KONDENSER-01

Tugas : Untuk mengembunkan sebagian gas yang keluar dari reaktor (R-01)
Jenis : Shell and Tube Condenser

Menentukan beban panas kondenser

*) Gas masuk kondenser pada suhu 108,393 C

Suhu 108.393 C
381.393 K
227.107 F
Suhu ref 298.000

komponen BM Kgmol/jam Kg/jam Fraksi mol

H2O(Air) 18 149.88 2697.79349 0.14389
O2 32 69.38 2220.24154 0.06661
N2 28 720.70 20179.69531 0.69193
NO 30 99.59 2987.82504 0.09562
NH3 17 2.03 34.53501 0.00195

Jumlah 1041.59 28120.090383 1

*) Gas keluar kondenser pada suhu 40 C, fase uap

Suhu 40 C
313 K
104 F
Suhu ref 298 K

komponen Kgmol Kg/jam Fraksi mol Cp, Kj/ Kmol.K

H2O(Air) 0.00 0 0 33.645799043924
O2 69.19 2214.119425176 0.077800827889427 29.55578371389
N2 718.76 20125.23059803 0.808194682178185 29.09154918289
NO 99.56 2986.725664235 0.111945652898486 29.96634340444
NH3 1.83 31.12703388448 0.002058837033902 36.32222755105

Jumlah 889.34 25357.20272133 1

*) Gas keluar kondenser pada suhu 40 C, fase cair

Suhu 40 C
313 K
104 F
Suhu ref 298 K

komponen Kgmol/jam Kg/jam Fraksi mol Cp, Kj/Kmol.K

H2O(Air) 149.8774 2697.7935 0.9844 75.269206
O2 0.1913 6.1221 0.0013 29.555784
N2 1.9452 54.4647 0.0128 29.091549
NO 0.0366 1.0994 0.0002 29.966343
NH3 0.2005 3.4080 0.0013 83.940732
Jumlah 152.2510 2762.8877 1.0000

Panas sensible -2050751.366213 Kj/jam

Menghitung panas laten pengembunan

komponen m, Kg/jam λ,kJ/kmol m. λ (Kj/jam)
H2O(Air) 2697.7935 -40.683 -6097.4629 40.683
O2 6.1221 -6824 -1305.5401 6824
N2 54.4647 -5581 -10855.9846 5581
NO 1.0994 -13.816 -0.5063 13.816
NH3 3.4080 -23.362 -4.6834 23.362
Jumlah 2762.8877 -18264.1773
Beban panas HE 2069015.5435 Kj/jam
1963012.8496 Btu/jam

Jumlah pendingin yang dibutuhkan ( Wr )

Pendingin air
Suhu masuk 28 C
82 F
Suhu keluar 48 C
118.4 F
Cp air 1 Btu/lb F
( Wr ) yg dibutuhkan Q/ Cp dT
= 54528.135 lb/jam
= 24755.773 Kg/jam

Menghitung DT LMTD

T1 = 108.393 C Condenser T2 =
t2 = 48 C t1 =

Tavg = 165.55326568811 F
tavg = 100.4 F

DT (T1-t2) - (T2-t1)
LN (T1-t2)/(T2-t1)
= 53.903938704062 F

Menentukan Harga R dan S

R 3.4196258715614

S 0.2487793719995
submergence -0.9911725277482
DT LMTD 53.903938704062

Pemilihan Exchanger
UD 75 - 150 Btu/jam ft2 F
dipilih UD(trial) 150 Btu/jam ft2 F
Luas perpindahan panas yang dibutuhkan :
A Q
UD. DT
= 242.77914834248 ft2 => Jadi karena A> 200 ft2, maka dipilih HE jenis shell and tube

Pemilihan tube
dari table 10 kern, dipilih pipa :
OD 1 in
ID 0.87 in
BWG 16
A't 0.594 in2
Ao 0.2618 ft2/linft
Ai 0.2277 ft2/linft
Panjang tube 20 ft
Jumlah tube 46.367293419113 pipa

Layout Heat Exchanger

Shell Side : gas keluar reaktor ( fluida panas ) Tube side : Air ( fluida dingin )
ID 12 in Nt
Pasess 1 Pasess
Bafle space 20 in pitc
C'
A corection NT. L . A't
= 272.272 ft2
UD corection 133.75180793975 Btu/jam ft2 F

Perhitungan tube side dan shell side

Shell Side : gas keluar reaktor ( fluida panas ) Tube side : Air ( fluida dingin )
flow area ( as ) IDS . C'. B flow area (aT)
144. PT
= 0.3333333333333 ft2 =
mass velocity (Gs) W mass velocity ( GT
as
= 185815.57521806 lb/ft2 jam =
v
G'' W
L. NT^ (2/3) =
= 140.45031153645 lb/jam lin ft

m
De = 0.72 in Ret
0.06 ft viskositas(cold) :
k =
ho = 1500 Btu/jam ft F Cp =

hi =

hio =
 =

Ud 133.7518079398
Uc 406.067678
RD 0.0050
Rdmin 0.0030

Perhitungan Pressure Drop

Shell Side : gas keluar reaktor ( fluida panas ) Tube side : Air ( fluida dingin )
pada : Tv 165.55326568811 F Ret
f
s
rho = 0.0086271941332 gr/cm3 miu :
0.5391996333263 lb/ft3 D:

(N+1) = 12

(v²/2g') =
= 0.0469109915405 Psi
ΔPt =

Ud 133.7518079398
Uc 406.0676779463
RD 0.005014
Rdmin 0.003
ΔPs = 0.04691099154
ΔPt = 4.652586812905
NSER-01
Kapasitas Panas Gas(Cp gas)

Cp  a  bT 
T  K ; Cp  k
Senyawa
H2O
O2
N2
NO
Cp,Kj/Kmol.K Q1, Kj/jam NH3
34.00531 425020.6412 4.8931277 NO2
30.04851 173860.2645 2.001598 Yaws"Chemical Properties Han
29.22401 1756400.1266 20.220877
30.04100 249502.7822 2.8724463 Kapasitas Panas Liquid(Cp liq
38.11755 6457.4740 0.0743428

161.436382990002 2611241.28844043 30.062392

Cp  A  BT 
T  K ; Cp  kJ
senyawa
H2O
O2
N2
NO
NH3
Q2, Kj/jam NO2
0 HNO3
30675.0163 Yaws"Chemical Properties Han
313646.8584
44750.6235
997.5911

390070.0893

Q1, Kj/jam
169217.311254
84.817398
848.819413
16.472136
252.412728
 170419.832930

2.26016666666667

40 C
28 C
a dipilih HE jenis shell and tube

ube side : Air ( fluida dingin )

52 tube
2
1.25 in triangular
0.25 in

ube side : Air ( fluida dingin )

NT. A' T
144. n
0.10725 ft2
W
aT
508420.836475417 lb/jam ft2
GT
3600.r
2.25964816211296 ft/s

1.45275732 lb/jam ft
25372.7929207527
0.6800 cp
0.35817 (Btu×ft)/(h×ft2×°F)
1 Btu/lb F

640 Btu/jam ft F

hi x (ID/OD)
 556.8 Btu/jam ft F

Btu/jam ft2 F
Btu/jam ft2 F

ube side : Air ( fluida dingin )

25372.7929207527
0.0017 ft2/in2 (Kern, Fig. 26)
1
1.7424 lb/ft jam
0.0725 ft

4.64458681290544 psi

0.001 (Kern, Fig. 27)

0.008 Psi

4.65258681290544 Psi

Btu/jam ft2 F
Btu/jam ft2 F

psi
psi
asitas Panas Gas(Cp gas)

Cp  a  bT  cT 2
 dT 3
 eT 4

T  K ; Cp  kJ
kmol . K
a b c d e
33.933 -0.008419 2.9906E-05 -1.78E-08 -3.69E-12
29.526 -0.0089 3.8083E-05 -3.26E-08 8.861E-12
29.342 -0.00354 1.0076E-05 -4.31E-09 2.594E-13
33.227 -0.023626 5.3156E-05 -3.79E-08 9.12E-12
33.573 -0.012581 8.8906E-05 -7.18E-08 1.857E-11
32.791 -0.000743 8.1722E-05 -8.29E-08 2.442E-11
s"Chemical Properties Handbook"

asitas Panas Liquid(Cp liq)

Cp  A  BT  CT 2  DT 3

T  K ; Cp  kJ
kmol  K Tmaks
A B C D K C
92.053 -0.039953 ### 5.347E-07 615 342
46.432 0.39506 -0.0070522 3.99E-05 147 -126
76.452 -0.35226 -0.0026690 5.006E-05 120 -153
9860.145 -213.1 1.5107 -0.003457 171 -102
-182.157 3.361 -0.014398 2.037E-05 385 112
-916.569 9.055 -0.025996 2.526E-05 410 137
214.478 -0.7672 0.001497 ### 494 221
s"Chemical Properties Handbook"
T 100.4
38 C
311
VISA 658.25
VISB 283.16
log mu -0.208098
mu 0.619301 Cp
1.498709 lb/jam ft
Kapasitas Panas Gas(Cp gas)

Cp  a  bT  cT 2
 dT 3
 eT 4

T  K ; Cp  kJ
kmol . K
Senyawa a b c d e
NH3 33.573 -0.012581 8.8906E-05 -7.1783E-08 1.8569E-11
H2O 33.933 -0.0084186 2.9906E-05 -1.7825E-08 -3.6934E-12
O2 29.526 -0.0088999 3.8083E-05 -3.2629E-08 8.8607E-12
N2 29.342 -0.0035395 1.0076E-05 -4.3116E-09 2.5935E-13
NO 33.227 -0.023626 5.3156E-05 -3.7858E-08 9.1197E-12
NO2 32.791 -0.00074294 8.1722E-05 -8.2872E-08 2.4424E-11
Yaws"Chemical Properties Handbook"

Kapasitas Panas Liquid(Cp liq)

Cp  A  BT  CT 2  DT 3

T  K ; Cp  kJ
kmol  K Tmaks
senyawa A B C D K C
NH3 -182.157 3.361 -0.014398 2.0371E-05 385 112
H2O 92.053 -0.039953 -0.00021103 5.3469E-07 615 342
O2 46.432 0.39506 -0.0070522 3.9897E-05 147 -126
N2 76.452 -0.35226 -0.0026690 5.0057E-05 120 -153
NO 9860.145 -213.1 1.5107 -0.0034573 171 -102
NO2 -916.569 9.055 -0.025996 2.5257E-05 410 137
HNO3 214.478 -0.7672 0.001497 -0.0000003 494 221
Yaws"Chemical Properties Handbook"