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OTRO_ BILT__

Operator's Manual

Snow Thrower Models


$6R72 (7524)nStorm
E6S73 (8526)mStorm

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY


WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark attester is used, it should be maintained in effective working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on
federal lands. A spark attester for the muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

FORM NO. 769-00394A


PRINTED IN U.S.A. (8/2002)
TABLEOFCONTENTS
Content Page

Important Safe Operation Practices ........................................................................ 3


Assembling Your Snow Thrower ............................................................................. 5
Know Your Snow Thrower ....................................................................................... 6

Operating Your Snow Thrower ................................................................................ 8


Making Adjustments ................................................................................................ 10

Maintaining Your Snow Thrower ............................................................................. 12


Servicing Your Snow Thrower ................................................................................. 14
Off-Season Storage ................................................................................................. 16

Troubleshooting ...................................................................................................... 17
Parts List ................................................................................................................. 18

FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the
O information from it in the space provided below. The information on the model plate is very important if you
need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at
the rear frame below the engine. A sample model plate is explained below. For future reference, please copy
the model number and the serial number of the equipment in the space below.

Model NUmbe r) (serial Number)


Copy the model number here:

Copy the serial number here:


WWW.troybilt.com CLEVELAND, OH44136
330-558-7220
866-840-6483

ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regard to performance, power-rating,
specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed
separately with your unit for more information.

CALLINGCUSTOMER
SUPPORT
Please do NOT return theunit to the retailer from whichit waspurchased, withoutfirst contactingCustomerSupport.
Should you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 558-7220 or 1- (866) 840-6483 to reach a Customer Support representative. Please have
your unit's model number and serial number ready when you call. See previous section to locate this
information. You will be asked to enter the serial number in order to process your call.
SECTION1: IMPORTANT
SAFEOPERATION
PRACTICES
This symbol points out important safety instructions, which if not followed, could endanger the personal
safety and/or property of yourself and others. Read and follow all instructions in this manual before
attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symboliheed its warning.

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer, birth defects or
other reproductive harm.

DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.

TRAINING 6. Disengage all clutch levers before starting the engine.


7. Never attempt to make any adjustments while engine is
1. Read, understand, and follow all instructions on the running, except where specifically recommended in the
machine and in the manual(s) before attempting to operator's manual.
assemble and operate. Keep this manual in a safe place 8. Let engine and machine adjust to outdoor temperature
for future and regular reference and for ordering before starting to clear snow.
replacement parts. 9. To avoid personal injury or property damage use extreme
2. Be familiar with all controls and their proper operation. care in handling gasoline. Gasoline is extremely
Know how to stop the machine and disengage them flammable and the vapors are explosive. Serious
quickly. personal injury can occur when gasoline is spilled on
3. Never allow children under 14 years old to operate this yourself or your clothes, which can ignite. Wash your skin
machine. Children 14 years old and over should read and and change clothes immediately.
understand the operation instructions and safety rules in a. Use only an approved gasolinecontainer.
this manual and should be trained and supervised by a b. Extinguish all cigarettes, cigars, pipes and other
parent. sources of ignition.
4. Never allow adults to operate this machine without proper c. Never fuel machine indoors.
instruction. d. Never remove gas cap or add fuel while the
5. Thrown objects can cause serious personal injury. Plan engine is hot or running.
your snow4hrowing pattern to avoid discharge of material e. Allow engine to cool at least two minutes before
toward roads, bystanders and the like. refueling.
6. Keep bystanders, helpers, pets and children at least 75 f. Never over fill fuel tank. Fill tank to no more than _/2
feet from the machine while it is in operation. Stop inch below bottom of filler neck to provide space
machine if anyone enters the area. for fuel expansion.
7. Exercise caution to avoid slipping or falling, especially g. Replace gasoline cap and tighten securely.
when operating in reverse. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
PREPARATION minutes before starting the engine.
i. Never store the machine or fuel container inside
1. Thoroughly inspect the area where the equipment is to be
where there is an open flame, spark or pilot light
used. Remove all doormats, newspapers, sleds, boards,
(e.g. furnace, water heater, space heater, clothes
wires and other foreign objects, which could be tripped
dryer etc.).
over or thrown by the auger/impeller.
j. Allow machine to cool at least 5 minutes before
2. Always wear safety glasses or eye shields during
storing.
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes. OPERATION
3. Do not operate without wearing adequate winter outer 1. Do not put hands or feet near rotating parts, in the auger/
garments. Do not wear jewelry, long scarves or other impeller housing or discharge chute. Contact with the
loose clothing, which could become entangled in moving rotating parts can amputate hands and feet.
parts. Wear footwear which will improve footing on 2. The auger/impeller clutch lever is a safety device. Never
slippery surfaces. bypass its operation. Doing so makes the machine
4. Use a grounded three-wire extension cord and unsafe and may cause personal injury.
receptacle for all units with electric start engines. 3. The clutch levers must operate easily in both directions
5. Adjust collector housing height to clear gravel or crushed and automatically return to the disengaged position when
rock surfaces. released.
4. Never operate witha missing ordamaged discharge Contact yourdealerortelephone I (866)840-6483 for
chute.Keepallsafety devices inpieceandworking. assistance andthename ofyournearest servicing
5. Never runanengine indoors orinapoorly ventilated dealer.
area.Engine exhaust contains carbon monoxide, an
odorless anddeadly gas. MAINTENANCE ANDSTORAGE
6. Donotoperate machine whileundertheinfluence of
alcohol ordrugs. 1. Never tamper with safety devices. Check their proper
7. Muffler andengine become hotandcancause aburn.Do operation regularly. Refer to the maintenance and
nottouch. adjustment sections of this manual.
8. Exercise extreme caution whenoperating onorcrossing 2. Before cleaning, repairing or inspecting machine
gravelsurfaces. Stayalertforhidden hazards ortraffic. disengage all clutch levers and stop engine. Wait until the
9. Exercise cautionwhenchanging directionandwhile auger/impeller come to a complete stop. Disconnect the
operating onslopes. spark plug wire and ground against the engine to prevent
10. Planyour snow-throwing patterntoavoiddischarge unintended starting.
towards windows+ wails,carsetc.Thus,avoiding 3. Check bolts and screws for proper tightness at frequent
possible property damage orpersonal injurycaused bya intervals to keep the machine in safe working condition.
ricochet. Also, visually inspect machine for any damage.
11. Never directdischarge atchildren,bystanders andpets 4. Do not change the engine governor setting or over-speed
orallowanyone infrontofthemachine. the engine. The governor controls the maximum safe
12. Donotoverload machine capacitybyattempting toclear operating speed of the engine.
snowattoofastofa rate. 5. Snow thrower shave plates and skid shoes are subject to
13. Never operate thismachine withoutgoodvisibilityor wear and damage. For your safety protection, frequently
light.Always besureofyourfooting andkeepafirmhold check all components and replace with original
onthehandles. Walk,neverrun. equipment manufacturer's (OEM) parts only. "Use of
14. Disengage power totheauger/impeller when parts which do not meet the original equipment
transporting ornotinuse. specifications may lead to improper performance and
15. Never operate machine athightransport speeds on compromise safety!"
slippery surfaces.Lookdownandbehind andusecare 6. Check dutch controls periodically to verify they engage
wheninreverse. and disengage properly and adjust+ if necessary. Refer to
16. Ifthemachine should starttovibrate abnormally,stopthe the adjustment section in this operator's manual for
instructions.
engine, disconnect thesparkplugwireandground it
against theengine. Inspect thoroughly fordamage. 7. Maintain or replace safety and instruction labels, as
Repair anydamage before starting
andoperating. necessary.
17. Disengage allclutchlevers andstopengine before you 8. Observe proper disposal laws and regulations for gas,
leavetheoperating position (behindthehandles). Wait oil, etc. to protect the environment.
untiltheauger/impeller comes toacomplete stopbefore 9. Prior to storing, run machine a few minutes to clear snow
unclogging thedischarge chute,making any from machine and prevent freeze up of auger/impeller.
10+ Never store the machine or fuel container inside where
adjustments, orinspections.
18. Never putyourhandinthedischarge orcollector there is an open flame, spark or pilot light such as a water
openings. Always usetheclean-out toolprovided to heater, furnace, clothes dryer etc.
unclog thedischarge opening. Donotunclog discharge 11. Always refer to the operator's manual for proper
chutewhileengine isrunning. Shutoffengine andremain instructions on off-season storage.
behind handles untilallmoving partshavestopped WARNING-- YOURRESPONSIBILITY:
before unclogging. Restrict the use of this power machine to persons who
19. Useonlyattachments andaccessories approved bythe
manufacturer (e.g.wheelweights+ tirechains, cabsetc.). read, understand and follow the warnings and
instructions in this manual and on the machine. The
20. Ifsituations occurwhicharenotcovered inthismanual+
safety labels are shown below for your reference.
usecareandgoodjudgment.

1.10_ AWAYFROMROTATING IMPELLI_


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SECTION2: ASSEMBLING
YOURSNOWTHROWER
NOTE: All references to right or left side of the snow
thrower are determined from behind the unit in the
operating position. The "operator's position" is defined
as standing directly behind the snow thrower, facing the
handle panel

LooseParts
• The augers are secured to the auger shaft with two
shear bolts and hex lock nuts. If you hit a foreign
object or ice jam, the snow thrower is designed so
that the bolts may shear. Two replacement shear
bolts and nuts are provided for your convenience.
Store in a safe place until needed. See Figure 1. Wing Nut

_]__Shear Bolts _Hex Lock


_/Nuts

Figure 2

Figure 1
IMPORTANT: NEVER replace the auger shear bolts with
standard hex bolts. Any damage to the auger gearbox
or other components from standard hex bolts will not be
covered by your snow thrower's warranty.

AssemblingHandle / Shift Rod


Connector

wire and groundDisconnect


it against the
the spark
engineplug
to Carriage
,_ WARNING: Bolt
prevent unintended starting.
\Bell Washer
IMPORTANT: Make any adjustments, as instructed on \Wing Nut
Page 10, before operating your snow thrower. Failure
to follow these instructions may cause damage to the
snow thrower.

• Remove the lower plastic wing nut, cupped washer


and carriage bolt from each side of the lower
handle. See Figure 2.
• Pivot the upper handle assembly forward until it
locks over the lower handle. See Figure 2.
• Secure the upper handle and lower handle with the Figure 3
two plastic wing nuts, bell washers and carriage • Slide the shift rod connector down over the end of
bolts previously removed from the lower hole.
the lower shift rod. Tap the connector until it locks
• Firmly tighten all four wing nuts to secure the upper
over the lower shift rod. See Figure 3.
handle to the lower handles.
NOTE: If the connector is not properly assembled, the
shift rod will pivot and you will not be able to change
speeds or change directions.
AttachingChuteDirectionalControl Discharge Chute Cable Guide
• Remove the hairpin clip from the upper chute crank
and slide the upper chute crank through the bracket
and into the lower chute crank. See Figure 4.
• Align the two holes on both chute cranks and insert
the hairpin clip removed earlier, through these
holes. See Figure 4.

Upper Chute Crank

Figure 5

III I
-Alternator Lead

Figure 4

RoutingChuteTilt Cables Right Handle


• If not already routed, slip the cables that run from
beneath the handle panel to the discharge chute
through the cable guide located on top of the
Lamp Wire
engine housing. See Figure 5.

Connecting
AlternatorLead Figure 6
(Model 8526 Only)
Plug the wire from the headlight into the alternator
• Unwrap the headlight wire which is attached to the lead located on the right side of the engine,
headlights, beneath the handle panel. Wind the beneath the fuel tank. See Figure 6.
wire around the lower right handle until excess
slack is removed. See Figure 6.

SECTION3: KNOWYOURSNOWTHROWER
Skid Shoes

_lb all instructions and


WARNING: warnings
Read, on theand
understand, machine
follow The space between the shave plate and the ground can
and in this manual before operating. be adjusted by positioning the skid shoes. Refer to Skid
ShoeAdjustmenton page 12.
ChuteTilt Control
Throttle Control
The distance snow is thrown can be changed by
adjusting the angle of the chute assembly. Move the The throttle control is located on the engine. It regulates
chute tilt control forward to decrease the distance, the speed of the engine. See Figure 7.
toward the rear to increase. See Figure 7. Safety IgnitionKey
DischargeChute The ignition key must be inserted in the switch in order
for the engine to start. Remove the ignition key when
The angle of the discharge chute controls the distance
the snow thrower is not in use.
that the snow is thrown. Tilt the discharge chute up for
greater distance; tilt down for less distance. NOTE: Do NOT "turn" the ignition key in an attempt to
start the engine.
Traction Control /
Auger Control Lock

Headlight

_hute Directional Control


Fuel Tank
Discharge

Electric
Starter
Chute
3utton
Clean-out Tool
Primer.x
Switch
Box
Choke._.

Safety Ignition Km
Starter
Handle
Auger Throttle Control

Figure 7
Shift Lever AugerControl
The shift lever is located in the center of the handle The auger control is located on the left handle.
panel and is used to determine ground speed and Squeeze the auger control to engage the augers.
direction of travel. It can be moved into any of eight Release to stop the snow throwing action. The traction
positions. See Figure 7. control must also be released in order to stop the auger.
IMPORTAhrI":Always release traction the control before IMPORTANT: Refer to AugerControlTeston page 9 prior to
changing speeds. operating your snow thrower. Read and follow all
Forward instructions carefully and perform all adjustments to
verify your snow thrower is operating safely and
Your snow thrower has six forward (F) speeds.
properly.
Position number one (1) is the slowest and position
number six (6) is the fastest. ChuteDirectional Control
Reverse The chute directional control is located on left hand side
of the snow thrower.To change the direction which
Your snow thrower has two reverse (R) speeds. R1 is
snow is thrown, rotate chute directional control as
the slower, while R2 is the faster of the two.
follows:
Traction Control / Auger ControlLock
• Clockwise to discharge to the left.
The traction control is located on the right handle. • Counterclockwise to discharge to the right.
Squeeze the traction control to engage the wheel drive.
Chute Clean-0ut T001
Release to stop. See Figure 7.
This same lever also locks the auger control lock, so WARNING: Never use your hand to clear a
you can operate the chute crank without interruptingthe clogged discharge chute. Shut off engine and
snow throwing process. If the auger control is engaged remain behind handles until all moving parts
simultaneously with the traction control, the operator have stopped before unclogging.
can release the auger control (on the left handle) and
This item is fastened with a cable tie to the rear of
the augers will remain engaged. Release the traction
the Auger Housing at the factory. Cut the cable tie
control to stop both the augers and wheel drive (the
before operating the snow thrower.
auger control must also be released).
The chute clean-out toot (see Figure 7) is designed to
IMPORTANT: ALWAYS release the traction control
clear a clogged discharge chute. Refer to page 10 for
before moving the shift lever. Failure to do so will result
detailed instructions on how to properly use the chute
in premature wear to the drive system's friction wheel. clean-out tool.
Headlights(Model 8526 Only)
When properly connected, headlight illuminate
whenever the engine is running.

SECTION4: OPERATING
YOURSNOWTHROWER

BeforeStarting ElectricStarter
• Determine that your house wiring is a three-wire
grounded system. Ask a licensed electrician if you
all instructions and warnings on theand
machine are not certain.
i_ WARNING: Read, understand, follow
and in this manual before operating. WARNING: The electric starter is
equipped with a grounded three-wire power
GasAndOilFill-up cord and plug and is designed to operate on
Service the engine with gasoline and oil as 120 volt AC household current. It must be
instructed in the separate engine manual packed with used with a properly grounded three-prong
your snow thrower. Read instructions carefully. receptacle at all times to avoid the possibility
of electric shock. Follow all instructions
carefully prior to operating the electric starter.
_, handling
WARNING: gasoline.
Use Gasoline
extreme iscare
extremely
when
flammable and the vapors are explosive. • If your house wiring system is not a three-wire
Never fuel machine indoors or while the grounded system, do not use this electric starter
engine is hot or running. Extinguish under any conditions.
cigarettes, cigars, pipes an other sources of • If your home electrical system is grounded, but a
ignition. three-hole receptacle is not available, one should
be installed by a licensed electrician before using
A plastic cap is provided inside the fuel fill opening the electric starter.
on the fuel tank. Remove and discard this cap
• If you have a grounded three-prong receptacle,
before filling up the tank. Use the separate fuel tank
proceed as follows:
cap to close after fill-up.
• Rotate choke knob to OFF position and do NOT
prime engine.
ToStartEngine • Connect power cord to switch box on engine. Plug
the other end of power cord into a three-hole,
NOTE: If unit shows any sign of motion (drive or grounded 120 volt AC receptacle.
augers) with the clutch grips disengaged, shut engine • Push the electric starter button (Refer to Figure 7)
off immediately. Readjust as instructed on page 9-- to crank engine. As you crank the engine, move
AugerControlTest) and page /O--Traction Controland Shift choke knob to FULL choke position.
Lever.
• When engine starts, release starter button, and
• Attach spark plug wire to spark plug. Make certain move choke gradually to OFF. If engine falters,
the metal loop on end of the spark plug wire (inside move choke immediately to FULL and then
the boot) is fastened securely over the metal tip on gradually to OFF.
the spark plug. • When disconnecting the power cord, always unplug
• Make certain the auger and drive clutch levers are from the three-prong receptacle first and then from
the snow thrower.
in the disengaged (released) position.
• Move throttle control up to FAST position. Insert RecoilStarter
ignition key into slot. See Figure 7. Be certain it • Rotate choke knob to FULL choke position (cold
snaps into place. Do not turn key. engine start). If engine is warm, place choke in OFF
position instead of FULL.
NOTE: Engine will not start unless ignition key is
• Push primer button two or three times. If engine is
inserted into ignition slot in carburetor cover.
warm, push primer button once only.
NOTE: Always cover vent hole in primer button when
pushing. Additional priming may be necessary for first
start if temperature is below 15°F.

• Grasp starter handle and pull rope out slowly, until


it pulls slightly harder. Let rope rewind slowly.
• Pull starter handle rapidly. Do not allow handle to
snap back. Allow it to rewind slowly while keeping a
firm hold on the starter handle.
• Repeat the previous steps until engine starts.

ToStopEngine "2

• Run engine for a few minutes before stopping to


help dry off any moisture on the engine. Jam Nut
• To help prevent possible freeze-up of starter,
proceed as follows.
Electric Starter: Figure 8
• Connect power cord to switch box on engine, then • In a well-ventilated area, start the snow thrower
to 120 volt AC receptacle. With the engine running, engine as instructed earlier in this section under the
push starter button and spin the starter for several heading StartingEngine.Make sure the throttle is set
seconds. The unusual sound made by spinning the in the FAST position.
starter will not harm engine or starter. Disconnect • While standing in the operator's position (behind
the power cord from receptacle first, and then from the snow thrower) engage the auger.
switch box. • Allow the auger to remain engaged for
Recoil Starter approximately ten (10) seconds before releasing
• With engine running, pull starter rope with a rapid, the auger control. Repeat this several times.
continuous full arm stroke three or four times. • With the engine running in the FAST position and
Pulling the starter rope will produce a loud clattering the auger control lever in the disengaged "up"
sound, which is not harmful to the engine or starter. position, walk to the front of the machine.
• Move throttle control to "stop" or "off" position. • Confirm that the auger has completely stopped
• Remove ignition key. Do not turn key. Disconnect rotating and shows NO signs of motion.
the spark plug wire from the spark plug to prevent IMPORTANT: If the auger shows ANY signs of rotating,
accidental starting while equipment is unattended. immediately return to the operator's position and shut
Wipe all snow and moisture from the carburetor cover off the engine. Wait for all moving parts to stop before
in the area of the control levers. Also, move control readjusting the auger control cable.
levers back and forth several times.
• To readjust the control cable, loosen the hex jam
nut on the auger control cable "Z" fitting.
ToEngageAugers • Rotate the coupling end of the cable
• To engage augers and start throwing snow, counterclockwise to provide more slack.
squeeze the auger control against the left handle. • Retighten the hex jam nut. See Figure 8.
Release to stop the augers. • Repeat Auger Control Test to verify proper
Auger ControlTest adjustment has been achieved.

IMPORTANT: Perform the following test before


operating the snow thrower for the first time and at the
ToEngageWheelDrive
start of each winter season. • With the engine running near top speed, move the
shift lever into one of the six FORWARD positions
Check the adjustment of the auger control as follows:
or two REVERSE positions. Select a speed
• When the auger control is released and in the appropriate for the snow conditions.
disengaged "up" position, the cable should have
very little slack, but should NOT be tight. NOTE: Use slower speeds in heavy conditions and
until you are familiar and comfortable with the operation
of the snow thrower.
i_ Over-tightening Do
WARNING: may
not prevent the auger
over-tighten from
the cable.
disengaging and compromise the safety of the
snow thrower.
• Squeeze the traction control against the right _1_ WARNING: Never use your hand to clear a
handle and the snow thrower will move. Release it clogged discharge chute. Shut off engine and
and the drive motion wilt stop. remain behind handles until all moving parts
IMPORTANT: NEVER move the shift lever without first have stopped before unclogging.
releasing the traction control. Doing so will cause 5. Refasten the clean-out tool to the mounting clip on
premature wear to the drive system's friction wheel. the rear of the auger housing, re-start the engine.
Wheel SteeringControls 6. While standing in the operator's position (behind
The left and right wheel steering controls are located on the snow thrower), engage the auger clutch lever
the underside of the handles. for a few seconds to clear any remaining snow or
ice from the discharge chute before continuing to
• With the traction control engaged, squeeze the clear snow.
right wheel steering control to assist in turning right;
squeeze the left control to assist in turning left.
OperatingTips
ChuteClean-outTool
The chute clean-out tool is conveniently fastened to the and the surrounding areas may
,_ WARNING: The temperature of the exceed
muffler
rear of the auger housing with a mounting clip (Refer to 150°F. Avoid these areas.
Figure 7). If the discharge chute becomes clogged
• Allow the engine to warm up for a few minutes. The
during operation, proceed as follows to safely clean the
engine will not develop full power until it reaches
chute and chute opening:
operating temperature.
1. Release both the Auger Control Lever and the • For the most efficient snow removal, remove snow
Traction/Auger Control Lock Lever. immediately after it falls.
2. Stop the engine by removing the ignition key. • Discharge the snow downwind whenever possible.
3. Remove the clean-out tool from the clip which • Slightly overlap each previous path.
secures it to the rear of the auger housing. • Set the skid shoes 1/4" below the shave plate for
4. Use the shovel-shaped end of the clean-out tool to normal usage. The skid shoes may be adjusted
remove any snow and ice in the discharge chute. upward (to lower the shave plate) for hard-packed
snow. Adjust downward (to raise the shave plate)
when using on gravel or crushed rock.

SECTION5: MAKINGADJUSTMENTS
jam nut on the traction control cable and unthread
chute or make any adjustments the cable one turn.
WARNING: NEVER attemptwhile
to engine
clean
is running. If the wheels do not stop when you engage the
traction control grip, loosen the jam nut on the
Traction Controland Shift Lever traction control cable and thread the cable in one
• To check the adjustment of the traction control and turn. Recheck the adjustment and repeat as
shift lever, proceed as follows: necessary. Tighten the jam nut to secure the cable
• With the engine off, move the shift lever all the way when correct adjustment is reached.
forward to sixth (6) position. With the traction
control released, push the snow thrower forward. WARNING: Drain the gasoline out of snow
The unit should move forward freely. Then engage thrower engine, place a piece of plastic film
the traction control grip. Wheels should stop under the gas cap to avoid spillage before
turning. beginning the job.
• Now release the traction control grip, and push the To test further for correct adjustment, if necessary,
unit again. proceed as follows:
• Move the shift lever back to the fast reverse
• Tip the snow thrower forward, allowing it to rest on
position, then all the way forward again. There
should be no resistance in the shift lever, and the auger housing.
• Remove the frame cover underneath the snow
wheels should keep turning.
thrower by removing six self-tapping screws.
• If you feel resistance when moving the shift lever or
the wheels stop when they should not, loosen the

10
• With the traction control released, there must be
clearance between the friction wheel and the drive
plate in all positions of the shift lever. Shift Lever
• With traction control engaged, the friction wheel
must contact the drive plate. See Figure 9.
/
A_"_Frictr_
_ Wh_eO_ Hairpin Clip &
Flat Washer

ti 0 -__L ..........

t Gear Shaft
Shift Arm Ferrule
\
Clutch Rod
Drive , Connector
Rod
Pia q Figure 10
Figure 9 • Insert ferrule from the left side of the snow thrower
If adjustment is necessary: into the upper hole.
• Reinstall the hairpin clip and the washer.
• Loosen the jam nut on the traction drive cable and
thread the cable in or out as necessary. NOTE: Make certain to check for correct adjustment
• Retighten the jam nut to secure the cable when of the shift rod as instructed on page 10--Traction Control
correct adjustment is reached. andShiftLeverbefore operating the snow thrower.
• Reassemble the frame cover.
AugerControl
NOTE: If you placed plastic film under the gas cap, be Refer to AugerControlTest on page 9 to adjust the auger
certain to remove it before operating the snow thrower.
control. Make certain to check for correct adjustment
Shift Rod as instructed before operating the snow thrower.
If your snow thrower is not achieving its full range of ChuteAssembly
speeds, the shift rod is in need of adjustment. To adjust The distance snow is thrown can be adjusted by
the shift rod, proceed as follows: adjusting the angle of the chute assembly. Refer to
• Remove the hairpin clip and flat washer from the ChuteTilt Controlon page 6.
shift handle under the handle panel. The remote chute control cables have been pre-
• Place shift lever in sixth (6) position (fastest forward adjusted at the factory. Move the remote chute lever on
speed). the control panel back and forward to adjust angle of
• Push shift arm assembly down as far as it will go. the chute assembly.
• Rotate the ferrule up or down on the shift rod as
Tire Pressure(Pneumatic Tires)
necessary until the ferrule lines up with the upper
hole in the shift lever. See Figure 10 The tires are overinflated for shipping purposes.
• Check the tire pressure before operating the snow
thrower. Refer to the tire side wall for tire
manufacturer's recommended psi and deflate (or
inflate) the tires as necessary.
NOTE: If the tire pressure is not equal in both tires, the
unit may pull to one side or the other.

WARNING: Maximum tire pressure under


any circumstance is 30 psi. Equal tire pressure
should be maintained at all times. Excessive
pressure (over 30 psi) when seating beads
may cause tire/rim assembly to burst with
force sufficient to cause serious injury

11
Skid ShoeAdjustment
The space between the shave plate and the ground can
be adjusted by raising or lowering the skid shoes.
For close snow removal, as when using on a smooth
concrete or asphalt driveway, place the skid shoes in
the low position. Use the middle or high position when
the area to be cleared is uneven. When operating on
gravel, always put skid shoes in the high position.
See Figure 11.
Adjust skid shoes as follows:
• Loosen, but do not remove, the three hex nuts
which fasten the skid shoe to the auger housing.
• Raise or lower the skid shoe to desired position. Hex Nuts
• Retighten the hex nuts loosened earlier.
Skid
• Repeat on the other side of the snow thrower. Shoes

Figure 11
NOTE: Make certain the bottom surface of skid shoe is
flat against the ground to avoid uneven wear

SECTION6: MAINTAININGYOURSNOWTHROWER
WARNING: Before lubricating, repairing, or
inspecting, disengage all clutch levers and
stop engine. Wait until all moving parts have
come to a complete stop. Disconnect the
spark plug wire and ground it against the
engine to prevent unintended starting.

GeneralRecommendations
• Always observe safety rules when performing any
maintenance.
• The warranty on this snow thrower does not cover
items that have been subjected to operator abuse
or negligence.
• Some adjustments will have to be made
periodically to maintain your unit properly.
Shear Bolt Shear Bolt
• All adjustments in the service and adjustments
sections of this manual should be checked at least
once each season. Figure 12
• Follow the maintenance schedule given below. • Grease fittings can be found at either end of the
• Periodically check all fasteners and hardware to auger shaft. Lubricate with a grease gun once a
make sure these are tight. season. See Figure 12.
GearCase
Lubrication The auger gear case is equipped with a grease fitting.
Auger Shaft Lubricate with Shell AIvania lead-free grease once a
season (order part number 737-0168). See Figure 12.
• At least once a season, remove the shear bolts
from the auger shaft and spray lubricant inside the IMPORTANT: To relieve pressure, always remove the
shaft. See Figure 12. vent plug before lubricating the gear case. Failure to do
so could result in damage to the gear case seals.

12
DischargeChute
The base of the discharge chute and the spirals on the
chute crank should be lubricated at least every 25
hours of use. Apply the lubricant under the base of the
chute and where the spirals contact the discharge
chute. See Figure 13.
nel
Chute Crank Spirals

Contro/IRods ! "_ Lube Cams Here

Figure 14
Engine
Refer to the separate engine manual packed with your
Lube Under Chute Base unit for all engine lubrication instructions.

:Yll Y CheckFrictionWheelRubber
Figure 13 Follow the instructions below to check the condition of
Drive and ShiftingMechanism the friction wheel rubber every 25 hours of operation.
At least once a season or after every 25 hours of • Remove the six self-tapping screws from the frame
operation, remove rear cover. Lubricate any chains, cover underneath the snow thrower.
sprockets, gears, bearings, shafts, and the shifting • Visually inspect the friction wheel rubber for
mechanism at least once a season. Use engine oil or a excessive wear, cracks, or loose fit on the friction
spray lubricant. Avoid getting oil on rubber friction wheel drive hub.
wheel and aluminum drive plate. Refer to Figure 9. • Also engage the traction control and check if the
Gear Shaft friction wheel is making contact with the friction
Lubricate the gear shaft with 6-in-1 grease (part plate.
number 737-0170) at least once a season, or after • If it does not make contact, adjust the traction drive
every 25 hours of operation. Refer to Figure 9. cable following instructions and recheck the friction
wheel.
IMPORTANT: Be careful not to allow grease to get on the • Replace friction wheel rubber if necessary. Refer to
drive plate or rubber friction wheel. instructions in Service Section.
Traction Control/ Auger ControlLock
The cams on the ends of the control rods which CheckV-Belts
interlock the traction drive and auger drive clutches Follow the instructionsbelow to check the condition of
must be lubricated at least once a season or every 25 the drive belts every 50 hours of operation.
hours of operation using a multi-purpose automotive
• Remove the plastic belt cover on the front of the
grease. The cams can be accessed beneath the handle
engine by removing the three self-tapping screws.
panel. See Figure 14.
• Visually inspect for frayed, cracked, or excessively
worn out belts.
• Replace belts as necessary as outlined in SERVICING
YOURSNOWTHROWER.

13
SECTION7: SERVICING
YOURSNOWTHROWER
WARNING: Before servicing, repairing, or • Reassemble new skid shoes with the hardware
inspecting, disengage all clutch levers and removed earlier (cupped side of bell washer against
stop engine. Wait until all moving parts have the skid shoes). Make certain the skid shoes are
come to a complete stop. Disconnect spark adjusted to be level. Refer to Figure 11.
plug wire and ground it against the engine to • To remove the shave plate, remove the carriage
prevent unintended starting. bolts, bell washers and hex nuts which secure the
shave plate to the snow thrower housing. See
Augers Figure 15.
• Reassemble the new shave plate, making sure
The augers are secured to the spiral shaft with two heads of carriage bolts are to the inside of the
shear bolts and hex lock nuts. If you hit a foreign object housing.
or ice jam, the snow thrower is designed so that the
bolts may shear. See Figure 15.
BeltReplacement
If the augers do not turn, check if the bolts have
sheared. Two replacement shear bolts and hex lock
nuts have been provided with the snow thrower. Refer ,_ from the spark plug
WARNING: and ground.
Disconnect the spark plug wire
to LoosePartson page 5.
IMPORTANT: NEVER replace the auger shear bolts with
Auger Belts
standard hex bolts. Any damage to the auger gearbox
or other components, as a result of doing so, will NOT NOTE: It is necessary to remove both auger belts in
be covered by your snow thrower's warranty. order to change either one. If changing just one belt, be
certain to check the condition of the other belt.
ShavePlateandSkidShoes
• Remove the plastic belt cover on the front of the
The shave plate and skid shoes on the bottom of the engine by removing the two self-tapping screws.
snow thrower are subject to wear. They should be See Figure 16.
checked periodically and replaced when necessary. • Drain the gasoline from the snow thrower, or place
NOTE: The skid shoes on this machine have two wear a piece of plastic under the gas cap.
edges. When one side wears out, they can be rotated • Tip the snow thrower up and forward so that it rests
180 ° to use the other edge. on the housing.
• Remove six self-tapping screws from the frame
Shear Bolts cover underneath the snow thrower. See Figure 16
b,. for the location of the hardware.

Belt
/ Cover

Screws

Bolt
Shave Plate
Nut

Figure 15
Figure 16
Remove the six carriage bolts (three per side), belt
washers and hex nuts which attach skid shoes to
the snow thrower on either side. See Figure 11.

14
• Roll the front and rear auger belts off the engine • Pull idler pulley up, and lift belt off engine pulley and
pulley. See Figure 17. friction wheel disc. See Figure 17.
• Back out the stop bolt until the support bracket
Rear Auger Drive
rests on the auger pulley. See Figure 19.
Belt Engine
• Slip belt between friction wheel and friction wheel
_ Pulley disc. Remove and replace belt. Reassemble
following the instructions in reverse order.
Idler
NOTE: The support bracket must rest on the stop bolt
after the new belt has been assembled. See Figure 19.

Friction Friction Wheel

Drive Belt

Engine Pulley
Pulley _--

Figure 17
Unhook the idler spring from the hex bolt on the
auger housing. See Figure 18.
Back out the stop bolt to allow the belts to slip Support Bracket
between the bolt and auger pulley. See Figure 19.

NOTE: It may be necessary to loosen the six hex nuts Figure 19


that fasten the frame to the auger housing.

• Lift the rear auger belt from the auger pulley, and ChangingFrictionWheelRubber
slip belt between the support bracket and the auger The rubber on the friction wheel is subject to wear and
pulley. See Figure 18. Repeat this step for front should be checked after 25 hours of operation, and
auger belt. periodically thereafter. Replace the friction wheel
• Replace both auger drive belts by following rubber if any signs of wear or cracking are found.
instructions in reverse order.
• Drain the gasoline from the snow thrower, or place
Friction a piece of plastic under the gas cap.
Wheel • Tip the snow thrower up and forward, so that it rests
on the housing. See Figure 20.

Suppo_
Hex Nut and
Bell Washer
Rear Auger
Belt

Note: The unit is


\ shown resting on
Lits auger housing
/
Front Auger /
Figure 20
Pulley Auger Auger Bracket
Pulley Idler Housing Spring Remove the six self-tapping screws from the frame
Spring
cover underneath the snow thrower.
Figure 18 Remove the klick pins which secure the wheels,
Drive Belt and remove the wheels from the axle.

• Follow steps 1 through 4 of previous instructions.

15
• Using a wrench to hold the shaft, loosen, but do not Reassemble new friction wheel rubber to the
completely remove, the hex nut and bell washer on friction wheel assembly, tightening the four screws
left end of gear shaft. See Figure 20. in rotation and with equal force.
• Lightly tap the hex nut to dislodge the ball bearing Position the friction wheel assembly up onto the pin
from the right side of frame. Remove the hex nut of the shift rod assembly, and slide the shaft
and bell washer from left end of shaft. through the assembly. Reassemble the wheels and
• Slide the gear shaft to the right and slide the friction the frame cover.
wheel assembly from the shaft.
• Remove the four screws from the friction wheel
assembly. Remove the friction wheel rubber from
between the plates. See Figure 21.
Plates

Bearing

Screws

Hub

/
Friction Wheel Rubber

Figure 21

SECTION8: OFF-SEASON
STORAGE
WARNING: Never store engine with fuel in NOTE: When storing any type of power equipment in
tank indoors or in poorly ventilated areas, an unventilated or metal storage shed, care should be
where fuel fumes may reach an open flame, taken to rust proof the equipment. Using a light oil or
spark or pilot light as on a furnace, water silicone, coat the equipment, especially any chains,
heater, clothes dryer or other gas appliance. springs, bearings and cables.

• If unit is to be stored over 30 days, prepare engine


for storage as instructed in the engine manual.
Engine
• Remove all debris from the exterior of equipment. Refer to separate engine manual for all engine
• Follow lubrication recommendations on page 12. maintenance procedures.
• Always store the snow thrower in a clean, dry area.

16
SECTION9: TROUBLESHOOTING
Problem Cause Remedy

Engine fails to start. 1. Fuel tank empty, or stale fuel. 1. Fill tank with fresh gasoline.
2. Blocked fuel line. 2. Clean the fuel line.
3. Choke net in ON position 3. Move switch to ON position
4. Faulty spark plug. 4. Clean, adjust gap or replace.
5. Safety key not in ignition switch on engine. 5. Insert the key fully into the switch.
6. Spark plug wire disconnected. 6. Connect spark plug wire.
7. Primer button net being used properly. 7. Refer to the engine manual.
Engine runs erratic. 1. Unit running on CHOKE. 1. Move choke lever to OFF position.
2. Blocked fuel line or stale fuel. 2. Clean fuel line and fill tank with clean, fresh
gasoline.
3. Water or dirt in fuel system. 3. Drain fuel tank and carburetor. Refill with
fresh fuel.
4. Carburetor out of adjustment. 4. Refer to the engine manual.
Loss of power. 1. Spark plug wire loose. 1. Connect and tighten spark plug wire.
2. Gas cap vent hole plugged. 2. Remove ice and snow from gas cap. Be
certain vent hole is clear.
3. Exhaust port plugged. 3. Refer to the engine manual.
Engine overheats. 1. Carburetor not adjusted properly. 1. Refer to the engine manual or have the
carburetor adjusted by an authorized
engine service dealer.
Excessive vibration. 1. Loose parts or damaged auger. 1. Stop engine immediately and disconnect
spark plug wire. Tighten all bolts and nuts. If
vibration continues, have unit serviced by
an authorized service dealer.
Unit fails 1. Traction control cable in need of adjustment. 1. Adjust traction control cable. Refer to
to propel itself. Adjustments.
2. Drive belt loose or damaged. 2. Replace drive belt.
Unit fails 1. Discharge chute clogged. 1. Stop engine immediately and disconnect
to discharge snow. spark plug wire. Clean discharge chute and
inside of auger housing.
2. Foreign object lodged in auger. 2. Stop engine immediately and disconnect
spark plug wire. Remove object from auger.
3. Auger control cable in need of adjustment. 3. Refer to Auger Control Test on Page 9.
4. Auger belt loose or damaged. 4. Refer to Adjustments.
5. Shear bolt(s) sheared. 5. Replace shear bolt(s).
NOTE: For repairs beyond the minor adjustments listed above, contact an authorized Troy-Bilt service dealer.

17
SECTION10: MODELS7524 / 8526 PARTSLIST

40
3

27

13
\

\
\

19

18
Models7524 / 8526

Ref. Ref.
Part No. Part Description Part No. Part Description
No. No.
1. 731-2635 Mount, Chute Clean-out Tool 22. 712-0798 Hex Nut 3/8-16
2. 731-2643 Chute Clean-out Tool 23. 712-3068 Hex Nut 5/16-18
3. 684-O4002 26" Housing Assembly 24. 715-0114 Pin
684-O4001 24" Housing Assembly 25. 731-1379C Chute Adapter
4. 736-0188 FI-Wash..76 LD x 1.49 O.D. 26. 732-0611 Extension Spring
5. 605-5193A 26" Spiral Assembly LH 27. 736-0119 Lock Washer 5/16
605-5189A 24" Spiral Assembly LH 28. 736-0167 FI-Wash..565 x 1.25 x .02
6. 741-0493A Flange Bushing 29. 736-0463 FL-Wash .25 x .63 x .05
7. 741-0245 Hex Flange Bearing 30. 738-0281 Shld. Screw
8. 784-0399 Bearing Housing 31. 741-03O9 Ball Bearing
9. 712-0429 Lock Nut 5/16-18 Thd. 32. 756-0178 Flat Idler
10. 712-3010 Hex Nut 5/16-18 Thd. 33. 784-5632B Auger Idler Brkt.
11. 736-0242 Bell Washer 34. 736-0320 FL-Wash..38 I.D. x 1.38 O.D.
12. 05931A Housing 35. 784-5038B Slide Shoe
13. 684-0066 Impeller Assembly 36. 710-0276 Carriage Screw 5/16-18
14. 705-5226 Reinforcement Chute 37. 784-5647 Chute Crank Brkt.
15. 710-0451 Carriage Bolt 5/16-18 x .75 38. 605-5192A 26" Spiral Assembly RH
16. 710-0459A Hex Cap Screw 3/8-24 x 1.50 605-5188A 24" Spiral Assembly RH
17. 710-0604A Hex Wash. TT Screw 5/16-18 39. 784-5579A 26" Shave Plate
18. 710-0703 Carriage Screw 1/4-20 x .75 784-5581A 24" Shave Plate
19. 710-0890A Shear Bolt 5/16-18 x 1.5 40. 746-0897 Auger Clutch Cable
20. 712-0116 Lock Jam 3/8-24 41. 736-0169 L-Wash. 3/8
21. 712-0324 Hex Lock Nut 1/4-20 42. 741-0475 Plastic Bushing

19
Models7524 / 8526

20

38
/
/

Drive Clutch Cable


/
/
5 4 Auger Clutch Cable
37 13 /
\ 7 6
\
30

9 10
11"
28 • 12
/
/

35

1 1

20
Models7524 / 8526

Ref. Ref.
Part No. Part Description
No. Part Description No. Part No.

1 710-1652 Self-tapping Screw, 1/4-20 x .625 24 717-1444 7-Tooth Shaft


2 784-5688 Drive Cable Guide Bracket 25 715-0249 Roll Pin
3 784-5687A Auger Clutch Cable Bracket 26 714-0143 Klik Pin
4 756-0625 Cable Roller 27 684-0042C Friction Wheel Assembly
5 738-0924 Hex Screw 1/4-28 28 656-0012A Friction Disc Wheel
6 784-5630B Frame Assembly 29 684-0013B Wheel Shift Rod Assembly
7 741-0563 Ball Bearing 30 710-0599 Self-tapping Screw, 1/4-20 x .5
8 736-0105 Bell Washer 31 748-0190 Spacer
9 712-0116 Lock Jam Nut 32 684-0021 Friction Wheel Bracket Assembly
10 741-0598 Hex Flange Bearing 33 732-0264 Extension Spring
11 736-0188 Flat Washer1" 34 712-0711 Jam Nut 3/8-24
12 784-5689A Front Support Guide Bracket 35 746-0898B Drive Cable
13 710-0538 Lock Hex Screw 36 738-0869 Axle 13" Wheels
14 736-0242 Bell Washer .340 ID x .872 OD 738-0830 Axle 16" Wheels
15 714-0474 Cotter Pin 37 790-00010 Friction Plate
16 736-0160 Flat Washer .536 ID x .930 OD 790-00011 Friction Plate w/Extrusion
17 710-0809 Self-tapping Screw, 1/4-20 x 1.25 38 735-0243B Friction Wheel Rubber
18 784-5590 Frame Shift Bracket 39 718-0301A Friction Wheel Hub
19 784-5638 Frame Cover 40 618-0063A Friction Wheel Bearing
20 710-1652 Hex Washer TT Screw 1/4-20 41 711-1364 Clevis Pin, 1/4 x 1.3725
21 736-0351 Flat Washer .760 ID x .50 OD 42 736-0142 Flat Washer, .281 x .5 x .063
22 717-1445 Gear 43 714-0507 Cotter Pin, .75
23 714-0126 Key 44 712-0703A Insert Nut, 5/16-18

1"Use more than one washer on either side, only if necessary to reduce axle-play.

16" Wheels

• 13" Wheels

WHEEL CHART
MODEL WHEEL REF. NO. 1 REF. NO. 2 REF. NO. 3
NUMBER SIZE SPACER WHEEL COMP. WHEEL COMP.
7524 13 x 5 731-04044 634-04012 634-04011
8526 16 x 4.8 731-04043 634-04014 634-04013

* A wheel assembly includes one tire, one air valve, one painted rim and two sleeve bearings

21
Models7524 / 8526

13

13
\

22
Models7524 / 8526

Ref.
No. Part No. Part Description

1. 731-04067 Handle Panel (8526)


2. 731-04059 Handle Panel (7524)
3. 710-1003 Special B Screw*
4. 725-1672 Lens Assembly*
5. 747-1136 Lamp Retainer*
6. 725-1658 Halogen Lamp*
7. 629-0059 Lamp Wire Harness*
8. 726-0100 Push Cap
9. 720-0201A Chute Crank Knob
10. 747-0737 Upper Chute Crank
11. 684-0053B Chute Crank Assembly, Lower
12. 736-0185 FI-Wash..375 I.D. x .738 O.D.
13. 714-0104 Hairpin Clip
14. 741-0475 Plastic Bushing
15. 705-5266 2 pc. Chute Crank Brkt.
16. 736-0270 Bell Washer
17. 712-0287 Hex Nut 1/4-20 Thd.
18. 736-0275 Fl-Wash..344 I.D. x .688 O.D.
19. 736-0119 L-Wash. 5/16
20. 710-0643 Hex Hal. Cap Scr. 5/16-18 Thd.
21. 710-0788 TT-Tap Screw 1/4-20 Thd.
22. 684-0008A Shift Arm Assembly
23. 747-0621 Lower Shift Rod
24. 736-0451 Saddle Washer .320 I.D. x .93 O.D.
25. 720-0284 Knob
26. 710-0449 Carriage Screw 5/16-18, Gr. 5
27. 750-0963 Clutch Rod Connector
28. 711-0677 Ferrule
29. 710-0458 Carriage Bolt
30. 736-0242 Bell Washer
31. 712-3068 Hex L-Nut 5/16-18 Thd.
32. 720-0232 Shift Knob
33. 710-3015 Hex Hd. Cap Screw 1/4-20
34. 714-0145 Click Pin
35. 712-0116 Jam L-Nut 3/8-24 Thd.
36. 732-0193 Compression Spring
37. 736-0105 Spring Wash..401 I.D. x .870 O.D.
38. 710-0459A Hex Heal. Cap Screw 3/8-24 Thd.
39. 749-0951 Lower Handle
40. 749-0953A Upper Handle, LH
41. 749-0952A Upper Handle, RH
42. 712-0271 Hex Sems Nut
43. 710-1880 Hex Patch Screw 5/16-18 Thd.
44. 747-0620A Upper Shift Rod
45. 720-0274 Foam Grip

* Model 8526 only

23
Models7524 / 8526

31

33 7

14 24
22
22 28

13

23

Ref. Part No. Description Ref. Part No. Description


No. NO,
1. 05896A Idler BrkL 18. 748-0360 Pulley Adapter
2. 710-1245B Hex Hd. Cap Screw 5/16-24 Thd. 19. 754-0346 V-Belt 3/8
3. 710-0230 Hex Hd. Cap Screw 1/4-28 Thd. 20= 754-0430B Belt
4. 710-0627 Hex Hd. Cap Screw 5/16-24 Th& 21. 756-0313 Flat idler Pulley
5. 710-0654A TT-Tap Screw 3/8-16 Thd. 22. 756-0569 Half Pulley
6. 710-0696 Hex Hd. Screw 3/8-24 , 23= 756-0967 Auger Pulley
7. 710,1652 TT-Tap Screw 1/4,20 Thd. 24. 756-0986 Half Pulley
8. 710-3005 Hex Hd. Cap Screw 3/8-i6 Thd. 25. 756-0987 Half Pulley
9. 712-0181 Jam Nut 26. OEM-390-987 Electric Start Kit
10. 731 - 1324 Belt Cover 27. 684-04011 Spark Plug Cap
11. 732-0710 Extension Spring 28. 629-0071 Extension Cord
12. 736-0242 Bell Washer 29. - Part of Engine
13. 736,0247 Fl-Washer .406 I.D. x 1.25 O.D. 30. 732-0705 Cable Control Wire
14. 736-0270 BellWasher 31. 712-3004A Flange Lock Nut, 5/16-18 Thd.
15. 736-0331 Bell Washer 32. 710-04082 Screw, #10-16 x .75
16. 736-0505 FI-Washer.34 I.D. x .50 O.D. 33. 684-04014 Engine Shroud (Incl. Ref. 27)
17. 748-0234 Shoulder Spacer
24
Models7524 / 8526

&3 Ref.
Part No. Description
\ No.

1. 710-04071 Carriage Screw


2. 710-0262 Carriage Bolt 5/16-18 x 1.75"
3. 710-0805 Hex Bolt 5/16-18 x 1.5"
4. 710-0896 Hex AB Screw 1/4-14 x .625"
6
5. 710-3015 Hex Screw 1/4-20 x .75"
6. 712-0429 Hex Lock Nut
7. 712-3027 Hex Flange Lock Nut
8. 731-1320 Upper Chute
9. 731-0851A Chute Flange Keeper
10. 731-1313C Cable Guide: Chute Tilt
11. 731-1300B Lower Chute
12. 784-5680 Handle Suppt. Bracket 5/8 RH
13. 736-0159 5/16 Washer
15 15. 736-0506 Special Washer
16. 746-0896 Chute Control Cable
17. 746-0901 Chute Cable w/Clip
j3
18. 784-5594 Cable Bracket
10
19. 784-5604 Chute Tilt Handle
20. 684-0102 Handle Panel Assembly w/Tilt
21. 710-0459A Hex Bolt 3/8-24 x 1.5"
22. 710-0599 TT Screw 1/4-20 x 0.5"
23. 711-0653 Clevis Pin
24. 712-0116 Jam Nut
25. 784-5682 Handle Suppt. Bracket 3/8 RH
26. 714-0104 Cotter Pin
27. 732-0145 Spring
28. 732-0193 Spring
29. 732-0746 Torsion Spring
30. 735-0199A Rubber Bumper
31. 736-0105 Bell Washer
32. 784-5681 Handle Suppt. Bracket 3/8 LH
33. 736-0509 Special Washer
34. 747-0877 Cam Rod

1_ _11 35. 748-0362 Cam: Handle Lock


36. 748-0363 Pawl: Handle Lock
7 Shift Handle
/ 37. 784-5619A
38. 784-5679 Handle Suppt. Bracket 5/8 LH
39. 714-0507 Cotter Pin
40. 746-0778 Z Fitting Cable
41. 710-0116 Hex Jam L-Nut 3/8-24 Thd.
42. 684-0037B Handle Ass'y LH
43. 684-0036A Handle Ass'y RH

25
Model7524

12
17 \
15
10
\

13 9

4
/

\ 14
18 13

Ref.
Part No. Description
No.

1. 618-0414A Auger Gearbox Ass'y Comp.


2. 618-0123 Housing Assembly, RH
3. 618-0418 Housing Assembly, LH
4. 710-0642 Screw, 1/4-20 x .75
5. 711-0908A 24" Auger Axle
6. 714-0161 Hi-Pro Key
7. 715-0143 Spirol Pin
8. 717-0526 Worm Shaft .75 O.D.
9. 717-0528 Worm Gear 20T
10. 718-0186 Thrust .75 I.D. x .415 O.D.
11. 721-0325 Plug 1/4 x .437
12. 721-0327 Oil Seal .75 I.D. x 1.73 O.D.
13. 736-0351 FI-Wash..760 I.D. x 1.50.D.
14. 736-0369 FI-Wash..508 I.D. x 1.00.D.
15. 736-0445 FI-Wash..76 I.D. x 1.50 O.D.
16. 737-3000 Lube Fitting 3/16 Drive
17. 741-0662 Flange Bearing
18. 741-0663 Flange Bearing

26
Model8526

12
17 \
15
10
\

13 9

4
/

\ 14
18 13

Ref.
Part No. Description
No.

1. 618-0415A Auger Gearbox Ass'y Comp.


2. 618-0123 Housing Assembly, RH
3. 618-0418 Housing Assembly, LH
4. 710-0642 Screw, 1/4-20 x .75
5. 711-0909A 26" Auger Axle
6. 714-0161 Hi-Pro Key
7. 715-0143 Spirol Pin
8. 717-0526 Worm Shaft .75 O.D.
9. 717-0528 Worm Gear 20T
10. 718-0186 Thrust .75 I.D. x .415 O.D.
11. 721-0325 Plug 1/4 x .437
12. 721-0327 Oil Seal .75 I.D. x 1.73 O.D.
13. 736-0351 FI-Wash..760 I.D. x 1.50.D.
14. 736-0369 FI-Wash..508 I.D. x 1.00.D.
15. 736-0445 FI-Wash..76 I.D. x 1.50 O.D.
16. 737-3000 Lube Fitting 3/16 Drive
17. 741-0662 Flange Bearing
18. 741-0663 Flange Bearing

27
MANUFACTURER'S LIMITED WARRANTY FOR:

O TRO_
_ B_ILT'_
The limited warranty set fodh below is given by Troy-Bilt LLC d. Troy-Bilt LLC does net extend any warranty for
with respect to new merchandise purchased and used in the products sold or exported outside of the United States,
United States, its possessions and territories. its possessions and territories, except those sold
through Troy-Bilt LLC's authorized channels of export
Troy-Bilt LLC warrants this product against defects for a
distribution.
period of two (2) years commencing on the date of original
e. Parts that are net genuine Troy-Bilt parts are net
purchase and will, at its option, repair or replace, free of
covered by this warranty.
charge, any part found to be defective in materials or
f. Service completed by someone other than an
workmanship. This limited warranty shall only apply if this
authorized service dealer is net covered by this
product has been operated and maintained in accordance
warranty.
with the Operator's Manual furnished with the product, and
g. Transportation charges and service calls are not
has net been subject to misuse, abuse, commercial use,
covered.
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other peril No implied warranty, including any implied warranty of
or natural disaster. Damage resulting from the installation or merchantability of fitness for a particular purpose,
use of any accessory or attachment not approved by Trey-Bilt applies after the applicable period of express written
LLC for use with the product(s) covered by this manual will warranty above as to the parts as identified. No other
void your warranty as to any resulting damage. express warranty, whether written or oral, except as
Normal wear parts or components thereof are subject to mentioned above, given by any person or entity,
separate terms as follows: All normal wear parts or including a dealer or retailer, with respect to any product,
component failures will be covered on the product for a period shall bind Troy-Bilt LLC. During the period of the
of 90 days regardless of cause. After 90 days, but within the warranty, the exclusive remedy is repair or replacement
two year period, normal wear part failures will be covered of the product as set forth above.
ONLY IF caused by defects in materials or workmanship of The provisions as set forth in this warranty provide the
OTHER component parts. Normal wear parts and sole and exclusive remedy arising from the sale. Troy-Bilt
components include, but are net limited to: batteries, belts, LLC shall not be liable for incidental or consequential
blades, blade adapters, grass bags, rider deck wheels, seats, loss or damage including, without limitation, expenses
snow thrower skid shoes, shave plates, auger spiral rubber, incurred for substitute or replacement lawn care services
and tires. or for rental expenses to temporarily replace a warranted
HOW TO OBTAIN SERVICE: Warranty service is available, product.
WiTH PROOF OF PURCHASE, through your local authorized Some states do not allow the exclusion or limitation of
service dealer. To locate the dealer in your area, check your incidental or consequential damages, or limitations on how
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131, long an implied warranty lasts, so the above exclusions or
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1- limitations may not apply to you.
330-558-7220, or log on to our Web site at www.troybilt.cem.
In no event shall recovery of any kind be greater than the
This limited warranty does net provide coverage in the amount of the purchase price of the product sold. Alteration
following cases: of safety features of the product shall void this warranty.
a. The engine or component parts thereof. These items You assume the risk and liability for loss, damage, or injury to
carry a separate manufacturer's warranty. Refer to you and your property aed/or to others and their property
applicable manufacturer's warranty for terms and arising out of the misuse or inability to use the product.
conditions. This limited warranty shall not extend to anyone other than the
b. Log splitter pumps, valves, and cylinders have a sepa- original purchaser or to the person for whom it was purchased
rate one year warranty. as a gift.
c. Routine maintenance items such as lubricants, filters,
HOW STATE LAW RELATES TO THIS WARRANTY: This
blade sharpening, tune-ups, brake adjustments, clutch
limited warranty gives you specific legal rights, and you may
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or also have other rights which vary from state to state.
exposure.

Troy-Bilt LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-866-840-6483,1-330-558-7220

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