Anda di halaman 1dari 353

3TN and 4TN Series Yanmar Diesel Engines

John Deere Horicon Works CTM3 (03JAN90)

LITHO IN U.S.A.

ENGLISH

3TN and 4TN Series Yanmar Engines

CTM3 (03JAN90)

Introduction

This Component Technical Manual contains necessary instructions to repair the engine, engine fuel, and engine electrical systems.

Use this Component Technical Manual in conjunction with the Machine Technical Manual. An engine application listing in the introduction identifies product-model/engine type-model relationship. See the

Machine Technical Manual for information on engine removal and installation, theory of operation, diagnostic, and testing procedures.

N CAUTION: THIS IS THE SAFETY-ALERT symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

M21,TM300,1

-19-27AUG87

CTM3 (03JAN90)

3TN/4TN Series Yanmar Engines

010897

PN=3

Contents

Page

Page

. About This Manual

Group 05—

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05-2

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Exhaust Manifold

 

Engine Serial Number Plate

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Engine Application Chart

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05-3

05-4

Remove, Repair, and Install Intake Manifold

 

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15-2

Engine Torque Specifications

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05-5

Remove, Repair, and Install

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15-4

Metric Torque Specifications

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05-6

Cylinder Head

 
 

Remove

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15-5

Group 06—Repair Specifications

Disassemble

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15-6

Engine

Assemble

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15-14

3TN66

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06-1

Install

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15-17

3TNA72

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06-6

 

3TN75

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06-13

Group 20—Flywheel

 

3TN78/4TN78

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06-18

3TN82/3TN84/4TN82/4TN84

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06-23

Service Equipment and Tools

 

20-1

4TN100

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06-33

Flywheel Housing and Flywheel

 
 

Remove

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20-1

Group 10—Valve Train and Camshaft

 

Inspect

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20-3

Service Equipment and Tools

 

10-1

Install

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20-4

Other Materials

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10-1

 

Service Part Kits

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10-2

Group 25—Connecting Rods and Pistons

 
 

Service Equipment and Tools

 

25-1

Rocker Arm Remove and Disassemble Cover

. Measure and Adjust Valve Clearance

Measure and Adjust Valve Clearance

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(4TN100)

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10-2

10-3

10-6

Other Materials Service Part Kits Measure Side Play

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. Measure Bearing Clearance

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25-1

25-1

25-2

25-3

. Remove and Disassemble Assembly

Remove and Inspect Pushrods and

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10-8

Pistons and Connecting Rods

 
 

Remove

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25-4

Cam Followers

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10-11

Inspect

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25-6

 

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Install Pushrods and Cam Followers

 

10-14

Deglaze

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25-14

Assemble and Install Assembly

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10-15

Rebore Cylinder Block

Assemble

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25-16

Assemble and Install Cover

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Camshaft

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10-18

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25-17

 

10-19

10-21

Install

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25-19

Remove Disassemble and Inspect

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Assemble

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10-25

Group 30—Crankshaft and Main Bearings

 

Install

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10-25

Service Equipment and Tools

 

30-1

Group 15—Cylinder Head, Valves, and Manifolds

Service Part Kits Other Materials

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30-1

30-1

Essential Tools

15-1

Measure Crankshaft End Play

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30-2

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Service Equipment and Tools

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15-2

 

Service Part Kits

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15-2

 

Continued on next page

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

CTM3-19-03JAN90

COPYRIGHT© 1989 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION™ Manual

05

06

10

15

20

25

30

35

40

45

50

55

60

65

CTM3 (03JAN90)

i

3TN/4TN Series Yanmar Engines

010897

PN=350

Contents

05

06

10

15

20

25

30

35

40

45

50

55

60

65

Page

Balancer Assembly—4TN82/84

Remove

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30-2

Disassemble and Inspect

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30-3

Assemble and Install

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30-4

Remove and Install Crankcase Extension

 

Housing

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30-5

Measure Crankshaft Bearing Clearance Crankshaft Oil Seal

 

30-6

Remove

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30-9

Install

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30-10

Crankshaft

Remove

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30-12

Disassemble and Inspect

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30-14

Assemble

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30-17

Install

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30-17

Group 35—Gear Housing

Service Equipment and Tools

 

35-1

Other Material

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35-1

Timing Gear Cover

Remove

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35-2

Install

. Timing Gears (Early 3TNA72UJ)

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35-4

Remove and Inspect

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35-6

Install

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35-7

Timing Gears (3TN66, Later 3TNA72)

 

Remove and Inspect

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35-9

Install

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35-11

Timing Gears (All Except 3TN66/3TNA72

 

Remove and Inspect

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35-13

Install

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35-14

Gear Housing

Remove

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35-16

Install

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35-18

Group 40—Lubrication System

 

Service Equipment and Tools

 

40-1

Other Materials

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40-1

Remove and Install Oil Pump Oil Pump (Early 3TNA72UJ)

 

40-2

Remove

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40-3

Inspect

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40-8

Install

.

. Oil Pressure Regulating Valve (Early

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40-11

3TNA72UJ)

Remove

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40-18

Install

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40-20

Page

Oil Pump (All Engines Except Early

3TNA72UJ)

Remove and Inspect Assemble and Install Oil Pressure Regulating Valve

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40-22

40-24

40-25

Remove, Inspect and Install Oil Cooler

(3TN84UJ)

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40-28

. Engine Oil Cooler Leak Test

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40-29

Remove/Inspect/Install Oil Pressure

 

Control Valve

. 4TN100RJF Lubrication System Remove and Inspect Oil Pump

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40-29

40-30

Assemble and Install Oil Pump

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40-31

Remove and Inspect Oil Cooler

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40-32

Assemble and Install Oil Cooler

 

40-32

Inspect Oil Cooler By-Pass Valve

 

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40-33

Inspect Oil Pressure Control Valve

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40-33

Inspect Piston Cooling Nozzles

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40-34

Group 45—Cooling System

 

Essential Tools

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45-1

Service Equipment and Tools Thermostat and Housing

 

45-1

Remove

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45-2

Install

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45-4

Water Pump

Remove

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45-7

Disassemble

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45-9

Assemble

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45-13

Install

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45-21

Group 50—Fuel Injection Pump, Camshaft, and Nozzles

Essential Tools

 

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50-1

Service Equipment and Tools

 

50-1

Other Materials

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50-2

Service Part Kits

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50-2

Fuel Injection Pump (3TN66, 3TNA72)

 

Remove

 

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50-3

. Fuel Injection Pump

Install

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50-5

Remove

 

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50-8

Install

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50-10

Fuel Injection Pump (4TN100RJF)

 

Remove

 

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50-12

Install

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50-13

Continued on next page

CTM3 (03JAN90)

ii

3TN/4TN Series Yanmar Engines

010897

PN=351

Contents

Page

Fuel Injection Pump Camshaft Remove (Early 3TNA72UJ)

. Remove (3TN66 and Later 3TNA72)

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50-14

50-17

Disassemble and Inspect

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50-18

Assemble and Install

. Pintle Type Fuel Injection Nozzle

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50-20

Operation and Application

50-24

Remove

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50-25

Test

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50-27

Disassemble

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