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Computer Numerical Control is the control of a machine tool using numbers

and letters.
It is a system in which programmed numerical values are directly inserted and
stored on
some form of input medium, and automatically read and decoded to cause a
corresponding movement in the machine which it is controlling

advantages

H igh degree of quality due to accuracy, repeatability, and freedom from


operator-
introduced variations.
R educed scrap. Errors due to operator fatigue, interruptions, and other factors
are less
likely to occur.
S implified inspection. Once the first piece has passed inspection, minimal
inspection is
required on subsequent parts

L ower tooling costs due to less need for complex jigs and fixtures.

R educed lead time.

Complex machining operations are more easily accomplished due to advanced


machine
contro

disadvantages

T ools on NC machines do not cut metal any faster than conventional machines.

NC does not eliminate the need for expensive tools.T here is also a greater initial
cost
involved with the NC machine.
NC will not totally eliminate errors. Operators can still fail to push the correct
buttons,
make incorrect alignments, and fail to locate parts properly in a fixture.

S election and training of programmers and maintenance personnel is required

History

1 9 4 7 - John Parsons began experimenting with the idea of generating thru-axis


curve data
and using that data to control machine tool motions.

1 9 4 9 - A contract was granted to the Parsons Corporation to search for a


speedy
production method.

1 9 5 2 - MI T successfully demonstrates a model of the NC machine of


today. T he machine
successfully made parts with simultaneous thru-axis cutting tool movements.
MIT coined
the term "numerical control".

1 9 5 5 - Commercial models of NC machines displayed for customer acceptance.

1 9 5 7 - NC accepted by industry; several are installed and in use.

Turning is the process whereby a single point cutting tool is parallel to the surface. It can be done manually,

in a traditional form of lathe, which frequently requires continuous supervision by the operator, or by using a

computer controlled and automated lathe which does not. This type of machine tool is referred to as

having computer numerical control, better known as CNC. and is commonly used with many other types

of machine tool besides the lathe.


When turning, a piece of material (wood, metal, plastic, or stone) is rotated and a cutting tool is traversed

along 2 axes of motion to produce precise diameters and depths. Turning can be either on the outside of the

cylinder or on the inside (also known as boring) to produce tubular components to various geometries.

Although now quite rare, early lathes could even be used to produce complex geometric figures, even

the platonic solids; although until the advent of CNC it had become unusual to use one for this purpose for

the last three quarters of the twentieth century. It is said that the lathe is the only machine tool that can

reproduce itself.

The turning processes are typically carried out on a lathe, considered to be the oldest machine tools, and

can be of four different types such as straight turning, taper turning, profiling or externalgrooving. Those

types of turning processes can produce various shapes of materials such asstraight, conical, curved,

or grooved workpiece. In general, turning uses simple single-point cuttingtools. Each group of workpiece

materials has an optimum set of tools angles which have been developed through the years.

The bits of waste metal from turning operations are known as chips (North America), or swarf(Britain). In

some areas they may be known as turnings.

CNC Turning is the most simple and important process used for plastic
machining. It is utilized where the precision tool generates materials after
inserting the single cutter point into the material turning. The cutting procedure is
executed through a cutting tool that is applied either at the right angle to the axis
or parallel of the work piece.

It is done through exercising pressure on the work piece or the weaker material
to form the flexible shapes of the material. Sometimes through Computer
Numerically Controlled lathe, the cut surface is formed by executing the helical
feed as it results in rotation.
The cutting tool is used until the precise depth and dimension is achieved. CNC
Turning can be done on both sides, inside or outside as far as the needs and
specifications require. Parts that are too large to balance and cause difficulty in
rotating around one center point, are worked on a machining center featuring a U
axis. The turning length is about 1000mm between centers with a speed range of
4,000 revolutions per minute and 46kW drive power.
The CNC turning process cuts the plastic into various shapes like pointed, simple
plain surface, tapered ends, contour, curve, fillet and radius profiles with
threaded surface. These cut and turned pieces are used to create shafts, rods,
bushes, pulleys and much more. This turning process applies well to the most
rigid materials like Aluminum, Stainless Steel, Copper, Nylon, Polycarbonate,
Acrylic, Brass, Teflon, Titanium, ABS, PVC, etc., that can be controlled with the
software program tooling. The CNC turning is more economical than the CNC
milling as it reduces the cost of production by minimizing the design elements.
However, this also puts a limitation to the flexibility of designs.
CNC turning has various advantages as the turning tools are said to deliver
components at a faster production rate with optimum manufacturing accuracy. In
fact, the automation of the CNC turning process allows reaching tight dimensional
tolerances in every piece. Some more advantages include the high level of parts
uniformity or consistency, attainment of optimum cycle times for all components
and quick execution of larger volume. Example of parts made by CNC turning
include Robot Parts, Shift knobs, Motorcycle Parts, Auto Parts, Toy Parts, Knobs,
etc., And parts made through this.

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