CAST-IN-PLACE CONCRETE
PART 1 - GENERAL
1.1 SUMMARY
A. Work Includes: Cast-in-place concrete, including setting anchor blots, inserts and
embedded items, and grouting of base plates as shown and specified per Contract
Documents.
1.2 REFERENCES
B. Where the language in any of the documents referred to herein is in the form of a
recommendation, suggestion or guide, such recommendation, suggestion or guide
shall be deemed mandatory.
1.3 SUBMITTALS
A. Certified mix design for each class of concrete. Include results of testing or test
data used to establish mix proportions. Refer to PROPORTIONING Article of this
Section.
C. Quality Control Testing and Inspection Reports: Furnish reports for the specified
Source Quality Assurance and Field Quality Control inspections and tests.
B. Qualifications:
1. Firm specializing in cast-in-place concrete shall have a minimum of 5 years of
successful experience on projects with requirements similar to those indicated
and shall have sufficient production capacity.
2. Contractors Design Laboratory: Under direction of a Civil Engineer licensed in
the State of California and conforming to ASTM E329.
3. Workers: Work shall be done by skilled concrete workers under the direction
of experienced supervisors.
4. Contractor's Testing Laboratory: The Contractor shall employ, at his own
expense, qualified independent testing laboratory experienced with local
construction conditions and materials, to design concrete mixes, conduct tests
and submit reports for design mixes.
5. Owner's Inspection and Testing Agency: Owner will employ, at its expense,
an inspection and testing agency supervised by a qualified Professional Civil
Engineer registered in the state of California to perform the following
inspections and tests, and to submit reports of results to Construction
Manager. The inspection and testing agency shall have been continuously in
business as such at least for last five years. Testing agency shall comply with
ASTM E329. Retesting of non-conforming Work will be paid for by Contractor.
A. General: Use materials from the same source from start to finish of job unless
changes have been accepted by the Architect. Deliver and store materials in
manufacturer's original packaging labeled to show name, brand, type, and grade.
Store materials in protected dry location off ground in accordance with
manufacturer's instructions. Concrete producer and suppliers shall load, transport,
handle, store and batch concrete materials in a manner that will ensure the
materials are not contaminated, unclean, segregated or affected in any way that will
damage the final product.
B. Bagged Cement: Store on raised platforms in a dry area. Use bagged cement on
the basis of first received, first used. Do not store bagged cement over 6 months.
A. Environmental Requirements:
1. Cold Weather Placement: Per ACI 306R and as specified. When
temperature is 45 degrees F or lower, take suitable means to maintain
minimum concrete temperature of 50 degrees F at time of placing. Heat
aggregate, or mixing water, or both, as required. Provide suitable means for
maintaining concrete at temperature not less than 50 degrees F for at least 5
days after placement. Provide screens or enclosures to protect concrete from
prevailing winds and weather; provide temporary heaters if necessary.
2. Hot Weather Placement: Per ACI 305R and as specified. When temperature
is 95 degrees F and rising, take suitable means to maintain fresh concrete
temperature below 90 degrees F; use chilled water, chipped ice, or
evaporative cooling of aggregate as necessary. In addition, dampen forms,
subgrade, and reinforcing steel; cool by evaporation and protect from hot sun
and wind until concrete is placed.
1.7 WARRANTY
A. Liquid Densifier Sealer: Exposed interior floors subjected to vehicular traffic; for a
period of 5 years against any signs of dusting as a result of wear and abrasion.
PART 2 - PRODUCTS
2.1 MATERIALS
B. Aggregate:
D. Cement:
1. Portland Cement: ASTM C150.
a. Type II standard cement for general construction for Type A concrete as
shown, unless otherwise noted. Type III high early strength cement may
be used at Contractor's option, subject to Architect's review.
b. Type II Cement: For all below grade concrete work.
c. Type I/II Cement: Kaiser Permanente Type I/II cement used with
integral color for type B concrete as shown.
E. Curing Materials:
1. Clear Curing and Sealing Compound (VOC Compliant): 30% solids content
minimum and maximum moisture loss of 0.039 grams per sq. cm. when
applied at coverage rate of 250 sq. ft. per gallon. Products: “Super Aqua
Cure VOX” by The Euclid Chemical Co., “Super Diamond Clear VOX” by The
Euclid Chemical Co., or “MasterKure 30W” by Master Builders.
2. Sheet Materials: ASTM C171; waterproof paper, polyethylene film, or white-
burlap-polyethylene sheet.
F. Compacted Granular Fill: ASTM C33, size no. 57; 1 in. to no. 4. A minimum of 25%
of the material shall be recycled.
I. Waterstops:
1. Types and Sizes:
a. Dumbbell: 4 in. x 3/8 in., unless otherwise shown; neoprene or plastic
composition.
b. Centerbulb: 6 in. x 1/4 in. x 1 1/8 in. centerbulb, unless otherwise
shown; neoprene Composition.
c. Labyrinth Type: Size as shown; neoprene or plastic composition.
J. Sealers/Densifiers:
1. Sealer Type 1: Dust proofer and chemical hardener; VOC - compliant,
colorless, aqueous solution containing a blend of magnesium fluorsilicate and
zinc fluorsilicate combined with a wetting agent, containing not less than 2 lbs.
of fluosilicate per gallon. Provide one of the following, or approved equal:
a. "Fluohard" (L&M Construction Chemicals).
b. "Lapidolith" (Sonneborn).
c. "Surfhard" (Euclid Chemical Co.).
M. Curing Sand: Clean Sand used to protect vapor barrier; gradation and moisture
requirements given in Geotechnical Report.
A. General: Use materials and produce concrete which will comply with the following
requirements:
B. Alkali Content of Cement and Reactivity with Aggregates: Alkali content of cement
shall not exceed 0.6% when tested in accordance with ASTM C114, except that
alkali content may exceed 0.6% when either one of the following requirements is
satisfied.
1. Furnish certification and test reports showing that no alkali reactivity is
produced with the proposed combination of cement and aggregates when
tested in accordance with ASTM C227.
2. Pozzolan complying with ASTM C618, proven by testing in accordance with
ASTM C441 to be effective in preventing excessive expansion due to alkali-
aggregate reaction if included in concrete mix. Furnish test report.
C. Soluble Chloride Ion Content: The maximum allowable soluble chloride ion content
(percent by weight of cement) in concrete contributed from all ingredients used to
produce the concrete shall be 0.15%. Furnish test reports.
D. Admixtures: Calcium chloride and thiocyanates are not permitted. Provide only
those admixtures which produce no detrimental effect on metal components such
as form deck, reinforcing, embedments and conduit. Admixtures which when
combined with other ingredients used to produce the concrete shall result in
concrete having not more than the specified limits for soluble chloride ion content.
B. Mix Designs:
1. General: Verify adequacy of design mix as including shrinkage requirements
by trial mixes prepared by acceptable laboratory at Contractor's expense. For
concrete specified up to 5000 psi, design mixes to obtain compressive
strength 1200 psi greater than specified strength.
2. Proportions:
a. Normal Weight Concrete: ACI 211.1.
b. Lightweight Concrete: ACI 211.2
3. Past Strength Performance: ACI 301; select proportions to produce average
strength not less than design strength. 30 or more consecutive strength test
results of mixes with same materials and proportions used in similar
construction and climate conditions within past year may be used to calculate
average strength and standard deviation.
C. Integral Color: Adjust cement or sand types in mix design as required to match
Architect's sample for color.
F. Modification: If concrete produced from mix design proves unsatisfactory for any
reason, such as too high or too low slump, lack of sufficient plasticity to prevent
segregation, honeycombing, or insufficient strength, give immediate notification.
Submit proposed mix design changes in writing.
G. Admixtures:
1. General: Concrete shall contain specified water-reducing admixture or specified
high-range water-reducing admixture (superplasticizer). All concrete slabs
placed at air temperatures below 50 degrees F shall contain specified non-
corrosive, non-chloride accelerator. Concrete required to be air entrained shall
contain approved air entraining admixture. Pumped concrete, concrete for
industrial slabs, synthetic fiber concrete, architectural concrete, concrete
required to be watertight or concrete with water/cement ratio below 0.50 shall
contain specified high-range water-reducing admixture (superplasticizer).
2. Air Content: Concrete exposed to freezing and thawing or required to be
watertight shall have air content of 4.5% to 7.5%. All interior, slabs subject to
vehicular abrasion shall have maximum air content of 3%.
3. Fly Ash:
a. Concrete: Continuous pour; minimum 25% replacement of cement weight.
I. Pumped Concrete:
1. General: Per ACI 304 and as specified. Use a different design mix per 100 ft.
of pipeline.
2. Aggregate:
a. Maximum Size: One-third of pump or pipeline opening; whichever is
smaller.
b. Grading: As close as possible to middle of specified grading range.
c. Fine Aggregate:
1) Fineness Modulus: 2.40 to 3.00 with 15 to 30% passing no. 50 sieve;
5 to 10% passing no. 100 sieve.
2) Daily Variation: 0.20 from valued use in selecting proportions.
d. Moisture Content: Not less than 24-hour absorption percentage per ASTM
C127.
3. Cement Content: Do not increase. Use HRWR admixture to improve
pumpability, maintain water/cement ratio in approved mix design.
4. Admixtures:
a. Non-Corrosive Accelerators: As required during cold weather to normalize
set and early strength gain.
b. High-Range Water Reducing Admixture (Superplasticizer): Required to
maintain water cement ratio and low water content.
5. Slump: Loss at deposit point.
a. Normal Weight Concrete: 2 in. maximum.
b. Lightweight Concrete: 3 in. maximum.
A. General: Per ASTM C94, Alternative No. 1 for controlled mixes. Do not use
concrete in the Work if it undergoes initial set or is not deposited within 90 minutes
after the water is introduced. Do not add water to unworkable concrete at delivery
end, except under the following conditions.
1. The Owner's Testing Laboratory accepts procedure and observes additions of
water.
2. Concrete is still unworkable after Contractor's adjustments to proportions by
Contractor's mix designer.
3. Workability without exceeding maximum slump can be attained with the site
addition of not more than 1 gal./yd³ of concrete mixed for 30 seconds/yd³.
B. Admixtures Introduced at the Site: Add to the mix separately, in solution form, and
provide additional mixing time at the rate of 30 seconds/yd³ or a minimum of 90
seconds.
B. Portland Cement: ASTM C150, Type I, II or III with a water-cement ratio of 0.40 or
less.
D. Mix Design:
1. Aggregate-Cement Mix: 1.0 part cement; 2.5 -3.1 parts fine aggregate to 1.4 -
2.0 parts coarse aggregate, by weight.
2. Water-Cement Ratio: 0.30 - 0.40, by weight.
3. Latex Solids-Cement Ratio: 0.10 - 0.20, by weight.
4. Slump: 4 in. - 6 in.
B. Aggregate Sizes:
1. Coarse Aggregate:
a. General: Maximum size not to exceed 75% of clear spacing between
reinforcement.
b. Size No. 467: 1 1/2 in. to no. 4.
c. Size No. 57: 1 in. to no. 4.
d. Size No. 7: 1/2 in. to no. 8; use where clearance does not permit passage
of size no. 57.
2. Fine Aggregate:
a. No. 50 Sieve: Minimum 15% passing.
b. No. 100 Sieve: Minimum 3% passing.
c. Fineness Modulus: 2.0 to 3.0.
B. Aggregate:
1. General: Submit representative samples of fine aggregate and each coarse
aggregate size. Submit in ample time for completion of tests to determine
acceptability of source other than specified and 28-day cylinder compression
tests from trial mixes.
2. Source Other than Specified: Following tests conducted by Owner’s Inspection
and Testing Agency; paid for by Contractor.
a. Abrasion Resistance: ASTM C131; Los Angeles Machine.
b. Cleanness Value: Test Method No. Calif. 227; coarse aggregate only.
C. Cement: Sample at manufacturing plant per ASTM C183; test per ASTM C150.
PART 3 - EXECUTION
3.1 PREPARATION
A. General: Remove water from excavations before depositing concrete. Divert water
flow through proper side drains; remove without washing over freshly deposited
concrete. Remove hardened concrete, debris, and other foreign materials from form
interiors, from mixing and from inner surfaces of conveying equipment. Provide
runways, or other means for wheeled equipment to convey concrete to placing
points. Do not run wheel equipment used to place concrete over reinforcement; do
not support runways on reinforcement.
3.2 CONVEYING
A. General: Per ACI 304 and as specified. Convey and place concrete in manner to
preclude segregation of constituent parts. Use chutes or tremies for vertical drops of
more than 5 ft.. If chutes are used, place at such a slope and arrange in manner to
provide a continuous uniform rate of flow. Vertical drops in transferring concrete
from one chute length to another not permitted.
B. Pumps: Per ACI 304 and as specified. If pumps are used to convey concrete, use
an acceptable method; pumping through aluminum or aluminum alloy pipe not
permitted. When placing concrete of 2 different types or strengths on same day,
completely discharge pump and piping of one type before pumping second type.
3.3 PLACEMENT
B. Grade Beams, Slabs and Caps: Place as a monolith, to their tops, in one continuous
operation between pre-established constructions joints, unless otherwise shown.
Place concrete in excavations without forms through a movable hopper with a
vertical spout for placing without hitting side walls of excavation. Do not permit
sidewall material to mix with concrete.
C. Walls, Columns and Column Encasement Around Structural Steel Sections: After
clearing forms of foreign matter, loose particles, and sawdust start pour by placing
approximately 8 in. to 12 in. in depth of flowing concrete containing HRWR
admixture. Follow immediately with flowing concrete or conventional concrete before
initial concrete attains initial set.
D. Caissons: Place concrete in dry holes free from loose materials in a continuous
pour. Place by means of a hopper attached to tremie tube of length to limit free fall
to not over 10 ft. for concrete containing HRWR admixture unless otherwise
permitted. Move hopper and tremie during placement to segregation of ingredients,
development of rock pockets, and soil erosion. Vibrate concrete to full height
3.4 CONSOLIDATION
A. General: Place concrete in layers not over 12 in. deep in normal construction and 24
in. deep in wall construction with not more than 30 minutes lapse time between
layers. Compact each layer by mechanical internal vibrating equipment; supplement
by handspading, rodding, and tamping. Do not use vibrators to transport concrete
inside forms. Use of form vibrators not permitted. Use immersion type vibrators
having not less than 7,000 impulses per minute when submerged in concrete; use
appropriate type and size. Maintain at least one vibrator as relief for every 4
vibrators in use; minimum of 2 on any pour.
A. General: Provide under floor slabs on earth and where otherwise shown. Compact
to smooth surfaces acceptable to receive polyethylene geomembrane.
B. Protective Slabs: Place concrete over waterproofing system where shown; 2 in.
thick, unless otherwise shown. Where shown, reinforce with 2 in. x 2 in. x 14 gage
galvanized wire mesh.
A. General: Cure and protect concrete as soon as finishing operations allow per ACI
308 and as specified.
B. Curing Methods:
1. Vertical Surfaces; Walls and Columns: Continuous wetting, sheet materials, or
curing compound.
2. Concrete Floors, Slabs, and Fills: Rough and smooth finish; sheet materials or
curing compound.
C. Curing Period:
1. Concrete; Type I Cement: 7 days.
2. Concrete; Type II Cement: 10 days.
3. Type I/II Cement: 10 days.
4. Concrete; Type III Cement or Type I Cement Non-Corrosive Accelerator: 3
days.
D. Curing Temperature:
1. Minimum: 50 degrees F.
2. Change Rate: Maximum; plus or minus 5 degrees F per hour.
B. Supported Floor Slabs: 120 ft. maximum. Place joints within middle third of span
between supports, unless otherwise shown.
C. Walls:
1. General: 60 ft. maximum. To assure a level and straight horizontal joint in
exposed vertical surfaces, tack 3/4 in. x 1-1/4 in. strip of dressed lumber to
inside face of form at construction joint; pour concrete 1 in. above underside of
strip. During stripping, carefully remove tack strip to prevent chipping or
spalling.
2. Horizontal Surfaces: Clean surfaces at construction joints of laitance and other
deleterious material by sandblasting; protect adjacent areas to prevent damage.
D. Slabs on Grade:
1. General: Place construction joints within middle third of span between column
centerlines. Allow at least 3 days delay before pouring new sections against
previously poured sections. Run reinforcement continuously through
construction joints.
2. Long-Strip Construction:
a. General: Place all slabs-on-grade in long strips (per ACI
Recommendations Report No. 302, IR-19). Divide areas by construction
joints at not more than 20 ft centers in one direction and full length of area.
If column centerlines are more than 20 ft. apart, provide an intermediate
construction joint in same direction. Pour long-stripe in alternate fashion.
Joint spacing should not exceed 3 times slab thickness unless otherwise
noted on the drawings.
b. Contraction (Control) Joints: Primary Method: Soff-Cut System method,
by Soff-Cut International, Corona, CA (800) 776-3328. Finisher must
have documented successful experience in the use of this method prior to
this project. Install cuts within 2 hours after final finish at each saw cut
location. Use ¼ inch thick blade, cutting 1-1/4 inch into slab. Optional
Method (Where Soff-Cut System Method Equipment is Not Available):
Properly time cutting with the set of the concrete. Saw-cut control joints
within 12 hours after finishing. Start cutting as soon as the concrete has
hardened sufficiently to prevent aggregates being dislodged by the saw.
Complete cutting before shrinkage stresses become sufficient to produce
cracking. Use ¼ inch thick blade, cutting ¼ slab depth.
c. Delayed Pour Zones: Provide delayed pour zones where shown per
details. Concrete in delayed pour zones shall be place a minimum of 1
month after surrounding concrete has been placed.
E. Concrete Floor Fill: On metal decking; maximum width 160 ft. in any direction.
Where width exceeds 160 ft., divide area equally with one bay wide intermediate
strips. Pour long-strips in alternate fashion. Allow same time delay as specified for
slabs on grade before pouring intermediate strips.
B. Compression Seals: Install 2 inch wide, pre-formed seals. Flush with finished
surface, or as shown.
3.12 WATERSTOPS
A. General: Install per ACI 301 in longest lengths possible. Make watertight heat-
sealed butt joints and prefabricated corners per manufacturer's recommendations.
B. Equipment Bases and Foundations: Normal weight (light weight) concrete; form to
heights and areas recommended by equipment manufacturer.
C. Cement Bases: One part cement, 2 parts fine aggregate; reinforce with 2 in. x 2 in. x
18 gage galvanized wire mesh. Accurately run base with metal templates.
D. Cement Fill: For steel pan type stairs and platforms; one part cement, 1-1/2 parts
sand, and 1-1/2 parts size no. 7 coarse aggregate. Reinforce with 2 in. x 2 in. x 14
gage galvanized wire.
A. Concrete Ramps and Landings: Provide as shown; round off edge nosing to 3/4 in.
radius, unless otherwise shown.
3.16 GROUTING
A. For General Use: Use grout for setting foundation cases for floor closers, elevator
sill supports, and other such items. Grout consists of 2 parts fine aggregate, one
part cement, and sufficient water to produce required consistency. Grout in manner
to fill voids solid; strike off flush and smooth.
B. Under Column Base Plates: Use specified non-shrink grout; add water only; place
per manufacturer’s recommendations. Build forms parallel to base plate edges to
confine lateral flow of grout. Allow extra space on the grout placing side to ensure
easy grout flow under the base plate. When grout is sufficiently stiff, strike off
excess, cant edges, finish neat and smooth. Cure grout as per manufacturer’s
instructions.
A. General: Provide per City's Standard Specifications for Streets and Highways and
as specified.
C. Scoring: Provide in pattern shown; form with an edging tool, unless otherwise
shown.
3.18 SEALERS
A. With prior approval of Architect, as to method and procedure, all repairs of defective
areas shall conform to ACI 301, Section 5.3.7, except that the specified bonding
compound must be used.
B. The specified polymer patching mortar may be used in lieu of the above-mentioned
method when color match of the adjacent concrete is not required. Prior approval by
Architect is required.
C. All structural repairs shall be made with prior approval of Architect, as to method and
procedure, using the specified low shrinkage structural repair mortar or epoxy
adhesive and/or epoxy mortar. Where epoxy injection procedures must be used, an
approved low viscosity epoxy made by the manufacturers previously specified shall
be used.
D. Leveling of floors for subsequent finished shall be achieved by use of the specified
underlayment material.
E. All exposed floors shall be leveled, where required, with the specified self-leveling
repair topping.
B. Contractor shall:
1. Submit ticket for each batch of concrete delivered to job site. Ticket shall bear
the following information:
a. Design mix number of Contractor’s Testing Laboratory.
b. Signature or initials of ready-mix representative.
c. Time of batching.
d. Weight of cement, aggregates, water and admixtures in each batch with
maximum aggregate size.
e. Total volume of concrete in each batch.
f. Indications that ingredients are as previously certified or approved for use
in structural concrete.
g. Notation to indicate equipment was checked for contaminants prior to
batching.
2. Pay Owner’s testing laboratory for taking core specimens of hardened structure
and testing specimens according to ASTM C42 when laboratory tests of
specimen cylinders show compressive strengths below specified minimum.
C. Slab Survey: Owner’s registered surveyor shall provide as-built slab elevations.
END OF SECTION