DAFTAR ISI

Halaman
COVER.................................................................................................. i
LEMBAR PENGESAHAN................................................................... ii
KATA PENGANTAR............................................................................ iii
DAFTAR ISI........................................................................................... v
DAFTAR GAMBAR.............................................................................. viii
DAFTAR TABEL.................................................................................. x
DAFTAR LAMPIRAN.......................................................................... xi

BAB I PENDAHULUAN
1.1 Latar Belakang................................................................. 1
1.2 Perumusan Masalah......................................................... 2
1.3 Pembatasan Masalah........................................................ 2
1.4 Tujuan Penulisan.............................................................. 3
1.5 Metode Penulisan............................................................. 3
1.6 Sistematika Penulisan...................................................... 3

BAB II LANDASAN TEORI

2.1 Pengecoran Logam........................................................... 5
2.1.1 Macam-Macam Pengecoran Logam....................... 5
2.2 Pasir Cetak....................................................................... 6
2.2.1 Jenis-Jenis Pasir Cetak............................................ 6
2.2.2 Syarat-Syarat Pasir Cetak....................................... 6
2.3 Pola dan Cetakan.............................................................. 9
2.3.1 Jenis-Jenis Pola....................................................... 9
2.3.2 Hal yang diperhatikan dalam Pembuatan Pola....... 9
2.3.3 Jenis-Jenis Gatting System...................................... 10
2.3.4 Macam-Macam Cetakan Pasir Pengikat Khusus.... 13

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 2.4 Proses Peleburan.............................................................. 21
2.4.1 Flux......................................................................... 21
2.4.2 Tapping................................................................... 22
2.4.3 Pouring................................................................... 23
2.5 Cacat Coran...................................................................... 23
2.5.1 Faktor-Faktor yang Mempengaruhi Cacat Pada Coran 23
2.5.2 Macam-Macam Cacat Coran.................................. 24
2.6 Pengujian Material........................................................... 35
2.6.1 Pengujian Kekerasan Rockwell............................... 35
2.6.2 Pengujian Impact Charpy....................................... 40
2.6.3 Pengujian Metalografi............................................. 43
2.6.4 Pengujian Densitas.................................................. 52

BAB III PEMBAHASAN

3.1 Flowchart Teknik Pembentukan Material....................... 56
3.1.1 Flowchart Proses Pengecoran Logam.................... 56
3.1.2 Penjelasan Flowchart Proses Pengecoran Logam. . 57
3.2 Alat dan Bahan Teknik Pembentukan Material............... 60
3.2.1 Bahan-Bahan Pengecoran Logam........................... 60
3.2.2 Alat-Alat Pengecoran Logam................................. 62
3.3 Proses Pembentukan Cetakan Pasir dengan CO2............. 63
3.3.1 Perancangan dan Pembuatan Pola.......................... 63
3.3.2 Pembuatan Cetakan................................................. 65
3.4 Proses Peleburan Logam.................................................. 67
3.4.1 Metal Melting dan Stirring...................................... 67
3.4.2 Proses Tapping........................................................ 67
3.4.3 Proses Pouring........................................................ 68
3.4.4 Pembongkaran Cetakan Pasir................................. 68
3.5 Pengujian Material Hasil Coran....................................... 68
3.5.1 Pengujian Kekerasan Rockwell............................... 68
3.5.2 Pengujian Impact Charpy....................................... 70

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 3.5.3 Pengujian Metalografi............................................. 72
3.5.4 Pengujian Densitas.................................................. 73

BAB IV PENUTUP
4.1 Kesimpulan...................................................................... 77
4.2 Saran................................................................................ 78

DAFTAR PUSTAKA
LAMPIRAN

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 DAFTAR GAMBAR

Halaman
Gambar 2.1 Pengaruh temperatur pemuaian.......................................... 7
Gambar 2.2 Contoh Kemiringan Pola.................................................... 10
Gambar 2.3 Pola Coran Lengkap........................................................... 11
Gambar 2.4 Macam-macam Sistem Saluran.......................................... 12
Gambar 2.5 Cetakan Shell Moulding..................................................... 15
Gambar 2.6 Hot Box type Core Shooters............................................... 17
Gambar 2.7 Carbon Dioxide Mold Casting........................................... 18
Gambar 2.8 Cetakan Coldbox Molding.................................................. 19
Gambar 2.9 Proses Tapping................................................................... 22
Gambar 2.10 Proses Pouring................................................................. 23
Gambar 2.11 Cacat Ekor Tikus Atau Kekasaran Meluas....................... 24
Gambar 2.12 Cacat Retakan................................................................... 27
Gambar 2.13 Salah Alir.......................................................................... 31
Gambar 2.14 Cacat Tak Tampak............................................................ 35
Gambar 2.15 Alat Uji Kekerasan Rockwell............................................ 39
Gambar 2.16 Sistem Uji Impact Charpy Dan Izod................................ 40
Gambar 2.17 Mesin Uji Impact Charpy................................................. 41
Gambar 2.18 Mettalorgical Microscope................................................ 51
Gambar 3.1 Flowchart Proses Pengecoran Logam................................ 57
Gambar 3.2 Alumunium ADC 12........................................................... 60
Gambar 3.3 Cleaning Flux..................................................................... 61
Gambar 3.4 Degassing Flux................................................................... 61
Gambar 3.5 Pemasangan Material.......................................................... 63
Gambar 3.6 Pendempulan...................................................................... 64
Gambar 3.7 Pengamplasan..................................................................... 64
Gambar 3.8 Pengecetan.......................................................................... 65
Gambar 3.9 Tapping............................................................................... 67
Gambar 3.10 Pouring............................................................................. 68

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Gambar 3.11 Output specimen uji kekerasan rockwell.......................... 69
Gambar 3.12 Impact Charpy.................................................................. 71
Gambar 3.13 Specimen coran................................................................. 72
Gambar 3.14 Specimen coran................................................................. 73
Gambar 3.15 Penimbangan di air........................................................... 75
Gambar 3.16 Penimbangan di udara...................................................... 75

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 DAFTAR TABEL

Halaman
Tabel 2.1 Macam-macam temperatur penuangan logam cair................. 8
Tabel 2.2 Penyusutan yang terjadi pada suatu material.......................... 8
Tabel 2.3 Bentuk, Penyebab dan Pencegahan Cacat Lubang................. 26
Tabel 2.4 Bentuk, Penyebab dan Pencegahan Cacat Permukaan Kasar. 29
Tabel 2.5 Bentuk, Penyebab dan Pencegahan Cacat Inklusi dan
Struktur Tak Seraga...............................................................
32......................................................................................
Tabel 2.6 Bentuk, Penyebab dan Pencegahan Cacat Deformasi............. 34
Tabel 2.7 Metode Pengujian Rockwell.................................................... 36
Tabel 2.8 Skala Kekerasan...................................................................... 37
Tabel 2.9 Bahan-Bahan Mounting.......................................................... 45
Tabel 3.1 Data Pengujian Rockwell......................................................... 69
Tabel 3.2 Kandungan Alumunium ADC 12............................................ 74

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 DAFTAR LAMPIRAN

Lampiran i Fotocopy Kartu Rencana Studi (KRS)

Lampiran ii Fotocopy Kartu Praktikum Material Teknik
Lampiran iii Lembar Asistensi
Lampiran iv Lembar Data Pengamatan
Lampiran v Laporan Pendahuluan
Lampiran vi Test Pendahuluan
Lampiran vii Laporan Akhir

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