KMPV−SUB−D−15−... connection to the measuring system
O.. = output, I.. = input
4Earth/ground
2Sensors for moving to the positions
(P.04 only for factory setting)
Fig. 3/15: Connection example type SPC11−...

3. Installation
3.3.3 Connecting the proportional directional control valve and the

measuring system
Connecting the measuring system

Use only the permitted combinations of drives and measuring
systems approved of by Festo for the SPC11. The connecting
cable for the measuring system is connected either fixed to
the SPC11 or to the drive.
Note
Interference due to electromagnetic influences can be
avoided if a short cable is used. Use only the original
cable.
Observe also, where applicable, the operating instructions for

the measuring system.
Fasten the plug with the aid of the integrated screw, in order
to prevent unintentional loosening, e.g. due to shock.
Connecting the proportional directional control valve

The valve connection provides the power supply for the valve
and the control voltage for positioning the valve slide.
Use only the original cable for connecting the valve.
Type designation Cable length
KMPYE−AIF−1−GS−GD−2 2m
KMPYE−AIF−1−GS−GD−0,3 0.3 m

3. Installation
1Pin 1 4
4Pin 4
7Pin 7
Fig. 3/16: Valve connection, pin assignment and core colours
Pin Pin assignment and core colours of the cable Pin no. on the
type KMPYE−... valve plug
1 24 V load voltage for the valves (blue) 1
2 0 V (brown) 2
3 0 V (green) 2
4 Vs (positioning signal 0...10 V) (yellow) 3
5 Signal GND (grey) 4
6 n.c.: not connected (pink)
7 24 V supply for the valves (white) 1
Tighten the plugs with the aid of the union nut in order to
prevent unintentional loosening, e.g. due to shock.

Commissioning
Chapter 4
4−1
4. Commissioning
Contents
4. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−1
4.1 General instructions on commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3

4.1.1 Basic principles of configuring and operating the SPC11 . . . . . . . . . . . . . . . 4−4
4.2 Pre−parameterising in the office . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−8
4.2.1 Parameters A, C and S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−8
4.2.2 Parameters L and r (only with type SPC11−INC) . . . . . . . . . . . . . . . . . . . . . . . 4−8
4.2.3 Parameter o (options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−10
4.2.4 Set parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−13
4.2.5 Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−18
4.3 Commissioning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−21
4.3.1 Preparations for the teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−22
4.3.2 Start the teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−24
4.3.3 Teach the intermediate positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−27
4.3.4 Conclude teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−32
4.3.5 Carry out teach procedure again . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−32
4.4 Instructions on operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−33
4.4.1 Switch−on behaviour after successful commissioning . . . . . . . . . . . . . . . . . . 4−36
4.4.2 The first positioning task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−38
4.4.3 Controlling the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−40
4.4.4 Use the taught intermediate position as the sensor position . . . . . . . . . . . . 4−42

4. Commissioning
4.1
Genera
l Warning
instruct
During commissioning and during operation the moveable
ions on
commi mass is moved at the highest possible acceleration and
ssionin speed. Make sure that:
g Nobody can place his/her hand in the positioning range
of the moveable mass, unless the compressed air supply
is switched off.
This chapter
describes The complete positioning range is free of any objects.
parameterisin
g and
commissioni
ng
with the aid Warning
Incorrectly set parameters can damage the fixed stops and
of the three
the drive.
buttons on
the SPC11. A Be very careful when setting the parameters.
1−signal at
the Remote
input (I8)
blocks the
SPC11
buttons.
Button func
tions can
then be
called up via
the digital
inputs
(I5...7).
Detailed
information
on this can
be found in
appendix A.
4−3
4. Commissioning
4.1.1 Basic principles of configuring and operating the SPC11
Parameters
The SPC11 must be familiar with certain conditions of use.
These conditions of use are described by the following para
meters:
Display Parameters Description
Amplification stage Influences the acceleration Dependent on drive,

behaviour of the drive valve and mass load;
see Drive SpecificDrive−Specific
Cushioning stage Influences the run−in behaviour
Supplement
when moving to the end positions
and intermediate positions.
System parameters
Characteristic values for setting up
the drive with reference to the drive
type
First character: Characteristic
value for the ratio of drive and
measuring system length
Second character: Characteristic
value for the ratio of drive length
and drive diameter.
Nominal stroke
length of the drive Nominal stroke length in 1 mm Only with the use of an
increments (e.g. nominal stroke incremental path
measuring system 1) 300 mm: L = 300)
(see section 4.2.2)
Offset axis zero point Offset between the end position
P.01 and the axis zero point in 1 mm
increments
Option parameters
(Options) Permits various options (e.g. Ready signal instead of Error
signal, Stop signal instead of P.04 etc., see section 4.2.3)
1)
e.g. with drive DNCI−...−... in connection with type SPC11−INC

4. Commissioning
The parameters can be entered:
before commissioning (pre−parameterising without drive

in the office)
when commissioning.
Button functions
The SPC11 buttons are only active when a 0−signal is present

at the Remote input (I8).
Button Description
{/− Reduce the input value or position value 1)

(the drive moves in the direction of the measuring
system zero point)
Enter/Teach Hold the button pressed down for at least 2 sec

(> 2 s) onds in order to confirm parameter values or to
start the teach procedure.
Esc (< 1 s) Press the button briefly in order to interrupt the

procedure.
+/} Increase the input value or position value 1)

(the drive moves away from the measuring system
zero point).
1)
Press the button briefly in order to modify the value by 1.
Hold the button pressed down in order to modify the value
continuously.
A 1−signal at the remote input (I8) blocks the SPC11 buttons.

Functions can then be called up via the digital inputs.
Detailed information on this can be found in appendix A.
4−5
4. Commissioning
Display on the SPC11

The display on the SPC11 indicates:
parameters or
status information.
The first position of the display shows identifying letters for

parameters or status information. The last two positions show
the appropriate value, the stage or the number.
1Identifying letters 1 2
for parameters or
status type
2Value, stage or
status information
3Point for
separation
3
Fig. 4/1: Composition of the display on the SPC11

4. Commissioning
Possible status information

Display 0−signal.
In operation (e.g. manual positioning):
Description The moveable mass stands controlled but is not in a taught position (P.01...P.04).
The outputs O1...4 therefore supply a 0−signal.
When the letter
(t) flashes: The The moveable mass stands in end position P.01
SPC11 waits for (end position when measuring system is connected).
the teach task.
When the dots The moveable mass stands in end position P.02
(...) flash: The (opposite end position).
teach procedure
is being carried The moveable mass stands in end position P.03
out. (taught intermediate position).
Only with type The moveable mass stands in end position P.04
(taught intermediate position).
SPC11−MTS−A
Stop signal over Stop input I4
IF:
The SPC11
checks whether Fault number (Error; value range: 01...0.19); see chapter 5
the measuring
system is
connected Reference travel is being carried out.
(find measuring
system).
When the SPC11

is switched on:
The moveable
mass stands
uncontrolled and
is not in a taught
position
(P.01...P.04).
The outputs
O1...4 therefore
supply a
4−7
4. Commissioning
4.2 rising in the office

Pre−pa
ramete
4.2.1 Parameters A, C and S
The permitted values of the parameters A, C, and S for the

drive you are using can be found in the appropriate axis−
specific supplement.
4.2.2 Parameters L and r (only with type SPC11−INC)
The parameters L and r are only queried when incremental

path measuring systems are used (e.g. positioning drive
DNCI−...−... in connection with type SPC11−INC).
With incremental path measuring systems, the SPC11

requires the following information:
Nominal stroke length (L) of the drive (see type plate)
Offset axis zero point (r) offset between the end position
P.01 and the axis zero point (see Fig. 4/2).
1Axis zero point 12 3

(piston rod run in
2Offset axis zero

point (r)
P.01 P
.
3Fixed stop 0
(here for end 2
position P.01)
Fig. 4/2: Reference points for incremental path measuring systems with SPC11−INC

4. Commissioning
Nominal stroke length (L) Nominal stroke length (L) of the drive, see type designation
of the drive [mm] on the type plate (e.g. type DNCI−32−300−P−A has a nominal
stroke length of 300 mm).
Offset axis zero point (r) For a good positioning behaviour, the SPC11 must know the
[mm] positioning range used by the drive. The offset axis zero
point specifies the offset between the end position P.01 and
the axis zero point. With an offset of 0 cm, the end position
P.01 lies in the axis zero point.
Remarks on reference travel

With incremental path measuring systems, the measurement
variable refers to a reference point and is determined by
counting equally large measurement steps (increments). The
relationship between measurement variable and current posi
tion is created through the reference travel.
Referencing in the teach In the teach procedure (see also section 4.3.1), the end
procedure positions P.01 and P.02 are approached. This creates the
relationship between measurement variable and current
position. Reference travel is not necessary.
Reference travel after After the SPC11 operating voltage is switched on again, the
POWER ON relationship between measurement variable and current
position is lost. Reference travel into the end positions P.01
or P.02 is necessary (see also section 4.4).

4. Commissioning
4.2.3 Parameter o (options)
With this parameter, you can change the signal behaviour of

the SPC11 and switch off certain standard functions.
Note
The factory setting (o−parameter = 0) means:
No option selected. Standard behaviour active.
Standard behaviour at factory setting (o−parameter = 0):
Output A5 supplies Error signal
Positioning time monitoring (10 s) active
Constant adaptation active
Soft end position behaviour active
Input I4 can be used for the positioning order to the

taught intermediate position P.04
In the factory setting (o−parameter = 0), the above behaviour

is identical to the previous version (there no options were
selectable).
Internally, the decimal value is interpreted as binary. A spe

cific option is assigned to each bit (see following table). Only
allowable option combinations can be set. This results in a
possible value range of 00 to 79 for the o−parameter.

4. Commissioning
Parameter o (options)
Decimal Option Description
Bit value at 1
1 Output O5: Use O5 for Ready signal instead of Error signal.

0 Ready signal Permits monitoring of operational readiness:
(instead of Error The output O5 supplies a 1−signal if the SPC11 is ready to
signal) operate.
A 0−signal at this output indicates that the SPC11 is not
yet ready to operate, or there is a system or positioning
error.
2 Switch off Switches off the time monitoring during a positioning order.
1 positioning time It is then not monitored whether the position is reached
monitoring within approx. 10 s.
4 Switch off con Switch off constant adaptation. Adaptation is then active
2 stant adaptation after operating voltage is switched on only within the first
20 strokes. 1)
8 Switch off soft end Switches off soft end position behaviour. Travelling into the
3 position behaviour end position takes place with somewhat more remaining
energy. You can reduce the cycle time with this function
(up to max. 15 %, depending on drive and mass load).
16 Reserved
4
32 Input I4: Use I4 for Stop signal instead of Move signal (to P.04).
5
Stop without Permits stopping the drive even during the teach pro
return travel cedure. Output O4 supplies a 1−signal. One of the following
(instead of options can be selected:
positioning tast Stop without return travel (bit 5): With the 0 signal at
to P.04) input I4, the drive stops with the brake incline deter
mined i th t h procedure. 2) 3) i d in the teach d
64 Input I4: Stop with return travel (bit 6): With a 0−signal at input I4,
6 Stop with the current position is taken over as the Stop position
return travel after an internally required signal processing time. The
(instead of drive is braked with maximum power and travelled back
positioning task to the Stop position. 2)
to P.04)
1)
With oscillating mass load, constant adaptation can negatively influence travel behaviour.
2) A stop during the teach procedure stops the drive without control. The procedure must then be
restarted. A stop during the first travel task causes error E19. The drive is uncontrolled. Direction
of movement recognition remains active.
3) The brake inclines are dependent on direction and are automatically determined in the teach
procedure.
4−11
4. Commissioning
Possible conditions after stop signal over input I4 Note

Stop time Condition after stop Display
Teach procedure Drive is uncontrolled. Restart teach procedure

Output O4 supplies 1−signal. (by Teach button/input)
Reference travel Restart reference travel to

P.01 or P.02
Teaching of P.03 Drive is controlled. Continue teaching of P.03

Output O4 supplies 1−signal.
Operation Drive is controlled. Continue operation

Output O4 supplies 1−signal
if the drive is stopped.
Determine value of the o−parameter

Different combinations of options are possible. You determine
the value to be set through addition of the individual decimal
values of the desired options.
Example:
Options Bit Calculation

Use O5 for Ready signal − instead of Error signal 0 +1
Switch off soft end position behaviour 3 +8
Use I4 for Stop signal (stop without return 6 + 64

travel) instead of Move signal
Total (value to be set) = 73
Alternative calculation
Bit no. 6 5 4 3 2 10
Bit value 1 0 0 1 0 01
Calculation
1 * 2 0)1 * 2 3)1 * 2 6+73

4. Commissioning
4.2.4 Set parameters
At the factory, all the parameters are zero (status at delivery).

When the power supply is switched on, the SPC11 in this case
expects entry of the parameters. In preparation for commis
sioning, the parameters can be set in the office" without
setting up the drive. This simplifies the commissioning of
large series in production.
Set the parameters without drive (in the office) as follows:
Warning
Incorrectly set parameters can damage the fixed stops and
the drive.
Be very careful when setting the parameters.
The right amplification and cushioning stages and the system

parameter for your drive can be found in the drive−specific
supplement. The values specified here are examples. Instead,
enter the values valid for setting up your drive.
1. Switch on the operating voltage for the SPC11.

The SPC11 will then show briefly the version number of
the internal firmware.
The SPC11 then expects the amplification stage to be
entered. The display shows the letter A (Amplification
stage). The figures indicate the stage (here 0).
(A.00)
2. Set amplification stage with +/−, e.g. 02.
(A.02)
3. Hold the Enter key pressed down for more than

2 seconds (> 2 s).
The value will then be transferred to the SPC11 and
4−13
4. Commissioning
the cushioning stage will be shown (here 0). This is shown

by the letter C (Cushioning stage).
(C.00)
4. Set cushioning stage with +/−, e.g. 04.
(C.04)
5. Hold the Enter key pressed down > 2 seconds. The value
will then be transferred and the system parameter shown
(here 0).
(S.00)
6. Set system parameters with +/−, e.g. 01.
(S.01)
will then be taken over.
If you do not use an incremental path measuring system,

the option parameter (o.00) is displayed. Then read
further at point 14..
If you use an incremental path measuring system

(e.g. drive DNCI−...−... in connection with type SPC11−INC),
the drive length (nominal stroke) (L) is now queried.
(L.00)
8. Press any desired button to display the drive length in

mm (three−digit number).
(000)
9. Set drive length in mm with +/− (see rating plate), e.g.

300 for 300 mm.

4. Commissioning
(300)
10. Hold the Enter key pressed down > 2 seconds. The
value will then be taken over and the identifying letter
for the offset axes zero point (r) displayed.
(r.)
11. Press any desired button to display the offset axis

zero point (r) in mm (three−digit number).
(000)
12. Set offset axes zero point (see also section 4.2.2) in
mm with +/−, e.g. 20 for 20 mm.
(020)
13. Hold the Enter key pressed down > 2 seconds. The
value will then be taken over and the option para
meter is displayed.
(o.00)
14. Set option parameters (see also section 4.2.3) with +/−,
e.g. 73.
(o.73)
will then be transferred and the readiness to carry out the
teach procedure will be indicated by a flashing t". The
parameters are thus saved and pre−parameterising (in the
office) is completed.
The t flashes.
4−15
4. Commissioning
When all prerequisites for carrying out the teach procedure

have been made (see sections 4.3.1), the teach procedure
can be started (see sections 4.3.2).
16. If you wish to conclude pre−commissioning, switch off the

operating voltage.
Switch−on behaviour after successful

pre−commissioning (in the office)
When the operating voltage is switched on again, the SPC11
shows briefly the firmware version number and then one after
the other the values of the set parameters. The SPC11 then
indicates readiness to carry out the teach procedure (t..). The
t flashes (see Fig. 4/3).

4. Commissioning
Start:
Switch−on reaction
Firmware version number
Display of
firmware version
The current value is
Wait approx. 0.5 second displayed here
Display of
amplification stage
Wait approx. 1 second
Display of
cushioning stage
Display of
system parameters
Display of
drive length (stroke) *)
Display offset
axes zero point *)
Display of
option parameters
Wait approx. 1 second The t flashes
The SPC11 waits

for a teach order
*)
Only when incremental path measuring systems are used
(e.g. positioning drive DNCI−...−... in connection with type
SPC11−INC)
Fig. 4/3: Switch−on behaviour of the SPC11 after

pre−commissioning (in the office)
The teach procedure can be started (see section 4.3.1).
4−17
4. Commissioning
4.2.5 Changing parameters
Note
The option parameter o can be changed without a new
teach procedure being necessary. After the parameters A,
C, S, L or r are changed, the teach procedure must be per
formed again.
If necessary, the set parameters can be modified, e.g. in order

to correct entry errors or to optimise positioning behaviour.
This can be carried out in one of the following ways:
Possibilities Description
Activate modification In this mode the set parameter values are

mode retained and can be modified or trans
ferred. Taught intermediate positions are
retained.
Create status as at All parameter values are then set to 0.

delivery Taught intermediate positions are deleted.
Activate modification mode
Condition The measuring system must be connected. There must be a

0−signal at input Remote (I8). The drive must be at a stand
still.
Caution
When the modification mode is activated, the valve slide
assumes the mechanical mid−position. During positioning
the mass can therefore move uncushioned into an end
position.
Make sure that the drive is standing still before you acti
vate the modification mode.

4. Commissioning
Use the buttons as follows to activate the modification mode:
1. Make sure that the drive is standing still.
2. Press all three buttons on the SPC11 at the same time.
The display shows the letter A (Amplification stage) and

the stage set (here 02).
(A.02)
If you have activated the modification mode by mistake, you

can abort the procedure by switching off the power supply. If
you have already carried out the teach procedure, you can in
this way avoid the need to carry out this procedure again.
With the +/− buttons, you can modify the parameter displayed
and transfer it with Enter.
When you change the parameters A, C, S, L or r:

When the last parameter has been transferred, the SPC11
then indicates readiness to carry out the teach procedure
(t flashes).
Create status as at delivery
The measuring system must not be connected. There must

be a 0−signal at input Remote (I8). The compressed air sup
ply must be switched off.
Use the buttons as follows to create the status as at delivery:
1. If necessary, switch off the compressed air and the power

supplies.
2. Disconnect the measuring system cable from the measur

ing system.
4−19
4. Commissioning
3. Switch on the power supply.

The SPC11 will then show fault E01 (measuring system
not connected...).
(E.01)
4. Press all three buttons at the same time (> 2 s).
The display shows the letter A (Amplification stage).

The value is reset to 0.
(A.00)
With the +/− buttons, you can set the value again and transfer
it with Enter. Then set the other parameters again in the same
way (see section 4.2.4).

4. Commissioning
4.3 location of the end positions

Commi (cylinder end positions or fixed stop positions) by means
ssionin of the teach procedure. The teach procedure must be
g carried out during the first commissioning and always
proced when the fixed stops have been adjusted or when compo
ure nents and tubing have been replaced.
During the teach procedure the SPC−11 can recognise

Warning faulty drive tubing or incorrectly set parameters. The
Faults in the teach procedure must therefore be carried out again if the
system tubing is disconnected and then reconnected, or if the
structure and parameters A, C, S, L or r are modified.
incorrect
parameters Make sure that the maximum permitted mass load is
can cause the observed during operation.
slide to move
to an end Recommendation:
position uncu Place appropriate warning signs on your system.
shioned. The
fixed stop or
the drive may
then be de
stroyed. You
must observe
the following
instructions in
order to
prevent such
collisions.
The SPC11
learns" the
4−21
4. Commissioning
4.3.1 Preparations for the teach procedure
Teach procedure During the teach procedure movement is made at first

cyclically and slowly to the end positions P.01 and P.02. In
this way the SPC−11 learns the mechanical end positions and
some characteristic system values such as friction and
hysteresis. The SPC11 saves these values in the integrated
EEPROM.
In order to check the set parameters for plausibility, the

moveable mass is first brought dynamically into the centre of
the positioning stroke used and then moved to just in front of
end position P.01.
Note
When an incremental path measuring system is used
(e.g. with type DNCI−...−...): During the teach procedure,
movement is made to the end positions P.01 and P.02. This
creates the relationship between measurement variable
and current position. Reference travel is not necessary.
The teach procedure is concluded when the moveable mass is

pressed against end position P.01 and the output O1 supplies
a 1−signal.
Before commissioning can be undertaken, the pneumatic

drive must be ready for operation. The teach procedure
should be carried out with maximum permitted mass load.
During the teach procedure there must be a 0−signal at inputs
P.01 to P.04.
Proceed as follows in order to prepare the teach procedure:
1. Check the complete system structure, especially the drive

tubing (see chapter 3). Special specifications for your
drive can be found in the Drive−Specific Supplement".
2. Check the electrical circuitry.

4. Commissioning
3. If fixed stops are used:

Set the fixed stops accurately in the desired end posi
tions. The positioning stroke permitted for the drive used
can be found in the Drive−Specific Supplement".
4. Check whether the parameters have already been

correctly set in pre−commissioning.
The permitted values of the parameters A, C, and S for the

drive you are using can be found in the appropriate
axis−specific supplement. The currently set values will be
shown briefly when the operating voltage is switched on
(see also Fig. 4/3).
If the SPC11 is in the status at delivery:
When the operating voltage is switched on, the SPC11 waits

for the amplification stage (A) to be entered.
In this case, set the parameters as described in

section 4.2.4.
If the parameters have already been set:
When the operating voltage is switched on, the SPC11 shows

briefly the set parameters one after the other, so that they can
be checked. The SPC11 then indicates readiness to carry out
the teach procedure (t flashes).
(t flashes)
The teach procedure can now be started (see sections 4.3.2).
4−23
4. Commissioning
4.3.2 Start the teach procedure
Condition There must be a 0−signal at inputs I1...4. The parameters

must be set correctly. The maximum mass load and, if appli
cable, the fixed stops must be fitted correctly. To be able to
start the teach procedure with the buttons, a 0−signal must
be present at the Remote input (I8).
Warning
In order to avoid damage caused by uncushioned
movement into the end positions, proceed as follows:
with the first commissioning
when the fixed stops have been adjusted
after changing the parameters A, C, S, L, r
or after replacing components or tubing.
1. Make sure that:

· the compressed air supply and the operating voltage of
the SPC11 are switched off
· the above−mentioned prerequisites are fulfilled.
2. Switch on the operating voltage for the SPC11. The SPC11

will then show briefly the version number of the firmware.
The set parameters are then shown, so that they can be
checked.
3. Now switch on the compressed air supply (5 to 7 bar).

As the valve slide assumes the electrical mid−position, the
moveable load can move slowly into one of the end posi
tions due to the asymmetrical voltage−pressure curve of
the proportional directional control valve.

4. Commissioning
Caution
During the teach procedure, the moveable mass moves at
first slowly, then at the highest possible acceleration and
speed. Make sure that:
Nobody can place his/her hand in the positioning range
is switched off.
The complete positioning range is free of any objects.
4. If teaching has not yet taken place, the SPC11 indicates

readiness to carry out the teach procedure (t flashes).
(t flashes)
Then proceed as described under 5.
If teaching has already taken place, the moveable mass

stands controlled in a taught position (P.01...P.04) or in
any (P..) position. Proceed as follows:
Hold the Enter/Teach button pressed down for at least

2 seconds. The SPC11 then indicates readiness to
carry out the teach procedure (t flashes).
5. Hold the Enter/Teach button down at least 2 seconds in

order to start the teach procedure.
The SPC11 then carries out the teach procedure. The
moveable mass moves at first slowly, then dynamically.
The display shows the following:
The dots flash at the same rate.
The teach procedure can last several minutes, depending on

the drive used. It is concluded when the drive is at end posi
tion P.01. The display shows the following:
4−25
4. Commissioning
The O1 output supplies a 1−signal The drive is now ready for

operation.
When the teach procedure is concluded, the SPC11 knows

the locations of the mechanical end positions (P.01...P.02).
You can now teach manually the intermediate positions
(P.03...P.04) or trigger a positioning task to the end positions
(P.01...P.02).

4. Commissioning
4.3.3 Teach the intermediate positions
The SPC11 permits fast movement into up to two selectable

intermediate positions. The desired intermediate positions
are learnt" by manual movement or by shifting the moveable
mass and then saving. The learnt" intermediate positions
can be approached during operation.
The intermediate positions can also be used as sensor posi

tions, as the relevant output (O3...O4) supplies a 1−signal for
50 ms when the intermediate positions are travelled over
(see section 4.4.4).
Condition The drive must be ready for operation. There must be a

0−signal at inputs I1...4. In the procedure using the buttons
on the SPC11, a 0−signal must be present at the Remote
input (I8). The supply pressure must be switched on or off,
depending on the variant.
Variants Procedure
The supply pressure is The moveable mass can brought into the
switched off desired position very accurately by hand
during the teach procedure.
The supply pressure is The mass can be moved manually. Very

switched on accurate positioning can, under certain
circumstances, be difficult and may take a
considerable amount of time.
The following explains how to teach the intermediate posi

tions when the supply pressure is switched on. If you wish to
teach the intermediate positions with the supply pressure
switched off, you must proceed in exactly the same manner.
However, the mass will not start moving automatically when
the button is pressed { or }, but must be brought into the
desired intermediate position by hand. The button {or}
must still be pressed at the appropriate position.

4. Commissioning
In order to teach an intermediate position with the supply

pressure switched on, proceed as follows:
1. Briefly press the button { or } . The teachable position
number (e.g. 3) will then flash.
The position number flashes.
2. If you do not wish to teach the intermediate position

shown, press briefly the ESC button. The process will then
be interrupted. Then repeat step 1. The next teachable
position number will then flash.
Note
The following function will cause the drive to be set in
motion. Make sure that:
is switched off.
3. If you wish to teach the intermediate position shown, hold

the button { or } pressed down for as long as is re
quired to move the mass. The mass will then move in the
appropriate direction.
4. Release the button when the mass is to stop moving. The

mass now stands controlled in the current position.
5. Repeat steps 3 and 4 until the moveable mass reaches

the desired position.
The position number flashes.
6. When the moveable mass has reached the desired posi

tion, confirm with Enter (> 2 s ), in order to save the posi
tion. The current position will then be saved as the inter
mediate position. The appropriate output (O3 or O4)
supplies a 1−signal.

4. Commissioning
No flashing.
7. If you wish to teach the next intermediate position, repeat

the steps listed as from step 1.
Repetition accuracy The repetition accuracy when moving to the intermediate

positions depends on the type of drive and on the length of
the measuring system.
Detailed dimensions for repetition accuracy with the drive

you are using can be found in the drive−specific supplement.
Note
Observe the following instructions in order to achieve good
positioning behaviour and the repetition accuracy speci
fied.
The distance between the intermediate position and the

drive end position must be at least 10 % of the complete
cylinder stroke length or of the complete rotary angle, in
order to provide a sufficient compressed air cushion.
Positioning paths between taught positions should not be

less than 3 % of the complete cylinder stroke length or of
the complete rotary angle.
With linear drives and cylinders the positioning paths
should be at least 20 mm.
If the intermediate positions P.03 and P.04 lie at the same

point and if movement is made to one of the intermediate
positions (e.g. to P.03), only the output corresponding to
the order (e.g. O3) will be set when the intermediate posi
tion is reached. The output bit of the other intermediate
position will be set for 50 ms only if the position is tra
velled over (overswing) (sensor function).

4. Commissioning
Overview of the commissioning sequence on the

SPC11
Set the parameters and start the automatic teach procedure

(SPC11 in status at delivery)
Switch on
Firmware version number
Display of
firmware version
Wait approx. 0.5 second
Setting:
− Amplification stage (A)
− Cushioning stage (C)
− System parameters (S)
Set respective
Set (only for SPC11−INC): value with +/−.
− Nominal stroke length (L) Conclude each
entry with Enter.
− Offset axes zero point (r)
Setting (optional)
− o−parameter
Enter button
The t flashes
The SPC11 waits for Pre−commissioning
the teach task is concluded.
Teach button/input Teach task can be
started.
Teach procedure is The dots flash
carried out
The teach task is concluded successfully
Mass is pressed against

the end position;
O1 supplies a 1−signal
P.03 and P.04 can be
taught (see next page).
Fig. 4/4: Setting the param. and starting the teach procedure

4. Commissioning
Overview Teaching the intermediate positions
The mass stands in position

e.g. P.01; O... supplies a 1−signal
P.03 and P.04 can be
taught
the desired position.
1
The dots flash The t flashes.

Teach P.01...02 again:
Teach button/input
Order type?
Positioning task via
The SPC11 waits for
the teach task
The dots
Start: flash
Enter/Teach
Move manually
in order to teach
positions 3...4
{ or }
Teach procedure will
be carried out again
Position number
flashes
Teach mode for positions

See at 1 3...4 active (e.g. P.03).
The mass moves in the
See at 1
desired direction.
The mass now

stands controlled in The position is saved.
the current position. The mass stands
controlled, e.g. P.03;
O... supplies a 1−signal
No Position save?
Yes
Enter/Teach
Fig. 4/5: Teaching the intermediate positions (P.03 and P.04)

4−31
4. Commissioning
4.3.4 Conclude teach procedure
Adaptation The positioning period.

behaviour is monitored
continuously during
operation. Internal After commissioning, the positioning behaviour improves by
characteristic values are adaptation automatically after approximately 20 to 30 strokes.
adapted here to Therefore, after teaching the end positions and intermediate
the actual state of the drive, positions, always allow 20 to 30 positioning cycles to be
e.g. in order to compensate for carried out.
wear etc. during the service
4.3.5 Carry out teach procedure again
When the SPC11 is ready to operate, the teach procedure can

be started again, e.g. with the aid of the Teach button. The
SPC11 then indicates readiness to carry out the teach pro
cedure (t flashes). The procedure can then be discontinued if
the power supply is switched off. If the Teach button is
pressed again (for at least 2 seconds), the teach procedure
will be started (see section 4.3.2).
If the end positions are taught again, the adaptation values

will be deleted. Intermediate positions already taught" are
retained.
Note
If, after you have taught the end positions again, the previ
ously taught intermediate positions (P.03 and P.04) now lie
outside the positioning range, positioning commands to
move to the intermediate positions will be acknowledged
with error E14. As soon as the intermediate positions lie
again in the permitted positioning range by adjustment of
the end stops and teaching again of the end positions,
positioning commands to move to the intermediate posi
tions will be carried out again.

4. Commissioning
4.4
Instruct Warning
ions on In order to avoid damage due to uncushioned movement
operati into the end positions:
on
SAlways carry out the teach procedure again after adjust
ing the fixed stops or when components and tubing have
been replaced.
Warning
SObserve the permitted mass load.
Damage may
occur if
maximum
permitted Warning
limits, such as In order to avoid undesired movements of the actuators,
mass loads, always proceed as follows:
mass moments
of inertia,
swivel Switching on
frequencies
Always switch on first the operating voltage supply and S
etc. are then the compressed air supply.
exceeded.
Make sure that Switching off
the maximum
specified Switch off the operating voltage supply and the com S
limits of the pressed air supply at the same time or in the following
drive used are sequence:
observed (see 1. compressed air supply
operating in 2. operating voltage.
structions for
the relevant
drive).
4−33
4. Commissioning
Reference travel after Only for incremental path measuring systems:

POWER ON After the SPC11 operating voltage is switched on again, the
relationship between measurement variable and current
position is lost. For that reason, you must always carry out
reference travel after switching on again. Reference travel
can take place either in the end position P.01 or the end
position P.02.
Starting reference travel Reference travel is started after POWER ON through a

positioning task to P.01 or P.02.
Other positioning tasks are not permitted after POWER ON

and result in the error E18 reference travel".
Process of reference travel If the drive is already in the desired end position when refer
ence travel is started:
A movement toward the end position is impossible. To check
whether compressed air supply is lacking or the drive is
already in the end position, pressure is added briefly in the
opposite direction.
Note
Here the drive carries out a short compensating movement
in the opposite direction.
If the drive is not yet in the desired end position when refer
ence travel is started:
The drive moves slowly toward the end position.
During the reference travel, the message rEF" is displayed.

Reference travel is concluded when the moveable mass is
pressed against the corresponding end position (P.01 or P.02)
and the assigned output (O1 or O2) supplies a 1−signal.

4. Commissioning
Positioning orders A positioning order remains permanently stored if the power

supply is switched on. If the power supply is switched off
and then on again, the positioning order (P.01...P.04) at in
puts I1...I4 will then be processed.
If there is no positioning order when the power supply is

switched on and if the moveable mass is not at one of the end
positions, the valve slide will remain in the electrical mid−posi
tion. Due to the asymmetrical voltage−pressure curve of the
proportional directional control valve, the slide can now move
slowly into one of the end positions.

4. Commissioning
4.4.1 Switch−on behaviour after successful commissioning
If commissioning has already been carried out, the SPC11 is

ready to operate after a few seconds.
Start: Switch−on reaction
Firmware
version number
Display of the firmware
version
Current value
Display of the:
− Amplification stage (A)
− Cushioning stage (C) Wait approx. 1 second
− System parameters (S)
Current value
Only for use of Set (for SPC11−INC):

incremental path
− Nominal stroke length (L)
measuring systems
− Offset axes zero point (r)
Current value
Display of the o−parameter Current value
Not with use of

incremental path
Yes No measuring systems
Position
(type SPC−INC )
P.01 or P.02?
The axis stands uncontrolled
SPC11 is ready to operate. and waits for:
The axis is pressed actively Positioning order
into the end position and (SPC11 is ready to operate)
waits for the positioning task. Reference travel
(only for type SPC11−INC)
Fig. 4/6: Switch−on reaction of the SPC11 after commissioning

4. Commissioning
Switch−on reaction with use of an absolute path measuring system

Display Status positioning task.
Position of the moveable mass
The moveable A positioning task to the appropriate end position is
Outside of positions P... mass remains generated and the moveable mass is then pressed
uncontrolled in against that end position. The corresponding output
the
taught position (O1 or O2) supplies a 1−signal.
(P...). The
In end positions P.01...P.02
SPC11 waits for
the first
Switch−on reaction with use of an incremental path measuring system
Display Status
Position of the moveable mass
Festo The moveable mass remains uncontrolled in the
P.BE−SPC11−SYS−E
Unknown: reference travel N en 0404b taught position (P..). The SPC11 waits for starting of
required reference travel to P.01 or P.02.
4−37
4. Commissioning
4.4.2 The first positioning task
During the first positioning task the SPC11 checks whether

the mass moves in the desired direction. If the mass moves in
the wrong direction, the SPC11 will diagnose incorrectly con
nected tubing in the system and display error E12 (incorrect
direction of movement). The SPC11 then reacts as follows:
The valve slide of the proportional directional control

valve will then be brought into the electrical mid−position
(flow blocked)
The ERROR output supplies a 1−signal.
No new positioning task will be accepted.
This safety function helps to prevent damage as a result of

incorrectly connected tubing in the system.
In the case of incorrectly connected tubing in the system:
Switch off the operating voltage and correct the tubing.
If the moveable mass is already in one of the end positions

when the operating voltage is switched on, a positioning task
into this end position will be generated and the mass will be
pressed against the end position. If the drive moves out of
the end position instead of remaining in that end position, the
SPC11 will also diagnose incorrectly connected tubing in the
system and will display an error. The fault may be due to one
of the following causes:
the compressed air supply is still switched off. the drive

has been moved manually or moved from the end position
by external forces, or it has moved itself (e.g. when fitted
in a vertical position).
the drive moves briefly out of the end position because

the system has been pressurised too quickly (asymmetri
cal pressure build−up in the cylinder chambers).

4. Commissioning
In order to avoid such causes, proceed as follows:
Pressurise the complete system slowly (e.g. by using the

safety start−up valve type HEL−... or HEM−...). No unex
pected movements of the actuators will then occur.
Make sure that the moveable mass cannot move itself or

be moved manually (e.g. by means of a clamping unit) out
of the end position when the operating voltage is
switched on.
4−39
4. Commissioning
4.4.3 Controlling the SPC11
You can move the mass into the saved end positions or inter
mediate positions with the command inputs P.01...P.04.
When an end position is reached, the moveable mass will be
pressed against the stop with a pressure equal at maximum
to the operating pressure. When an intermediate position is
reached, the moveable mass stands controlled in that posi
tion.
A 1−signal at the remote input deactivates the operating

buttons and activates the corresponding remote inputs
(pins 2...4). This makes it possible to manually travel over
external operating buttons or a higher−order PLC, for example
(Pin assignment, see section 3.3.2).
Time behaviour in the positioning task
2
1
I1: P.01 0
1
I2...4:
P.02...4 0
Drive
is moving
1
O1: P.01 0
1
O5: Error 1) 0
1) Function of the O5 output can be configured (see 4.2.3); Error (factory setting) or Ready
1Switch−on time at least 20 ms2End position (P.01) reached
Fig. 4/7: Time behaviour when starting a positioning task (example position 1)

4. Commissioning
Note
A position task or stop procedure can be interrupted at
any time and replaced by a new task.
Manual movement
Condition The drive must be ready for operation. There must be a

0−signal at inputs I1...4. In the procedure using the key
board, a 0−signal must be present at the input I8 (remote).
The moveable mass can be moved manually with the buttons

{ or }.
Button Description
{/− Reduce the position value (the mass moves slowly in

the direction of the measuring system zero point)
+/}Increase the position value (the mass moves slowly

away from the measuring system zero point)
In order to move the mass manually:

Hold the button { or } pressed down for as long as is S
required to move the mass.
Release the button in order to stop the mass. S

The position number flashes to indicate that the current posi
tion can be saved as the intermediate position if the Enter
button is pressed (see section 4.3.3).

4−41
4. Commissioning
4.4.4 Use the taught intermediate position as the sensor position
The taught intermediate positions can also be used as sensor

positions, as the relevant output (O3...O4) supplies a 1−signal
for 50 ms if the intermediate positions are overrun.
Example 1: Change of direction
Note
If the SPC11 is to be controlled directly by means of the
sensor signal", note that:
the distance between the taught intermediate position
and the mechanical end position must be of sufficient
length, as the braking process is not started until the
signal is recognised.
A premature change of direction can be implemented with the

aid of a taught intermediate position. The relevant output bit
(O3...4) of the SPC11 supplies a 1−signal for 50 ms when the
moveable mass has traversed the relevant path. The move
able mass is then moved back to the end position by means
of an input signal.

4. Commissioning
Example: Target position = Pos2
1Drive P.01 P.03 P.02

(here linear drive
type DGP−...−...)
P.03 P.02
P.01
Fig. 4/8: Premature change of direction (example with linear drive)
The output that signals reaching the intermediate position

(here O3) can, if needed, be wired directly to the correspon
ding input (here I1, for P.01).
4−43
4. Commissioning
Example 2:
Pre−select position for time−optimised moving around
The taught intermediate positions (P.03...4) can also be used
in order to start a second drive, e.g. in order to move around
obstructions in a time−optimised manner.
300
200
100
P.01 P.03 P.02
3 2
1Positioning path for the second, external drive
2Positioning path for the SPC11
3Pre−select position P.03
Fig. 4/9: Time−optimised moving around
The second drive begins with positioning to position 300,

when the drive controlled by the SPC11 overruns the taught
intermediate position P.03 and has not yet completed the
positioning task.

4. Commissioning
Acknowledging a fault
When a fault occurs, the valve slide of the proportional
directional control valve will be brought into the electrical
mid−position (flow blocked). The drive is uncontrolled.
The O5 output takes on the established signal condition:
Error signal (factory setting): O5 is set
Ready signal: O5 is reset
If a 0−signal is present at input I8, the error message can be
acknowledged through a rising edge at input I6. The drive
remains uncontrolled.
If you use the input I4 as a stop input:
After faults are acknowledged, the controller can be reacti
vated by a stop signal. The drive then stands controlled in the
current position.
1
1
O5: Error 1) 0
1
I8: Remote 0
1
I1...4: 0
P.01...4
21
I6: Reset
Error 0
min. 20 ms
1)
Function of the O5 output can be configured (see 4.2.3); Error (factory setting) or Ready
1Error2Acknowledging faults
Fig. 4/10: Time behaviour when quitting a fault
If there are no more faults, the output O5 will supply the

desired signal again (for Error 0−signal, for Ready 1−signal).
4−45
4. Commissioning

Diagnosis and error treatment
Chapter 5
5−1
5. Diagnosis and error treatment
Contents
5. Diagnosis and error treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1
5.1 Error messages on the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3

5.2 Faults during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
5.3 Optimising the positioning behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−7

5.1 fault number and reacts as follows:

Error
messag The valve slide of the proportional directional control
es on valve will then be brought into the electrical mid−position
the (flow blocked).
SPC11
The ERROR output supplies a 1−signal.
If a fault
occurs, the No new positioning task will be accepted.
ERROR
output will In order to delete the error:
supply a
1−signal. The
Switch the operating voltage off and then on again.S
SPC11
displays a
Fault no. Eliminating faults
Operating status Proportional directional control valve
defective SConnect the measuring system or
Measuring system External fluctuating force on the slide check the cable
not connected or during identification travel
measuring system SCheck the tubing of the propor
cable fracture No movement during static identification or tional directional control valve
reference travel and correct if necessary
Incorrect direction SWith drive type DNCI−... .:
of movement Overswing fault during dynamic
ascertained Check installation of the sensor
identification due to incorrect amplification and correct, if necessary
during
stage, cushioning stage or system
identification or
parameter
reference travel;
Tubing is SEnsure stiffness of the fixed stop
incorrectly (e.g. remove cushioning plate of
connected or an the DSMI−...)
incorrect SReplace proportional directional
measurement control valve
system signal SUse the constant external force
during identification travel
SCheck the compressed air supply

and the tubing
Offset fault in the
static identification:
Too little SCheck and correct the amplifica
stiffness in the tion stage, cushioning stage and
fixed stop system parameter
5−3
Fault no. Operating status Eliminating faults
Amplification stage, cushioning stage or SCorrect parameters

system parameter set incorrectly
The measuring system has no valid length Servicing is required

code (non−permitted measuring system
length or length code does not exist)
SPC11 damaged (EEPROM−ACK fault) SReplace the SPC11
Measuring system type is not recognised SReplace the SPC11

(invalid measuring system ID read in)
Communication to Temposonics is faulty SCheck the measuring system

(non−plausible data has been received) length or replace the measuring
system
Communication to Temposonics is faulty SCheck the measuring system

(non−plausible data has been received) length or replace the measuring
system
Incorrect direction of movement ascertained SCorrect the tubing of the propor

during positioning stroke; tubing is tional directional control valve
incorrectly connected
Allowed time exceeded; the position cannot SRemove obstruction in positioning

be reached fast enough (positioning timeout path or check compressed air
approx. 10 s) supply
Intermediate position does not exist or is SIncrease the positioning range

outside the permitted positioning range and teach the end positions
again, in order that the intermedi
ate positions lie within the per
mitted positioning range
or
Steach" the intermediate
positions again.
Fault in dynamic identification. Drive does SCheck compressed air supply and
not move. system set−up (valve−drive com
bination).
Offset axes zero point (r) or nominal stroke SCorrect parameter r of L

length (L) not permitted (see also section 4.2.2)

Fault no. Direction of movement Eliminating faults

Operating status recognition remains active.
SPerform reference travel to P.01
Reference travel or P.02
lacking
Stop with reversal of movement may
only be triggered after the first
Stop signal at the stroke (direction of movement
first positioning
task. The recognition deactivated).
drive is
uncontrolled.
5.2 Faults during operation
1) The mass does not move
Cause Remedy Remarks
No supply pressure Check 5...7 bar required

Valve cable is not connected Check See section 3.3.3
correctly
Proportional directional control Check and, if You can check through the viewing
valve is defective necessary, replace. window to see if the valve slide
jams. 1)
There are several simultaneous Check input signals There must only be one positioning
positioning orders I1...4 order
1)
See operating instructions for valve MPYE−5−...
5−5
2) Bad behaviour during movement to end position
System is not mounted correctly Check fitting and Check measuring system and drive
mechanical parts for parallelism, mechanical play
and sluggishness
System is not earthed correctly Check See chapter 3

Parameters are not set optimally Check parameters See Drive−Specific Supplement"
manual
High fluctuations in supply Check the supply If necessary, fit a compressed air
pressure ( 0.5 bar) pressure reservoir.
Non−permitted mass load Check mass load and If necessary, place a basic load in
parameters position, in order that the maximum
permitted value range is not
exceeded during positioning with
different masses.
During too fast/hard movement Increase the cushioning See section 5.3
into the end positions stage (parameter C)
During too slow/soft movement Reduce the cushioning See section 5.3
into the end positions stage (parameter C)
3) Mass moves to end position without a command
Proportional directional control Check and, if necessary, You can check through the viewing
valve is defective replace proportional window to see if the valve slide
directional control valve jams. 1)
1)
See operating instructions for valve MPYE−5−...

5.3
Optimi Check whether the installation of the pneumatic compo
sing nents fulfils the demands listed in section 3.2. Make sure
the especially that the supply pressure is stable, that the tub
positio ing is of the correct length and diameter and that the cor
ning rect screw connectors are used.
behavi
our Check the set options (o−parameters). The following op
tions influence positioning behaviour (see section 4.2.3):
After the
teach" constant adaptation on/off
procedure the
positioning soft end position behaviour on/off.
behaviour is
automatically
If, however, the moveable mass still moves into the end posi
optimised in
tions with too hard an impact, or brakes too heavily before
the first 20 to
reaching the end position, you can optimise the positioning
30 strokes by
behaviour by increasing or reducing the cushioning level
means
and/or the amplification level.
of internal
adaptation. If
the quality of Control parameter stage Display
the
positioning Amplification stage
behav
iour still does Cushioning stage
not fulfil
expectations,
proceed as
follows:
Check the
parameters A, C,
and S (see
Drive−Specific
Supplement" for
the drive used).
5−7
Warning
Incorrect parameters can damage the fixed stops and the
drive.
Be very careful when setting the parameters.
When parameters are modified, the saved end positions and

adaptation values are deleted for safety reasons. Therefore,
the teach" procedure must then be carried out again. Inter
mediate positions already taught" are retained.
All parameters are set to 0 at the factory. Further information

on the parameters see Drive−Specific Supplement" for the
drive used.
Cushioning stage The cushioning stage serves to optimise the approach

behaviour when moving to the end positions (lower stage =
less cushioning).
Setting Description
Too high The positioning procedure is heavily cushioned.

The positioning time is extended.
Too low Leads to heavy overswing and, as a result, to hard

striking of the fixed stops.
Optimal The braking phase (counter pressurisation) is

started early enough. Less shaking when moving to
end positions.
Amplification stage The amplification stage should not normally be modified

(lower stage = less amplification).

Procedure for optimising
Note
If, after you have taught the end positions again, the previ
ously taught intermediate positions (P.03 and P.04) now lie
outside the positioning range, positioning commands to
move to the intermediate positions will be ignored. As
soon as the intermediate positions lie once again in the
permitted positioning range, as a result of adjustment of
the end stops and re−teaching of the end positions, posi
tioning commands to move to the intermediate positions
will be carried out again.
Condition There must be a 0−signal at inputs I1...4. The maximum

mass load and, if applicable, the fixed stops must be fitted
correctly.
1. Ascertain first the cushioning stage which is

recommended for the components you are using
(see Drive−Specific Supplement").
2. Make sure that the drive is standing still.
Caution
When the modification mode is activated, the valve slide
assumes the mechanical mid−position. During positioning
the mass can therefore move uncushioned into an end
position.
Make sure that the drive is standing still before you acti
vate the modification mode.
3. In order to activate the modification mode, press all three

buttons on the SPC11 at the same time. The modification
mode will then be activated. The SPC11 shows the ampli
fication stage set, e.g.:
(A.02)

4. With the buttons +/− you can increase or reduce the value
by one stage, in accordance with the positioning char
acteristics of the drive (see axis−specific supplement).
Hold the Enter key pressed down for at least 2 seconds
(>2 s) in order to accept the value. The cushioning stage
will then be shown.
(C.04)
5. With the buttons +/− you can increase or reduce the value
by one stage, in accordance with the positioning char
acteristics of the drive (see axis−specific supplement).
(>2 s) in order to accept the value. The system parameter
will then be shown.
(S.01)
6. Check and, if necessary, correct the current setting.

(>2 s) in order to accept the value. The next parameter
will then be shown.
7. Check and correct the other parameters:
with type SPC11−INC:

nominal stroke length (L)
offset axis zero point (r)
with all types:

o−parameter (options).
When the o−parameter is confirmed, the SPC11 displays

readiness to carry out the teach procedure.
The t flashes.

Please note
During the teach procedure, the moveable mass moves at
first slowly, then at the highest possible acceleration and
speed. Make sure that:
is switched off.
8. If there is a 0−signal at the Remote input:

Hold the Teach button pressed down for at least
2 seconds.
If there is a 1−signal at the Remote input:
Apply a 1−signal to the Teach input for at least 2 seconds.
The SPC11 then carries out the teach procedure. The

moveable mass moves at first slowly, then dynamically.
The display shows the following:
The dots flash at the same rate.
The teach procedure can last several minutes, depending on

the drive used. It is concluded when the drive is at end posi
tion P.01. The display shows the following:
(P.01)
The O1 output supplies a 1−signal The drive is now ready for

operation. The intermediate positions P.03 and P.04 can be
taught.
9. Check the positioning behaviour. Repeat points 2 to 8 if

the positioning behaviour does not yet fulfil your expecta
tions.
5−11
In order to influence the positioning times

Increase or reduce the supply pressure within the
permitted range.
Install exhaust restrictors in the exhaust lines of the

proportional directional control valve.
Note
Make sure that the exhaust−air throttles are completely
opened during the teach procedure.
If fluctuations in pressure of over 1 bar occur in front of the

proportional directional control valve, install a compressed
air reservoir (see chapter 3). Please observe the general in
stallation instructions!

Technical appendix
Appendix A
A−1
A. Technical appendix
Contents
A. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−1
A.1 The SPC11 remote inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3

A.2 Remarks on start−up via digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . A−4
A.2.1 Setting time−dependency diagram parameters . . . . . . . . . . . . . . . . . . . . . . . A−6
A.2.2 Initiating and starting teach procedure time−dependency diagram . . . . . . . A−7
A.2.3 Teaching the intermediate position time dependency diagram . . . . . . . . . . A−8
A−2 Festo P.BE−SPC11−SYS−EN en 0404b

A.1 The SPC11 remote inputs
A 1−signal at the Remote input deactivates the SPC11 but

tons. The button functions can then be called up via the digi
tal inputs (I5...7). This permits start−up via external operating
buttons or a higher−order PLC/IPC.
Input Function Description
I7 {/− With position change:

A 1−signal (min. 20 ms) at this input continuously reduces the
position value as long as the 1−signal is present (drives moves
toward the measuring system zero point).
With parameter change:
A 1−signal (min. 20 ms) at this input reduces the parameter
value by one. 1)
I6 Enter/Teach A 1−signal at this input (longer than 2 seconds) confirms the

(> 2 s) parameter value or starts the teach procedure.
Esc (< 1 s) A short 1−signal (< 1s ) breaks off the procedure.
I5 +/}With position change:

A 1−signal (min. 20 ms) at this input continuously increases
the position value as long as the 1−signal is present (drives
moves away from the measuring system zero point).
With parameter change:
A 1−signal (min. 20 ms) at this input increases the parameter
value by one. 1)
1)
Continuous change of parameter values is only possible via the SPC11 buttons.
A−3
A.2 Remarks on start−up via digital inputs/outputs
Note
With start−up via digital inputs, the same requirements
must be met as with start up via the buttons of the SPC11
(see chapter 4).
Setting the parameters using PLC/IPC

The SPC11 parameters can be set via the digital I/Os, such as
with external operating buttons, or by PLC/IPC.
The process of start up via digital I/Os does not differ from
start up via the buttons on the SPC11. A continuous change
of parameter values is only possible via the SPC11 buttons
(see chapter 4).
Note
When changing parameters, the current parameter values
are presented in the display on the SPC11. There is no
acknowledgement to the PLC/IPC.
How the parameters can still be set by PLC/IPC is shown in

the following flow diagram (see Fig. A/1) and the time−de
pendency diagrams contained in the following sections.

Initiate modification mode
Reset first parameter (A) to 0

Reduce value 99 times
Set first parameter (A)

Set desired value
Confirm first parameter (A)
Reset next parameter to 0

E.g. reduce value 99 times *)
Set parameters
Set desired value
Confirm parameters
Last
No parameter?
Yes
The t flashes
Starting the teach procedure
*) With type SPC11−INC: Values up to max. 999 are possible for the parameters drive length and
offset axis zero point.
Fig. A/1: Setting the parameters and starting the teach procedure
A−5
A.2.1 Setting time−dependency diagram parameters
12 3 4
min. 20 ms
1 2 99
1
I7: {/−
0
min. n
min. 20 ms
20 ms 2 1
1
I5: +/} min. 2 s
0
1
I6: Enter
0
min. 20 ms
1
I8: Remote
0
1 I1...4:
Po.1...4
0
O5:
1
Error/Ready *)
0
*) Function of the O5 output can be configured (see 4.2.3); Error (factory setting) or Ready
1Activate modification mode 3Set parameter value A

2Reset parameter A to 0 4Confirm parameter value A
(switch−on time min. 2 s)
Fig. A/2: Set time−dependency diagram parameter A
After confirmation of the parameter value A, the next para

meter can be set (see Fig. A/1). After confirmation of the last
parameter, the teach procedure is simultaneously initiated
and can then be started (see Fig. A/3).
A.2.2 Initiating and starting teach procedure time−dependency diagram
1 2
min. 2 s min. 2 s
1 I6:
Enter/Teach
0
min. 20 ms
Teach
procedure is
running
1
O1: Po.1
0
1
I8: Remote
0
min. 20 ms
1 O5:
Error/Ready *)
0
1Initiate the teach procedure2Start the teach

procedure
Fig. A/3: Initiating and starting teach procedure time−dependency diagram
A−7
A.2.3 Teaching the intermediate position time dependency diagram
1 2
min. 2 s
1
I6: Enter
0
I5: +/}1
I7: {/−
0
Drive is moving
1 O3/4:
Po.3/4
0
min. 20 ms
1
I8: Remote
0
O5: 1
Error/Ready *)
0
1Drive moves as long as the 2Save current position as intermediate

corresponding signal (I5 or I7) is position (switch−on time min. 2 s)
present
Fig. A/4: Teaching the intermediate position time dependency diagram

Technical appendix
Appendix B
B−1
B. Technical appendix
Contents
B. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−1
B.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−3

B.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−5
B−2 Festo P.BE−SPC11−SYS−EN en 0404b

B.1Tec cations
hnical
specifi
Technical specifications Type SPC11−...−...
Dimensions (plug exit on Height approx. 43 mm

top, without cable, incl. Width approx. 118.4 mm
fastening bracket) Depth approx. 80 mm
Weight approx. 400 g

Temperature range Operating temperature 0 ... + 50 °C
Storage/transport − 20 ... + 70 °C
Relative humidity 95 %, non−condensing

Protection class as per EN 60529; plug connector inserted or fitted IP65
with protective cap
Protection against electric (Protection against direct and By connection to a PELV power
shock as per EN 60204−1/ indirect contact) unit (Protected Extra Low
IEC 204 Voltage)
Power supply Voltage 24 V (DC)

Permitted fluctuations in voltage − 25 % ... + 25 %
Residual ripple max. 5%
Current consumption incl. valve 1.3 A
Current consumption without
valve
Type SPC11−POT−... approx. 70 mA
Type SPC11−MTS−AIF approx. 170 mA
Type SPC11−INC approx. 80 mA
Digital inputs Input voltage 24 V (DC)

Input current 4 mA / input at 24 V
Min. switch−on time 20 ms
Signal voltage for logical 0: 0 ... 5 V
for logical 1: 15 ... 30 V
Digital outputs Short−circuit protected

Output voltage (min) V b to V b −3 V at 0.1 A
Output current max. 0.1 A
Sum of output current max. 0.5 A
Festo P.BE−SPC11−SYS−EN en 0404b B−3

Technical specifications Type SPC11−...−...
Path measuring system

input
Type SPC11−POT−... Potentiometer
Supply voltage + 10 V
Input voltage 0 ... + 10 V
Type SPC11−MTS−AIF MTS Temposonics
Supply voltage 24 V
Communication CAN field bus
Type SPC11−INC Incremental path measurement
Sensor supply 5 V and GND
Sensor signals Are picked up at 2 magnetic
field sensors
Valve output Power supply 24 V (DC)

Output voltage 0...+10 V
Electromagn. compatibility Interference emitted Tested as per EN 61000−6−4

(industry) 1)
Immunity against interference Tested as per EN 61000−6−2
Vibration and shock Vibration Tested as per DIN/IEC

68/EN 60068 part 2−6;
0.35 mm path at 10...60 Hz
5 g acceleration at 60...150
Hz
Shock Tested as per DIN/IEC
68/EN 60068 part 2−27;
± 30 g at 11 ms duration; 5
shocks per direction
1)
The component is intended for industrial use.

B−4
B.2 modification mode . . . . . . . . . . . . . . . . . . . . . . . 4−18

Index
Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−10, 4−32
0−signal . . . . Amplification stage . . . . . . . . . . . . . . . . . . . . . . . . XI, 4−4, 5−8

...........
...........
...........
. . . . . XI B
1−signal . . . . Button functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−5
...........
...........
C
...........
Change of direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−42
. . . . . XI
Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−18
Components for emergency stop circuits . . . . . . . . . . . . 3−20
A Compressed air reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . 3−6
Abbreviation Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5
s..........
........... Compressed air tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−7
...........
. . . . . XI Connection example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−28
Acknowledgi Create status as at delivery . . . . . . . . . . . . . . . . . . . . . . . 4−19
ng faults . . . . Cushioning stage . . . . . . . . . . . . . . . . . . . . . . . . . . XI, 4−4, 5−8
...........
...........
. 4−45
Activate
B−5
D
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−21
Display on the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−6
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI, 3−11
E
Emergency stop circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15
Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
Error messages on the SPC11 . . . . . . . . . . . . . . . . . . . . . . . 5−3
F
Fault numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
Faults during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
Fixed stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14
I
I/O signals
Short description of the I/O signals . . . . . . . . . . . . . . 3−25
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Inputs
Remote inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3
Installation instructions
Compressed air reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 3−6
Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5
Compressed air tubing and screw connectors . . . . . . . . 3−7
Connect the measuring system . . . . . . . . . . . . . . . . . . 3−29
Connecting the proportional directional
control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−29

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−11
Fixed stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14
Mass load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14
Measuring system: type MLO−POT−...−LWG . . . . . . . . . 3−12
Measuring system: type MLO−POT−...−TLF . . . . . . . . . . 3−12
Measuring system: Type MME−MTS−...−AIF . . . . . . . . . 3−13
Proportional directional control valve . . . . . . . . . . . . . . . 3−8
Service unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5
Intermediate position
Teaching the intermediate position
time dependency diagram . . . . . . . . . . . . . . . . . . . . . A−8
L
Line voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−25
M
Manuals for the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Mass load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12
N
Nominal stroke length (L) . . . . . . . . . . . . . . . . . . . . . . . . . 4−9
O
Offset axis zero point (r) . . . . . . . . . . . . . . . . . . . . . . . . . . 4−9
Optimising
Influencing the positioning times . . . . . . . . . . . . . . . . 5−12
Procedure for optimising . . . . . . . . . . . . . . . . . . . . . . . . . 5−9
Optimising the positioning behaviour . . . . . . . . . . . . . . . . 5−7
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−10
B−7
P
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−4
Set time−dependency diagram parameter A . . . . . . . . . A−6
Setting the parameters using PLC/IPC . . . . . . . . . . . . . A−4
Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Positioning time monitoring . . . . . . . . . . . . . . . . . . 4−10, 4−11
Proportional directional control valve . . . . . . . . . . . . . . . . . 3−8
R
Reference points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−8
Reference travel after POWER ON . . . . . . . . . . . . . . . 4−9, 4−34
Referencing in the teach procedure . . . . . . . . . . . . . . . . . 4−9
Repetition accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−29
S
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Screw connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−7
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Service unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5
SPC11
Display and connecting elements . . . . . . . . . . . . . . . . . . 1−9
Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
Tasks of the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
SPC11 in operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−33
Start reference travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−34
Start−up
Preparing for commissioning . . . . . . . . . . . . . . . . . . . . 4−22
Start−up via digital inputs/outputs . . . . . . . . . . . . . . . . A−4
Status information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−7

Stop with return travel . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−11

Stop without return travel . . . . . . . . . . . . . . . . . . . . . . . . 4−11
Switch−on reaction
After successful commissioning . . . . . . . . . . . . . . . . . 4−36
After successful pre−commissioning (in the office) . . 4−16
System parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−4
T
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI, 4−22
Initiating and starting teach procedure
time−dependency diagram . . . . . . . . . . . . . . . . . . . . . A−7
Teaching the intermediate positions . . . . . . . . . . . . . . . . 4−31
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . B−3
Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Time behaviour in the positioning task . . . . . . . . . . . . . 4−40
Time−optimised moving around . . . . . . . . . . . . . . . . . . . 4−44
B−9

Conditions of use for "Electronic documentation"
3. Transferring the authorization of tion provided in Internet/Intranet, is
I. Protection rights and scope of use use limited exclusively to proper duplica
The file of your choice is subject to The user can transfer his authorization tion of the software, whereby Festo
safeguarding provisions. Festo or of use in the scope of and with the li guarantees that in each case the rel
third parties have protection rights for mitations of the conditions in accord evant portable data storage device or
this electronic documentation which ance with items 1 and 2 completely to software contains the latest status of
Festo provides on portable data stor a third party. The third party must be the documentation. In respect of the
age devices (diskettes, CD ROM, car made explicitly aware of these condi electronic documentation in Internet/
tridge discs), as well as in Internet tions of use. Intranet it is not guaranteed that this
and/or Intranet, always referred to in has the same version status as the
the following as electronic documen last printed edition.
tation". In so far as third parties have II. Exporting the electronic docu 2. Furthermore, Festo cannot be held
whole or partial right of access to this mentation liable for the lack of economic success
electronic documentation, Festo has When exporting the electronic docu or for damage or claims by third
the appropriate rights of use. Festo mentation, the licence holder must parties resulting from the use of the
permits the user the use under the fol observe the export regulations of the documentation by the user, with the
lowing conditions: exporting country and those of the exception of claims arising from in
purchasing country. fringement of the protection rights of
1. Scope of use third parties concerning the use of the
a) The user of the electronic documen electronic documentation.
tation is allowed to use this documen III. Guarantee 3. The limitations of liability as per
tation for his own, exclusively com 1. Festo products are being further paragraphs 1 and 2 do not apply if, in
pany−internal purposes on any developed with regard to hardware cases of intent or wanton negligence
number of machines within his busi and software. The hardware status or the lack of warranted quality, liabil
ness premises (location). This right of and, where applicable, the software ity is absolutely necessary. In such a
use includes exclusively the right to status of the product can be found on case, the liability of Festo is limited to
save the electronic documentation on the type plate of the product. If the the damage recognizable by Festo
the central processors (machines) electronic documentation, in whatever when the concrete circumstances are
used at the location. form, is not supplied with the product, made known.
b) The electronic documentation may i.e. is not supplied on a data storage
be printed out on a printer at the loca device (diskette, CD ROM, cartridge
tion of the user as often as desired, disc) as a delivery unit with the rel VI. Safety guidelines/documentation
providing this printout is printed with evant product, Festo does not guaran Guarantee and liability claims in con
or kept in a safe place together with tee that the electronic documentation formity with the regulations men
these conditions of use and other user corresponds to every hardware and tioned above (items III. and IV) can
instructions. software status of the product. In this only be made if the user has observed
c) With the exception of the Festo case, the printed documentation from the safety guidelines of the documen
Logo, the user has the right to use pic Festo accompanying the product is tation in conjunction with the use of
tures and texts from the electronic do alone decisive for ensuring that the the machine and its safety guidelines.
cumentation for creating his own ma hardware and software status of the The user himself is responsible for en
chine and system documentation. The product matches that of the electronic suring that the electronic documenta
use of the Festo logo requires written documentation. tion, which is not supplied with the
consent from Festo. The user himself 2. The information contained in this product, matches the product actually
is responsible for ensuring that the electronic documentation can be used by the user.
pictures and texts used match the ma amended by Festo without prior notice
chine/system or the relevant product. and does not commit Festo in any way.
d) Further uses are permitted within
the following framework:
Copying exclusively for use within the IV. Liability/limitations of liability
framework of machine and system do 1. Festo provides this electronic docu
cumentation from electronic docu mentation in order to assist the user in
ments of all documented supplier creating his machine and system do
components. cumentation. In the case of electronic
Demonstrating to third parties exclus documentation which in the form of
ively under guarantee that no data portable data storage devices (disk
material is stored wholly or partly in ettes, CD ROM, cartridge discs) does
other networks or other data storage not accompany a product, i.e. which
devices or can be reproduced there. are not supplied together with that
Passing on printouts to third parties product, Festo does not guarantee
not covered by the regulation in item that the electronic documentation
3, as well as any processing or other separately available / supplied
use, is not permitted. matches the product actually used by
the user. The latter applies particu
2. Copyright note larly to extracts of the documents for
Every "Electronic document" receives the user’s own documentation.
a copyright note. This note must be The guarantee and liability for separ
included in every copy and in every ately available / supplied portable
printout. data storage devices, i.e. with the ex
Example: © 2003, Festo AG & Co. KG, ception of the electronic documenta−
D−73726 Esslingen, Germany
0310d

SPC Festo 16622

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Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

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SPC Festo 16622

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Soft Stop SPC11

Order no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 724

E (Festo AG & Co. KG, D 73726 Esslingen, 2004)

The reproduction, distribution and utilization of this docu

Festo P.BE−SPC11−SYS−EN en 0404b

1. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1

1.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3

2.1 Fitting the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3

3.1 General instructions on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3

4.1 General instructions on commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3

Festo P.BE−SPC11−SYS−EN en 0404b III

4.2.3 Parameter o (options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−10

5. Diagnosis and error treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1

5.1 Error messages on the SPC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3

A. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−1

A.1 The SPC11 remote inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3

B. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−1

B.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−3

IV Festo P.BE−SPC11−SYS−EN en 0404b

The SPC11 has been designed to be fit into a machine or an

fast movement into the mechanical end positions and one

manual movement between the end positions.

Depending on the drive used, fixed stops may be necessary

in accordance with designated use

in its original state

without any modifications by the user

in faultless technical condition

only in conjunction with permitted drive/measuring

When used together with commercially available compo

This manual is directed exclusively at technicians trained in

VI Festo P.BE−SPC11−SYS−EN en 0404b

Notes on the use of this manual

This system manual contains basic general information on

Version New in this version

Soft Stop SPC11−... Fault acknowledgement possible via

Special information on installing and commissioning the

Description Title Contents

System Description P.BE−SPC11−SYS... General instructions on installing and

Drive−specific supplement for P.BE−SPC11−...−... Special installation and commission

VIII Festo P.BE−SPC11−SYS−EN en 0404b

Important user instructions

The following pictogram marks passages in the text which

Electrostatically sensitive components may be damaged if

Marking special information

The bullet indicates activities which may be carried out in

1. Figures denote activities which must be carried out in the

Hyphens indicate general activities.

X Festo P.BE−SPC11−SYS−EN en 0404b

Product−specific terms and abbreviations

The following product−specific abbreviations are used in this

0−signal Input or output supplies 0 V

PLC/IPC Programmable Logic Controller/Industrial PC

XII Festo P.BE−SPC11−SYS−EN en 0404b

1. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1

1−2 Festo P.BE−SPC11−SYS−EN en 0404b

1.1 movement to the intermediate

1Drive (linear unit) 5Soft Stop SPC11

3Fixed stops 7Service unit

Fig. 1/1: Layout of a drive with SPC11 (example linear drive)

With the SPC11, movement is controlled. During commission

1−4 Festo P.BE−SPC11−SYS−EN en 0404b

During operation, the SPC11 controls movement of the move

To keep the moveable mass in the learnt" end position, it is

the use of restrictors

To keep the moveable mass in the learnt" end position, it is

In the following text, the term moveable mass" also refers to