Section 1
Aluminium Alloys
Sheets,
Designation of alloy Extruded products Drawn products Forgings
strips and
plates
Bars Pipes Sections Bars Pipes
O/H111
GL AW-5059 H112
–– –– –– –– –– ––
(AlMg5,5Mn0,8ZnZr) H116
H321
GL AW-5083
(AlMg4,5Mn0,7) O/H111
H112 O/H111 O/H111
und H112 O/H111 O/H111 H112
H116 H112 H112
GL AW-5383
(AlMg4,5Mn0,9) H32
O/H111
GL AW-5086 H112 O/H111 O/H111
H116 H112 O/H111 O/H111 ––
(AlMg4) H112 H112
H32/H321
O/H111 O/H111
GL AW-5454 O/H111
H112 H112 H112 –– –– ––
(AlMg3Mn) H112
H32/H321
O/H111
GL AW-5754 O/H111 O/H111
H112 H112 O/H111 O/H111 H112
(AlMg3) H112 H112
H32
GL AW-6005A
(AlSiMg(A)) –– T6 1 T6 1 T6 1 –– –– ––
GL AW-6061
(AlMg1SiCu) –– T6 1 T6 1 T6 1 –– –– ––
GL AW-6082 T5
(AlSiMgMn) T6/T651 T6 1 T6 1 T6 1 T6 1 T6 1 T6
GL AW-6106
(AlMgSiMn) –– –– –– T6 1 –– –– ––
1 The properties may be achieved by quenching at the press.
II - Part 1 Section 1 A Aluminium Alloys Chapter 3
GL 2009 Page 1–3
Sheets,
Designation of strips Extruded products Drawn products Forgings Electrical Drawn
alloy and welded wire
plates Bars Pipes Sections Bars Pipes pipes for rivets
EN AW-1050 A
(Al99,5)
+ + + + + + × × –
EN AW-1200
(Al99,0)
+ + + + + + × × –
EN AW-3103
(AlMn1)
+ + + + + + × + –
EN AW-5005
+ + + + + + + + –
(AlMg1(B))
EN AW-5050
(AlMg1,5(C))
+ × × × × × × + –
EN AW-5251
(AlMg2)
+ + + + + + × + –
EN AW-5052
(AlMg2,5)
+ + + + + + × × –
EN AW-6060
(AlMgSi) × + + + + + × × –
EN AW-6063
(AlMg0,7Si) × + + + + + × × –
EN AW-5154
– – – – – – – – *
(AlMg3,5)
EN AW-5754
– – – – – – – – *
(AlMg3)
+ The recommended alloy is included in the relevant product standard.
× The recommended alloy is not included in the relevant product standard.
* The recommended alloy, particularly in the material condition 0 and H32, is included in the relevant
standard.
– The alloy is not recommended.
Other
Chemical composition [%]
Alloy additions Additional
Page 1–4
Al Si Fe Cu Mn Mg Cr Zn Ti
single total
GL AW-5059 remainder ≤ 0,45 ≤ 0,50 ≤ 0,25 0,60 - 1,2 5,0 − 6,0 ≤ 0,25 0,40 - 0,90 0,20 ≤ 0,05 ≤ 0,10 0,05 - 0,25 Zr
Section 1
GL AW-5083 remainder ≤ 0,40 ≤ 0,40 ≤ 0,10 0,40 - 1,0 4,0 - 4,9 0,05 - 0,25 ≤ 0,25 ≤ 0,15 ≤ 0,05 ≤ 0,15
A
GL AW-5086 remainder ≤ 0,40 ≤ 0,50 ≤ 0,10 0,20 - 0,70 3,5 - 4,5 0,05 - 0,25 ≤ 0,25 ≤ 0,15 ≤ 0,05 ≤ 0,15
GL AW-5383 remainder ≤ 0,25 ≤ 0,25 ≤ 0,20 0,70 - 1,0 4,0 - 5,2 ≤ 0,25 ≤ 0,40 ≤ 0,15 ≤ 0,05 ≤ 0,15 ≤ 0,20 Zr
GL AW-5454 remainder ≤ 0,25 ≤ 0,40 ≤ 0,10 0,50 - 1,0 2,4 - 3,0 0,05 - 0,20 ≤ 0,25 ≤ 0,20 ≤ 0,05 ≤ 0,15
Aluminium Alloys
GL AW-5754 remainder ≤ 0,40 ≤ 0,40 ≤ 0,10 ≤ 0,50 2,6 - 3,6 ≤ 0,30 ≤ 0,20 ≤ 0,15 ≤ 0,05 ≤ 0,15 0,10 ≤ Mn + Cr ≤ 0,6
GL AW-6005-A remainder 0,50 - 0,90 ≤ 0,35 ≤ 0,30 ≤ 0,50 0,4 - 0,70 ≤ 0,30 ≤ 0,20 ≤ 0,10 ≤ 0,05 ≤ 0,15 0,12 ≤ Mn + Cr ≤ 0,5
GL AW-6061 remainder 0,40 - 0,80 ≤ 0,70 0,15 - 0,40 ≤ 0,15 0,80 - 1,2 0,04 - 0,35 ≤ 0,25 ≤ 0,16 ≤ 0,05 ≤ 0,15
GL AW-6082 remainder 0,70 - 1,3 ≤ 0,50 ≤ 0,10 0,40 - 1,0 0,60 - 1,2 ≤ 0,25 ≤ 0,20 ≤ 0,10 ≤ 0,05 ≤ 0,15
Chemical composition of selected wrought aluminium alloys 1
GL AW-6106 remainder 0,30 - 0,60 ≤ 0,35 ≤ 0,25 0,05 - 0,20 0,4 - 0,80 ≤ 0,20 ≤ 0,10 ⎯ ≤ 0,05 ≤ 0,10
Table 1.4 Material condition and mechanical properties of rolled products from wrought aluminium
alloys 1
(Product thickness t = 3,0 up to 50 mm)
5. General characteristics of products 7.4 The material to be used for welded structural
members should be made from ingots or billets with a
5.1 The products shall have a smooth surface hydrogen content of maximum 0,2 ml per 100 g alu-
compatible with the method of manufacture and shall minium, when measurement is carried out on the liq-
be free of defects liable to impair further manufactur- uid metal during casting.
ing processes or the proposed application of the prod-
ucts, e.g. cracks, laps, appreciable inclusions of extra- 8. Mechanical properties
neous substances and major mechanical damage.
The required values of tensile strength, 0,2 % proof
5.2 Surface defects may be repaired only by stress and elongation specified in Table 1.4 and 1.5
grinding provided that this is accomplished with a shall be fulfilled under tensile test.
gentle transition to the adjacent surface of the product
and that the dimensions remain within the tolerance
limits. Repair by welding is not permitted. For repair 9. Tests
purposes only tools are to be used which are exclu-
sively applied for aluminium processing. 9.1 Definition of test batch
6. Dimensional and geometrical tolerances For test purposes, products are to be grouped together
in test batches. A test batch is made up of products:
6.1 Unless otherwise agreed with GL, the follow- – made from the same alloy and from the same
ing specified requirements are applicable in respect of charge
permitted thickness tolerances.
– for plates and strips: Table 1.6 – of the same product shape and with the same
dimensions (for plates and strips of the same
– for open sections: Table 1.7 thickness)
– for closed sections: Table 1.8 – with the same forming process
Other product shapes and other dimensional and geo-
metrical tolerances are subject to the applicable stan- – with the same material condition
dards.
– with the same heat treatment
6.2 Compliance with tolerances and the require-
ments applicable to the general characteristics is the 9.2 Tensile test
responsibility of the manufacturer. Examination of the
products by the Surveyor does not release the manu- 9.2.1 Number of tensile test specimens
facturer from this responsibility.
For rolled products, one tensile test specimen shall be
Where the performance of non-destructive tests is taken from each test batch. Where the weight of a test
necessary, method and evaluation criteria shall be batch exceeds 2000 kg, an additional tensile test
agreed with GL. specimen shall be taken from each additional 2000 kg
or parts thereof.
7. Chemical composition
9.2.2 For extruded products with a weight per
meter of less than 1 kg/m, one tensile test specimen
7.1 The chemical composition of the alloys shall be taken from each 1000 kg of a test batch or
specified in these Rules shall correspond to the data parts thereof.
given in Table 1.3. For wrought aluminium and
wrought alloys which are not specified therein the For weights per meter of 1 to 5 kg/m, one tensile test
requirements of the standards or approved specifica- specimen shall be taken from each 2000 kg of a test
tions shall be satisfied. batch or parts thereof. Where the weight per meter
exceeds 5 kg/m one tensile test specimen shall be
7.2 The manufacturer shall determine the chemi- taken from each 3000 kg of a test batch or parts
cal composition on test specimens taken from each thereof.
charge. Slight variations from the specified composi-
tion may be permitted by agreement of GL provided 9.2.3 Location of specimens
that the suitability of the product concerned for its
intended purpose is not impaired thereby. For plates and strips, transverse specimens are gener-
ally taken. Where the width of a product is less than
7.3 The analysis certificate produced by the 300 mm, longitudinal specimens are also permitted.
manufacturer is normally accepted, with the Surveyor
reserving the right to have occasional check analyses In the case of extruded products, longitudinal speci-
carried out. mens are normally taken.
II - Part 1 Section 1 A Aluminium Alloys Chapter 3
GL 2009 Page 1–7
Table 1.5 Material condition and mechanical properties of plates and strips made of wrought aluminium
alloys ¹
(product thickness t = 3,0 to 50 mm)
Table 1.6 Permitted lower thickness tolerances for plates and strips
– rolled products which were corrosion tested in to call for performance tests to be carried out on cast-
accordance with 9.5 are to be marked with the ings selected for the purpose.
letter "M" additionally (e.g. GL AW-5083-H321
M). 2.2 If castings are required to be weldable, this is
to be stated in the order and proof of suitability fur-
– number of the manufacturing batch enabling the nished to GL.
manufacturing process to be traced back
Products shall also be marked with the GL “batch 3. Permitted grades of casting
stamp”.
3.1 Suitable grades of castings to international or
10.2 Where sections, bars or pipes are bundled national standards, e.g. to EN 1706 shall generally be
together or packed in crates, the markings specified in used. Where castings conforming to manufacturer’s
10.1 may be affixed to the products by a securely specifications are to be used, these are to be submitted
fastened tag or label. to GL for examination and approval.
2. Requirements to be met by aluminium 5.1 Castings which shall form part of the ship’s
foundries hull or are designed as structural components of the
propulsion system are to be presented to the Surveyor
2.1 Foundries wishing to supply castings con- for testing. A tensile test shall be performed on the
forming to these Rules shall be approved by GL for castings in his presence to establish their mechanical
the grades of castings concerned. GL reserves the right properties.
Chapter 3 Section 1 B Aluminium Alloys II - Part 1
Page 1–10 GL 2009
5.2 For the tensile test, one test specimen is to be – manufacturer’s mark
provided from each charge or each heat treatment
batch. For unfinished castings weighing 300 kg and – short designation of the casting alloys
over, a tensile test specimen is required for each cast-
ing. – short designation of the condition of the material
5.3 Specimens for tensile testing shall normally – charge number or some other mark to permit
be taken from integrally cast sample bars which may identification of the casting
only be separated from the casting when the final heat
treatment has been performed. 7. Certificates
The use of separately cast sample pieces shall be sub-
ject to special agreement with GL with regard to their For each delivery, the manufacturer shall present the
casting and the requirements applicable to the me- Surveyor with a certificate or delivery specification
chanical properties of the tensile test specimens taken giving the following minimum details:
from them.
– purchaser and order number
5.4 Where stipulated following examination of
the drawings or in the order, and also where there is – type of casting and grade of casting
some doubt as to whether the castings are free from
– item numbers and quantities
defects, the manufacturer of the castings shall perform
non-destructive tests at the places specified for the – method of manufacture
purpose, and the results are to be certified by him.
Critical areas of casting and repaired defects are also – heat numbers and chemical composition
to be incorporated in the test.
– details of heat treatment
6. Marking
– test pressures, where applicable
As a minimum requirement, the manufacturer shall
apply the following marks on the castings: – weight of the delivery