monitoringAyIguide (EMCP3 Softwr Instln Guide)

APPLICATION AND INSTALLATION GUIDE
EMCP 3 MONITORING SOFTWARE

Version 2.0
LEBE0001-00
2 Introduction
Introduction
The EMCP 3 Monitoring Software PC software is designed to offer customers a method to
monitor and control Caterpillar electric power devices by means of a RS-485 Modbus RTU data
link.
This document is intended to provide information necessary to set up monitoring system for
Caterpillar generator sets using the EMCP 3 Monitoring Software. As a significant upgrade to the
EMCP 3 Monitoring Software, this version can monitor up to 16 of the following devices: EMCP
3.2 Generator Set Control (GSC), EMCP 3.3 GSC, Caterpillar Automatic Transfer Switch (ATS),
and Caterpillar Uninterruptible Power Supply (UPS).
Other product specific information and data is available from a variety of sources. For more
information contact to the Caterpillar dealer or dealer TC nearest you.
To visit Cat® Power Net: https://engines.cat.com/
The information in this document is the property of Caterpillar Inc. and/or its subsidiaries. Any
copying, distribution, transmission to others, and any use except that for which it is loaned is
prohibited without written permission.
CAT®, CATERPILLAR®, their respective logos, “Caterpillar Yellow” and the POWER EDGE
trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
Inc and may not be used without permission.
EMCP 3 Monitoring Software Application And Installation Guide

Contents 3
Contents
INTRODUCTION.........................................................................................................................................2
CONTENTS...................................................................................................................................................3
1 SYSTEM REQUIREMENTS AND COMPATIBILITY ..................................................................5
1.1 EMCP 3 GENERATOR SET CONTROL (GSC)...................................................................................5
1.2 CATERPILLAR AUTOMATIC TRANSFER SWITCH (ATS)...................................................................5
1.3 CATERPILLAR UNINTERRUPTIBLE POWER SUPPLY (UPS)...............................................................6
1.4 MONITORING PC ............................................................................................................................7
1.5 DISTANCE .......................................................................................................................................7
1.6 TELEPHONE LINES ..........................................................................................................................7
1.7 LOCAL AREA NETWORK OR INTERNET ...........................................................................................7
2 NETWORK AND DEVICE SETUP ...................................................................................................8
2.1 CONFIGURATION OPTIONS ..............................................................................................................8
2.1.1 Bus (Trunk and Drop) ...............................................................................................................8
2.1.2 Daisy Chain...............................................................................................................................8
2.1.3 Distance Limitations..................................................................................................................9
2.2 CABLING.........................................................................................................................................9
2.3 DEVICE SETUP ..............................................................................................................................10
2.3.1 Protocol Converter..................................................................................................................12
2.3.2 EMCP 3 ...................................................................................................................................12
2.3.3 ATS ..........................................................................................................................................13
2.3.4 UPS..........................................................................................................................................17
3 PC SETUP...........................................................................................................................................21
3.1 CONNECTION OPTIONS .................................................................................................................21
3.1.1 RS-232 Serial Port...................................................................................................................21
3.1.2 Modem.....................................................................................................................................23
3.1.3 Ethernet ...................................................................................................................................24
3.1.4 USB Port..................................................................................................................................26
4 GETTING STARTED WITH MONITORING SOFTWARE .......................................................28
4.1 DOWNLOAD ..................................................................................................................................28
4.2 INSTALLATION ..............................................................................................................................32
4.3 SECURITY .....................................................................................................................................33
4.4 LANGUAGE SETTINGS ...................................................................................................................34
4.5 CONNECTION SETTINGS ................................................................................................................34
4.5.1 Remote (Modem) Configuration..............................................................................................34
4.5.2 Local Communication .............................................................................................................36
4.6 ADDING DEVICES TO THE NETWORK ............................................................................................37
5 FEATURES - CONTROL PANEL...................................................................................................38
5.1 CREATING A NEW CONTROL PANEL SCREEN ................................................................................38
5.2 USING THE CONTROL PANEL SCREEN ...........................................................................................40
6 FEATURES - DATA LOGGING......................................................................................................42
6.1 DATA LOGGING CONFIGURATION .................................................................................................42
6.1.1 Parameters ..............................................................................................................................42
6.1.2 Triggering Configuration ........................................................................................................42
6.2 LOGGING DATA ............................................................................................................................44
6.3 VIEWING LOGGED DATA ..............................................................................................................44
7 FEATURES - GRID VIEW ...............................................................................................................45

4 Contents
7.1 GRID CONFIGURATION ................................................................................................................. 45

7.2 GRID VIEW................................................................................................................................... 46
8 FEATURES - EVENTS..................................................................................................................... 47
8.1 EVENT CONFIGURATION .............................................................................................................. 47
8.1.1 Event General Configuration.................................................................................................. 48
8.1.2 Event Filter Configuration...................................................................................................... 49
8.1.3 Pre-Alarm Data Logging ........................................................................................................ 49
8.2 EVENT VIEWING .......................................................................................................................... 50
8.3 EVENT LOGGING .......................................................................................................................... 51
8.3.1 Start/Stop Event Logging ........................................................................................................ 51
8.3.2 View Event Log ....................................................................................................................... 51
8.4 EVENT LOG VIEWER FILTER ........................................................................................................ 52
9 FEATURES - SETPOINTS .............................................................................................................. 54
9.1 READING SETPOINTS .................................................................................................................... 54
9.2 VIEWING SAVED SETPOINT DATA ................................................................................................ 54
10 FEATURES - CHARTING DATA................................................................................................... 55
10.1 CHART CONFIGURATION .............................................................................................................. 55
10.2 CHART DATA VIEW ..................................................................................................................... 56
APPENDIX A: LIST OF SUPPORTED PARAMETERS ...................................................................... 57
CAT ATS PARAMETERS MONITORED....................................................................................................... 57
CAT UPS PARAMETERS MONITORED ....................................................................................................... 57
CAT EMCP 3 PARAMETERS MONITORED................................................................................................. 58
REFERENCES ........................................................................................................................................... 60

System Requirements and Compatibility 5
1 System Requirements and Compatibility
1.1 EMCP 3 Generator Set Control (GSC)

The EMCP 3 Monitoring Software supports communication with the EMCP 3.2 and EMCP 3.3
GSC. The EMCP 3.1 does not feature Modbus, and therefore is not supported.
The EMCP 3 GSC is field-programmable. Modbus support in the EMCP 3 depends on the EMCP
3 software version. To determine the software version, connect to the primary or accessory data
link through the service connector with Caterpillar Electronic Technician (Figure 1).
Figure 1: Caterpillar Service Tool Showing EMCP 3 Software Version
The earliest version of EMCP 3 software that supports Modbus is 1.5 Prod. However, with any
version prior to 2.2 Prod, EMCP 3 Monitoring Software support will be somewhat limited. Here
are some of the potential limitations:
• For versions before 1.8 Prod, events will not be supported
• Newer features such as Fuel Priming, Low Cranking Voltage, Map Selection for analog
inputs, Programmable Cycle Timer, and Generator Winding Temperatures events may be
unavailable
• All events may not be supported (unsupported events will still display the event code, but not
the description)
• Some temperatures acquired from the primary or accessory data link may not be supported
• Engine turbocharger temperatures may not be supported
• EMCP 3 status information such as build version and serial number may not be supported
In order to guarantee full support for all features of the EMCP 3, it is recommended to obtain
version 2.2 Prod of the software. If newer versions are available, they may contain new features
not supported by this version of the EMCP 3 Monitoring Software. Check Cat PowerNet for new
versions with updated support.
1.2 Caterpillar Automatic Transfer Switch (ATS)

The EMCP 3 Monitoring Software supports communication with Caterpillar ATS 300 models
that have the MX150 (Figure 2) or MX250 (Figure 3) controller. Compatible ATS’s must also
have the Modbus communication card option installed. To check whether the option is installed,

6 Network and Device Setup
examine the back of the controller by opening the ATS cabinet, if the option is installed, a green
2-pin terminal block across from the wording can be found (Figure 4).
Figure 2: Cat ATS MX150 Controller Figure 3: Cat ATS MX250 Controller
Figure 4: Cat ATS Modbus Terminal Block
If the terminal block is not visible (option is not installed) contact the Application Support Center
regarding the purchase of that option.
Modbus support also requires ATS controller software version number 6.0 or higher. To
determine the software version, perform the following steps:
The ATS is not field-programmable. Upgrading the software requires ordering a different ATS
controller. Contact the Application Support Center regarding the ATS controller software upgrade
process.
1.3 Caterpillar Uninterruptible Power Supply (UPS)

The EMCP 3 Monitoring Software supports the 300 Series of Caterpillar UPS with the Modbus
communication option. Modbus communication is enabled by swapping the System Input/Output
Daughterboard (SIOD, Figure 5) with another SIOD containing the Modbus feature. The SIOD
board containing Modbus functionality is available for order: Cat Part # 229-2890.

Figure 5: Cat UPS System I/O Daughter (SIOD) Board
1.4 Monitoring PC
The EMCP 3 Monitoring Software functions with Microsoft Windows® 2000 and XP operating
systems. A color monitor with a minimum screen resolution of 1024x768 is required, but a
screen resolution of 1280x1024 is strongly recommended. The EMCP 3 Monitoring Software
requires 40MB of RAM to run and 30MB of hard drive space to install. For saving
configurations, data logging, etc, at least 200MB of free hard drive space is strongly
recommended.
1.5 Distance
The total distance between all devices in the RS-485 Modbus network may not exceed 4000ft
(1200m). See section 2.1 for details on configuration options.
1.6 Telephone Lines

The EMCP 3 Monitoring Software supports connection over a modem which allows connections
from remote monitoring locations using the public switched telephone network to remote sites
which have analog telephone lines. See section 3.1.2 for more details on modem connectivity.
1.7 Local Area Network or Internet

Third party gateway devices are available that allow the EMCP 3 or other Modbus devices to be
monitored remotely over a Local Area Network (LAN) or Wide Area Network (WAN), such as
the internet. The EMCP 3 Monitoring Software can still be used at the remote location if a virtual
COM port is created. Ensure that the device being selected has this capability. The procedure for
configuring one particular device is given in section 3.1.3.

2.1 Configuration Options

The EMCP 3 Monitoring Software uses the Modbus RTU communications protocol and is
designed to use the half-duplex RS-485 hardware protocol. Because PCs do not typically support
RS-485 natively, some form of protocol conversion is necessary. See section 3.1 for PC
connection and conversion options.
The Modbus RTU communications protocol is a master-slave network. The EMCP 3 Monitoring
Software must be the one and only master on the network. It can be physically located anywhere
on the network.
The RS-485 hardware protocol supports two network configurations: Bus configuration and
Daisy Chain configuration.
2.1.1 Bus (Trunk and Drop)

The Bus configuration (Figure 6a) is based on a central Bus, or Trunk, which extends the longest
distance from network end to end. The maximum length of the Trunk is 4000ft (1200m). Ends of
the trunk should have line termination (section2.3). Connections to devices in between the trunk
ends are made by Drops, which can be no more than 32ft (10m) in length. Drops are connected to
the Trunk either by splices or three-way connectors.
Figure 6: RS-485 (a) Bus and (b) Daisy Chain Configurations
2.1.2 Daisy Chain

The Daisy Chain configuration (Figure 6b) is based on point-to-point connections between
devices. The maximum cable distance between the two devices at the extreme ends is 4000ft
(1200m). End devices should have line termination (section2.3). All devices in the Daisy Chain
configuration, except the two at the extreme ends, will have two cables entering the Modbus
connection points.
Due to the lack of splices or three-way connections, the Daisy Chain configuration provides
simplicity over the Bus configuration. The Daisy Chain configuration is basically a Bus
configuration with Drop lengths of zero, reducing flexibility for device positioning and cable
routing.

2.1.3 Distance Limitations

RS-485 networks all have the following distance limitations (Figure 7):
• Maximum Trunk length:
4000ft (1200m)
• Maximum Drop length: 32ft
(10m)
Additionally, the Modbus RTU

protocol and the EMCP 3
Monitoring Software limit the
number of devices to:
• 1 Master
• 16 Slaves
• (17 Total)
There are RS-485 network

devices called repeaters
available which are advertised to
provide two benefits:
• Extended range
• Expanded number of devices
Figure 7: RS-485 Network Distance Limitations
supported (RS-485 normally
limits to 32)
On the Modbus network, a repeater placed at one extreme end of the trunk may work to extend
the distance between devices. However, on the Modbus network Mastered by the EMCP 3
Monitoring Software, no more than 16 Slave devices can be addressed, regardless of repeaters or
protocol conversions.
No repeaters have been specified, tested, and validated to work with the EMCP 3 Monitoring
Software or the Caterpillar electric power devices supported by the EMCP 3 Monitoring
Software, therefore no support for such a device can be provided.
2.2 Cabling
The RS-485 data link is a two wire data link. The minimum requirement is a two-conductor
shielded-twisted-pair (STP) cable, with wire gauge of 24AWG or thicker. This cable is available
with Cat Part # 134-6258.
Note: RS-485 cabling is normally specified as a two-wire twisted-pair cable. For
electric power sites with multiple devices, electrical noise, and multiple earth
grounds, two-wire cabling may not be adequate. Three-conductor cables may be

used instead, and the ground or Modbus Reference lines connected together as
shown in Figure 8.
A low-cost alternative to three-conductor cable is CAT5 cable. If using CAT5 cable, one pair can
be used for Modbus(+) and Modbus(-), and another pair can be shorted together and used for
Modbus Reference / Ground. The other two pairs will not be needed.
2.3 Device Setup

All supported Caterpillar electric power devices on the Modbus RTU network must be properly
connected and configured to operate correctly on the Modbus network, otherwise some or all of
the devices may fail to communicate.
Note 1: Optional. May help maintain
signal integrity on large systems with
noisy or differing earth ground
potentials. If CAT5 or other four-
conductor cabling is used, One pair
may be shorted together and used for
the Ground signal.
Note 2: See Section 2.3.1 for details
on connecting to a protocol converter.
Note 3: Long networks, over 2000ft
(600m), may require two termination
resistors between the Mb - and Mb +
lines at the two extreme ends of the
network. The value of the resistors will
depend on the characteristic
impedance of the cable, which is
typically between 100Ω and 120Ω.
Note 4: Only the first EMCP 3 GSC
on the Modbus network should have
Battery (-) connected to the cable
shield. If an EMCP 3 GSC is not
present on the network, any single
chassis ground may be used. There
must be only one connection to the
cable shield.
Note 5: See section 2.3.3 for details on
connecting to the ATS.
The factors to consider for each
device are:
1. Connecting the Modbus (+)
and Modbus (-) wires (and
Modbus Reference wire, if
needed)
Figure 8: Example of Modbus Wiring to System Devices
2. Grounding the shield wire (one
place only)
3. Terminating the line (devices at extreme ends of the network only)

4. Biasing the line (one place only)
5. Configuring the Slave Address, Baud Rate, and Parity
1. Connecting the Modbus(+), Modbus(-), and Modbus Reference wires: refer to the
following subsections 2.3.2, 2.3.3, and 2.3.4 for wiring details for each device type.
TIP: Reversing the polarity – that is, inadvertently connecting the Modbus(+) wire
to the Modbus(-) terminal – will not harm the hardware. If in doubt, try switching the
wires.
2. Grounding the shield wire: The shield wire can be grounded at any device. To avoid ground
loops, the shield wire must be grounded at only one location. To maximize noise rejection, a
continuous shield should be maintained along as much of the RS-485 cabling as possible. If a
generator set is present on the network, the ground can be landed at one of the EMCP 3
panels, since a clean ground is available. See section 2.3.2 for more information.
TIP: Maintain the shield as far into a connector as possible; when connecting two
separate cables, tie the shields together.
3. Terminating the line: Line termination is not required but may be beneficial in maintaining
the integrity of signals in long networks or where significant electrical noise is present. Most
devices require external termination by means of a resistor (with value between 100Ω and
120Ω) across the Modbus(+) to Modbus(-) lines. Termination should be done at a maximum
of two locations on the network, and these should be at the extreme ends.
4. Biasing the line: Biasing the line is not required but may be beneficial in maintaining the
integrity of signals in long networks, or if PC-port-powered protocol converters are used. The
EMCP 3 has built-in biasing capability; see section 2.3.2 for instructions for
enabling/disabling the internal biasing.
5. Configuring the Slave Address, Baud Rate, and Parity: Slave Address must be set unique
to each device, and can be any number from 1 to 247. Baud Rate must be set the same for all
devices. See Table 1 for baud rates supported by each device. Parity must also be set the same
for all devices. Refer to the following subsections 2.3.2, 2.3.3, and 2.3.4 for configuration
details for each device.
Table 1: Baud Rates Supported by Each Device

Baud Rate 57,600
1200 2400 4800 9600 14,400 19,200 28,800 38,400
(bits/second) (“56k”)
EMCP 3 9 9 9 9 9 9 9 9
ATS 9 9 9 9
UPS 9 9
EMCP 3 Monitoring
9 9 9 9 9 9
Software

2.3.1 Protocol Converter

Most PCs do not support the RS-485 hardware protocol. Therefore a protocol converter is needed
to convert RS-485 into a format supported by a PC. This format is typically RS-232 (i.e. the
“serial port” on a PC), but can also be USB or Ethernet. Most converters will auto-detect and
support a variety of Baud Rates and Parity settings, compatibility must be considered when
selecting a converter. Some converters may require jumpers, external resistors to select Baud
Rates, DIP switch settings, etc. Some converters may provide internal line termination,
eliminating the need for an external terminating resistor on that end of the network. See section
3.1 for more details on various connection options and available converters.
2.3.2 EMCP 3
1. Connecting the Modbus(+), Modbus(-), and Modbus Reference wires: The EMCP 3
contains three pins dedicated to Modbus: Modbus+, Modbus-, and Modbus-Ref. In the
EMCP 3 panel, there should be a customer interconnect panel with these terminals labeled.
Example: Figure 9 shows the customer interconnect panel for the 3500 EUI global design
genset package, part number 290-9671. Refer to package documentation for specific
connection points for your package. .
Figure 9: Example Genset Package Drawing - Customer Modbus Connections
2. Grounding the shield wire: If a generator set is one of the devices being networked, the
network cable shield wire should be terminated on the Battery(-) terminal of the EMCP 3
panel.
3. Terminating the line: Line termination must be done by attaching a resistor between the
Modbus+ and Modbus- terminals.

4. Biasing the line and –
5. – configuring the Slave Address, Baud Rate,

and Parity: MAIN MENU
AC OVERVIEW
These are software-configurable in the EMCP 3. CONFIGURE
From the EMCP 3 display Main Menu, navigate
to the Data Link - SCADA menu (Figure 10).
The first setpoint inside that menu is the SCADA CONFIGURE
Data Link Baud Rate. Set this value to a baud SECURITY
rate supported by all devices on the network. SETPOINTS
The second is the SCADA Data Link Parity.
Similarly, set this value to a parity (Even, Odd,
or None) supported by all devices on the
SETPOINTS
Modbus network. The third is the SCADA Data
I/O
Link Slave Address. This must be unique for
NETWORK
all devices on the Modbus network. The EMCP
3 allows any value between 1 and 247. The sixth
setpoint is the RS-485 Bias Resistor Enable
Status. This should be Enabled on a maximum NETWORK
of one EMCP 3 on the entire network. DATA LINK - SCADA
TIP: The RS-232 to RS-485 converter

described in section 3.1.1 contains internal Figure 10: Finding the EMCP 3 Modbus
biasing. If using that converter, disable the Setup Menu
EMCP 3 setpoint RS-485 Bias Resistor
Enable Status.
2.3.3 ATS
Caterpillar ATS units containing the MX150 and MX250 controller support Modbus, and are
compatible with the EMCP 3 Monitoring Software.
1. Connecting the Modbus(+), Modbus(-), and Modbus Reference wires: To locate the
connection points for the Modbus cable, open the ATS cabinet and locate the rear of the
controller box as shown in Figure 11. Locate labeling on the back cover of the controller
which reads “Network Communications (Option)”. The Modbus terminals are not
individually labeled on the ATS controller. The terminals on the green block represent
Modbus- and Modbus+, top to bottom, as shown on Figure 12. If there are wires pulled out to
a set of fuses, make connections to the far end of the fuses (illustration of fuses and
connection is given in Figure 13).

Figure 11: ATS Cabinet Showing Back of MX250

Controller
Figure 12: Cat ATS Modbus Terminal Block Pin Designations
Figure 13: Cat ATS Modbus Fuse Block Pin Connection
2. Grounding the shield wire: The shield wire should be grounded at one of the generator set
panels. However, if a generator set is not present on the system, it can be grounded at a
convenient chassis ground point in the ATS cabinet.

3. Terminating the line: The Cat ATS controller has an internal termination jumper that can be
enabled if the ATS is at the end of the Modbus network. However, this process is
complicated and necessitates disassembling the controller. An external resistor can be placed
between the Modbus+ and Modbus- connection points. If using the internal termination
jumper is desired, refer to the MX150/MX250 Modbus Network Card Operations and
Maintenance Manual (see References).
4. Biasing the line: The Cat ATS controller does not support biasing the Modbus lines. If there
is an EMCP 3 generator set controller on the Modbus network, line biasing can be done there.
5. Configuring the Slave Address, Baud Rate, and Parity: Default settings for ATS Modbus
are Slave Address 1, RTU mode, 9600 Baud, No Parity and 2 Stop Bits. These settings might
need to be changed to assign a unique Slave Address, and match the network Baud Rate and
Parity. These settings are configured using the Modbus Configuration application (GE Zenith
Part # 50P-1111).
Instruction to download & install Modbus Configuration Software

These instructions are excerpted from Instructions to Download & Install Modbus
Configuration Software (50P-1111) (see References).
i. Enter following link into an Internet Browser:
http://www.geindustrial.com/publibrary/checkout/Software|50P-1111|generic
Note: All characters in the link are case sensitive!
Note: Be sure to enter the 2 (two) symbols correctly. These are vertical bars ‘|’
and not forward nor back slashes
ii. Rename the downloaded file to 50P-1111.zip and double-click on the zip file to unzip.
iii. When finished unzipping, go to the folder and run Setup.exe to install the configuration
software. Follow the installation instructions.
iv. To use the software, click on Start > Programs > Modbus Config R1.8 >
Modbus_Configurator_R_1_8.exe (filename may change with software revision).
Configuring the ATS Modbus configuration settings

These instructions are excerpted from MX150/MX250 Modbus Network Card Operations
and Maintenance Manual (see References).
i. Disconnect the two Engine Start wires from the P-Relay(s), if applicable. Apply
electrical tape over the exposed ends of both wires.
ii. Obtain a grounding wrist strap and put the elastic end of the strap on your wrist. Attach
the alligator clip end to the controller chassis, or an equivalent earth ground.
iii. Remove the J5 plug from the controller (located on bottom of board) to shut off power.
(If controller is equipped for external battery, also remove the J4 connector from the
side of the controller.)
iv. Unscrew the black metal cover from the back of the controller.

v. Install the J4 jumper on the back of the Modbus Card as shown in Figure 14.
Figure 14: ATS Modbus Network Card Configuration Jumper J4
vi. Connect the RS232 side of an RS232/485 converter to the PC that has the Modbus
Configuration Software installed.
vii. Connect a twisted pair cable between the Modbus+ and Modbus- terminals of the
Modbus card (or fuse block) and the RS485 side of the RS232/485 converter.
viii. Reconnect the J5 plug to restore power to the controller.
ix. Start up the Modbus Configuration Software on the PC.
x. Click on the “READ” button to read the device's current configuration.
xi. Click on the “MODIFY” button to enable parameter changing.
xii. Make necessary changes to the communication settings. Set the baud rate and parity to
values supported by all devices on the network. Set the Slave Address to a unique value
on the network (Figure 15).

Figure 15: Cat ATS Modbus Configuration Software
xiii. Click on the “WRITE” button to send the new configuration to the Modbus Card.
xiv. Verify that the configuration was written by clicking the “READ” button, and verify
the settings.
xv. Remove the J5 plug from the controller.
xvi. Remove the J4 jumper from the Modbus Card.
xvii. Screw the black metal cover back on the controller.
xviii. Reconnect the J5 plug to the controller. (If controller is equipped for external battery,
also reconnect the J4 connector on the side of the controller.)
xix. Reconnect the two Engine Start wires to the P-Relay(s),

if applicable.
System Cabinet
2.3.4 UPS
System Data
The Caterpillar UPS 300 Single Module System (SMS) (Figure 16)
and Caterpillar UPS 300/600/900 Multiple Module System (MMS)
(Error! Reference source not found.) support Modbus, and are SIOD
(Modbus)
compatible with the EMCP 3 Monitoring Software.
In addition to having a Modbus System I/O Daughter (SIOD)
board installed, a factory-parameter called Modbus Enable must be To Customer
set. To verify this, look at the Show Configuration page on the Modbus Network
LCD display or type CTRL-N from UPS View. If the system is not Figure 16: UPS 300 SMS
enabled contact Active Power Field Service at 1-800-288-5081.

Figure 17: UPS 300/600/900 MMS
1. Connecting the Modbus(+),

Modbus(-), and Modbus Reference
wires: For Cat UPS 300 SMS, the
Modbus connection is made to the
System I/O Daughter (SIOD) board in
the SMS cabinet. For Cat UPS
300/600/900 MMS, the Modbus
connection is made to the SIOD board
in each Multiple Module Unit (MMU)
cabinet whose data is desired.
The SIOD board is located in Left

Component Panel of the System
Cabinet in an SMS, or the Left
Component Panel of the MMU
Cabinet in an MMS (Figure 18).
Connecting to the SIOD board

requires connection to a green 6-pin
screw terminal block (Figure 19,
Figure 20) on the board. As shown in
Figure 8, pins 2-3 must be shorted
together, and pins 4-5 must be shorted
together. Pins 2-3 represent Modbus+,
and pins 4-5 represent Modbus-. If
connecting Modbus Reference, UPS SIOD Board
connect it to pin 1.
Figure 18: Cat UPS SIOD Board Location

RS232 RS485
Jumper
JMPA
Figure 22: Cat UPS – Setting Jumper

JMPA
Figure 19: Cat UPS SIOD Board 6-pin Modbus Figure 20: Cat UPS Modbus Terminal
Terminal Block Block Pin Designations
Jumper JMPA must be set to the RS-485 position (Figure 22).
2. Grounding the shield wire: The shield wire should be grounded at one of the generator set
panels. However, if a generator set is not present on the system, it can be grounded at a
chassis ground point in the UPS
cabinet.
3. Terminating the line: Line

termination, if the UPS cabinet
is at an end of the Modbus
network, is done by an external
resistor between pins 2-3 and
pins 4-5.
4. Biasing the line: The Cat UPS

controller does not support Figure 21: UPS View – Entering User Name and Password
biasing the Modbus lines. If
available, bias line at EMCP3
GSC.
5. Configuring the Slave Address, Baud Rate, and Parity: Configuring the UPS requires the
use of the UPS View software (References). Change UPS View Modbus settings following
these steps:

1. Run UPS View

2. Select Password from Main Menu. Enter User Name and Password (Figure 21).
3. Set Modbus wiring to half duplex: Select from the Menu Bar: Op. Params > Op. Group
5: Communications > Modbus TCP/2W/4W (Figure 23). Type in a value of 1.
4. Set the Slave Address: Select from the Menu Bar: Op. Params > Op. Group 5:
Communications > Modbus Unit ID. Set the address to a value unique in the Modbus
network (valid values are between 1 and 247).
5. Set Baud Rate: Select from Menu Bar: Op. Params > Op. Group 5: Communications
>Modbus Baud Rate and type in 9600 or 19200, whichever is the common Modbus
network baud rate (see Table 1 on page 11).
Parity is not settable on the Cat UPS.
Figure 23: UPS View – Selecting Parameters From Menu

PC Setup 21
3 PC Setup
While the EMCP 3 Monitoring Software uses a PC serial port to communicate with slave devices
on the Modbus network, direct connection is not necessary. In addition to modem connectivity,
the EMCP 3 Monitoring Software can communicate using other methods (virtual COM Ports)
while thinking it is connected serially. Various connection options are described here.
3.1 Connection Options

Standard PCs do not support RS-485 network protocol, making some form of conversion is
necessary. The most simple conversion is to RS-232, which is another serial protocol. The minor
differences between the two can be resolved by means of a passive (no processor) hardware
converter. In cases where the distances exceed those supported by RS-485 or RS-232,
networking with a larger PC network is desired, or a serial port is not available, other protocols
available are discussed in Sections 3.1.1, 3.1.2, 3.1.3 & 3.1.4.
3.1.1 RS-232 Serial Port

The RS-232 is a serial communication protocol similar to RS-485. However, there are significant
differences. A few of the differences are:
• RS-485 supports multi-drop (more than a pair of devices communicating), RS-232 does not
• RS-485 has a much longer range (4000ft, 1200m) than RS-232 (50ft, 15m)
• RS-485 has a much higher data rate (115.2kbps) than RS-232 (19.2kbps)
• RS-232 supports bi-directional simultaneous communication, also called full-duplex, whereas
2-wire RS-485 does not
• RS-232 is supported natively by most modern
PCs, and therefore is supported by the EMCP
3 Monitoring Software
This last point is the reason RS-232 is useful for
the Modbus communication network. The network
itself operates on RS-485, but a conversion to RS-
232 enables a PC to communicate with the
network.
There is a simple RS-485 to RS-232 converter
available (Caterpillar part number 240-0475,
Figure 24). This converter is powered by the PC
serial port, with an optional external power input.
Connect as shown in Table 2. Figure 24: RS-485 to RS-232 Converter
P/N 240-0475

22 PC Setup
Table 2: RS-232 to RS-485 Converter Pin Connections

Converter Pin TD(A) TD(B) GND GND +12V
Connect To Modbus- Modbus+ Modbus Ref External 12VDC External 12VDC
(optional, see Source Ground Source Power
Figure 8 Note (optional, see (optional, see
1) Note below) Note below)
The RS485 to RS232 converter also contains internal biasing, so using the EMCP 3 to bias the
line as described in section 2.3.2 is not necessary if using this converter.
Note: Due to the limited power available from the PC serial port, if more than four
devices are connected to the Modbus network, or if the length extends beyond
2000ft (600m), an external 12VDC power supply should be used to avoid data
loss.
The converter is connected on one side to the RS-232 port (COM port) of the PC, and to the other
side to the RS-485 network (Figure 25). A RS-232 cable can be used to extend the distance
between the converter and PC by using a standard DB9 male-to-female cable (Figure 26). DB9
cables are limited in length to 50ft due to the limitations of RS-232, as described above.
Figure 25: RS-232 to RS-485 Converter Direct Connection
Figure 26: RS-232 to RS-485 Converter Connection via Cable

PC Setup 23
3.1.2 Modem
A remote communications network enables the users PC to dial in using a phone line connected
to a modem wired to the Modbus network (Figure 27). The remote communication option is
useful if the user’s PC is a long distance from the site (greater than 4000 ft) and analog phone
lines are available.
The monitoring PC will need a modem (internal or external). The site being monitored will need
a TD-36 Industrial Modem (Part No. 274-1979). This modem will be connected directly to the
RS-485 Modbus network, so an RS-232/RS-485 converter is NOT needed for this connection.
Analog Analog
Phone Line Phone Line
RJ-11 RJ-11
To Customer
Modbus
RS-485 Network
Modem
User PC with (internal or TD-36
EMCP 3 Monitoring external to PC) Industrial
Software Modem
Figure 27: Modem Communication
The modem is capable of communicating either through the Public Switched Telephone Network
(PSTN), or a dedicated Leased Line (LL).
Modem Hardware Configuration

Use the following steps to wire the modem DIP switches
(under lid)
to power, to the Modbus network, and to the
phone line. See Figure 28 for connection
points. LED Indicators
• Connect AC line power or DC battery Line Connection

(PSTN only)
power to the modem’s Power screw up to 33.6kbit/s
terminals. Terminal 1 is AC neutral or
DC negative. Terminal 2 is AC line or Line Connection
(PSTN or LL)
DC positive. up to 33.6kbit/s
• Connect the Modbus+ line from the RS-485

Modbus network to the modem’s RS-
485 connection T/R+ terminal. AC or DC
Power In
• Connect the Modbus- line from the
Modbus network to the modem’s RS- Figure 28: Modem Wiring and Settings
485 connection T/R- terminal.

24 PC Setup
• Phone line wiring:

• If using Public Switched Telephone Network (PSTN): Connect a standard phone cord to
the Line Connection (PSTN only) RJ-11 jack. Or if phone line does not have RJ-11 plug,
wire in to Line Connection (PSTN or LL) screw terminals 1 and 2.
• If using a Leased Line
(LL): Wire in to Line
Connection (PSTN or LL)
screw terminals.
Modem Software
Configuration
Modem configuration is done
using DIP switches. Use the
following steps:
• Set Baud Rate: Set S1 dip
switch pins 1-4 according to
desired baud rate ( Figure 29)
Figure 29: Modem S1 Dip Switch Baud Rate Settings
• Set Parity: Set S1 dip switch
pins 5-8 according to desired
parity ( Figure 30)
• Configure network type: Set S2 dip switch pin 3 ON
and pin 4 OFF to enable 2-wire RS-485
• Set phone line speed: Set S4 dip switch pins 5-8 all to
ON to auto-detect modem speed.
• Terminate the line: If the modem is at an end of the
Modbus network, set S5 dip switch pins 1 and 2 to
OFF and pins 3 and 4 to ON to enable RS-485 line
termination.
For other configuration options, please refer to TD-36 Figure 30: Modem S1 Dip Switch
Manual (see References). Parity Settings
3.1.3 Ethernet
Many RS-485 to Ethernet gateway devices are available. A gateway can be placed on the Modbus
network and connected to an Ethernet network. Elsewhere on the Ethernet network, a PC can
connect to the gateway (usually by means of a static IP address) and assign a “virtual” serial
(COM) port so the EMCP 3 Monitoring Software can communicate transparently with the
network through the gateway. The basic architecture is shown in Figure 31.

PC Setup 25
Figure 31: Ethernet Communication
While many products are available, features, configuration steps, and complexity can differ
greatly from one to another. The steps to set up one particular gateway device, the i-7188EX-485
manufactured by ICP DAS, are given here. To set up other gateway products, please consult
manufacturer documentation. Ethernet networks may differ necessitating assistance from the
site’s network administrator.
Figure 32 shows an overview of the device.
Steps to configure the i-7188EX-485 device for remote communications over Ethernet (for more
detail, see References):
1. Install the MiniOS7 utility and VxComm utility (to configure the gateway device’s
Ethernet settings) on a setup PC that can be taken to the site.
2. Connect 24VDC power to the device’s Power connector.
3. Connect the device to the Modbus network by wiring in the RS-485 cable to the COM2
(RS-485) terminals. Modbus+ connects to D2+, Modbus- connects to D2-.
4. Use the RS-232 download cable to connect the setup PC to the device. Alternately, you
may use an Ethernet hub and two Ethernet cables to connect the setup PC to the device.
5. Configure the device. If using RS-232, use the MiniOS7 utility. If using Ethernet, use
VxComm utility. The minimum configuration necessary includes the IP address, Subnet
Mask, and Gateway. All numbers may be obtained from the site’s network administrator.
A static IP address may be required.
6. Disconnect the setup PC.
7. Install the VxComm utility (to map Ethernet data to a virtual COM port) on the remote
monitoring PC.
8. Use the VxComm utility to configure and connect to the gateway device, using the IP
address, Subnet Mask, and Gateway settings that were used in step 5.

26 PC Setup
9. Use the VxComm utility to map the device to a virtual COM port.
10. Run the EMCP 3 Monitoring Software and configure the port settings for the virtual
COM port configured in the previous step. See section 4.5 for configuring connection
settings in the EMCP 3 Monitoring Software.
Figure 32: i-7188EX Ethernet Gateway Overview and Connections
Detailed quick start instructions for this device, as well as user manuals and other documentation,
are available at the manufacturer’s website (see References).
3.1.4 USB Port

The Modbus network can be connected to the PC through a USB port. USB ports are now more
common than RS-232 COM ports, making them a convenient communication method. RS-485
can be converted directly to USB, or an RS-485 to RS-232 converter can be used (section 3.1.1),
followed by an RS-232 to USB converter (Caterpillar Part Number 237-7547 - Figure 33).

PC Setup 27
Figure 33: RS-485 to RS-232 to USB Connections
The converter will automatically install the necessary drivers on Windows 2000 or XP. Following
driver installation, the converter will install a virtual COM port which can be assigned in the
EMCP 3 Monitoring Software.

28 Getting Started with Monitoring Software
4.1 Download
The EMCP 3 Monitoring Software can be downloaded from Cat PowerNet:
https://engines.cat.com. This site requires you to login with your CWS username and password.
Once there, click on the ELECTRIC POWER button in the navigation menu (Figure 34).
Figure 34: Cat Power Net
Note: The layout of the Power Net website may change. This guide is for reference
only. If the site navigation looks different from that shown here, try doing a search
for the words “EMCP controls”.
From the left side navigation menu, select Products (Figure 35Figure 43).

Getting Started with Monitoring Software 29
Figure 35: Cat Power Net – Selecting Products
Under Products, select » Cat Diesel Gensets. Under that, select › EMCP Controls (Figure
36).
Figure 36: Cat Power Net – Selecting EMCP Controls

In the main window, select EMCP 3 Monitoring Software (Figure 45).
Figure 37: Cat Power Net – Selecting EMCP 3 Monitoring Software
This leads to the registration form (Figure 37). Complete the form, entering or changing data as
required. Then click Submit.
Note: Registration once for each customer site or dealer PC installation is strongly
recommended. This will enable Caterpillar to determine the usage of the software,
make changes, add features, and collect user feedback.

This will lead to a registration confirmation page, from where the software and documentation
can be downloaded (Figure 39). Click on each link separately to view or download. It is
recommended that you download all of the documentation at once, to avoid having to re-register
just to download documentation.

4.2 Installation
Installation of the EMCP 3 Monitoring Software requires Administrative rights on the PC. If you
do not have Administrative rights, error messages such as the one shown in Figure 40 may
appear. If a previous version of the EMCP 3 Monitoring Software is currently installed, it must be
uninstalled before installation of version 2.0. If not, one or both of the following error messages
will be displayed and installation will be aborted.
Figure 40: Installation Error Messages due to lack of Administrative Rights
To obtain Administrative rights, or to determine whether you have Administrative rights, contact
your system administrator.
To begin setup, simply double-click on the icon where you have downloaded the software. This
brings up the WinZip window. Click the Install button to begin installation (Figure 41).

Figure 41: WinZip Window for Installatino
Click the Yes button on the caution window to continue, then OK to install (Figure 42).
Figure 42: WinZip Dialog Boxes before Installation
Follow the prompts to install the software.
4.3 Security
The EMCP 3 Monitoring Software has a built in security feature. Three access levels allow the
restriction of certain capabilities. There are three preconfigured users. The user login names,
access levels, and default passwords are given in Table 3 below.
Table 3: Default User Accounts
Default user logins Access levels Default passwords
administrator Administrator admin
poweruser Power User power
normaluser Normal User normal
The Administrator access level has all privileges and is able to configure screens/settings, change
all passwords and read/write data. Additionally, the Administrator level can add or remove users,
and change access levels.

The Power User access level has the same privileges as Administrator, except is not allowed to
configure user accounts or change user passwords.
The Normal User access level is allowed only to use preconfigured screens to read and write all
data. The Normal User level cannot make configurations changes and cannot change passwords.
4.4 Language Settings

The EMCP 3 Monitoring Software supports the languages as shown below. The language can be
chosen by going to File > Language. If the only option in that menu is English, then the other
languages were not included during installation. Languages supported:
• Arabic • Finnish • Icelandic • Spanish
• Chinese • French • Italian • Swedish
• Danish • German • Japanese
• Dutch • Greek • Norwegian
• English • Hungarian • Russian
4.5 Connection Settings

The EMCP 3 Monitoring Software
can operate in local mode (direct
connection) or remote mode
(modem connection). Prior to
setting up either of these modes
perform the following steps:
1. Start the EMCP 3 Monitoring
Software.
2. Use the "Administrator" login
name and the password Figure 43: EMCP 3 Monitoring Software User Login
"admin" ( Figure 43). Dialog Box
3. To use the default configuration file select File > Open and browse to folder:
C:\Program Files\Caterpillar\EMCP3 Monitoring Software\Data and open the file
“default.pvc”
4. Open the "Online Configuration" dialog under the "Network" menu.
To set up the EMCP 3 Monitoring Software for remote (modem) communications, continue with
section 4.5.1. To set up the EMCP 3 Monitoring Software for local communications, continue
with section 4.5.2.
4.5.1 Remote (Modem) Configuration

5. In the Online Configuration dialog box, click on the "Enable Remote Dialing" checkbox
(Figure 44)
NOTE: If the checkbox is grayed out, there is no modem configured on the PC. Install a
modem and re-start the EMCP 3 Monitoring Software.
6. Click the "Phonebook" button to add an entry to the Customer/Site list.

7. Enter the customer name (optional), the phone number of the remote site where the TD-36
Industrial modem is connected to the Modbus network (required) and the local contact
information (optional). Click the "Add/Modify" button to create the entry (Figure 45).
Figure 44: EMCP 3 Monitoring Software Online

Configuration Dialog Box - Setting up Remote Dialing
Figure 45: EMCP 3 Monitoring Software Online Configuration Dialog Box - Setting up the Site
8. Click "OK" to return to the "Online Configuration" dialog

9. Click the "Remote Site" dropdown selector and select the remote site you just entered (Figure
46).
10. Click the "Modem List" dropdown selector and select the modem you will be using to
connect.
11. Click "OK" to close the "Online Configuration" dialog.
12. Open the "Network" menu and click "Go Online" to connect.

When the modem finishes connecting to the remote site you should be able to monitor the electric
power system.

Configuration Dialog Box - Assigning a Site and
Modem
4.5.2 Local Communication

5. In the Online Configuration dialog
box, verify that "Enable Remote
Dialing" is NOT selected.
6. Select the communications port to
which the Modbus network is
connected (either through the RS-
232 to RS-485 converter, or a
virtual COM port assigned by an
RS-485 to Ethernet converter, or a
virtual COM port assigned by a
USB converter). Set the Baud
Rate and Parity as chosen for the
network ( Figure 47).
7. Click "OK" to close the "Online
Configuration" dialog.
8. Open the "Network" menu and
click "Go Online" to connect.
You should now be able to monitor
the electric power system. Configuration Dialog Box - Local Communication

4.6 Adding Devices to the Network

Before accessing any feature of the EMCP 3 Monitoring Software, add a device to the network by
selecting “ADD DEVICE” from the “NETWORK” menu (Figure 48). Name the device and
assign a node address. The node address must match the slave address configured at the device
(see section 2.3).
Figure 48: Adding a Device

38 Features - Control Panel

The Control Panel is a graphical interface that can be used to monitor and control the electric
power system. The Control Panel can be organized by screens which can be navigated by tabs.
The EMCP 3 Monitoring Software allows users to create new screens (tabs) and populating them
with elements. Two default configuration files are provided with the software that have
preconfigured control panels.
This chapter describes how to create a new Control Panel screen (Edit Control Panel) (Section
5.1) and how to use Control Panel screens (View Control Panel) (Section 5.2).
5.1 Creating a new Control Panel Screen

The Control Panel consists of various elements spread across the screen. Some elements are
assigned to specific Modbus data coming from (read) Modbus devices or going to (write) Modbus
devices; these elements are called “controls”. Controls can be assigned to parameters. All
Elements can have some display properties configured. All of the Elements supported by the
EMCP 3 Monitoring Software are shown and described in Table 4.
Table 4: EMCP 3 Monitoring Software Control Panel Elements
Icon Name Function
READ Controls
Circular Gauge View continuous data (temperatures, pressures, power, etc) in an
analog gauge format
Digital Display View continuous data (temperatures, pressures, power, etc) in a
digital display format
Thermometer View continuous data (temperatures, pressures, power, etc) in a
vertical thermometer format
Linear Gauge View continuous data (temperatures, pressures, power, etc) in a
vertical or horizontal bar format
Single LED Display View binary data (on/off, active/inactive, etc) as a circular lamp
which changes color when the state changes
Multiple LED Display View data with multiple states
(stopped/stopping/running/cooldown, 50Hz/60Hz/400Hz, etc) as
a set of circular lamps, where the lamp representing the active
state changes color
Clock View clock data in a digital clock format
WRITE Controls
Rotary Knob Control continuous data (thresholds, etc) by rotating the knob
Sliding Switch Control data with multiple states (run/auto/stop, etc) by sliding the
switch between states
Panel Switch Control data with multiple states (run/auto/stop, etc) by rotating
the panel switch between states
Lever Switch Control data with binary states (reset, remote initiate, etc) by
flipping the lever switch on or off
Rocker Switch Control data with binary states (reset, remote initiate, etc) by
flipping the rocker switch; the switch includes a color change
indicator of the current value

Features - Control Panel 39
Icon Name Function

Single Button Switch Control data with binary states (reset, remote initiate, etc) by
pressing the button switch; the switch includes a color change
indicator of the current value
Multiple Button Switch Control data with multiple states (run/auto/stop, etc) by pressing
the button representing the desired state; the switch includes a
color change indicating the current value
Rotary Switch Control data with multiple states (run/auto/stop, etc) by flipping
the knob to the position representing the desired state
Other Elements
Tab Tabs represent new screens, where more data can be monitored
and controlled. Background screens are not monitored, therefore
screens must refresh when selected. Screens can be switched
using the tabs along the bottom of the control panel, or by clicking
a hyperlink control (in Control Panel View mode only) that has
been associated with the appropriate screen
Label Simple text that can be added to the screen
Hyperlink Can be configured to switch between Control Panel screens or to

different features (Grid View tabs, Events, etc)
Image Loads an image from a file on the computer to display on the
screen; the image can be moved and resized
Background Loads an image from a file that is stretched across the entire
Control Panel screen underneath all elements
Line A simple line that can be moved and resized
Rectangle A simple rectangle that can be moved, resized, and reshaped
Before configuring a view (screen), add a device to the network (section 4.6).
Note: Only a user with Administrator access or Power User access is allowed to
configure views. A user with Normal User access is only able to use views and is
not able to configure them. For example, a Normal User would not be able to use
the “GRID DATA” view until an Administrator or Power User has initially configured
it.
To open the Control Panel Configuration select “Control Panel Configuration” from the “Edit”
menu. A user must have at least Power User access to open the configuration.
Adding an Element to the Control Panel

To add an Element to the Control Panel Window, click on the icon in the toolbar (or select “Add
Control” from the “Edit” menu) and double click on Control Panel in the desired location of the
new Element.
Associating a Control with a Parameter

If the Element is a Control, it must be associated with a parameter before it will function. To do
this, right-click on the Control and select “Set Parameter Association”, choose the
“Device/Group” which is to be monitored/controlled, select parameter to control by double
clicking on the desired parameter within the “Parameter List”.

NOTE: Highlighting the parameter on the left side is not sufficient. Verify the parameter
name appears in the gray “Selected Parameter” box on the right, as shown in Figure 49. If
the default is not adequate, change the update rate. Configuring a Control assigns a
parameter to it and automatically sets its range based on the parameter range (if
applicable).
Figure 49: EMCP 3 Monitoring Software Control Panel Parameter Association
Changing Element Display Properties

Element display can be configured through the elements properties. To change an Element’s
properties, right-click on the Element and select “Set Display Properties”. The properties of each
Element are described in the User Guide (References).
Configuring Multiple Elements

Multiple Elements can be selected by holding Ctrl and clicking (or Ctrl+A to select all Elements
on the tab). Selecting multiple Elements of the same type (i.e. all Digital Displays) will allow
their properties to be changed at the same time. Only changed properties will be affected and the
first selected Element is used as the base.
5.2 Using the Control Panel Screen

Control Panel View presents data via Controls. To open control panel data monitoring select
“Control Panel Data” from the “View” menu or use the associated toolbar button .
In this section, the “default.pvc” file will be used as an example. This file contains basic screens
with standard parameters preconfigured (Figure 50). The user can modify the file and save as a
new file if desired. To use the default configuration file:
• After Login select “Open” from the “File” menu
• Browse to folder “C:\Program Files\Caterpillar\EMCP3 Monitoring Software\Data
• Open file “default.pvc”
• Select “CONTROL PANEL DATA” from “VIEW” menu for monitoring and control using
gauges, buttons, switches, etc.

Features - Control Panel 41
Figure 50: EMCP 3 Monitoring Software Default Control Panel View
Control Example: Start/Stop Engine Control

The EMCP 3 Monitoring software provides engine start/stop control through the default
configuration control panel (Figure 51). To start or stop the engine (the EMCP 3 Monitoring
Software must be Online):
1. Check that the EMCP 3 is in the AUTO mode by viewing the Operating Mode indicator in
the lower left corner of the screen and checking that AUTO is lit (lit = bright yellow with
black text, unlit = dark yellow with white text).
2. Using the “Engine Control” selector switch, click on “RUN” to start the engine and click on
“STOP” to stop the engine. When the engine is running and STOP is selected, the cooldown
cycle begins (if cooldown setpoint in the EMCP 3 is set to greater than zero). Cooldown time
remaining is displayed to the right of the “Engine Control” selector switch.
Figure 51: EMCP 3 Monitoring Software Default Control Panel View - Starting/Stopping

42 Features - Data Logging

Data available on a Modbus network can be logged over time. The data logging configuration
specifies which parameters to log, when to start and stop the data logging process, the scan rate,
and the file in which the data is logged.
The data logging process creates a file which contains a description of the parameters being
logged and the logged data. If a filename is not specified in the configuration, the file that will be
created is named using a timestamp when the data logging is armed. Example: Data logging
armed on December 22, 2003 at 17:03:55 (5:03:55 PM) would be stored in file
“12_22_2003_17_03_55.log” The date-based name is locale specific (i.e. mm-dd-yyyy or dd-
mm-yyyy based on Windows regional settings).
Once the data logging file has been created, it can be converted to CSV format (.csv), to be used
by third-party tools. The data logging file can automatically be converted to CSV format by
setting “Convert binary file to CSV after data logging” in the data logging configuration (this is
the default).
To convert a previously created data logging file (.bin format) to text (.txt) format, select
“Convert Data File to CSV…” from the “Data Logging” menu and select the file to convert.
The current values of the parameters being logged can be found by viewing the data log data. To
view the data log data, select “Data Log Data” from the “View” menu. The parameter values are
only accurate while data is being logged.
6.1 Data Logging Configuration

The Data Logging Configuration configures parameters available from a Modbus network for
logging. It specifies which parameters to log, when to start and stop the data logging process, the
scan rate, and the file in which the data is logged.
To open the Data Log Configuration select “Data Log Configuration” from the “Edit” menu,
“Data Log Configuration” from the “Data Configuration” menu, or click on the associated
toolbar button . A user must have at least Power User access to open the configuration.
6.1.1 Parameters
To add a parameter to the Data Log, double-click the parameter on the Parameter List.
Parameters can also be added by highlighting the parameter and clicking “Add”, or by dragging
the parameter to the grid. To add all of the parameters in the selected group to the grid, click the
“Add All” Button.
6.1.2 Triggering Configuration

Data Logging Triggers control the start and stop of data logging. This is configured in the
Triggering tab (Figure 52).

Features - Data Logging 43
Figure 52: EMCP 3 Monitoring Software Data Logging Trigger Configuration Dialog
The following types of start trigger are available:

• Immediately When Armed: Data logging will start immediately when it is armed.
• Absolute Time: Data logging will start at a particular time.
• On Engine Start Command: Data logging will start when the selected generator set receives
a remote initiate command.
The following types of stop trigger are available:
• When Disarmed: Data logging will stop immediately when it is disarmed, or when the
configured time has elapsed.
• Duration: Data logging will go for a specific time once it is started. Duration can be set in
seconds, minutes, hours, or days.
• Absolute Time: Data logging will stop at a particular time.
• On Engine Stop Command: Data logging will stop when the selected generator set (must be
the same as the generator set used to provide the start trigger) loses the remote initiate
command.
Regardless of the trigger type, data logging will only start once it has been armed. Disarming data
logging will stop the data logging.
Continuous Logging Mode

When a Manual stop trigger is configured with Continuous Logging Mode enabled, data can be
logged continuously. If Continuous Logging Mode is selected, the data logging process will
continue beyond the configured elapsed time limit. When the logging continues beyond the
elapsed time limit, the data stored at the beginning of the file is overwritten. The data logging
process will stop after a Manual Stop trigger or data logging disarms.
For example, if 30 minutes is the elapsed time, the log file will contain data from the last 30
minutes, even if it has been logging for 5 hours.

6.2 Logging Data

In order to start the data logging process, data logging must be armed. To arm the data logging
process select “Arm” from the “Data Configuration” menu or click on the associated toolbar
button . This creates the data logging file and waits for a trigger to start logging.
Once the trigger is activated, data will be logged to the file and a spinning disc icon will
appear in the Network Tree. The data logging process will continue until the stop trigger occurs
or data logging is disarmed. The “Stop Trigger” menu item also will manually stop data logging
(which will also disarm data logging).
After data logging is complete, the binary file will be converted to ASCII format (based on
preferences). The spinning disc icon will disappear.
6.3 Viewing Logged Data

The current values of the parameters being logged can be found by viewing the data log data. To
view the data log data, select “Data Log Data” from the “View” menu. The parameter values are
only accurate while data is being logged.

Features - Grid View 45
7 Features - Grid View
7.1 Grid Configuration

The Grid Configuration configures parameters available from the Modbus network to be
displayed on a grid. To open the Grid Configuration select “Grid Configuration” from the “Edit”
menu (Figure 53). A user must have at least Power User access to open the configuration.
Figure 53: EMCP 3 Monitoring Software Grid Configuration Dialog
The Parameter List contains all parameters for the currently selected device or group in the
Device/Group tree. Writable parameters are marked with a '->' symbol.
To add a tab to the grid, click the “Add Tab” button and select a name for the tab. Up to 9 tabs
can be supported. To remove a tab from the grid, select the desired tab and click the “Delete Tab”
button. Tabs can be repositioned for display purposes. To reposition a tab, select the tab and click
the “Move Tab Left” or “Move Tab Right” buttons.
To add a parameter to the grid, select the desired tab, and double-click the parameter on the
Parameter List. Parameters can also be added by highlighting the parameter and clicking “Add”,
or by dragging the parameter to the grid. To add all of the parameters in the selected group to the
grid, click the “Add All” Button. To remove a parameter from the grid, select the parameter on the
tab and click on the “Remove” button. To remove all of the parameters from the grid, select the
“Remove All” button. To reposition parameters on the grid,, highlight a parameter and click the
“Up” or “Down” buttons.
For easier readability, a blank can be inserted between parameters on a tab. To insert a blank,
highlight a parameter on the grid and click the “Insert Blank” button. A blank row will appear
above the parameter.
Parameters are added to the grid with the Default Scan Rate as the update rate. Once a parameter
has been added to the grid, the update rate of the parameter can be changed. The minimum update

46 Features - Grid View
rate is 0.5 seconds. To improve performance, actual update rates may be lower than the
configured rate with large numbers of monitored parameters.
7.2 Grid View

Grid Data Monitoring presents data via a grid. The grid data window reflects the grid
configuration – each parameter is on its configured tab.
To open grid data monitoring select “Grid Data” from the “View” menu or use the associated
toolbar button . Writable parameters will have a “Send” button in the “Send All” column.
The Send button will be enabled when the write parameter is modified. Clicking “Send All” will
send all modified writable parameters to their respective devices.

Features - Events 47
8 Features - Events
The Event Configuration, Event Viewer, and Event Log Viewer make it easy to monitor and log
EMCP events and desired pre-alarm parameter data. The software may also alert the user on
events generated by EMCP controllers.
The Event Configuration lets a user configure the event monitoring system and pre-alarm data.
The Event Viewer displays the current events of all EMCP controllers. The Event Viewer can be
configured to monitor all or some EMCP devices and perform alarm functions for monitored
devices. Events can also be logged to a file using the setup in the “Event Configuration”.
The Event Log Viewer displays EMCP events logged to an event log file.
User Notification
All devices display a red circle for current shutdown events and a yellow circle for warning
events to the left of the device icon in the Network Tree. If an event type is configured for user
notification, event notification will be displayed until the event viewer is shown (to verify that the
event was seen).
Event Log File

While events are being monitored, the filtered ones are being written to a log file. The log file has
the same name as the configuration file, but with an .elg extension. If event monitoring is stopped
and restarted, the log file just appends the new events to the end of the log file. The log file is in
binary format, but can be converted to CSV (section 8.2).
8.1 Event Configuration

The Event Configuration identifies which events will be logged to the event file. It also sets up
pre-alarm data to monitor EMCP parameter data prior to an event.
To open the Event Configuration select “Event Log Configuration” from the “Events” menu or
click on the associated toolbar button . A user must have at least Power User access to open
the configuration (Figure 54).

48 Features - Events
Figure 54: EMCP 3 Monitoring Software Event Configuration Dialog
• The “General” tab specifies basic event configuration information.

• The “Filter” tab specifies which events to log.
• The “Pre-alarm Data Logging” tab specifies the pre-alarm data configuration. It has 3 sub-
tabs:
o The Parameter tab specifies which parameters to log.
o The Triggering tab specifies the trigger to stop logging the pre-alarm data parameters.
o The Data Storage tab specifies where to log the pre-alarm data parameters and file
preferences.
8.1.1 Event General Configuration

The General tab in the event configuration configures basic event information.
Event monitoring rate – The rate that the Modbus network is scanned for new events.
Maximum log size - This is the maximum event log file size in KB. If “Overwrite oldest log
entry” is selected, then the event log file will remain at a constant size and always have latest
events. If “Do not overwrite log entries” is selected, event logging will stop when the maximum
log file size is reached.
TIP: Each event takes 101 bytes. For example, storing 100 events will take
approximately 10KB.
Display pop-up on user alert - If an event type is configured for user alert and this is checked, a
message will appearing noting the new event happened. Otherwise, just the icon in the status bar
will appear.

8.1.2 Event Filter Configuration

The Filter tab in the event configuration determines which events are logged and shown in the
Event Viewer and whether or not to notify the user of them.
The Event Source grid is a list of the EMCP 3 devices on the network. If marked with an “X”, the
EMCP will be monitored for events.
The Event Type grid is a list of all of the event types that can be monitored. If the first column is
marked with an “X”, that event type will be logged. If the “User Alert” column is marked, then
the user will be notified when a new event of this type occurs.
The Specific Events grid is for monitoring events with a specific suspect parameter number
(SPN) and failure mode identifier (FMI). If the “User Alert” column is marked, then the user will
be notified when a new event of this SPN and FMI occurs.
8.1.3 Pre-Alarm Data Logging

The event monitoring system supports pre-alarm data logging. When event monitoring is active,
data will be logged from a configurable list of parameters for a period of time before an event
occurs. If an event doesn’t occur and event monitoring in made inactive, the log file is deleted.
Figure 55: EMCP 3 Monitoring Software Event Log Configuration Dialog
Parameters Sub-Tab
The Parameters sub-tab (Figure 55) allows a parameter or parameters to be added to the data log.
Select a device or subgroup and then select a parameter in the parameter list and press Add, or
press Add All to add all of the parameters in the parameter list.
Triggering Sub-Tab
The Triggering sub-tab in the event configuration works similarly to the trigger tab in the data log
configuration. Parameters that are configured will be logged for the elapsed time period, until the
event trigger specified occurs.

The pre-alarm data logging process will continue after the elapsed time limit has been reached
and event trigger hasn’t occurred. When the logging continues beyond the elapsed time limit, the
data is stored from the beginning of the file, writing over previously stored data at each multiple
of the elapsed time limit. This way pre-alarm data logging will always contain the latest data
collected during elapsed time just before the event trigger occurred.
Configuration of the pre-alarm data logging trigger requires:
1. Device: Desired EMCP controller that may generate the trigger event. The list also will
include “(All)” in case if any device may generate the trigger event.
2. Trigger: The pre-alarm data logging trigger may be configurable as an event type (based on
FMI), or as a specific event (based on SPN/FMI).
3. Elapsed time: The amount of time preceding the alarm that the data should be logged.
Data Storage Sub-Tab

The Data Storage sub-tab behaves the same as it does in data logging, with the exception of the
name of the timestamp file format – “Event” is prepended to the filename (for example, pre-alarm
data taken on June 17 2008 at 9:28:16AM would be saved to a file named
Event_06_17_2008_09_28_16.log).
8.2 Event Viewing

The event viewer displays a list of all current events on the Modbus network. To access the Event
Viewer, select “Events” from the “View” menu (Figure 56). The software must be online to
access events.
Figure 56: EMCP 3 Monitoring Software Event Monitoring View
The list of events can be sorted by any column by double-clicking on the column header.
Event Filtering
By default, the Event Viewer is set up to monitoring all events on all devices. To monitor a
particular device or a particular event type, select the respective Genset or Module and click the
Apply button. This will clear the event list and only devices that pass the filter will be shown.

Reset All Events

The Reset All Event button will reset all active events currently being displayed. If an event filter
is setup to only monitor certain event types, only those events will be reset.
Start Event Logging

The Start Event Logging button will start event log monitoring. The events logged are based on
the event configuration (section 8.1), not the event viewer filter.
8.3 Event Logging
8.3.1 Start/Stop Event Logging

The Start Event Logging button in the Event Monitoring View will start event log monitoring.
The events logged are based on the event configuration, not the event viewer filter.
8.3.2 View Event Log

To view the Events log, access Event Log Viewer or access the Data Configuration menu and
select “Open Data Folder in Explorer…” to locate a file in the data folder (C:\Documents and
Settings\All Users\Application Data\Caterpillar\EMCP3 Monitoring Software\Data), with a file
name that is the same as the configuration file name (shown in the title bar), but with a .cvs
extension (e.g “default System.cvs”).
The Event Log Viewer (Figure 57) displays the current event log or can be used to display
previously logged event files. To access the Event Log Viewer, select “Log Viewer…” from the
Events menu. By default the current event log file is displayed if events are being logged.
Figure 57: EMCP 3 Monitoring Software Event Log Viewer
The events listed have unique SPN/FMI combinations and only list the latest occurrence count
and timestamp. The list of events can be sorted by any column by double-clicking on the column
header.
Events in the log file may contain a filtered subset of events from the EMCP 3 devices which can
be filtered. Select “Filter…” from the “Event Log” menu (or right-click and select “Filter…” For
more information see Event Log Viewer Filter.
To find a specific event, right-click on the event viewer and select “Find…” (or select “Find”
from the “Event Log” menu). Events can be searched by source, SPN, FMI, or a partial event
name. Specifying “(All)” for the Event Source will find an event log entry matching the
SPN/FMI from any EMCP in the log file. Only criteria with a checked filter box will be used in
finding an event.
Event log files are stored in a binary format. An event log file can be converted to a comma
separated value (CSV) file format from the Event Log Viewer by right-clicking and selecting

“Convert log file to CSV” from the menu. An event log file can also be converted to a CSV file
by selecting “Convert Event log file to CSV” from the Events menu. The CSV format is readable
by various external applications, such as Microsoft Excel.
The format of the file is as follows:
• First line - name of the corresponding configuration file
• Second line – Number of written events
• Third (and beyond) – the events logged
Each event is written in the following format:
[Date],[Time],[Event Name],[Source Device],[FMI],[SPN],[Number of Occurrences],[Hour Meter]
For example, Engine Overspeed Shutdown event from an EMCP 3 named “Gen” at address 5
will be logged to the file as:
02/18/2004,19:55:01, Engine Overspeed Shutdown,Eng[5],0,190,1,15
8.4 Event Log Viewer Filter

Event logs can be configured to only contain certain events. The Event Log Viewer Filter (Figure
58) allows further filtering of an existing event log.
Events can be further filtered by:
1. Event source (EMCP)
2. Event type (based on FMI)
3. Timestamp of the event
To access the Event Log Viewer Filter, right-click on Event Log Viewer and select “Filter…”
from the “Event Log Viewer” menu.

Figure 58: EMCP 3 Monitoring Software Event Log

Viewer Filter Dialog
Only EMCP 3 devices marked with an “X” will be shown in the Event Log Viewer. Only “Event
Types” (based on FMI) marked with an “X” will be shown in the Event Log Viewer (if such type
of events are contained in the log file).
Events can also be filtered by desired date and time interval.
The “From:” setting determines where to begin the selection of events. The “First Event”
selection will select events beginning from the first one in the log. The “Events On” selection will
select events beginning from the date and time entered by the user in the next two entries.
The “To:” setting determines where to stop the selection of events. The “Last Alarm” selection
will select events to the last one in the log. The “Alarms On” selection will select events until the
date and time entered by the user in the next two entries.
To reset the filter and show the entire log file, select “Reset Filter” from the “Event Log Viewer”
menu.

54 Features - Setpoints
9 Features - Setpoints
The EMCP 3 Monitoring Software supports reading and saving setpoints from EMCP 3 devices.
Setpoints from other devices can be viewed and changed by using the Grid View feature (Chapter
7).
9.1 Reading Setpoints

To read setpoints from an EMCP 3 device, the
EMCP 3 Monitoring Software must be Online.
Right click on an EMCP 3 device and select
Setpoints… (Figure 59) to open the setpoints
window. Click on Refresh All Data to load
data from the EMCP 3. Click on Save to file to
save the data to a file.
Due to the large number of setpoints supported
by the EMCP 3, the setpoints are grouped by
logic block. Use the pulldown menu at the top of
the Setpoints window to view the setpoints in a
certain logic block.
Setpoints can not be modified and uploaded to
Figure 59: Viewing Setpoints
the EMCP 3.
9.2 Viewing Saved Setpoint Data

Saved setpoint data can be viewed by
accessing the View menu and selecting
Setpoint Data Viewer… (Figure 60).
A setpoint data file can be loaded by
selecting Load from file, and filtering
can be done by using the pulldown
menu at the top of the Setpoints window
to view the setpoints in a certain logic
block.
Figure 60: Viewing Setpoint Data from a File

Features - Charting Data 55
10 Features - Charting Data
10.1 Chart Configuration

The Chart Configuration configures parameters available from the Modbus network for charting
display. To open the Chart Configuration select “Chart Configuration” from the “Edit” menu
(Figure 61). A user must have at least Power User access to open the configuration.
Figure 61: EMCP 3 Monitoring Software Chart Configuration Dialog
Device/Group Tree
The Device/Group Tree contains all devices configured in the Network Tree and the list of
available parameter groups for each device.
Parameter List
The Parameter List contains all parameters available in the selected device or group in the
Device/Group tree. Only read parameters will appear in the list.
To add a graph, click the “Add Graph” button and enter a name for the graph. Up to 6 graphs can
be supported.
To remove a graph, select the desired graph and click the “Remove Graph” button.
Each graph may be configured with an individualized time interval (X-axis range) to graph the
most recent data collected. The range of the time interval is 100 milliseconds to 10 minutes.
To add a parameter to a graph, select the desired graph, and double click on the parameter in the
Parameter List. Parameters can also be added by highlighting the parameter and clicking “Add”,
or by dragging the parameter to the grid. Each graph can have up to 6 parameters. To add a total
of six parameters to the graph from the Parameter List, click the “Add All” button.
To remove a parameter from a graph, select the parameter on the tab and click on the “Remove”
button. To remove all of the parameters from the graph, select the “Remove All” button.

56 Features - Charting Data
Parameters are added to the grid with the Default Scan Rate (in milliseconds) as the update rate
with a predefined minimum and maximum value. Once a parameter has been added to the graph,
the information about the parameter can be changed. The minimum update rate is 50
milliseconds. Actual update rate may be slower depending upon the number of monitored
parameters, network baud rate, etc. The min and max are the range applied to the graph. The
width is the pen width used to draw the parameter data in the line graph. The color is the color of
the parameter data line draw on the graph.
10.2 Chart Data View

Chart Data Monitoring presents parameter data via an X-Y plot. To open chart data monitoring
select “Chart Data” from the “View” menu or by using the associated toolbar button.
Figure 62: EMCP 3 Monitoring Software Chart Data View
The chart window (Figure 62) reflects the chart configuration – each parameter added to a single
graph (a tab on the Chart Configuration) is shown together on one graph.
Chart Monitoring is started when the window is opened. It can be stopped (paused) and restarted
by clicking the Start/Stop event logging button . Chart data can also be rescaled (zoomed) and
printed.

APPENDIX A: List of Supported Parameters 57
APPENDIX A: List of Supported Parameters
CAT ATS Parameters Monitored

ATS Not in Auto Mode Phase Sequence Check Option Configured
General Purpose Alarm S2 Overfrequency Option Configured
Load, No Load, Fast Load Test Status S2 Overvoltage Option Configured
S2 Available S1 Overfrequency Option Configured
S1 Available S1 Underfrequency Option Configured
S2 Phase Rotation (if 3-phase and S2 Avail) S1 Overvoltage Option Configured
S1 Phase Rotation (if 3-phase and S1 Avail) Phase Imbalance Configured
S2 Number of Phases Closed Transition Configured
S1 Number of Phases Pre-Load Disconnect Configured
S5 Active Post-Load Disconnect Configured
S12 Active Controller Type
Load Shed (LS) Active Exerciser Type
Q7 Active Exerciser Transfer with Load
Q3 Active A6/A62 Timer Running
S1 Position Status T Timer Running
S2 Position Status DT Timer Running
Closed Transition Configured T3/W3 Timer Running
In-Phase Monitor Configured W Timer Running
Delay-Type ATS DW Timer Running
S12 Auto/Manual Option Configured Reset Time S2 Available
S5 Auto/Manual Bypass Option Configured Bypass Pending Exerciser
Note: Event Monitoring and Setpoint Viewing is not supported for the Caterpillar
ATS.
CAT UPS Parameters Monitored

Notice Active Output Power
Alarm Active Output KVA
Output Frequency Input Power
Input Frequency Input KVA
Output Power Factor Input Line Volt AB/BC/CA
Input Power Factor Bypass Line Volt AB/BC/CA
Percent Energy Output Line Volt AB/BA/CA
Percent Load Input Current Phase A/B/C

58 APPENDIX A: List of Supported Parameter
Output Current Phase A/B/C Bottom Bearing Temperature

Top Bearing Temperature
Note: Event Monitoring and Setpoint Viewing is not supported for the Caterpillar
UPS.
CAT EMCP 3 Parameters Monitored

Generator Average Line-Line AC RMS Voltage Generator Average Line-Line AC RMS Voltage
Percent
Generator Average AC RMS Current
Generator Total kW Hours Import
Generator Average AC RMS Frequency
Generator Total kVAr Hours Import
Generator Overall Power Factor
Engine Oil Pressure
Generator Overall Power Factor Lagging
Engine Coolant Temperature
Generator Total Percent kW
Battery Voltage
Generator Total Real Power
Engine rpm
Generator Phase A, B, C Line-Line AC RMS
Voltage Engine Operating Hours
Generator Phase A, B, C AC RMS Current Automatic Start/Stop State
Generator Phase A, B, C Line-Neutral AC RMS Spare Analog Input Percentage
Voltage
Spare Analog Input Temperature
Generator Phase A, B, C Real Power
Spare Analog Input Pressure
Generator Phase A, B, C Apparent Power
Service Maintenance Interval Hours Remaining
Generator Phase A, B, C Reactive Power
Service Maintenance Interval Days Remaining
Generator Phase A, B, C Power Factor
Number of Crank Attempts
Generator Total Apparent Power
Number of Successful Starts
Generator Total Percent kVA
Engine Oil Pressure from Data Link
Generator Total Reactive Power
Engine Coolant Temperature from Data Link
Generator Total Percent kVAr
Cylinder #1 - #20 Exhaust Port Temperature
Generator Total kW Hours Export from Data Link
Generator Total kVAr Hours Export Exhaust Manifold #1 - #2 Temperature from
Data Link
Generator Average Line-Neutral AC RMS
Voltage Intake Manifold #1 - #2 Temperature from Data
Link
Generator Front Bearing Temperature from Data
Link Engine Oil Temperature from Data Link
Generator Rear Bearing Temperature from Data Engine Fuel Temperature from Data Link
Link
Fuel Pressure from Data Link
Generator Phase A, B, C Winding Temperature
Crankcase Pressure from Data Link
from Data Link
Boost Pressure from Data Link
Generator Phase A, B, C Power Factor Lagging
Oil Filter Differential Pressure from Data Link
Generator Rear Bearing Temperature from I/O
Pin Fuel Filter Differential Pressure from Data Link

APPENDIX A: List of Supported Parameters 59
Air Filter 1 Differential Pressure from Data Link Engine Oil Level from I/O Pin
Total Fuel Consumption from Data Link Engine Coolant Level from I/O Pin
Instantaneous Fuel Consumption from Data Link Fire Extinguisher Pressure from I/O Pin
Atmospheric Pressure from Data Link Oil Filter Differential Pressure from I/O Pin
Fuel Level from Data Link Air Filter 1 Differential Pressure from I/O Pin
Net Battery Current from Data Link Fuel Filter Differential Pressure from I/O Pin
Service Maintenance Interval Weeks Remaining Starting Air Pressure from I/O Pin
Bypass Cooldown Ambient Air Temperature from I/O Pin
Engine Operating Mode Real Time Clock
Engine Operating Mode Command Update Real Time Clock Command
Lamp Test Command Reset Event
Acknowledge All Events Command Engine Status
Auto Start/Stop Fuel Control Enabled Cooldown Duration Remaining
System Event Count Remote Initiate Command
System Event Lamp Status Emergency Stop Command
Force Idle Command Desired Genset Output Voltage
Force Idle Status AVR Bias Percent
Generator Excitation Field Voltage from Data AVR Bias Percent Command
Link
Requested Engine Speed
Generator Excitation Field Current from Data
Speed Bias Percent
Link
Speed Bias Percent Command
Digital Input #1 - #8 Active State
Generator Frequency within Limits
Relay Output #1 - #8 Active State
Generator Voltage within Limits
Digital Output #1 - #2 Active State
Engine Protection has Shut Down Engine
Digital Selector #1 - #10 Activate Command
Control Serial Number
Digital Selector #1 - #10 Commanded Value
Programmable Cycle Timer 1 - 7 Output 1 Status
Engine Oil Temperature from I/O Pin
Programmable Cycle Timer 1 - 7 Output 2 Status
Exhaust Temperature from I/O Pin
Turbocharger 1 - 4 Compressor Inlet
Left Manifold Exhaust Temperature from I/O
Temperature
Pin
Turbocharger 1 - 4 Turbine Inlet Temperature
Right Manifold Exhaust Temperature from I/O
Pin Turbocharger 1 - 4 Turbine Outlet Temperature
Fuel Level from I/O Pin Exhaust Temperature from Data Link
External Tank Fuel Level from I/O Pin Software Build Version

60 References
References
MX150/MX250 Modbus Network Card Operations and Maintenance Manual
GE Zenith Part Number 71R-2200
Available from expanded Cat ATS website at ISO LLC (http://iso.isopowerlynx.com/ATS/)
Instructions to Download & Install Modbus Configuration Software (50P-1111)

GE Zenith Part Number O-4082 Rev B
Available
UPS View Software

NEXG-5029
Available from Cat PowerNet (https://engines.cat.com/cda/layout?m=180962&x=7)
UPS View Software Specification Sheet

LEHX-0516
Available from Cat PowerNet (https://engines.cat.com/cda/layout?m=151412&x=7)
Active Power Field Service

UPS Configuration questions, setting Modbus Enable parameter
1-800-288-5081
TD-36 Industrial Modem Manual

Available from Westermo website
(http://www.westermo.com/Resource.phx/content/products/pstn/telephone-modems/td-36-rs-
485.htx)
ICP DAS i-7188E5-485 Ethernet to RS-485 Gateway

http://www.icpdas.com/products/PAC/i-7188_7186/i-7188e5-485.htm
Includes product information and documentation

Caterpillar
Your Local Resource
Worldwide
Your Cat® dealer is prepared to answer any questions you

may have about Cat Power Systems, customer support,
parts or service capability anywhere in the world. For the
name and number of the Cat dealer nearest you, visit our
website or contact Caterpillar Inc. World Headquarters in
Peoria, Illinois, U.S.A.
World Headquarters:
Caterpillar Inc.
Peoria, Illinois, U.S.A
Tel: (309) 578-6298
Fax: (309) 578-2559
Mailing Address:
Caterpillar Inc.
Cat Electronics
Illinois Route 29 & Rench Road
Bldg. AC 6130, P.O. Box 610
Mossville, IL 61552-0610
Tel: (888) 598-8186 OEM Solutions
Fax: (309) 578-8534
www.catelectronics.com
E-mail: catelectronics@cat.com
Materials and specifications are subject to change without notice.

Rating ranges listed include the lowest and highest available for a
specific engine or family of engines. Load factor and time at rated load
and speed will determine the best engine/rating match.
CAT®, CATERPILLAR®, their respective logos, “Caterpillar Yellow” and
the POWER EDGE trade dress, as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not be used
without permission.
LEBE0001-00 (10/08) ©2008 Caterpillar All rights reserved.

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APPLICATION AND INSTALLATION GUIDE

EMCP 3 MONITORING SOFTWARE

EMCP 3 Monitoring Software Application And Installation Guide

EMCP 3 Monitoring Software Application And Installation Guide

7.1 GRID CONFIGURATION ................................................................................................................. 45

EMCP 3 Monitoring Software Application And Installation Guide

1 System Requirements and Compatibility

1.1 EMCP 3 Generator Set Control (GSC)

Figure 1: Caterpillar Service Tool Showing EMCP 3 Software Version

1.2 Caterpillar Automatic Transfer Switch (ATS)

EMCP 3 Monitoring Software Application And Installation Guide

Figure 4: Cat ATS Modbus Terminal Block

1.3 Caterpillar Uninterruptible Power Supply (UPS)

EMCP 3 Monitoring Software Application And Installation Guide

Figure 5: Cat UPS System I/O Daughter (SIOD) Board

1.6 Telephone Lines

1.7 Local Area Network or Internet

EMCP 3 Monitoring Software Application And Installation Guide

2 Network and Device Setup

2.1 Configuration Options

2.1.1 Bus (Trunk and Drop)

Figure 6: RS-485 (a) Bus and (b) Daisy Chain Configurations

2.1.2 Daisy Chain

EMCP 3 Monitoring Software Application And Installation Guide

2.1.3 Distance Limitations

Additionally, the Modbus RTU

There are RS-485 network

EMCP 3 Monitoring Software Application And Installation Guide

2.3 Device Setup

3. Terminating the line (devices at extreme ends of the network only)

EMCP 3 Monitoring Software Application And Installation Guide

4. Biasing the line (one place only)

5. Configuring the Slave Address, Baud Rate, and Parity

Table 1: Baud Rates Supported by Each Device

EMCP 3 Monitoring Software Application And Installation Guide

2.3.1 Protocol Converter

Figure 9: Example Genset Package Drawing - Customer Modbus Connections

EMCP 3 Monitoring Software Application And Installation Guide

4. Biasing the line and –

5. – configuring the Slave Address, Baud Rate,

TIP: The RS-232 to RS-485 converter

EMCP 3 Monitoring Software Application And Installation Guide

Figure 11: ATS Cabinet Showing Back of MX250

Figure 12: Cat ATS Modbus Terminal Block Pin Designations

Figure 13: Cat ATS Modbus Fuse Block Pin Connection

EMCP 3 Monitoring Software Application And Installation Guide

Instruction to download & install Modbus Configuration Software

Configuring the ATS Modbus configuration settings

EMCP 3 Monitoring Software Application And Installation Guide

Figure 14: ATS Modbus Network Card Configuration Jumper J4

viii. Reconnect the J5 plug to restore power to the controller.

ix. Start up the Modbus Configuration Software on the PC.

x. Click on the “READ” button to read the device's current configuration.

xi. Click on the “MODIFY” button to enable parameter changing.

EMCP 3 Monitoring Software Application And Installation Guide

Figure 15: Cat ATS Modbus Configuration Software

xv. Remove the J5 plug from the controller.

xvi. Remove the J4 jumper from the Modbus Card.

xvii. Screw the black metal cover back on the controller.

xix. Reconnect the two Engine Start wires to the P-Relay(s),

EMCP 3 Monitoring Software Application And Installation Guide

Figure 17: UPS 300/600/900 MMS