and letters.
It is a system in which programmed numerical values are directly inserted and
stored on
some form of input medium, and automatically read and decoded to cause a
corresponding movement in the machine which it is controlling
advantages
L ower tooling costs due to less need for complex jigs and fixtures.
disadvantages
T ools on NC machines do not cut metal any faster than conventional machines.
NC does not eliminate the need for expensive tools.T here is also a greater initial
cost
involved with the NC machine.
NC will not totally eliminate errors. Operators can still fail to push the correct
buttons,
make incorrect alignments, and fail to locate parts properly in a fixture.
History
Turning is the process whereby a single point cutting tool is parallel to the surface. It can be done manually,
in a traditional form of lathe, which frequently requires continuous supervision by the operator, or by using a
computer controlled and automated lathe which does not. This type of machine tool is referred to as
having computer numerical control, better known as CNC. and is commonly used with many other types
along 2 axes of motion to produce precise diameters and depths. Turning can be either on the outside of the
cylinder or on the inside (also known as boring) to produce tubular components to various geometries.
Although now quite rare, early lathes could even be used to produce complex geometric figures, even
the platonic solids; although until the advent of CNC it had become unusual to use one for this purpose for
the last three quarters of the twentieth century. It is said that the lathe is the only machine tool that can
reproduce itself.
The turning processes are typically carried out on a lathe, considered to be the oldest machine tools, and
can be of four different types such as straight turning, taper turning, profiling or externalgrooving. Those
types of turning processes can produce various shapes of materials such asstraight, conical, curved,
or grooved workpiece. In general, turning uses simple single-point cuttingtools. Each group of workpiece
materials has an optimum set of tools angles which have been developed through the years.
The bits of waste metal from turning operations are known as chips (North America), or swarf(Britain). In
CNC Turning is the most simple and important process used for plastic
machining. It is utilized where the precision tool generates materials after
inserting the single cutter point into the material turning. The cutting procedure is
executed through a cutting tool that is applied either at the right angle to the axis
or parallel of the work piece.
It is done through exercising pressure on the work piece or the weaker material
to form the flexible shapes of the material. Sometimes through Computer
Numerically Controlled lathe, the cut surface is formed by executing the helical
feed as it results in rotation.
The cutting tool is used until the precise depth and dimension is achieved. CNC
Turning can be done on both sides, inside or outside as far as the needs and
specifications require. Parts that are too large to balance and cause difficulty in
rotating around one center point, are worked on a machining center featuring a U
axis. The turning length is about 1000mm between centers with a speed range of
4,000 revolutions per minute and 46kW drive power.
The CNC turning process cuts the plastic into various shapes like pointed, simple
plain surface, tapered ends, contour, curve, fillet and radius profiles with
threaded surface. These cut and turned pieces are used to create shafts, rods,
bushes, pulleys and much more. This turning process applies well to the most
rigid materials like Aluminum, Stainless Steel, Copper, Nylon, Polycarbonate,
Acrylic, Brass, Teflon, Titanium, ABS, PVC, etc., that can be controlled with the
software program tooling. The CNC turning is more economical than the CNC
milling as it reduces the cost of production by minimizing the design elements.
However, this also puts a limitation to the flexibility of designs.
CNC turning has various advantages as the turning tools are said to deliver
components at a faster production rate with optimum manufacturing accuracy. In
fact, the automation of the CNC turning process allows reaching tight dimensional
tolerances in every piece. Some more advantages include the high level of parts
uniformity or consistency, attainment of optimum cycle times for all components
and quick execution of larger volume. Example of parts made by CNC turning
include Robot Parts, Shift knobs, Motorcycle Parts, Auto Parts, Toy Parts, Knobs,
etc., And parts made through this.