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MAJOR ENERGY MANAGEMENT
PI News
INITIATIVE FOR PROFINET
P1 MAJOR ENERGY PI has begun work on a major
MANAGEMENT INITIATIVE energy saving initiative designed
FOR PROFINET
to manage the power consumption
P1 CONFERENCE SUCCESS
P2 WIRELESS FOR SENSORS of high energy devices such as
AND ACTUATORS IN lasers, drives and robots.
FACTORY AUTOMATION
P2 PROFIBUS/PROFINET The initiative, which will create a
NODE GROWTH EXCEEDS
EXPECTATIONS manufacturer-independent and
P2 PROFINET NETWORK standardized profile for PROFINET
TESTING TOO!
that helps end users manage
P2 INSTALLATION GUIDELINE
IS FIELD-FRIENDLY their devices more efficiently,
P3 PI CONFERENCE REPORT has been requested by the AIDA
(Automation Initiative of German
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ISSUE 67, APRIL 2009
PI has already specified limited to only what is essential. PROFIBUS is also growing fast! In
Process automation use of
WirelessHART for process Clear instructions are rendered 2008 alone, 5 million PROFIBUS
PROFIBUS also rose. By the end
automation applications. This as drawings showing only devices were sold - higher even
of 2008, 880,000 PROFIBUS PA
uses radio technology compliant the elements necessary for than the previous year’s 4.5 million,
devices had been installed, a 20%
with the IEEE 802.15.4 standard. understanding. In this way, the and representing an increase of
increase over 2007. The total
Factory automation requires reader can see at a glance 11%. The PROFIBUS total rose to
number of PROFIBUS (DP and
higher throughputs and faster what is important, preventing 28.3 million. PI believes that the 50
PA) nodes in the process industry
response times so IEEE misinterpretation. million node mark will be passed
is now 4.8 million.
802.15.1 will be used. This is by the end of 2012.
The guideline was designed for
the base transmission standard PI Chairman Jörg Freitag (above 90% share for PROFIsafe!
on-site use in A5 format and can
of Bluetooth. Elements of the be purchased for €18 from the PI right) said: “This growth reflects Further success was experienced in
WISA solution from ABB will be Support Center. the trust of users, who utilize functional safety. By the end of 2008,
incorporated and field connections the advantages of PROFIBUS the number of PROFIsafe systems
will be enabled via IO-LINK. PROFINET technology over the entire life cycle reached 66,000 and the number of
Coexistence with WirelessHART, NETWORK of their systems. A decisive factor devices was 630,000. A study by
is full investment protection and ARC Advisory sees the total market
and WLAN - the standard TESTING compatibility, important due to the of bus-capable safety devices at
for wireless transmission in After proper installation, a
long service life of many systems, 700,000. This means that PROFIsafe
PROFINET systems - will be PROFINET network must be
particularly in process automation.” has a 90% market share!
ensured. The target for completion tested. To support this need,
of documentation is end 2009. PI is creating a commissioning
The use of IEEE 802.15.4 for guideline for PROFINET. This
factory automation is being left contains information on checking
SOFTWARE includes source text files and
corresponding documentation
open at the moment. existing cabling using simple FOR EDD with implementation instructions.
techniques, and describes ENGINEERING
INSTALLATION a variety of measurement Two powerful new software
PI member companies can
download it free from the PI web
GUIDELINE equipment and how to carry out components for distributing device site. The interfaces are disclosed
IS FIELD- measurements. Templates for descriptions based on EDDL have and fully documented. The
FRIENDLY creating inspection test reports
are included. Commissioning and
been announced. These are an package includes object code, a
PI has published an installation EDD import library supporting the sample client and documentation.
troubleshooting are described
guideline for PROFINET, aimed at development of IEC-compatible The interpreter is also integrated
step by step.
helping ensure that systems are EDDs for PROFIBUS PA devices, in a testing system for certification
set up properly. It’s published as a Planning Guideline too and an interpreter for use in of PROFIBUS products. A use
booklet that can be taken out into engineering tools. license is granted based on a
A planning guideline is also under
the field! standard contract. Interested
preparation. This deals with all The EDD import library is an
companies are asked to contact
Experience shows that 80% of aspects of planning PROFINET IEC-compatible library of basic
the PI Support Center at info@
system failures can be traced systems and presents the required elements which can be used
profibus.com.
back to electromechanical faults components. The target date for for very efficient development
(e.g. bad cabling) independent of completion is the end of 2009. of EDDs. The package
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ISSUE 67, APRIL 2009
CONFERENCE Day 2
REPORT Day 2 focused on PROFINET,
More than 150 delegates with TMG TE, Phoenix
and presenters attended the Contact and Siemens
PI International Conference contributing. Wireless dominated
‘Excellence in Automation’ in the afternoon, while over in the
March, held to celebrate the 20th parallel session, topics included
anniversary of PROFIBUS. diagnostics, trouble-shooting and
maintenance.
The prestigious ZKM Center for
Arts and Media was the venue for
nearly two days of presentations Professor Klaus Bender (on stage and inset), one of the creators of PROFIBUS in 1989,
described during the opening address his pleasure and pride at how the technology had
about PROFIBUS, PROFINET evolved over the years. “Fieldbus is the enabler for economic production even in high
salary countries such as Germany,” he told delegates.
and IO-LINK. Plenty of emphasis
was placed on the life cycle the “undisputed” market leader. At the end of Day 1, a Podium
advantages of the latest 3.02 “If you take an average value Discussion took place on Life
profile for PROFIBUS PA, which of €1000 per device, the total Cycle Management, featuring James Powell from Canada used the
represents a market value of €50 example of his cat Miss Kitty - who cost
brings major benefits for process only $5 to acquire but $800 to ‘run’ in her
plant operators. Billion, not counting any services first year alone - to illustrate the impact
of life cycle costs. James also gave away
or engineering costs involved,” he copies of his new book on PROFIBUS PA
A press conference preceding
said. The afternoon began with two end
the main event heard several
user presentations. First, Michael
important announcements, Only digital fieldbuses can
Pelz of Clariant covered PA topics
including news of the latest deliver true horizontal integration
while Jürgen Kübler representing
of components on the factory Dr Peter Neumann, who chaired the papers
AIDA (below) described the power
floor, and vertical integration into committee, brought the conference to a
close with his paper on virtual networks. management requirement.
MES for example, he continued.
“Fieldbus is the enabler for Hans-Georg Kumpfmüller and Finally, the event was brought to a
economic production even in Dr Raimond Sommer from the conclusion by Dr Peter Neumann
high salary countries such as vendor community, supported by (left), who chaired the paper
Germany,” he concluded. Dr Thomas Hauff, Dr Wolfgang selection committee. He gave
A parallel conference session was held in a
separate lecture theater to allow a range of
Morr and Dr Thomas Tauchnitz a detailed explanation of virtual
other topics to be presented. These included Day 1
from the user side. A far-ranging networks in the office and factory.
IO-LINK, safety, diagnostics and profiles.
The first formal session of Day
node counts, a statement about
1 was dominated by PROFIBUS
a new wireless standard for
PA, and life cycle costs and
sensors and actuators and an
Endress+Hauser, Elcon and
Active Energy Management
Siemens were speakers. After
profile for PROFINET. Fuller
details are included elsewhere lunch James Powell (pictured
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ISSUE 67, APRIL 2009
MASTER FOR into process 2.0 solution that uses Wirespeed. The used for configuration and diagnostics.
environments. The ADMAG AXF Permanent Network link feature avoids Development tools are available that
CONTROLLogix flowmeter is ideally suited to use in packet loss even when power fails or allow third parties to develop custom
This PROFIBUS demanding applications: in particular, the USB port is disconnected. With the protocol gateways utilizing any stacks
Master for the for making reliable measurements diagnosis-view, there is a simplified and gateway applications. HILSCHER
ControlLogix
chassis (MVI56-
PDPMV1) is the
first module to Member News book! I particularly like your
examples from site visits.” (a
be enabled with
reference to the many simple
CIPconnect, a NEW BOOK FOR installation mistakes James
PA BEGINNERS
feature that allows
a PC to connect mentions throughout the book.)
to the MVI56- Siemens Milltronics has published Order from learningcenter.
PDPMV1 module over Ethernet via a new book entitled ‘Catching the smpi@siemens.com.
the 1756-ENBT EtherNet/IP module.
Process Fieldbus: An Introduction
INCREASING
This allows the user to configure the
PROFIBUS master and network, to PROFIBUS for Process
upload, download files, and view Automation’. It’s written by James SUCCESS RATES
network and module diagnostics from Powell and Henry Vandelinde PROCENTEC, from the
a PC using the ProSoft Configuration
and brings the world of industrial Netherlands, which has been
Builder. RSLinx is not required
and the user only requires one IP communications to the beginner. offering ‘Installation Certification’
address and slot number. PROFIBUS for some years, reports that
The authors take the occasionally
comDTM (PSW-cDTM-PDPM) support
The book is designed to speak more and more certifications
is included to allow FDT or Asset confusing mixture of fieldbuses,
to the beginner. It lays the are passed in the ‘first-round’.
Management software connectivity. software packages and media that
PROSOFT TECHNOLOGY groundwork for communication Dennis van Booma said: “It is
defines industrial communications
design, providing information clear that training and support are
and make it accessible.
PROFIBUS for the curious to explore and
available everywhere now and
James Powell said: “My intent
REPEATER motivation for the dedicated to go
that the users have learned from
PROCENTEC’s new compact
was not to write the definitive and thousands of successful projects.
further. Jörg Freitag, Chairman of
PROFIBUS comprehensive handbook on Certification is a quality assurance
PI said: “The book is an excellent
repeater offers PROFIBUS. I wanted to show that for plant-owners and integrators
an economical appetizer - a great introduction to
when industrial communications is to emphasize that the PROFIBUS
alternative the world of PROFIBUS.”
understood and then installed with installation complies with standards
and fulfils the
requirements of forethought and care, network Ron Mitchell, author of and is working properly before
the demanding operation can be both beneficial ‘PROFIBUS - a pocket guide’, it is being put into commission”.
modern industry. and painless.” recommends it as a “Very good PROCENTEC
4
ISSUE 67, APRIL 2009
Fast Start Up (FSU) was specified disadvantage prevented the use alternative solutions circuits). This may help to save
Prof. Dr. Dennis Brandao from USP Verwer, of Manchester Metropolitan University (MMU) and PROCENTEC Ireland - Mr. Hassan Kaghazchi
Tel: +353 61 202 107; Fax: +353 61 202 582
(pictured above right with Andy center) University in UK, in co-operation with of the Netherlands has organized a Email: ireland@profibus.com
www.ir.profibus.com
are the internal experts of the PICC the Brazil Latin America PICC. third Certified PROFINET Engineer Italy - Mr. Maurizio Ghizzoni
Tel: +39 030 3384030; Fax: +39 030 396999
Brazil Latin America. Another external Course to be held in Manchester on Email: debonbonde@libero.it
These courses are internationally- www.it.profibus.com
expert will need to evaluate the center 20 - 22 May. Priced at £1400 for
Japan - Mr. Shinichi Motoyoshi
accredited and several professionals
and then full PICC status will be members and £1500 for non-members Tel: +81 3 54 23 86 28; Fax: +81 3 54 23 87 34
Email: japan@profibus.com
were certified during the courses.
gained. of The PROFIBUS Group, this 3-day www.jp.profibus.com
The one-day Installer course covers Korea - Mr. Cha Young Sik
training course provides a detailed Tel: +82 2 523 5143; Fax: +82 2 523 5149
The PICC in foundation is also the layout, installation and testing Email: korea@profibus.com
technical knowledge of PROFINET. www.rk.profibus.com
undergoing accreditation as a of PROFIBUS DP and PA networks.
Participants who pass the exam gain Middle East - Mr. S C Sanu
The 3.5 day in-depth Engineer course Tel.: +971 4 398 2760; Fax: +971 4 398 2761
PROFIBUS International Training the title ‘Certified PROFINET Engineer’ Email: middle.east@profibus.com
covers PROFIBUS network design, www.profime.com
Center (PITC) ready to deliver Certified More information can be found here Netherlands - Mr. Dolf van Eendenburg
PROFIBUS Installer and Engineer commissioning and live fault-finding. Tel: +31 33 469 0507; Fax: +31 33 461 6638
and a registration form and course Email: netherlands@profibus.com
training. The Brazilian Latin America description can be downloaded here. www.nl.profibus.com
Andy Verwer commented: “This was Norway - Mr. Ivar Sorlie
PICC has been working closely with the Tel: +47 2272 8972; Fax: +47 904 05509
my first visit to Latin America and was Email: norway@profibus.com
Brazilian Latin America RPA for some
NORTH AMERICA
a welcome break from the snow of www.no.profibus.com
time running PROFIBUS application Poland - Mr. Dariusz Germanek
Manchester. I have lots of experience Tel: +48 32 208 41 36; Fax: +48 32 208 41 39
workshops, attending exhibitions and A PROFINET one day training class Email: poland@profibus.com
in training around the world and the www.profibus.com
producing publications and technical held in Detroit March 11th attracted Russia - Mrs. Olga Sinenko
level of knowledge and ability of the Tel: +7 095 742 68 28; Fax: +7 095 742 68 29
presentations. The PICC also offers 160 registrations, an all time record for
Brazilian Engineers on these training Email: russia@profibus.com
www.rus.profibus.com
PROFIBUS industrial consultancy and a PROFINET class in North America. Slovakia - Mr. Richard Balogh
a technical hotline. Carl Henning, Deputy Director of PTO, Tel: +421 7 6029 1411, Fax: +421 2 6542 9051
Email: slovakia@profibus.com
reported that 135 people turned up www.sk.profibus.com
An extensive demonstration South-East Asia - Mr. Volker Schulz
and that the event was an outstanding Tel: +65 6490 6464; Fax: +65 6490 6465
wall is available with a mixture Email: southeastasia@profibus.com
success. Read Carl’s PROFIblog. www.sea.profibus.com
of PROFIBUS DP and PA active
He told us: “My favorite feedback Southern Africa - Mr. Edwin Bauer
devices and controllers from multiple Tel: +27 11 617 2045:
courses was excellent. The good sense on the Detroit class: ‘Professionally Email: southernafrica@profibus.com
manufacturers. “Establishing a PICC www.rsa.profibus.com
of humor of the Brazilian people (very done; thankfully pleasant.’ The day Sweden - Mr. Peter Bengtsson
in Brazil is a landmark in the history Tel: +46 4 51 49 460; Fax: + 46 4 51 89 833
similar to the British) made the trip and after, we had an additional half day for Email: sweden@profibus.com
of PROFIBUS in Latin America,” said www.se.profibus.com
the training very enjoyable.” PROFINET developers. This was also
Cesar Cassiolato. “We have in Brazil Switzerland - Ms. Karin Beyeler
well-attended showing the increasing Tel: +41 32 672 03 25; Fax: +41 32 672 03 26
one of the biggest PROFIBUS installed Email: switzerland@profibus.com
bases in the industry and, now, users, INDIA penetration of PROFINET in the www.ch.profibus.com
UK - Mr. Bob Squirrell
Industrial Ethernet market. We offered Tel: +44 20 8144 9597; Fax: +44 870 141 7378
manufacturers, members and students Email: uk@profibus.com
A kick-off meeting took place in April developers the chance to interview
at University of Sao Paulo will be able www.uk.profibus.com
between Joerg Freitag, Chairman six suppliers of development tools to USA & CANADA - Mr. Michael Bryant
to count on a center of excellence Tel: +1 480 483 2456; Fax: +1 480 483 7202
of PI and representatives of 14 determine who is best positioned to Email: usa@profibus.com
in services, training, certifications of www.us.profibus.com
Indian companies concerning the help them add PROFINET to their
professionals and much more.” Addresses of PI Competence Centers and Test Labs
can be found at www.profibus.com and www.profinet.
formation of an Indian Regional automation products. This was our last com
Details of the PROFIBUS Product Wall, PI Association. Currently, Indian PROFINET Developer Workshop for
Editor: Geoff Hodgkinson
plus the PROFIBUS workshops and companies interested in PROFIBUS or the year, so if you need help making a St Johns Park, Exbourne, Devon. EX20 3RD
Tel: +44 (0) 1837 851253 or +44 (0)7831 138 318
training events run by Brazilian Latin PROFINET are members of PI South similar match for your company please geoff@ggh.co.uk
America PICC can be found here. For East Asia. Clarification is being sought call us so we can introduce you to those Published by: PNO
Haid-und-Neu-Str. 7
further information about the range of concerning how an RPA should be tool providers by phone or email.“ 76131 Karlsruhe, Germany