CPE 726
Advanced Process Design and Optimization
Submitted to:
RUEL G. PENEYRA
Professor
Submitted by:
MARIBEL B. PENEYRA
MS Agricultural Engineering Student
Table of Contents
Mango (Mangifera indica L.) is one of the tropical and subtropical fruit of great
importance for both economical and nutritional points of view. It is considered to be a good
source of carbohydrates, vitamin C and very rich source of pro-vitamin A. In spite of its
excellence, the perishable nature of this fruit and its short harvest season severely limit
utilization. Drying may be an interesting method in order to prevent fresh fruit deterioration.
Drying is one of the most widely used primary methods of food preservation. The
objective drying is the removal of water to the level at which microbial spoilage and
deterioration reactions are greatly minimized (Akpinar and Bicer, 2004). It also provides
longer shelf-life, smaller space for storage and lighter weight for transportation (Ertekin and
Yaldiz, 2004). Sun drying is the most common method used to preserve agricultural products
in tropical and subtropical countries. However, being unprotected from rain, wind-borne dirt
and dust, infestation by insects, rodents and other animal, products may be seriously degraded
to the extent that sometimes become inedible and the resulted loss of food quality in the dried
products may have adverse economic effects on domestics and international markets.
equipment (solar or industrial dryer) to improve the quality of the final product.
2. To evaluate a suitable drying model for describing the drying process of mango fruit.
3. To investigate the combined effect of drying temperature and drying air velocity on
Sample Preparation
Ripe mangoes were bought at the retail market in Munoz. First, fresh fruits were
washed and manually peeled using stainless steel knife and sliced at 3 - 5 mm thickness.
Sliced mango were mixed with white sugar in a ratio of 1.5 kg of mango to ¼ kg of white
sugar and left for 4 hours until the mixture produces syrup. Then, samples were drained and
the syrup was boiled. Mango samples were put back into the syrup for 3 minutes and then this
mixture was left for 8 hrs. Finally, samples were washed with warm water and drained before
Drying Experiments
Drying experiments were performed in a laboratory cross flow dryer, fabricated by the
researchers. This is consisted of heating unit, temperature control unit, drying chamber and 3
small axial fans. The average initial moisture content of the mango fruit was 62.5 % ( w.b.),
Before the start of experiments, the dryer was preheated without sample for 15
minutes to reach thermal stabilization. Then the samples were uniformly spread in the tray in
single layer. Samples were weighed in an interval of 1 minute in the first 20minutes of the
drying process. Readings of temperature in the data logger were also taken. For the
succeeding time, samples were weighed every 5 minutes until the drying process was
finished. For measuring the mass of sample at any time during experimentation, a digital
balance was placed under the drying chamber. The drying process was stopped when the
moisture content decreases to about 14 - 15 % (w.b). All the experiments were replicated
a) Independent variables: Drying air Temperature (at two levels: 50 oC and 60 oC) and
Velocity of drying air flow (at two levels: 0.1056 m/s and 0.2533 m/s).
Operation Principle
This laboratory dryer has one tray in the drying chamber that can hold 150 grams
sliced mango. Heat is provided from the top by a heater, which is controlled by a thermostat.
Ambient air was heated by the heater located at the top. Airflow can be adjusted by
controlling the power supply for the fans. Moisture emitted from mango samples are
Diffusion Coefficient k
Mt − Me
MR = = e− kt
Mi − Me (1)
Where:
t
M : Moisture Content at time t (d.b.), decimal
i
M : Initial moisture Content (d.b.), decimal
e
M : Equilibrium Moisture Content (d.b.), decimal
Where:
- level b1: b1 = 50 oC
- level b2: b2 = 60 oC
significant.
Since 1.463 < 5.987, there is no interaction between factor A and factor B. Therefore, we can
Therefore,
(
LS = (2 − 1)*13.745* 2* 0.00000992
(2*3 ) = 0.006743
Comparision between b1 and b2:
Yˆ = bo + b1 X1 + b2 X 2
Regression Statistics
Multiple R 0.998873101
R Square 0.997747472
Adjusted R Square 0.993242415
Standard Error 0.00945
Observations 4
ANOVA Table
df SS MS F Significance F
221.472775
RESIDUAL OUTPUT
Standard
Therefore, there is only Variable X1 (Drying Temperature) that related to Y because its
Yˆ = 0.019415* X1
Analysis of Drying Air Temperature and Air Velocity on Moisture Content Reduction
(MCR)
ANOVA Table
Since 174.128 > 13.745, that means that impact of factor B on “MCR” is highly significant.
Since 8.601 > 5.987, that means that impact of factor A on “MCR” coefficient is significant.
Since 0.413 < 5.987, there is no interaction between factor A and factor B on “MCR”.
(
LS = (a − 1) * Fα ,dfA,dfE * 2* MSE
(b * n )= (
(2 − 1) * F0.05;1;6 * 2* MSE
(2*3 )
Where: a = 2; b = 2; n = 3; choose α = 0.05; values of dfA, dfE, MSE from ANOVA Table
above.
Therefore,
(
LS = (2 − 1) *5.987 * 2* 0.000649
(2*3 ) = 0.036002
Comparision between levels a1 and a2:
above.
Therefore,
(
LS = (2 − 1) *13.745* 2 * 0.000649
(2*3 ) = 0.054548
Comparision between b1 and b2:
Figure 11. Drying Curve of sliced mango at T1 = 50oC and V1 = 0.1056 m/s
Figure 12. Drying Curve of sliced mango at T1 = 50oC and V2 = 0.2533 m/s
Thin Layer Drying Modelling for Sliced Mango
Submitted by: Maribel B. Peneyra, MSAE Student 19
Figure 13. Drying Curve of sliced mango at T2 = 60oC and V1 = 0.1056 m/s
Since 144.273 > 13.745, that means that impact of factor B on “m” coefficient is highly
significant.
Since 6.818 > 5.987, that means that impact of factor A on “m” coefficient is significant.
(
LS = (a − 1) * Fα ,dfA,dfE * 2* MSE
(b * n )= (
(2 − 1) * F0.05;1;6 * 2* MSE
(2*3 )
Where: a = 2; b = 2; n = 3; choose α = 0.05; values of dfA, dfE, MSE from ANOVA Table
above.
Therefore,
(
LS = (2 − 1) *5.987 * 2* 0.00000031
(2*3 ) = 0.000781
Comparision between levels a1 and a2:
(
LS = (b − 1)* Fα ,dfB ,dfE * 2* MSE
(a * n )= (
(2 − 1)* F0.05;1;6 * 2* MSE
(2*3 )
Where: a = 2; b = 2; n = 3; choose α = 0.01; values of dfB, dfE, MSE from ANOVA Table
above.
Therefore,
Thin Layer Drying Modelling for Sliced Mango
Submitted by: Maribel B. Peneyra, MSAE Student 22
(
LS = (2 − 1) *13.745* 2 * 0.00000031
(2*3 ) = 0.001183
Comparision between b1 and b2:
Base on the equation (1), diffusion coefficient ‘k’ was determined at various drying
temperatures and air velocities. The result showed that the ‘k’ value increased with increase
in drying temperature.
Both drying air temperature and air velocity influenced the Moisture Content Reduction.
At level of 60oC and 0.1056 m/s, Moisture Content Reduction is fast, and drying time is
shortest. With this combination of factors, this is the best combination for sliced mango
drying.
In general, the color of dried product is bright yellow and the taste is delicious.
Rajkumar, P. and R. Kailappan. 2006. Optimizing the process parameters for Foam
Mat Drying of Totapuri Mango Pulp. An article.
El-Amin Omda Mohamed Akoy, Dieter Von Hörsten, Wolfgang Luecke. 2008.
Drying Kinetics and Colour Change of Mango Slices as Affected by Drying
Temperature and Time. Written for presentation at the 2008 Tropentag International
Conference on “Competition for Resources in a Changing World: New Drive for
Rural Development”, Hohenheim, Germany.